1 Code

2 Manufacturing Process
3 Design Temperature TD
4 Design Pressure (Gauge) P
5 SMYS S
6 Longitudinal Joint Factor E
7 Corrosion Allowance A
8 Design Factor (ASME) F
9 Design Factor (ISO) Fh
10 Temperature Derating Factor (ASME) Tder_ASME
11 Temperature Derating Factor (DNV) Tder_DNV
12 Tolerance tmill
13 Pipe Diameter NPS
ISO 13623 ISO 13623
Seamless Seamless
93.3 ◦C or 200 ◦F 93.3 ◦C or 200 ◦F
134.5 Barg (1951 psig) 134.5 Barg (1951 psig)
415 Mpa (60200 psi) 415 Mpa (60200 psi)
1 1
6mm 6mm
0.5 0.5
0.55 0.55
1 1
25.8 Mpa (37420 psi) 25.8 Mpa (37420 psi)
+0.150 thickness/-0.125 thickness +0.150 thickness/-0.125 thickness
12" 10"
ASME B31.8 (Ref. Table 841.7.7-1)

ASME B31.8 (Ref. Table 841.1.6-1)

ASME B31.8 (Ref. Table 841.1.8-1)

DNVGL ST F101 (Ref. Par. 5.3.3.4)
API 5L (Ref. Table 11)
 FOR MAHANI-2

MOTHER PIPE WALL THICKNESS CALCULATION (AS PER ASME B31.8)

INPUT DATA

Design Code ASME B31.8

Piping Material API 5L X60 QS, SMLS, PSL2

Design Pressure P = 134.50 Barg

Design Temperature TD = 93.30 ◦C

Pipe Diameter D = 324.00 mm

Design Factor F = 0.50 ASME B31.8 (Ref. Table 841.1.6-1)

Specified Minimum Yield Strength S = 415.00 Mpa API 5L, Table 7

Temperature Derating Factor Tder_ASME = 1.00 ASME B31.8 (Ref. Table 841.1.8-1)

Longitudinal Joint Factor E = 1.00 ASME B31.8 (Ref. Table 841.7.7-1)

Corrosion Allowance A = 6.00 mm

Location Class = 3.00

Bend Radius r=40D For Cold Formed Bends

r=5D For Hot Induction Bends

PIPE WALL THICKNESS CALCULATION

Nominal Wall Thickness of Pipe t= (PXD)/(20XFXEXSXTder ASME) = 9.55 mm

Nominal Wall Thickness of Pipe +Corrosion Tickness tN=t+A = 15.55 mm

ADEQUACY CHECK

The nominal pipe thickness "tN" shall satisfy the following Criteria:

a) tN=˃ 4.8mm

b) D/T ˂ 96 Pipelines on land

c) D/T ˂ 60 Offshore Pipelines

Nominal Wall Thickness (Min) tN = 15.55 mm

Availalble D/T = 15.85 mm

Selected Pipe Wall Thickness,T = 21.44 mm

BEND WALL THINNING CALCULATION

For Bending of pipe, an indication of thinning as percentage of Wall Thickness is given by the empirical formula specified in PD 8010-1 and given below:

Percentage Wall thinning =50/(n+1)

Where n= inner bend radius/Pipe Outside Diameter

Wall Thickness after bending (1-Bend Thinning%)XT

ADEQUACY CHECK

TO check the adequecy of the selected wall thickness "T", the pipe thickness after bending shall be greater than nominal wall thickness "t N"

Pipe Wall thickness after bending ˃ 'tN'

Thickness tN
D T Adequacy
Bend Type r/D n % Bend Thinning after
(mm) (mm) (mm) Check
Bending
Hot 323.9 21.44 5 4 10 19.30 15.55 OK

Field/Cold 323.9 21.44 40 39 1.25 21.17 15.55 OK

The Value of Bend thinning shall be less than 2.5%

Required Bend Wall Thickness,tmp tN/(1-Bend Thinning %) = 17.28 mm

Available D/Tmp Ratio = 15.1 OK

Selected Bend Wall Thickness,Tmp = 21.44 mm

 FOR MAHANI-2

MOTHER PIPE WALL THICKNESS CALCULATION (AS PER ISO 13623)

INPUT DATA

Design Code ASME B31.8

Piping Material API 5L X60 QS, SMLS, PSL2

Design Pressure P = 134.50 Bar

Design Temperature TD = 93.30 ◦C

Pipe Diameter D = 324.00 mm

Design Factor F = 0.55 ISO 13623,Table B.2

Specified Minimum Yield Strength S = 415.00 Mpa API 5L, Table 7

Temperature Derating Factor Tder_DNV = 25.80 Mpa DNVGL-ST-F101, Figure5-2

Longitudinal Joint Factor E = 1.00

Corrosion Allowance A = 6.00 mm

Location Class = 4.00

Tolerance tmill = 0.125t API 5L (Plus 0.150t, Minus 0.125t)

Bend Radius r=40D For Cold Formed Bends

r=5D For Hot Induction Bends

PIPE WALL THICKNESS CALCULATION

Ϭhp =˂ Fh (S-Tder_DNV) = 214.06 Mpa As per ISO 13263 & DNVGL ST F101

Ϭhp =P (D-t)/20t

Wall Thickness t = 12.38 mm

Nominal Wall Thickness tn=t+tmill+A = 20 mm

ADEQUACY CHECK

The Nominal pipe Thickness "tN" shall satisfy the following criteria

a) tN=˃ 4.8mm

b) D/T ˂ 96 Pipelines on land

c) D/T ˂ 60 Offshore Pipelines

Nominal Wall Thickness (Min) tN = 21.00 mm

Availalble D/T = 18.96 mm

Selected Pipe Wall Thickness,T = 21.44 mm

BEND WALL THINNING CALCULATION

For Bending of pipe, an indication of thinning as percentage of Wall Thickness is given by the empirical formula specified in PD 8010-1 and given below:

Percentage Wall thinning =50/(n+1)

Where n= inner bend radius/Pipe Outside Diameter

Wall Thickness after bending (1-Bend Thinning%)XT

ADEQUACY CHECK

TO check the adequecy of the selected wall thickness "T", the pipe thickness after bending shall be greater than nominal wall thickness "t N"

Pipe Wall thickness after bending ˃ 'tN'

Thickness tN
D T % Bend Adequacy
Bend Type r/D n after
(mm) (mm) Thinning (mm) Check
Bending
Hot 323.9 21.44 5 4 10 19.30 15.55 OK

Field/Cold 323.9 21.44 40 39 1.25 21.17 15.55 OK

The Value of Bend thinning shall be less than 2.5%

Required Bend Wall Thickness,tmp tN/(1-Bend Thinning %) = 17.28 mm

Available D/Tmp Ratio = 15.1 OK

Selected Bend Wall Thickness,Tmp = 21.44 mm