NARMADA OFFSHORE CONSTRUCTIONS PVT.

LTD

CLIENT: IDEMITSU LUBE INDIA PVT LTD.

QUALITY ASSURANCE PLAN FOR STRUCTURAL & PIPING PAINTING WORKS

DOCUMENT NO.:W467-NOCPL-SPP-QAP-001

VERIFYING
S.NO. ACTIVITY COVERAGE CONTROL REQUIREMENTS SUB-CONTRACTOR NOCPL ILIN REMARKS
DOCUMENT

1 SCAFFOLDING :

* Pipes Shall in good condition.

* Red Oxide shall be applied on all pipes.
a. Inspection of Scaffolding Pipes Physical Inspection IR P P W
* Clamps shall be checked and shall be good
condition.

Thickness Verification of Verification with * Thickness verification by Vernier Caliper.

b. IR P P W
Scaffolding Pipes. Vernier Caliper * Thickness of Pipes shall be in acceptable limit.

* Installation shall be done as per HSE Norms &

c. Installation of Scaffolding Pipes IR P P W
ILIN Specification.

Inspection of Scaffolding & Physical Inspection, * Scaffolding Inspection shall be done by NOCPL HSE
d. Scaffolding tagging (Green, Inspection Report, officer and subsequently by ILIN HSE TAGGING P P W
Yellow or Red) Checklist & Tagging Officer.Accordingly Tagging shall be done.

* TC of Material shall be verified.

Material Test
2 Raw Material Inspection * Batch No.or Sr. No. of Material shall match with nos. MTC P P W
Certificates
mentioned on TC.

3 Site Identification Physical Identification * Area for Painting works to be Identified. W W P

4 Water Jetting Pump

* PRV shall be in good condition and shall have valid Calibration

a. Pressure Relief Valve Document Verification P P R
calibration certificate. Certificate

* Hydrostatic Test Report shall submitted to ILIN for Hydrostatic

b. Flexible Hose Document Verification P P R
review & approval. Test Report
 NARMADA OFFSHORE CONSTRUCTIONS PVT. LTD

CLIENT: IDEMITSU LUBE INDIA PVT LTD.

QUALITY ASSURANCE PLAN FOR STRUCTURAL & PIPING PAINTING WORKS

DOCUMENT NO.:W467-NOCPL-SPP-QAP-001

VERIFYING
S.NO. ACTIVITY COVERAGE CONTROL REQUIREMENTS SUB-CONTRACTOR NOCPL ILIN REMARKS
DOCUMENT

* Fitness Certificate for Water Jetting Pump shall be Fitness

c. Water Jetting Pump Document Verification P P R
submitted to ILIN. Certificate

Physical
d. Water Jetting Operation * Shall be done at a pressure of 2000-5000 PSI. P P RW
Verification

5 Painting

* Solvent Cleaning to remove oil from surface(if

required). OR
* St2- Manual Cleaning by Emry Paper. OR
a. Surface Preparation Physical Verification * St3- Power Tool cleaning by Grinding M/c (Using IR P P RW
Buffing Wheel )
* Area shall be free for dust, oil, grease or any other
contamination.

6 Water Jetting Operation

Water Jetting for cleaning of
a. Physical Verification * Water Jetting for all structural steel & Piping. IR P P RW
structural steel & Piping
* Location where water jetting is not possible water
b. Water Mopping Physical Verification IR P P RW
mopping shall be done.

* Shall be done when humidity is less than 85% only

Primer Application
b. Physical Verification * During application WFT shall be checked. IR P P RW
(Sigmacover 620)
* WFT Shall be in between 125-150microns.

* Surface abrading shall be done with emry paper to

Intermediate Coat remove contaminants.
c. Physical Verification IR P P RW
(Sigmacover 620) * Cotton waste shall be used to remove dust particles.
* WFT Shall be in between 140-150 microns.

* Surface abrading shall be done with emry paper to

Final Coat
d. Physical Verification remove overspray, foreign particles & contaminants. IR P P RW
(Sigmadur 550)
* WFT Shall be in between 95-102 microns.
 NARMADA OFFSHORE CONSTRUCTIONS PVT. LTD

CLIENT: IDEMITSU LUBE INDIA PVT LTD.

QUALITY ASSURANCE PLAN FOR STRUCTURAL & PIPING PAINTING WORKS

DOCUMENT NO.:W467-NOCPL-SPP-QAP-001

VERIFYING
S.NO. ACTIVITY COVERAGE CONTROL REQUIREMENTS SUB-CONTRACTOR NOCPL ILIN REMARKS
DOCUMENT

* Visual Inspection of Painting

* Colour Shade verification
* Dust Particles shall be removed by using cotton
e. Final Inspection of Painting Physical Verification IR P P RW
waste.
* DFT shall be checked after drying of final coat &
thickness range shall be in between 220-260microns.

LEGENDS :
MTC : Material Test Certificate R : Review
IR : Inspection Report RW : Random Witness
P : Perform WFT : Wet Film Thickness
W : Witness DFT : Dry Film Thickness
FOR NOCPL FOR ILIN

SIGN: SIGN:

NAME: NAME:

DATE: DATE: