UDC 621.643.06-038.742.2: 621.644.2-986:628.1, DEUTSCHE NORM October 1989 Pipe joint assemblies and fittings for high-density polyethylene (PE-HD) pressure pipes Injection-mouided fittings for butt welding Dimensions Rohrverbindungen und Rohrieitungstele fir Oruckrohrleitungen aus Polyethylen hoher Dichte (PE-HO); Fittings aus Spitzqut fir StumptschwelBung, Mase Dimensions in mm 1 Field of application ‘This standard species requirements for injection-moulded') polyethylene (PE-HD) fittings to be joined with pipes as, specitied in DINEO74 by heated tool butt welding as deseribed in DIN 1910 Part 3 or DVS 2207 Part 1 These fittings shall also comply with the requirements specified in DIN 16983 Part, For technical reasons, the fittings shal only be welded to pipes conforming to DIN 8074 and to fitings of the same pipe ‘series, the use of other fitings being permitted ithe nominal wall thickness inthe jointing zone of the components is the 2 Dimensions and designation Fittings are not expected to conform to the designs illustrated here; compliance is only required in the case ofthe dimen sions specified. ‘The limit angular deviations shall be +2 90° elbow 45° elbow = lal La» _.| 90° bend, type A 90° bend, type B : (Zils i ln 4 Loa] +) See DIN 16700 for definition of injection moulding: Continued on pages 2 to 4 ‘cath Vouag Onin Ban fa tonne Tg Toa ov Garman Sans ON omen ‘BIN 16963 Pan'6 Engl, Price group 5Page 2 DIN 16963 Part 6 Teo g Designation ofa 90° elbow as specified inthis standara (6), with =163 mm, to be joined with PE-HD pipes of pipe series 5: Elbow DIN 16963 —6-90-63—5 PE-HD. Designation ofa reducer as specified in this standard (6) with d) =63mm and do.=50mm,to be joined with PE-HD pipes of pipe series 4: Reducer DIN 186963—6—63 x 50-4 PE-HD Designation of a type A 90° bend as specified inthis standard (8), with dy = 63 mm, to be joined with PE-HD pipes of pipe ae Bend DIN 16963 —6 - 90 A~ 63~5 PE-HD ‘Table 1. Dimensions of elbows, bends, tees and caps Wall thickness, s; aa | ot | te Pipe series a | ae | a | as Bal ofs | of 5 | 6 wm | mm [enaz| ens | pre | eno | pvt | om | nm | nm | nin 2] 5 2] - = of «| 2 | « 2 | 6 al-f|- a | 7 | 2 | 2 ale af ~ [2 | 2 | «| a «| 10 3s | - wo | 2 | «| 3 so | 2 5 - so | 3 | 3 | 4 | 1 3 oe | a | «| ao | 7 | 6 7% | 4 | 7 | 7 90 | 22 6 wo | #7 | | a ‘See DIN 8074 for wal thickness and ‘associated limit deviations. t10 | 2 8 v0 | 70 | 15 | 07 1s | 32 8 vas | 7o | 190 | 122 140 | 35 8 vo | 08 | as | 197 too | 40 8 vas | os | 105 | 157 wo | 45 8 155 | 100 | v4 | 176 200 | 80 8 vo | 110 | 204 | 196 25 | 85 | 10 [220 [ 140 | 2 | - 250 | 60 | 10 zo | 156 | 256 | - 20 | 70 | 10 250 | 175 | 286 | sis | 60 | 10 27s | 198 | 25 | - 2) Identical with the outside diameters (and limit deviations) specified in DIN 8074,Table 2. Reducer DIN 16963 Part 6 Page 3 Reduoer diameters ‘Wal thicknesses, y and se Pipe series he le r 2 3 4 6 fa a | aa | mm | mm _| mm | PNaz | ena | pne | PN1o | PNI6 | mn 25_| 20 @ 3 3 = = ol 32 20 8 5 5 = = "30 32 25 8 6 5 = = ‘30 40 20 40 5 5 = = [40 ‘| 25 | 10 6 5 = = 40 40 | a2 | 10 8 5 E = 90] oo | 26 | 12 @ 5 = = 50 so | a2 | 32 8 5 E 50 so | 40 | 12 10 6 50 fests] eetszae | v0) 8 8 = = es | 40 | 16 10. 8 = 60 es | so | 16 12 8 60 7 | 40 | 10 10 8 65 7 | 60 | 19 12 8 65 (roti sre eu [1D 16 @ 05 sors | sce ica) 72 a (35— 20 | es | 22 16 8 75 ‘90 | 75 | 22 19 8 75 iio | 6s | 28 | 16 | 10 20 E10 7s | Tas 19 10 90 s10_[ 90 [28 22 10 20 325 | 75_| 92 19 10 700 cas | oot |e 22 10 300 125 | 110 | 32 28 10 ‘See DIN 8074 for wall thickness and 100. 77 EI 22, 10 ‘associated limit deviations 110 40 | 110 35 28 10 110 40 {125 | a6 32, 10 110 160] 140| 40 28 10 720 160 | 125) 40 | 32 10 120 160 | 40 | 40 | 35, 10. 120 180125) 45 | 8 15 130 130) 140) 45 | 35, 15 130 130 | 160 | 45 | 40 15 130 200 | 140 | 50 [35 15 135 200 | 160 | 50 | 40 18 135. 200 | 160 | 50 | 45 15 135 ‘205 | 160 | 65 | 40 20 1160 225 | 180 | 55 | 45 20 1160 226_| 200_| 65. 50 20 3160 250. | 180 | 60 | 45 20 175 '260_| 200_| 60 50, 20 7 '250_| 225 | 60 55, 20 375 ‘280 | 200 | 70 | 50 20 200 280 | 225 | 70 55, 20| 200 [200 |= 200/et| 7B 20 ‘200 315 | 225 | 80 55, 20 225 Ee | 200 Ba oo |e 20 228 3is_| 260 | 80 70 20 225 For), 600 tablo 1.Page 4 DIN 16969 Part 6 Standards and other documents referred to DIN 1910 Para DIN e074 DIN 16700 DIN 16063 Part 5 DvS 2207 Part 19) Welding of plastics; processes High-density polyethylene pipes: dimensions Plastics: moulding technique; processing methods and tools; concepts Pipe joint assemblies and fittings for polysthylene (PE-HD) pressure pipes; goneral quality require mente and testing ‘Schweiden von thermoplastischen Kunstsotfen; PE hart (Polyetnylen hat); Rohe und Rotveitungsteile {UrGas-und Wasserfeitungen (Welding of thermoplastics; unplasticized polyothylono (PE) pips and ft tings for gas and wator conduits) Other relevant standards DIN 8075 IN 16963 Part 1 DIN 16963 Part 2 DIN 16963 Part 3 DIN 16968 Part 4 DIN 16968 Part 7 DIN 160963 Part & DIN 16063 Part 9 DIN 16068 Part 10 DIN 16069 Part 11 DIN 16068 Part 13, DIN 16969 Part 14 DIN 16969 Part 15, High-density polyethylene (PE-HD) pipes; general quality requirements and testing Pipe joint assemblies and fittings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes gusseted bends for butt welding: dimensions Pipe joint assemble and fittings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes usseted tees and branches produced by necking, for butt welding: dimensions Pipe joint assemblies and fittings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes; pipe bends for butt welding: cimensions {at present at the stage of draft). Pipe joint assemblies and fitings for types 1 and 2 high-density poly ‘ethylene (PE-HD) pressure pipes; nipples forheated tool but welding, langes and gaskets; dimensions Pipe joint assemblies and ftings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes: injection-moulded electsic fusion fittings; dimensions Pipe joint assembles and ftings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes: Injection-moulded elbows for socket welding; dimensions. Pipe joint assomblies and fittings for types 1 and 2 high-density polyathylene (PE-HD) pressure pipes: Injection-moulded tees for socket welding; dimensions Pipe joint assemblies and fittings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes: Injection-moulded sockets and caps for socket welding: dimensions Fipe joint assomblies and fittings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes: bushes, flanges and gaskets for socket welding; dimensions Pipe joint assemblies and fittings for types 1 and 2 high-density polyethylene (PE-HD) pressure pipes: turned and pressed reducers for butt welding: dimensions Pipe joint assemblies and ftings or types 1 and 2 high-density polyethylene (PE-HD) pressure pipes; injection-moulded reducers and nipples for socket welding: dimensions Fipe joint assemblies and tings for high-density polyethylene (PE-H) pressure pipes: pipe couplings: dimensions Explanatory notes Jointing of PE-HD fitings with each other or with PP pipes as specified in DIN 8074 by welding shell be effected with the ald of ‘wolding fixtures. The dimensions of euch fitings havo boon specified 20 as to permit thom tobe properly holdin these fixturos. By virtue of thelr design, type A and B 90° bends cannot properly be held in normal welding fixtures; therefore, use of special clamping devices is required. International Patent Classification F161 47/00 £088 7100 3) Obtainable from DVS Verlag GmbH, Postfach 27 25, -4000 Dusseldor 1.