Professional Documents
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Air 2012 Book
Air 2012 Book
Air 2012 Book
Aerospace
3rd Edition
Industry Report
Facts, Figures & Outlook for
the Aviation and Aerospace
Manufacturing Industry
Facts, Figures & Outlook for the Aviation and Aerospace Manufacturing Industry
Photo courtesy of Northrop Grumman Corporation
Chapter 2: Boeing 747 Taking Off On-Schedule. (Credit: Yao Meng Peng, Photos.com)
Chapter 3: Taking Off from New York. (Credit: John Foxx, Photos.com)
Chapter 4: The Last Lockheed Martin Raptor. Air Force Magazine. (Credit: Damien
A. Guarnieri, Lockheed Martin)
Chapter 6: The New Lockheed Martin Joint Strike Fighter. (Credit: Lockheed Martin)
The photos on the front and back of this report are pictures of Northrop Chapter 7: Embraer 175 and ERJ 135 Jets in Production at Sao Jose dos Campos,
Grumman’s X-47B Unmanned Combat Air System (UCAS). Brazil. (Credit: Embraer)
The X-47B is a tailless, intelligent, unmanned aircraft under development for Chapter 8: Keeping America Strong. Senior Airman Christopher Blackstone applies
the U.S. Navy to demonstrate carrier-based launches and recoveries and lubrication to the nose landing gear struts of an A-10 Thunderbolt II at Osan Air
autonomous aerial refueling. Base, South Korea. (Credit: Senior Airman Adam Grant, U.S. Air Force)
The X-47B UCAS is based on the concept of network centric warfare Chapter 9: New Bombardier Global 6000 at NetJets Headquarters. (Credit: NetJets)
where a single controller located anywhere can monitor and control several
aircraft simultaneously. When fully operational, the X-47B will be able to Chapter 10: Qube® Unmanned Aircraft System designed to meet the needs of first
suppress enemy air defenses and conduct deep strike and surveillance responders. (Credit: AeroVironment)
missions within a global command and control network.
Chapter 11: Night time image of the Northern Gulf coast. From 220 miles above
Photo credit: Northrop Grumman Corporation. Earth, one of the Expedition 25 crew members on the International Space Station
shot this image of the northern Gulf coast. (Credit: NASA)
About the Authors: Air Force Hunter-killer MQ-9 Reaper UAV in Afghanistan.
(Credit: U.S. Air Force)
By
With contributions by
K. Dunlop Scott
President and Chief Operating Officer
Columbia Partners
Published by:
The views contained in this document are those of the authors and do
not necessarily represent the official policies or endorsements, either
expressed or implied, of the Aerospace Industries Association or
Embry-Riddle Aeronautical University. This report is for information only
and should not be used for investment purposes.
ISBN 978-0-9881837-1-1
iii
Foreword
About AIA
About Embry-Riddle
Aeronautical University
About CAAL
The Center for Aviation and Aerospace Leadership (CAAL) was founded
in 2008 to capture, create, and share information on leadership related
to the aviation and aerospace industry. The Center’s vision is to prepare
aviation and aerospace leaders for tomorrow’s world. To accomplish its mission,
the Center for Aviation and Aerospace Leadership conducts research on
how leaders are dealing with specific challenges and publishes articles and
reports on topics that are important to the industry.
This report, which is published in partnership with the Aerospace
Industries Association, is a product of the Center. CAAL also offers
leadership development programs to individuals and teams in aviation,
aerospace, and related industries, and is actively involved in promoting
programs that teach science, technology, engineering, math, and manu-
facturing (STEM+M). CAAL is continuously developing new case
studies, professional development courses and material for Embry-
Riddle Worldwide’s Master of Science in Leadership program.
CAAL is located in Embry-Riddle Worldwide’s College of Business.
It operates under the direction of a permanently staffed management
committee, and has been designed to leverage Embry-Riddle’s world-
wide network of practitioners, scholars and alumni to address key
leadership issues related to the industry. For more information, please
contact CAAL at the following:
Center for Aviation & Aerospace Leadership
Embry-Riddle Aeronautical University–Worldwide
Phone: (770) 726-9987
E-mail: AllenL4@erau.edu
Web: http://worldwide.erau.edu/caal/
xi
Table of Contents
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
About AIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
About Embry-Riddle Aeronautical University. . . . . . . . . . . . . . . . . . . vii
About CAAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
The CAAL Manufacturing Initiative. . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Chapter 1 n The Return of American Manufacturing—
Opportunities and Challenges for U.S. Aerospace Manufacturers. . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
The Return of Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manufacturing and the Economy. . . . . . . . . . . . . . . . . . . . . . . . . . 2
Aerospace Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Benefits of Aerospace & Defense Manufacturing . . . . . . . . . . . . 8
Research and Innovation in the Aerospace Industry. . . . . . . . . 10
Global Research and Development. . . . . . . . . . . . . . . . . . . 11
Research and Development in the United States. . . . . . . . 12
Programs that Promote Manufacturing and Innovation. . . 15
Summary and Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 2 n The National Economy . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Economic Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
The Recovery Continues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Money Multiplier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Reserve Balances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Velocity of Money. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
xiv Aerospace Industry Report 3Rd Edition
Interest Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Producer Prices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Industrial Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Capacity Utilization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Manufacturing Output per Worker. . . . . . . . . . . . . . . . . . . . . 28
Unemployment Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Civilians Unemployed 15 Weeks or More. . . . . . . . . . . . . . . 29
Initial Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Number of Manufacturing Employees . . . . . . . . . . . . . . . . . 30
Corporate Profits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Employment Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fixed Investments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
National Debt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Gross Domestic Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Summary and Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Chapter 3 n The International Economy. . . . . . . . . . . . . . . . . . . . . . . 39
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
The State of the World Economy. . . . . . . . . . . . . . . . . . . . . . . . . . 39
GDP Growth Forecasts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
OECD Leading Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Interest Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Exchange Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Emerging Markets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Dependency Ratios. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
International Manufacturing Competitiveness . . . . . . . . . . . . . . 48
Summary and Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Chapter 4 n Aerospace Manufacturing in the United States. . . . . . 53
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Aerospace Sales, Orders, and Backlog. . . . . . . . . . . . . . . . . . . . 53
Federal Outlays for DOD Aircraft and Missiles. . . . . . . . . . . 56
Civil and Military Aircraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Civil Aircraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Military Aircraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Table of Contents xv
Rotorcraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
General Aviation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Engines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Missiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
International Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Summary and Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Chapter 5 n Maintenance Repair and Overhaul . . . . . . . . . . . . . . . . 69
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Commercial Aircraft MRO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Scale and Scope of the Market. . . . . . . . . . . . . . . . . . . . . . . . 70
Distribution by Type and Geography. . . . . . . . . . . . . . . . . . 72
Military Aircraft MRO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Scale and Scope of the Market. . . . . . . . . . . . . . . . . . . . . . . . 74
Distribution by Type and Geography. . . . . . . . . . . . . . . . . . 74
Trends and Challenges in MRO. . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Summary and Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Chapter 6 n The Global Aerospace Marketplace. . . . . . . . . . . . . . . 79
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
U.S. Aerospace Exports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
U.S. Military Aerospace Exports . . . . . . . . . . . . . . . . . . . . . . . 82
U.S. Aerospace Imports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
U.S. Military Aerospace Imports. . . . . . . . . . . . . . . . . . . . . . . 87
U.S. Balance of Trade in Aerospace Products and Parts . . . . . . 87
Regional Aerospace Exporting Trends. . . . . . . . . . . . . . . . . . . . . 90
Pacific Region Aerospace Exports. . . . . . . . . . . . . . . . . . . . . 90
Mountain Region Aerospace Exports. . . . . . . . . . . . . . . . . . 93
South-Central Region Aerospace Exports . . . . . . . . . . . . . . 95
North-Central Region Aerospace Exports . . . . . . . . . . . . . . 97
South-Atlantic Region Aerospace Exports. . . . . . . . . . . . . . 99
Mid-Atlantic Region Aerospace Exports. . . . . . . . . . . . . . . 102
New England Region Aerospace Exports . . . . . . . . . . . . . 104
Export-Import Bank of the United States. . . . . . . . . . . . . . . . . . 106
xvi Aerospace Industry Report 3Rd Edition
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Summary Aerospace Statistics. . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Aircraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Missiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Air Carriers, Traffic Statistics, and Fuel Costs . . . . . . . . . . . . . . . 322
General Aviation Statistics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
Landing Facilities by State and Type. . . . . . . . . . . . . . . . . . . . . . 332
Research and Development. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Foreign Trade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .341
Employment, Earnings, and Other Workforce Statistics . . . . . 352
Income Statement, Balance Sheet, and Other
Financial Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Key Operating Costs for Selected Aerospace
Manufacturing Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Major DOD and NASA Contractors. . . . . . . . . . . . . . . . . . . . . . . 371
About the Authors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Robert Materna, Ph.D. CPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Robert E. Mansfield, Jr., Brig. Gen., USAF (Ret.) . . . . . . . . . . . . 374
Frederick W. Deck, III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Acknowledgements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Figures
Figure 1.1 Average Hourly Wages and Benefits for
Manufacturing Workers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 1.2 U.S. Manufacturing Jobs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 1.3 U.S. Manufacturing Output Index. . . . . . . . . . . . . . . . . . . . . 4
Figure 1.4 Index of Manufacturing Output per Person,
Durable Goods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 1.5 Manufacturing Output for Selected Countries. . . . . . . . . . 5
Figure 1.6 Average Hourly Wages and Benefits for
Aerospace Production Workers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 1.7 U.S. Aerospace Manufacturing Jobs . . . . . . . . . . . . . . . . . . 7
Figure 1.8 Aerospace Manufacturing Output. . . . . . . . . . . . . . . . . . . . 8
Table of Contents xxi
Tables
Table 3.1 Actual and Projected GDP Growth Rates 2008–2015 . . . . 40
Table 6.1 U.S. Exports of Aerospace Products and Parts . . . . . . . . . 81
Table 6.2 Percent GDP Spent on Military, 2012. . . . . . . . . . . . . . . . . . 82
Table 6.3 U.S. Imports of Aerospace Products and Parts. . . . . . . . . 86
Table 6.4 Balance of Trade in Aerospace Products and Parts. . . . . 89
Table 6.5 Pacific Region Aerospace Exports by State . . . . . . . . . . . 91
Table 6.6 Mountain Region Aerospace Exports by State. . . . . . . . 93
Table 6.7 South-Central Region Aerospace Exports by State. . . . . 96
Table 6.8 North-Central Region Exports by State . . . . . . . . . . . . . . . 98
xxvii
Introduction
In 2011, the Aerospace Industries Association (AIA) launched a
campaign called Second to None. The campaign sought to educate the
general public and elected leaders about the importance of the aero-
space and defense industries to the U.S. economy and national defense.
A second objective was to provide information about the negative
impact of sequestration on national security, the defense industrial base,
other important government functions, and the overall economy.
Despite the best efforts of many to avoid the cuts mandated by
sequestration, on March 1, 2013, the automatic budget enforcement
procedures were implemented. In general terms, this means that
defense and non-defense programs will be cut by approximately
2 Aerospace Industry Report 3Rd Edition
$1.2 trillion between the time sequestration was enacted and the end
of Fiscal Year 2021. While the full impact of these cuts has yet to be
determined, AIA and Embry-Riddle Aeronautical University remain
committed to ensuring that the U.S. aviation, aerospace, and defense
industries remain second to none.
This chapter addresses the role of manufacturing in the economy, the
benefits of aerospace and defense manufacturing, the link between
manufacturing and innovation, and programs that promote manufac-
turing and innovation.
Figure 1.1 Average Hourly Wages and Benefits for Manufacturing Workers
$25.00
$20.00
$15.00
$29.75 $27.47
$10.00
$5.00
$0.00
Manufacturing Non-Manufacturing
Thousands of Persons
19,000
18,000
17,000
16,000
15,000
14,000
13,000
11,951
12,000
11,000
10,000
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Federal Reserve Bank of St. Louis, March 2013.
Note: The shaded vertical bars on many of the figures in this report represent the dates of official U.S. recessions.
90
80
70
60
50
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Federal Reserve Bank of St. Louis, March 2013.
The Return of American Manufacturing 5
Output was able to increase even as jobs were being cut because the
productivity of the American worker continued to go up as companies
invested in new equipment, new technologies, and process changes.
Figure 1.4 is an index of output per person for the production of
durable goods for October 1990 through October 2012.
110
100
90
80
70
60
50
40
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Federal Reserve Bank of St. Louis, March 2013.
1,600
1,506
1,400
1,200
1,000
800 944
600
400
200
0
1990 1993 1996 1999 2002 2005 2008 2011
Source: United Nations (UN) Statistical Division, National Accounts Database, March 2013.
Note: this chart is in constant (2005) U.S. dollars.
6 Aerospace Industry Report 3Rd Edition
Aerospace Manufacturing
While compensation for manufacturing workers tends to be higher
than that for non-manufacturing workers, the compensation for aero-
space production workers is even greater. As stated earlier, the mean
hourly wage for manufacturing workers is $29.75 and $38.27 when
benefits are added. However, the average, hourly wage for employ-
ees working in the production of aircraft is $34.50, and if the same
ratio for benefits is used, their total hourly compensation would equal
$44.38 as shown in Figure 1.6.
By the end of 2012, the U.S. Bureau of Labor Statistics estimated that
over 500,000 people were employed in the production of aerospace
parts and components (see Figure 1.7). This is roughly three percent
more than were employed at the same time in 2011 and 4.5 percent
more than 2010.
The Return of American Manufacturing 7
Figure 1.6 Average Hourly Wages and Benefits for Aerospace Production Workers
$25.00
$20.00
$34.50 $29.75
$15.00
$10.00
$5.00
$0.00
Aircraft Manufacturing All Manufacturing
Source: Aerospace Industries Association, Average Hourly Wage data for aircraft production workers,
2011; and U.S. Department of Commerce, The Benefits of Manufacturing Jobs, 2012.
Thousands of Employees
900
800
700
600
501
500
400
300
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
113
110
100
90
80
70
60
1990 1993 1996 1999 2002 2005 2008 2011
Source: U.S. Bureau of Labor Statistics, March 2013.
Washington 37.11
California 7.96
Connecticut 6.99
Florida 5.90
Ohio 5.64
Texas 5.63
Georgia 5.47
Kentucky 3.84
Arizona 2.58
- 10 20 30 40
Billions of U.S. Dollars
Source: TradeStats Express, International Trade Administration, U.S. Department of Commerce, March 2013.
7,000
United States
6,000
Scientists & Engineers/Million People
5,000
Japan
4,000
France
Russia
Germany
3,000
UK
2,000
China
1,000 Brazil
India
0
0.0% 0.5% 1.0% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0% 4.5% 5.0%
-1,000
R&D as % of GDP
Source: Martin Grueber, Research Leader, Battelle, based on information from Battelle, R&D Magazine,
the International Monetary Fund, World Bank, CIA World Factbook, and the OECD, 2011.
Percent
3.00
2.90
2.85
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012(E)
Source: Battelle 2012 Global R&D Funding Forecast. R&D Magazine, December 2011. E = estimate.
120,000
100,000
84,646 84,456 81,581
80,000 77,020 75,895
62,672 62,683 61,133 61,849 64,925
60,000
40,000
20,000
0
2009 2010 2011 2012(E) 2013(E)
Fiscal Year
Source: Office of Science and Technology Policy, R&D Budgets, 2008–2013. E = estimate.
14 Aerospace Industry Report 3Rd Edition
Percent Change
15.0
Non-Defense Defense
+9.0%
10.0
5.0
0.0
-5.0
-10.0
-10.0%
-15.0
2009 2010 2011 2012(E) 2013(E)
Fiscal Year
Source: Office of Science and Technology Policy, R&D Budgets, 2008–2013. E = estimate.
30,000
25,000
20,000
15,000
10,000
5,000
-
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Source: U.S. Census Bureau and the National Science Foundation, 2012.
the infrastructure that will allow scientists and engineers to create new,
advanced materials and address issues of pressing national importance.22
SBIR/STTR
The Small Business Administration (SBA) Technology Program Office
administers the Small Business Innovation Research (SBIR) Program
and the Small Business Technology Transfer (STTR) Program. These
two programs are designed to ensure that small, high-tech, innovative
businesses have access to the resources they need to be successful.
Examples of some of the services provided include guidelines for
financing small manufacturing businesses, venture capital brokerage
services, business guides for the aerospace and defense sector, site
selection services, assistance with various types of regulations, import
and export assistance, links to Manufacturing Extension Partnership
programs, and much more.
Select USA
This program was created to promote the United States as a good
place to do business; resolve issues related to foreign direct invest-
ments (FDI) into the United States; provide information on
economic development and
incentives; and advise the Innovative Manufacturing
Administration and appropriate Game Changers
federal agencies on relevant FDI ■■ Robot technologies including
issues and business policy.23 machine vision.
■■ Machine communication standards.
■■ Embedded sensors for in-process
Other Programs inspection, feedback and health
There are also a number of monitoring.
smaller but no less important ■■ Automated creation of more efficient
programs that are intended machine tool paths based on
in-house capabilities and geometric
to improve America’s R&D component features.
and manufacturing capabili- ■■ Reductions in consumables such as
ties. These include accelerated coolant and development of longer
programs in flexible manufactur- cutting tool life.
ing, nanotechnologies, ultra-light ■■ Friction stir welding.
materials, robotics, additive ■■ Advanced composites manufacturing.
manufacturing, and other prom- ■■ Additive manufacturing.
ising research areas. Some of the ■■ Integrated computational materials
science & engineering.
more innovative manufacturing
■■ Manufacturing modeling and simulation.
“game changers” are listed in the
box on the right.24 Source: Ed Morris, National Defense Industrial Association
(NDIA) Manufacturing Division Chairman, 2012.
18 Aerospace Industry Report 3Rd Edition
Chapter Endnotes
Introduction
The policies and practices of a nation have a major impact on the
performance and financial wellbeing of firms and individuals in that
country. Such policies define the framework within which compa-
nies must operate and address issues such as taxes, inflation, the
availability of credit, interest rates on investments, minimum wages,
spending limits on specific programs, and numerous other factors.
Understanding those issues that are most relevant to the aviation and
aerospace communities can help firms of all sizes make better busi-
ness decisions.
This chapter presents a number of economic indicators that collec-
tively provide an understanding of context in which the aviation and
aerospace industries must operate. These indicators provide insight
into the strength and direction of the economy and can help busi-
nesses leaders develop better plans and strategies to guide decision-
making. Almost all of these indicators are routinely updated and
publicly available.
22 Aerospace Industry Report 3Rd Edition
Economic Overview
The United States has the largest, most innovative, and diverse economy
in the world. However, because the economy is so diverse, each industry
segment has its own specific drivers—and competing in today’s market
requires an understanding of these drivers and their impact on corpo-
rations. For example, demand for new aircraft in the civil aerospace
segment tends to be highly correlated with Gross Domestic Product
(GDP).1 GDP, in turn, is an important measure of the state of the
economy. Hence, understanding the state of the domestic and global
economy is an important first step in understanding the forces that are
driving demand for new aerospace systems and services.*
Money Multiplier
The M1 Money Multiplier is an important measure of the nation’s
money supply. M1 measures the number of times the basic money
supply circulates in the economy.** The multiplier is inversely related
to the Federal Reserve requirements, so as reserve requirements
increase, the money multiplier decreases. Furthermore, a multiplier
above 1.0 indicates that the money supply is expanding, while a figure
below 1.0 indicates the supply is contracting. Liquidity of capital is
vital to a healthy economy and the supply of money affects interest
rates, investments, stock prices, and inflation. Prior to 2008, M1 varied
between a low of 1.5 and a high of 3.0, but as the recession deepened
in 2008, the Federal Reserve increased its reserve requirements. As
reserve requirements rose, the multiplier dropped, and by the end of
2012, M1 was hovering around .90 (see Figure 2.1).
* Each segment of the aerospace industry has its own set of drivers. For example, new orders for general
aviation aircraft, large commercial aircraft, remotely piloted vehicles, and military systems are determined
by their own set of drivers and influencing factors.
** M1 includes currency and demand deposits at commercial banks. Source: Minneapolis Federal Reserve
Glossary, August 2012.
The National Economy 23
Ratio
3.0
2.5
2.0
1.5
.90
1.0
0.5
0.0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Reserve Balances
As reserve requirements increased and the banks deposited funds into
the Federal Reserve System, balances rose quickly and have remained
high to this day. These actions impacted the entire aerospace supply
chain—from the lack of loans for small to medium-sized aerospace
manufacturers,3 to the lack of capital for leasing or purchasing large
civil aircraft.4 In 2011, balances began to decrease, but at the end of
2012, obtaining credit was still difficult and reserve balances were in
excess of $1.5 trillion (see Figure 2.2).
1,400
1,200
1,000
800
600
400
200
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Federal Reserve Bank of St. Louis, March 2013.
24 Aerospace Industry Report 3Rd Edition
Velocity of Money
Another important indicator is the Velocity of the M2 Money Stock
(M2V). This indicator measures the rate at which the M2 money
supply turns over in the economy.* During the years preceding the
recession, M2V remained above 1.8, but dropped during the reces-
sion. By the end of 2012, M2V had declined to 1.5—the lowest since
records started being kept in 1959—indicating a loss of confidence
in the economy and a lack of consumer demand as companies and
individuals reduced spending and investments. Even though M2V is
only one indicator of the state of the economy, the downward trend is
troubling and consistent with other signs that indicate that the recov-
ery may be delayed (see Figure 2.3).
Ratio
2.2
2.1
2.0
1.9
1.8
1.7
1.5
1.6
1.5
1.4
1.3
1.2
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Federal Reserve Bank of St. Louis, March 2013.
Interest Rates
Another key indicator of the state of the economy is the 10-Year
Treasury Constant Maturity Rate. This is a risk-free rate and most
bonds and money market instruments are priced at a spread over this
rate. This rate is a good gauge of what aerospace manufacturers can
expect to pay for investments and other expenditures. Under normal
circumstances, one would expect that the rates reflected in Figure 2.4
would stimulate the economy and create new jobs, but this may be one
more indication that further monetary stimuli may not be useful.
* M2 is a broader measure of the money supply that incorporates M1, but also includes assets such as
commercial bank savings deposits, deposits at credit unions and non-institutional money market funds,
among other components. Source: Minneapolis Federal Reserve Glossary, August 2012.
The National Economy 25
Percent
9.0
8.0
7.0
6.0
5.0
4.0
3.0
1.8
2.0
1.0
0.0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Federal Reserve Bank of St. Louis, March 2013.
Producer Prices
The Producer Price Index (PPI) is a widely used family of indexes
that measures the average change in selling prices over time.* The PPI
measures the selling prices producers charge for goods and services
in the wholesale market. It is a measure of the cost of inputs into the
production process. Because higher costs of production tend to be
passed on to consumers, a rising PPI can be an early indicator of a
growing economy and potential inflation. Conversely, a falling PPI can
signal an economic slowdown. The Producer Price Index can provide
insight into what is driving higher prices in the aerospace industry. The
price of metals and fuel, for example, can be significant cost drivers,
and the PPI can be helpful in estimating the cost of manufacturing or
operating aircraft. When the PPI peaked and then dropped in 2008,
the recession was evident. In a similar, but opposite manner, the back-
to-back increases in producer prices in 2011 and 2012, suggest that the
economy may be recovering (see Figure 2.5).
Industrial Production
The Industrial Production Index (IPI) measures the real output of the
manufacturing industry. The IPI is one of the economic indicators
* The Bureau of Labor Statistics defines the Producer Price Index as a family of indexes that measures
the average change over time in the selling prices received by domestic producers of goods and services.
PPI measures price change from the perspective of the seller. This contrasts with other measures, such as
the Consumer Price Index (CPI), that measure price change from the purchaser’s perspective. The prices
of sellers and producers may differ due to government subsidies, sales and excise taxes, and distribution
costs. Source: U.S. Bureau of Labor Statistics, August 2012.
26 Aerospace Industry Report 3Rd Edition
215.7
200
193.1
150
100
Total Manufacturing
Aerospace Products and Parts Manufacturing
50
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: U.S. Department of Labor: Bureau of Labor Statistics, March 2013.
Capacity Utilization
Capacity utilization is another widely used measure that tends to
respond quickly to changes in the economy. This makes it a particu-
larly good leading indicator of a recession. Levels around 80 percent
are generally considered normal. Figure 2.7 shows that after recovering
from a low of 64.2 percent in June 2009, overall manufacturing capac-
ity utilization increased to 77 percent by December 2012. During the
same period, aerospace and miscellaneous transportation manufactur-
ing utilization increased to an “almost normal” level of 77.6 percent.
Increasing utilization usually means that unit costs are declining, and
that the firm is working more efficiently and becoming more competi-
tive. The opposite is true when utilization is declining. Given the steep
drop in utilization that occurred during the last recession, there may
not yet be enough capacity to meet demand as economies around
The National Economy 27
80 96.6
60
40
All Manufacturing
Aerospace and Misc Trasportation Equipment
20
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Board of Governors of the Federal Reserve System, March 2013.
Percent Utilization
95.0
90.0
85.0
Aero 77.6
80.0
75.0
70.0
All 77.0
65.0
60.0
All Maufacturing
55.0
Aerospace and Misc Transportation Equipment
50.0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
110
100
90
80
70
60
50
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: U.S. Department of Labor: Bureau of Labor Statistics. March 2013.
Unemployment Rate
Following the end of the “official” recession, unemployment rose dramat-
ically and reached a high of 10.1 percent in October 2009. Since then, the
number of unemployed workers has decreased and by the end of 2012,
unemployment was down to 7.8 percent (see Figure 2.9).
The National Economy 29
Ironically, while the unemployment rate remains high across the United
States, in most states there is a severe shortage of workers who are
qualified to work in aerospace. This shortage has been well docu-
mented, but a recent article in The Wall Street Journal illustrates the scope
of the problem. In the fall of 2011, AAR, an aviation Maintenance,
Repair and Overhaul (MRO) service provider and parts fabricator in
Chicago, had to pass up new work and delay existing work due to the
company’s inability to fill 600 maintenance and manufacturing jobs.6
Percent
12.0
10.0
7.8
8.0
6.0
4.0
2.0
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Initial Claims
During any downturn, the number of people who file initial claims for
unemployment benefits is followed closely. Since the weekly number is
somewhat volatile, in practice, the four-week moving average is often
used to follow trends in this important metric. At the height of the
recession, the average number of initial claims rose to 659,250, but
by the end of 2012, the four-week moving average had declined to
364,500 claims (see Figure 2.11).
30 Aerospace Industry Report 3Rd Edition
Thousands of Persons
10,000
9,000
8,000 6,661
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: U.S. Department of Labor: Bureau of Labor Statistics, March 2013.
600
500
364.5
400
300
200
100
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: Federal Reserve Bank of St. Louis, March 2013.
Thousands of Persons
20,000
18,000
16,000
14,000
11,951
12,000
10,000
8,000
6,000
4,000
2,000
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: U.S. Department of Labor: Bureau of Labor Statistics, March 2013.
Corporate Profits
Corporate profits after taxes dropped dramatically during the last
recession. Fortunately, the rebound has been equally robust. Alen
Mattich wrote in The Wall Street Journal that “the boom in corporate
profitability since the financial crisis, particularly in the United States,
has been astonishing.” Mattich attributes the dramatic rise in profit-
ability to a combination of intense cost cutting along with massive
government spending. As demand returned to the economy, he notes
that a lot of the revenue “flowed straight into the bottom line.”7 By
the end of 2012, profits totalled approximately $1.77 trillion (see
Figure 2.13).
Key figures on the profitability of the aerospace industry, and other
financial data, are included in Chapter Nine as well as the Appendices.
32 Aerospace Industry Report 3Rd Edition
1,600
1,400
1,200
1,000
800
600
400
200
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: U.S. Department of Commerce: Bureau of Economic Analysis, March 2013.
Employment Costs
While producer prices, industrial production, capacity utilization,
productivity, and even profitability declined during the recession,
wages and salaries of all workers continued to rise. Employment costs
have risen because the U.S. manufacturing industry is dependent on
highly-skilled workers, and many of these workers are in short supply,
especially in aerospace. Based on an index of wages and salaries,
aircraft manufacturing workers are at 120.6 on the index, which is
significantly higher than the industry average (see Figure 2.14).
Fixed Investments
As mentioned in last year’s report, one of the key drivers of long-
term economic growth is private, non-residential fixed investment
(PNFI). As a general rule, reinvesting resources back into a company
will increase efficiency, drive revenues, and increase profits. U.S. PNFI
peaked during the second quarter of 2008 at more than $1.70 trillion,
but subsequently dropped because of the recession. Firms have, once
again, started to invest in their physical infrastructures and PNFI is
now approaching pre-recession levels. By the end of 2012, PNFI had
increased to almost $1.67 trillion (see Figure 2.15). Over time, these
investments should lead to improved operating efficiencies, increased
profits, and, perhaps, more jobs in the aerospace sector.
The National Economy 33
115.1
115
110
105
100
95
90
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Source: U.S. Department of Labor: Bureau of Labor Statistics, March 2013.
1,400
1,200
1,000
800
600
400
200
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: U.S. Department of Commerce: Bureau of Economic Analysis, March 2013.
National Debt
One of the major concerns of the U.S. Government, its citizens, and
the rest of the world is the growing size of America’s national debt.
As indicated in Figure 2.16, at the end of FY 2012 the total public
debt stood at $16,432,729,000,000.
34 Aerospace Industry Report 3Rd Edition
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
Source: U.S. Department of the Treasury, March 2013.
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
1990 1993 1996 1999 2003 2006 2009 2012
Source: U.S. Department of Commerce: Bureau of Economic Analysis, March 2013.
Percent Change
4.5
4.1
4.0
3.5
3.1
3.0
2.6
2.5
2.5 2.4
2.3
2.2
2.0
2.0
1.5
1.5 1.3
1.0
0.5 0.4
0.1
0.0
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
2010 2010 2010 2010 2011 2011 2011 2011 2012 2012 2012 2012
Source: U.S. Department of Commerce: Bureau of Economic Analysis, March 2013.
36 Aerospace Industry Report 3Rd Edition
Chapter Endnotes
1 Chadwick, W. A., Ellis, B. W. C., Mansfield, R. E., & Materna, R. [Equal Contributors]
(2011). Aerospace industry report 2011: Facts, figures & outlook for the aviation
and aerospace manufacturing industry. Washington, D.C.: Aerospace Industries
Association and the Center for Aviation & Aerospace Leadership at Embry-Riddle
Aeronautical University–Worldwide.
2 Federal Reserve Bank. (2012, June). Economic projections of Federal Reserve Board
members and Federal Reserve Bank presidents, June 2012. Retrieved from
http://www.federalreserve.gov/monetarypolicy/files/fomcprojtabl20120620.pdf
3 Haynes, G. W., & Williams, V. (2011). Lending by Depository Lenders
to Small Businesses, 2003 to 2010. Washington DC: U.S. Small
The National Economy 37
Introduction
Economic conditions in Europe, the decline in demand for manufac-
tured goods in China, and the current state of the U.S. market vividly
demonstrate the interdependencies of today’s global economy. These
interdependencies extend well into the aerospace industry. As a result,
what happens in Europe or Asia affects aerospace manufacturing in
the United States, and vice versa. By the end of 2012, it was clear that
conditions in Greece, Spain, Italy, and Portugal were not only rais-
ing questions about the role of the European Central Bank and the
strength of the Euro, but were also having an impact on markets in
the U.K., the United States, China, India, South Africa, Brazil, and
other countries.1
Percent
15.0
Brazil China Germany India Russia United States
10.0
5.0
0.0
-5.0
-10.0
2008 2009 2010 2011 2012 2013 2014 2015
Source: International Monetary Fund, World Economic Outlook Database, March 2013.
The International Economy 41
If these projections are correct, it is easy to see why firms are inter-
ested in establishing a presence in countries with high GDP growth
rates like India and China.
It is also well known that commercial aircraft demand tends to be
correlated with GDP growth rates, and the major aircraft manufactur-
ers use these rates in developing their long-range plans.
101.5
100.9
101.0
100.5 100.6
100.0
99.7
99.5
99.0
Japan United States Euro-Area
98.5
98.0
Apr Jun Aug Oct Dec Feb Apr Jun Aug Oct Dec
2011 2011 2011 2011 2011 2012 2012 2012 2012 2012 2012
Interest Rates
Long-term interest rates affect how much manufacturers have to pay
to obtain financing for the development of new products, including
aircraft, and the equipment to produce them. They also affect how
much customers must potentially pay to finance the purchase or lease
of new aircraft. Hence, the rate and availability of financing have an
important impact on the global aerospace industry. Differences in
long-term rates between the Russian Federation, the United States, the
Euro-area and Japan are highlighted in Figure 3.4. This figure vividly
illustrates how the European Central Bank has been lowering inter-
est rates to stimulate the European market, much like the U.S. Federal
Reserve has done over the past several years.
7.0
6.0
5.0
4.0
3.0
2.10
2.0
1.72
1.0
.78
0.0
Feb Apr Jun Aug Oct Dec Feb Apr Jun Aug- Oct Dec
2011 2011 2011 2011 2011 2011 2012 2012 2012 2012 2012 2012
Source: OECD.StatExtracts, March 2013.
Exchange Rates
The graph in Figure 3.5 represents the U.S. dollar amount per unit
of the Chinese Yuan, the Brazilian Real, the Indian Rupee and the
Euro for 2012. Exchange rate changes can have a major impact on the
profitability of aerospace manufacturers and their suppliers. A recent
report produced by the U.S. International Trade Commission states
the following:7
44 Aerospace Industry Report 3Rd Edition
1.15
0.10
.018
0.00 1.10
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012
Emerging Markets
In 2010, the OECD projected that over the next 20 years, emerging
economies would surpass the output of advanced economies and that
within the next generation, 50 percent of the top 10 economies would
be in emerging markets.8
The International Economy 45
Today, most experts believe that these claims will still come to pass,
but after the worldwide downturn in mid-2012, some are a little less
enthusiastic. Both the World Bank and the International Monetary
Fund (IMF) expect economic activity to increase in 2013 and then
ease in 2014 as some of the developing countries, including India and
China, approach the limits of their productive capacity.9 Projected
differences in GDP growth rates and Current Account Balances
Percent
7.0
6.15
6.0
5.0
4.0
Advanced Economies Emerging Market and Developing Economies
3.0
2.0 2.45
1.0
300 249
200
100
Advanced Economies Emerging Market and Developing Economies
0
-100
-200 -163
-300
2013 2014 2015 2016 2017 2018
Source: IMF World Economic Outlook Database, March 2013.
Dependency Ratios
Around the world, economies with large working age populations and
few dependents offer the greatest opportunity for demand creation,
including air travel.11 These countries are often described in terms of
low “dependency ratios.” Dependency ratios are calculated by dividing
the number of children (0–14 years old) and older persons (65 years
or over) by the working-age population (15–64 years old), and express-
ing the result in terms of hundreds of people.12
As indicated in Figure 3.8, relative to advanced economies, depen-
dency ratios are lower and more favorable in developing or emerging
market countries.
Japan 57.90
India 54.34
Indonesia 47.83
Brazil 47.45
Serbia 46.95
Vietnam 41.34
China 37.82
10.00
China
10.00
8.49
India
7.65
7.89
Brazil
7.13
7.82
Germany
7.98
7.69
United States
7.84
7.63
South Korea
7.59
7.18
Taiwan
7.57
6.99
Canada
7.24
6.64
Singapore
6.64
6.50
Vietnam
5.73
6.49
Indonesia
5.75
6.46
Japan
6.60
6.38
Mexico
6.17 Five Years from Now
6.31 Now
Malaysia
5.94
6.24
Thailand
6.21
5.00 6.00 7.00 8.00 9.00 10.00
Index Score 1 = Low, 10 = High
Source: Deloitte & The U.S. Council on Competitiveness. 2013 Global Manufacturing Competitiveness Index, 2013.
50 Aerospace Industry Report 3Rd Edition
Chapter Endnotes
1 Hilsenrath, J., & Mitchell, J. (2012, May 25). New signs of global slowdown. The Wall
Street Journal, pp. A1, A6.
2 Ibid.
3 The World Bank. (2012, June). Global Economic Prospects. Retrieved from
http://web.worldbank.org/
4 International Monetary Fund. (2013, March). World Economic Outlook Database.
Retrieved from http://www.imf.org/external/ns/cs.aspx?id=28
5 Fortunately, the OECD offers ample documentation on how to use and interpret CLI
data. However it should be noted that in March 2012, the OECD switched from using
an index of industrial production to GDP as its reference series for predicting economic
activity. OECD System of Composite Leading Indicators. (2013, March). Retrieved
from http://www.oecd.org/
The International Economy 51
6 As stated in the previous endnote, the OECD changed from using an index of industrial
production to GDP as its reference series during this time frame. This might explain
why the timing of this prediction was off.
7 Andersen, P., McNay, D., & Peterson, J. (2012, April). Business jet aircraft industry:
structure and factors affecting competitiveness. (Publication 4314). Washington, DC:
U.S. International Trade Commission, pp. 6-27.
8 Organisation for Economic Cooperation and Development. (2010). OECD Factbook
2010: Economic, Environmental and Social Statistics. Retrieved from
http://www.oecd-ilibrary.org/economics/oecd-factbook-2010_factbook-2010-en?fmt=en
9 International Monetary Fund. (2012, April). World Economic Outlook Database.
Retrieved from http://www.imf.org/external/ns/cs.aspx?id=28
10 Ibid.
11 Birdsall, N. A., & Sinding, S. (Ed.). (2001). Population matters: demographic change,
economic growth, and poverty in the developing world. New York: Oxford University Press.
12 For more information on dependency ratios see http://www.un.org/esa/sustdev/natlinfo/
indicators/methodology_sheets/demographics/dependency_ratio.pdf
13 China’s Achilles heel: A comparison with America reveals a deep flaw in China’s model
of growth. (2012. April 21). The Economist. Retrieved from http://www.economist.com/
node/21553056
14 Deloitte & The U.S. Council on Competitiveness. (2013). 2013 Global manufacturing
competitiveness index. Retrieved from http://www.deloitte.com/view/en_US/
us/Industries/Process-Industrial-Products/manufacturing-competitiveness/mfg-
competitiveness-index/index.htm
15 Ibid., pp. 7-26.
16 Ibid., p. ii.
17 International Monetary Fund. (2012, April). World Economic Outlook, Washington,
D.C.: International Monetary Fund Publication Services, p. 38.
53
Aerospace Manufacturing
in the United States
Introduction
This chapter focuses primarily on aerospace manufacturing in the
United States. The discussion begins with a review of trends in
aerospace sales by product and customer. Following this review, the
emphasis then shifts to more detail about civil and military aircraft
manufacturing, general aviation manufacturing, engine manufactur-
ing, trends in space, and a significant change in focus for U.S. missile
development and production programs.
200 31.0
30.2 29.4 29.7 30.0
175
44.9
43.2 45.0 45.4 44.6
150
125 23.1
24.6 24.7 23.5 23.4
100
58.2
64.0 59.4 61.8 59.7
75
50
0
2008 2009 2010 2011 2012
Source: Aerospace Industries Association (AIA), based on company reports and data from the National Aeronautics and Space
Administration, the Bureau of the Census, the Office of Management and Budget, and the Department of Defense, 2013.
200 31.0
30.2 29.4 29.7 30.0
175
125
19.5 20.8 21.1 21.2 20.3
100
75
0
2008 2009 2010 2011 2012
Source: AIA, based on company reports and data from NASA, the Census Bureau, OMB, and DOD, 2013.
Note: “Indeterminable source” indicates that it was not possible to determine if the customer was military, government, or civilian.
500,000
400,000
267,037
300,000
200,000
224,493
100,000
0
2008 2009 2010 2011 2012
Source: U.S. Census Bureau, 2013.
56 Aerospace Industry Report 3Rd Edition
50,000 13,070
40,000 9,847
9,894
9,721
30,000 8,545
20,000 42,398
33,745 35,513
30,575
25,964
10,000
0
2008 2009 2010 2011 2012
Source: Office of Management and Budget, The Budget of the United States Government, 2013.
300,000
100,000
117,398 129,218 133,603 128,003 139,869
-
2008 2009 2010 2011 2012
Source: Office of Management and Budget, the Budget of the United States Government, 2013.
1,500 20,000
1,000 1,084 519
570 478
339 435 10,000
500
481 462 477 601 671
375
0 -
2008 2009 2010 2011 2012 2013(E)
Source: AIA, based on company reports and data from the General Aviation Manufacturers Association (GAMA), 2013.
E = estimate.
10,000
100
0 0
2008 2009 2010 2011 2012
Military Aircraft
As stated in the Aerospace Industries Association 2012 Year-end
Review and Forecast,2 the U.S. military aircraft sector continued to
decline in 2012, falling 2.4 percent over last year. Furthermore, a
decline by more than 10 percent is anticipated in 2013. Figure 4.8 is a
graph of military aircraft sales, while Figure 4.9 highlights current and
projected outlays for military aircraft by DOD agency.
61,800
62,000
56,000
54,000
52,000
50,000
2008 2009 2010 2011 2012
Source: AIA, based on company reports and data from NASA, the Bureau of the Census, OMB, and DOD, 2013.
40,000
35,000
18,294
18,601
30,000
14,337 16,286
25,000 15,218
11,996
0
2008 2009 2010 2011 2012(E) 2013(E) 2014(E)
Fiscal Year
Source: Office of Management and Budget, Budget of the United States Government, FY 2013. E = estimate.
60 Aerospace Industry Report 3Rd Edition
Rotorcraft
The U.S. civil rotorcraft market is still recovering from the economic
downturn but has seen a steady increase in new deliveries over the
past two years. The market encompasses emergency medical service
providers, offshore oil and gas exploration and law enforcement
applications.
Preliminary figures indicate that helicopter shipments increased by
9.9 percent from 2011 to 2012. This estimate may be low because
Robinson Helicopter reported that shipments of its civil helicop-
ters increased by 45 percent in 2012,5 and Bell Helicopter, a Textron
company, reported almost a 41 percent jump in its commercial
helicopter revenue. Bell also launched its largest civil model ever
produced, the Model 525 Relentless, a testament to the strength
of demand from the offshore oil segment.6 Sikorsky, a United
Technologies company, saw an increase in civil helicopter sales of
about two percent, due primarily to an increase in S-92 volume, which
was partially offset by lower S-76 sales as the company transitions to
the new S-76D model.7
This steady, upward trend in civil helicopter sales is expected to
continue as demand deferred during the downturn reaches the U.S.
and foreign markets. While growth in the emerging markets has soft-
ened recently, the demand for helicopters in the Asia Pacific and Latin
American markets is spurring considerable OEM investment. China, in
particular, shows enormous promise, where demand for civilian heli-
copters is expected to rise as authorities relax certain flying restrictions.8
General Aviation
The overall number of U.S. manufactured general aviation (GA) aircraft
increased by slightly over three percent in 2012, but at $8,017 million,
the dollar value of billings actually decreased by about the same percent.
Within the GA category, results were mixed. The number of single
engine piston aircraft shipped increased from 639 to 645; the number
of multi-engine piston aircraft shipped decreased from 67 to 63; turbo-
prop shipments increased from 395 to 459; and the number of turbojet
aircraft shipped decreased from 364 to 347.
AIA’s 2012 year-end report notes that the last few years have been
challenging for the general aviation industry, but few doubt that growth
will resume as the world economy recovers.9 The General Aviation
Manufacturers Association (GAMA) believes that market fundamentals
are moving in the right direction and that the industry is poised for
62 Aerospace Industry Report 3Rd Edition
resurgence.10 U.S. corporate profits are at record highs, the used aircraft
market is improving, and as the U.S. and European markets recover and
the emerging markets resume their growth, sales will follow. In the near
term, alternative financing techniques have the potential to help spur
sales in the United States and elsewhere (see Chapter 9).
Worldwide, sales of larger business jets are leading the market, particu-
larly in Russia, China and the Middle East. It is estimated that China
alone, could account for 20 percent of all business jet deliveries by
the end of the decade, which would be a significant increase over the
current level of deliveries at seven percent. Light and medium busi-
ness jets have not yet returned to their pre-recession sales levels, and
remain a concern for business jet manufacturers.
Engines
The jet engine market is dominated by a three manufacturers:
General Electric (GE) Aviation; Pratt & Whitney (P&W), a United
Technologies company; and Rolls Royce plc. Given the high barriers
to entry, the fundamental market structure for jet engine development
and production is not likely to change.11 However, joint ventures and
other forms of collaboration play an important role in aircraft engine
manufacturing. Significant joint ventures involving U.S. aerospace
engine manufacturers include:
■■ The Engine Alliance (EA), created in 1996 between General
Electric Aviation and Pratt & Whitney.
■■ CFM, founded in 1974 by Snecma of France and General Electric
Aviation. and
■■ Aero Engines International, a 30-year, collaborative venture that
includes Pratt & Whitney Aero Engines International GmbH, the
Japanese Aero Engine Corporation and MTU Aero Engines.
Not surprisingly, trends in the aircraft engine market are linked to
aircraft sales, which have been steadily increasing after sharp declines
in 2008 and 2009. For 2012, GE Aviation’s revenue went from
$18,859 to $19,994 million for an increase of six percent; while Pratt
& Whitney’s revenues increased from $12,711 to $13,964 million for
a gain of 10 percent. During the same period, Rolls Royce civil and
defense sales increased by over 13 percent. Looking forward, most
experts agree that aircraft engine production will increase in 2013,
“but more significantly on the commercial side than the military.”12
Aerospace Manufacturing in the United States 63
Space
Space sector sales increased slightly to $44.9 billion in 2012, but
NASA’s 2012 budget decreased by 3.7 percent to $17.7 billion. Within
NASA’s budget, funding for space applications increased by over
five percent; but funding for the development of space exploration
capabilities decreased by roughly three percent; and funding for space
operations declined by approximately 19 percent (see Figure 4.10).
When NASA’s Space Shuttle rolled to a stop on July 21, 2011, the U.S.
became dependent on foreign countries for human access to space.13
NASA is now moving forward with plans to incentivize the develop-
ment of commercial crew services by private companies, obviating the
need to pay Russia $63 million a seat to send astronauts to or from
the International Space Station (ISS). Under this new paradigm, the
U.S. government relies on private industry to take a more active role in
this segment of the market, freeing up government resources to make
investments in space exploration beyond low Earth orbit.
Although this transition has been difficult for many involved in the
development of America’s space program, there is evidence which
suggests that this new strategy may be working. In May 2012, SpaceX
successfully completed the first visit of a commercially-operated
vehicle to the ISS. This achievement was followed by the first official
commercial resupply mission to the ISS in October 2012, moving
the United States closer to supplying the ISS through commercial
space services. Boeing and Sierra Nevada are also working on alterna-
tive approaches for ferrying astronauts to and from the International
Space Station. Other commercial space initiatives include Virgin
Galactic’s SpaceShipTwo program for ferrying commercial passengers
into space by the end of 2013 and using its WhiteKnightTwo carrier
for small satellite launch services. Similarly, XCOR Aerospace hopes to
use its all composite reusable Lynx launch vehicle to launch passengers
and small science payloads into sub-orbital flight by the end of 2013.14
Despite budget pressure, NASA has had several noteworthy successes
and more are on the way. Some of these include the Mars Science
Laboratory, Curiosity, which landed on Mars on August 6, 2012; the
development of the Orion Crew Exploration Vehicle which is sched-
uled for its first uncrewed flight in 2014; the development of the
Space Launch System which should see its first launch in 2017; and
the development of the James Webb Space Telescope which is sched-
uled for launch in October 2018.
64 Aerospace Industry Report 3Rd Edition
4,277
3,690 3,519 3,713
15,000
3,589 3,773
3,833 3,507
5,000
-
2010 2011 2012 2013(E)
Fiscal Year
Source: Office of Management and Budget, Budget of the United States Government for FY 2013.
Aerospace Manufacturing in the United States 65
Missiles
U.S. missile sales continued to decrease in 2012 and this trend is
expected to continue (see Figure 4.1).* Although U.S. government
outlays for missile procurement jumped in 2012, they are expected to
decrease almost as dramatically in 2013 (see Figure 4.11). These reduc-
tions are being driven by the drawdown of forces in Afghanistan and
reductions in the Department of Defense budget.
12,000
3,808
10,000
3,668
-
2008 2009 2010 2011 2012 2013(E)
Source: Office of Management and Budget, Budget of the United States Government for FY 2013.
* The aerospace missile sector includes RDT&E and procurement of DOD missiles, missile defense
systems, and parts. Sector components include the missiles themselves, as well as the associated
sensors and command, control, battle management, and communications systems.
66 Aerospace Industry Report 3Rd Edition
were being evaluated in late 2012 and early 2013 included Sidewinder
missiles to Singapore and Turkey; Seasparrow missiles to Thailand;
Javelin missiles to Belgium, Indonesia, Oman, and Qatar; Patriot
missiles to Kuwait, Saudi Arabia and Qatar; and numerous other sales
to countries whose national security interests are aligned with those of
the United States.17
The U.S. missile defense program faces several difficult challenges in
the years ahead, as the Missile Defense Agency balances the ability to
counter threats under increasingly austere financial constraints. North
Korea and Iran continue to pursue long-range missiles, as well as
nuclear warhead technologies and advanced countermeasures. China’s
development of the so-called DF-21 anti-ship ballistic missile is also
troubling, as it could limit the Pentagon’s ability to place aircraft carrier
strike groups in the Pacific.18
International Trade
Aerospace exports exceeded imports, resulting in a positive balance
of trade for the U.S. aerospace industry in 2012. The role of the
U.S. aerospace industry in the global economy is so important that is
addressed separately in Chapter 6.
low-cost carriers throughout the world. At the same time, the new
twin-aisle airplanes will allow the airlines to continue their expansion
into international markets.19
On the military side, the Department of Defense is doing its best to deal
with sequestration. In April, 2013, the President submitted a proposed
budget of $526.6 billion in discretionary budget authority to fund
defense programs for fiscal year (FY) 2014—not including the budget
for Overseas Contingency Operations which will be submitted later.20
Even as the budget was submitted, the DOD press release noted that
FY 2014 programs would be significantly and adversely affected by the
sequester budget cuts in FY 2013. Such cuts would result in less train-
ing, civilian furloughs, deferral of equipment and facility maintenance,
reductions to energy conservation investments, contract inefficiencies,
and curtailed deployments.21 From an aerospace manufacturer’s perspec-
tive, the full scale and scope of these cuts is not yet known, but they are
likely to result in reduced and/or stretched out production of the KC-46
tanker, the F-35 Joint Strike Fighter, and the V-22 Osprey, as well reduc-
tions in other fixed-wing and rotorcraft programs. Missile production and
munitions also look vulnerable as weapons stockpiles are often the first
to be cut when combat operations and defense budgets trend downward.
Sales for the space sector are expected to continue at a reasonable level,
driven by satellite replenishment and launch service demands. Although
the ongoing cuts to NASA’s budget will have a negative impact on indus-
try, they are less severe than some anticipated.
The aerospace industry plays a key role in the U.S. economy, while
simultaneously contributing to America’s national defense. With
employees in every state, the aerospace industry generates the high-
est positive trade balance of any U.S. manufacturing sector. In terms
of sales, 2012 was the best year ever for the U.S. aerospace industry,
where robust demand in the commercial market more than offset
losses in the defense sector. As the global economy continues to
recover, similar results, or better, are expected in the coming years.
Chapter Endnotes
1 Lavelle, M. (2011, May 20). As jet fuel prices soar, a green option nears the runway.
National Geographic News. Retrieved from http://news.nationalgeographic.com/news/
energy/2011/05/110520-jet-fuel-biofuel-for-commercial-flights/
2 Aerospace Industries Association. (2013). 2012 Year-end review and forecast. Retrieved
from http://www.aia-aerospace.org/assets/aia_yearender_web_2012.pdf
68 Aerospace Industry Report 3Rd Edition
Maintenance Repair
and Overhaul
Introduction
This chapter addresses the maintenance, repair and overhaul (MRO)
of large commercial and military aviation aircraft. The size of each
segment is determined by its own unique set of drivers but, at the
same time, all segments are directly or indirectly, influenced by world
events and the economy.
80.0
75.0
72
70.0
65.0
60.0 High
Average
55.0 Low
53
50.0
45.0
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Source: Embry-Riddle, based on estimates from multiple sources, March 2013.
72 Aerospace Industry Report 3Rd Edition
Rest of World
13%
North America
35%
Asia Pacific
26%
Europe
26%
As can be seen in Figure 5.3, engine MRO represents the largest single
portion of commercial MRO spending.
Maintenance Repair and Overhaul 73
Airframe Heavy
Line
Mx & Mods
18%
17%
Component
21%
Engine
43%
85.0
80.0
75.0
73.6
70.0
High
65.0 Average
62.8 Low
60.0
55.0
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Source: Embry-Riddle, based on estimates from multiple sources, March 2013.
Rest of World
16%
North America
Europe 45%
22%
Asia Pacific
16%
Engine
17%
Field Maintenance
Component 47%
17%
Airframe
20%
Chapter Endnotes
1 Roche, C. (2012, September 19). FedEx total package shipments point to sharp
decline in GDP. Pragmatic Capitalism. Retrieved from http://pragcap.com/
fedex-total-package-shipments-point-to-sharp-decline-in-gdp
2 Doan, C. (2012, April). The global MRO forecast, 2012–2022. TeamSAI Consulting
Services. Retrieved from http://teamsai.com/media/content/2012_teamsai_global_
mro_forecast_120329-print-ver-final.pdf
3 Norris, G. (2011, June 24). Boeing warns of shortages for pilots, technicians. Aviation
Daily. Retrieved from http://www.aviationweek.com.ezproxy.libproxy.db.erau.edu/awin/
ArticlesStory.aspx?keyWord=650,000 maintenance&id=/article-xml/avd_06_24_2011_
p03-01-340404.xml
4 Majcher, K. (2012, June 1). Skills Shortages. Aviation Week & Space Technology.
Retrieved from http://www.aviationweek.com/Article.aspx?id=/article-xml/
OM_06_01_2012_p37-457712.xml
5 Deloitte & Touche. (2010, October). Global aerospace market outlook and forecast.
[AIAC Phase 3 report]. Retrieved from http://www.aiac.ca/uploadedFiles/Resources_
and_Publications/Reference_Documents/AIAC%20Phase%203%20Report_FINAL.pdf
6 Aeronautical Repair Station Association. (2013, March 13). Global MRO market
economic assessment. [Data provided by ICF SH&E]. Retrieved from
http://arsa.org/wp-content/uploads/2013/04/2013MROStudy.pdf
7 Ibid., p. 39.
8 ICD Research. (2012, July). The global military MRO market 2012–2022.
Retrieved from http://www.airforce-technology.com/downloads/whitepapers/
technical-publications/fileglobal-military-aviation-mro-market-2012-2022/
9 Ibid, p. 17.
79
Introduction
The U.S. aerospace industry is part of a dynamic and interdependent global
marketplace. In 2012, the United States exported $1,546,455,243,556 in
goods and services, while importing $2,275,392,482,533 for a net trade
deficit of $728,937,238,977.1 The major drivers of the deficit were foreign
oil, consumer products, and automobiles—but the aerospace sector
sustained a positive trade balance.
This chapter addresses aerospace exports, imports, and the U.S.
balance in aerospace trade. It also includes state and regional data on
aerospace exports for the past five years. The chapter concludes with a
brief discussion about the role of the U.S. Export-Import Bank in the
aviation and aerospace industries.
120,000
105,617
100,000
89,379
85,681 84,478
81,478
80,000
60,000
40,000
20,000
-
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
* Note: almost all the data in this chapter comes from the International Trade Administration’s TradeStats
Express. These numbers often differ from other figures provided by the U.S. Government and other
sources, depending on when and where the data was collected, and other factors.
The Global Aerospace Marketplace 81
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
Product of MapXtreme 2008 ® SDK Developer License © 2008 Pitney Bowes MapInfo Corporation.
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
The United States is the world leader in terms of the total amount
spent on defense, although it spends much less as a percentage of
GDP than many other countries. When measured against GDP, the
U.S. level of national defense spending is generally ranked 23rd to
25th depending on the methodology used.2
Even though the United States leads the world in absolute expendi-
tures, the percentage rate of growth in military spending in China
and Russia now exceeds the growth rate in the United States, which
declined in 2012.3
Figure 6.4 highlights the Department of Defense’s planned Total
Obligation Authority (TOA) over the next four years. The actual
amount budgeted and authorized by Congress nearly always varies
from the programmed TOA. The actual budget is currently in flux
awaiting the outcome of the sequestration debates in Congress.
500,000
400,000
300,000
200,000
100,000
0
2002 2004 2006 2008 2010 2012 2014 2016
Fiscal Year
Source: National Defense Budget Estimates for FY 2013. E = estimate.
12,819
12,500
11,290
10,666 10,375 10,051
10,000
7,500
5,000
2,500
-
2008 2009 2010 2011 2012
Source: Aerospace Industries Association, March 2013.
25,000
20,000
15,000
10,000
5,000
-
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
The Global Aerospace Marketplace 85
In 2012, the United States imported the most aerospace products and
parts from France, Canada, Japan, the United Kingdom, and Germany.
Figure 6.8 shows that imports increased in all five countries in 2012.
Those countries with the greatest percentage change in imports
included Israel, Italy, Japan, Mexico, and Poland (see Table 6.3).
86 Aerospace Industry Report 3Rd Edition
9,000
8,000
7,000
6,000
5,000
4,000
3,000
2,000
France Canada Japan United Kingdom Germany
1,000
-
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
The Global Aerospace Marketplace 87
4,500 4,378
4,000
3,637
3,500 3,345 3,331
2,936
3,000
2,500
2,000
1,500
1,000
500
-
2008 2009 2010 2011 2012
Source: Aerospace Industries Association, March 2013.
80,000
65,150
60,000
40,467
40,000
20,000
Exports Imports Balance of Trade
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
Product of MapXtreme 2008 ® SDK Developer License © 2008 Pitney Bowes MapInfo Corporation.
The Global Aerospace Marketplace 89
Figure 6.12 highlights the fact that aerospace is one of the few catego-
ries that maintains a positive trade balance. This particular chart pres-
ents data on the trade balance for selected manufactured goods and
commodities in 2012.5
90 Aerospace Industry Report 3Rd Edition
Soybeans
Chemicals – plastics
Coal
Petroleum preparations
Corn
Electrical machinery*
Clothing
Vehicles
Crude oil
* The regions used in this chapter are the same as those used by the International Trade Administration in
their TradeStats Express database.
The Global Aerospace Marketplace 91
40,000
35,000
30,000
25,000
20,000
15,000
10,000
5,000
* This is one of several figures that has dual axes. The reason for using two axes is because there is such a
large difference in exports between California and Washington and all the other states. The axis on the right
applies to California and Washington and the axis on the left applies to all the other states in the region.
92 Aerospace Industry Report 3Rd Edition
30,000
500
25,000
400
20,000
300
15,000
200
10,000
100 5,000
5,000
4,000
3,000
2,000
1,000
4,000 3,855
3,500
3,000
2,500
2,000
1,500
1,000
500
The data in Table 6.6 and Figure 6.17 indicate that Arizona is the
dominant aerospace exporter in the region, with Arizona, Idaho and
Utah showing solid growth in 2012.
400 2,000
300 1,500
200 1,000
100 500
0 0
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
Figure 6.18 displays the top five aerospace export markets for the
Mountain region. As can be seen in this chart, exports to all of these
countries increased in 2012, led by Singapore which grew by 494
percent in a single year.
500
400
300
200
100
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
The Global Aerospace Marketplace 95
12,000
10,000
8,000
6,000
4,000
2,000
Aerospace export growth rates were positive for all states in the South
Central region in 2012, but were dominated by Texas and Kentucky.
However, Arkansas recorded a particularly impressive 281 percent
increase during the same period (see Table 6.7 and Figure 6.20).
Sales to all of the region’s top markets were positive in 2012 with the
exception of Singapore, which declined by approximately 4 percent.
(see Figure 6.21).
96 Aerospace Industry Report 3Rd Edition
1,400 5,000
1,200
4,000
1,000
3,000
800
600 2,000
400
1,000
200
- -
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
The Global Aerospace Marketplace 97
2,000
1,500
1,000
500
12,000
10,000
8,000
6,000
4,000
2,000
5,000
4,000
Ohio Michigan Illinois
Indiana Kansas Missouri
3,000
2,000
1,000
400
300
200
100
2,500
2,000
1,500
1,000
500
France Canada Brazil United Kingdom Germany
14,000
12,000
10,000
8,000
6,000
4,000
2,000
Florida and Georgia led the region in exports in 2012 (see Table 6.9).
Gains in Florida, North Carolina, Virginia, the District of Columbia,
West Virginia, Delaware and South Carolina helped mitigate declines
in Georgia and Maryland over the past year (see Figure 6.27). In terms
of top markets, China, France and Brazil saw steady increases in 2012
(see Figure 6.28).
The Global Aerospace Marketplace 101
1,200
5,000
1,000
4,000
800
3,000
600
2,000
400
200 1,000
1,200
1,000
800
600
400
200
4,533
5,000
4,000
3,000
2,000
1,000
2,500
2,000
1,500
1,000
500
8,000
7,800
7,600
7,400
7,200
7,000
6,800
6,600
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
The Global Aerospace Marketplace 105
800
7,000
700
6,800
600
500 6,600
Massachusetts Vermont
400 Maine Rhode Island
6,400
New Hampshire Connecticut
300
6,200
200
6,000
100
5,800
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
Within the region’s top markets, the United Arab Emirates, Germany,
and South Korea accounted for the bulk of increased exports in 2012
(see Figure 6.34).
106 Aerospace Industry Report 3Rd Edition
Figure 6.34 Trends in New England Region Top Aerospace Export Markets
2,000
1,500
1,000
500
All Others
15.5%
Power Projects
8.1%
Manufacturing
13.1%
Chapter Endnotes
Introduction
Over the past several years, Brazil, Russia, India and China, collectively
referred to as the BRIC countries, have received a lot of attention—
and for good reason. The BRICs have been experiencing growth rates
that exceed those in the United States; they have enormous resources
and technical capabilities; and they have each targeted aerospace as a
strategic industry.
This chapter provides an overview of the state of aerospace manufac-
turing in each country with a focus on opportunities for U.S. aerospace
manufacturers and suppliers.
Brazil
The CIA World Factbook describes Brazil as South America’s leading
economic power and a regional leader.1 Even though Brazil’s GDP
declined in 2012, it is expected to grow by three percent in 2013 and
four percent in 2014, while keeping unemployment between 5.5 to
6.5 percent (see Figure 7.1).2
112 Aerospace Industry Report 3Rd Edition
2,493 8.0
2,500 2,396
2,143 7.0
GDP Unemployment
2,000 6.0
1,650 1,622
5.0
1,500
4.0
1,000 3.0
2.0
500
1.0
0 -
2008 2009 2010 2011 2012
Source: International Monetary Fund World Economic Outlook Report 2013.
Like the other BRIC countries, Brazil’s growing economy and expand-
ing aerospace industry represent both an opportunity and a threat for
U.S. aerospace manufacturers.
Opportunities
Figure 7.2 and Table 7.1 show the trends in aerospace trade with
Brazil between 2008 and 2012. Table 7.1 indicates that the U.S. trade
balance with Brazil increased by 13 percent in 2012.
6,000
5,000
4,000
3,000
2,000
1,000
0
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
Aerospace and the BRICs 113
The demand for aerospace products, parts and services is being driven
primarily by Brazil’s steady economic growth. The following factors
contributed to the current trade balance:3
■■ Brazil is the fifth largest aviation market in the world.
■■ Brazil has the seventh largest helicopter fleet in the world.
■■ The MRO market in Brazil is significant.
■■ Brazilian aerospace manufacturers import a significant amount
of parts and components from foreign sources, including the
United States.
The 2011 Country Commercial Guide for U.S. Companies doing business in
Brazil summarizes the following opportunities:4
As Brazil’s aviation market continues to expand, imports of
parts and components will continue to increase, representing
good business opportunities for U.S. suppliers. The products
expected to have the most potential are: airplane and helicopter
parts and components for defense and executive aircraft.
Challenges
At the same time, however, Brazil is also a strong competitor in
aerospace manufacturing.5 According to the Aerospace Industries
Association of Brazil (AIAB), Brazilian aerospace firms are now
involved in every sector of aerospace including aeronautics, space, and
defense—and every phase of the life cycle including design, manufac-
turing, support, and related services.6
114 Aerospace Industry Report 3Rd Edition
Russia
The Russian Federation (hereafter referred to as Russia) occupies a
landmass that is almost twice that of the United States with a popula-
tion of less than 140 million. The CIA World Factbook describes Russia
as a centralized, semi-authoritarian state in which the leadership seeks
to legitimize its rule through managed elections and economic growth.
116 Aerospace Industry Report 3Rd Edition
Figure 7.3 reveals that Russia’s economy has recovered from the
worldwide recession quite nicely with GDP topping $2.02 trillion and
unemployment declining from 8.4 percent in 2009 to approximately 6
percent in 2012.
8
2,022
2,000 1,661 1,899 7
1,525 6
1,500
5
1,223
4
1,000
3
500 2
- -
2008 2009 2010 2011 2012
Source: International Monetary Fund World Economic Outlook Report, March 2013.
Opportunities
Over the years, the United States has maintained a positive trade
balance with Russia. The trade balance declined during and immedi-
ately after the recession, but has rebounded nicely over the past two
years. In 2012, aerospace exports increased 101 percent and the U.S.
118 Aerospace Industry Report 3Rd Edition
aerospace trade balance with Russia grew by 139 percent (see Table
7.2 and Figure 7.4).
According to the 2012 Country Commercial Guide for U.S. Companies
doing business in Russia, it is anticipated that Russian passenger traffic
will increase at a rate of 5.6 percent a year over the next 20 years—and
that this new thirst for travel will drive demand for new aircraft, MRO
services, and aircraft spare parts.10
1,400
1,200
1,000
800
600
400
200
0
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
This same report states that the current share of Western aircraft
in Russia’s airlines was expected to increase to 80 percent in 2012.
Between the increase in demand for travel and the need to replace older
aircraft, the overall prospects for the aerospace industry are quite good.
Aerospace and the BRICs 119
Challenges
Although local aircraft manufacturers are not able to meet market
demand, there appears to be an emerging shift in policy which would
decrease foreign imports and increase local manufacturing. The impact
of this shift in policy remains to be seen.
India
At approximately 1.2 billion people, India has the second largest popu-
lation in the world and a rapidly expanding middle class.12 Despite
overpopulation and serious environmental challenges, India’s GDP
Aerospace and the BRICs 121
grew from 2009 through 2011, but declined slightly in 2012. Between
2011 and 2012, India’s GDP decreased by about one percent, and
unemployment ticked up from 9.8 to 9.9 percent (see Figure 7.5).
1,400
1,276 1,259 8
1,200
1,000 6
800
4
600
400
2
200
0 0
2008 2009 2010 2011 2012
Source: International Monetary Fund World Economic Outlook Report 2013 and CIA World Factbook.
Opportunities
India’s growing population, and particularly the middle class, is creat-
ing higher levels of demand for air transportation. As a result, the
demand for air travel is expected to grow at 12.5 percent per year over
the next several years.13 Similarly, India’s MRO market is expected to
grow 10 percent annually and reach $2.4 billion by 2020.14
Opportunities for U.S. exports to India include large civil aircraft,
general aviation, military systems, aviation training, and airport infra-
structure development. India is also seeking partners to develop its
commercial satellite and space launch capabilities.
The 2012 Country Commercial Guide for U.S. Companies doing business in
India states that India is the ninth biggest aviation market in the world
with the fourth largest domestic market. Despite its size, however, the
Country Commercial Guide notes that India is one of the least penetrated
aviation markets in the world—representing huge opportunities for
U.S. aerospace manufacturers.
The Country Commercial Guide goes on to say:15
122 Aerospace Industry Report 3Rd Edition
2,000
1,500
1,000
500
-
2008 2009 2010 2011 2012
Source: International Monetary Fund World Economic Outlook Report, March 2013.
Challenges
The biggest challenges in India are caused by its limited aviation infra-
structure and the government’s lack of transparency in procurement
decisions. Tariffs on imports of general aviation aircraft and parts are
also an issue and the general aviation flight clearance process can be
troublesome.17
China
The People’s Republic of China (PRC) is a communist state with
a population of over 1.34 billion people. In the late 1970s, China’s
leaders focused on “market-oriented economic development” and
by 2000, its output had quadrupled. Despite strong controls, living
standards have improved, and the government of China has started to
proactively engage in the global economic community.18
At the macroeconomic level, China has experienced a steady growth in
its GDP since 2008, while maintaining an unemployment rate of 4.1
percent (see Figure 7.7).
Opportunities
As the Chinese economy and living conditions have improved, the
demand for air travel has also increased. Today, “China has the world’s
fastest growing domestic aviation industry …” and both “Boeing and
Airbus have identified China as the single most important market for
sales over the next 20 years …”19
Aerospace and the BRICs 127
5,930 4.2
6,000
4,991 4.1
5,000 4,520
4.0
4,000
3.9
3,000
3.8
2,000 3.7
1,000 3.6
0 3.5
2008 2009 2010 2011 2012
Source: International Monetary Fund World Economic Outlook Report March 2013.
Over the years, U.S. firms and other Western companies have part-
nered with China in a number of ways to produce engines, flight
control systems, landing gear, and other components for Chinese
aircraft. Various arrangements to co-produce aircraft in China have
also been attempted with mixed results.
However, as stated in Flight Plan 2011, aviation and aerospace oppor-
tunities extend well beyond the production of large aircraft. General
aviation is also expected to grow, and some estimate that the general
aviation market in China could become the second largest market in
the world, behind the United States, by 2015.21
The Civil Aviation Administration of China (CAAC) expects that
as many as 230 new airports will be built by 2015 to meet China’s
increasing demands for air travel.22 To support these needs, massive
investments in new air traffic control systems are also anticipated.
128 Aerospace Industry Report 3Rd Edition
Figure 7.8 and Table 7.4 indicate a steady growth in aerospace trade
with China over the past three years. The 2012 Country Commercial
Guide for U.S. Companies doing business in China states “opportunities
in the civil aviation market include final assembly and tier-one suppli-
ers, small niche parts manufacturers, airport design and construction
companies, and general aviation among others.”23
7,000
6,000
5,000
4,000
3,000
2,000
1,000
-
2008 2009 2010 2011 2012
Source: U.S. Department of Commerce, International Trade Administration, TradeStats Express, March 2013.
Challenges
It is clear that the aviation and aerospace manufacturing markets in
China represent enormous opportunities for U.S. air carriers, as well as
general aviation and commercial aircraft manufacturers. However, it is
equally apparent that the Chinese market has its own internal challenges.
For example, the Country Commercial Guide states that there are three key
challenges that threaten to limit growth in China: inadequate infrastruc-
ture, overly restrictive airspace, and limited skilled human resources.24
Aerospace and the BRICs 129
Chapter Endnotes
1 U.S. Central Intelligence Agency. (2013). The CIA world factbook. Retrieved from
https://www.cia.gov/library/publications/the-world-factbook/geos/br.html
2 International Monetary Fund. (2013). World economic outlook database. Retrieved
from http://www.imf.org/external/pubs/ft/weo/2013/01/weodata/index.aspx
3 U.S. Department of Commerce, U.S. Commercial Service. (2011). Doing business in
Brazil: 2011 country commercial guide for U.S. companies. Retrieved from
http://www.buyusainfo.net/z_body.cfm?dbf=ccg1&search_type2=int&avar=19999&
country=Brazil&logic=and&loadnav=no and U.S. Department of Commerce, Office of
Transportation and Machinery, International Trade Administration. (2011). Flight plan
2011: Analysis of the U.S. aerospace industry. Retrieved from http://trade.gov/wcm/
groups/internet/@trade/@mas/@man/@aai/documents/web_content/aero_rpt_flight_
plan_2011.pdf
4 Ibid., p. 16.
5 U.S. Department of Commerce, Office of Transportation and Machinery, International
Trade Administration. (2011). Flight Plan 2011: Analysis of the U.S. aerospace
industry. Retrieved from http://trade.gov/wcm/groups/internet/@trade/@mas/@man/@
aai/documents/web_content/aero_rpt_flight_plan_2011.pdf
Aerospace and the BRICs 131
Introduction
The U.S. aerospace industry has one of the finest workforces in the
world. It is, in fact, “second-to-none.” It has propelled the U.S. aero-
space industry to its current leadership position and has responded
to every challenge. Lockheed Martin’s Joint Strike Fighter, Boeing’s
Dreamliner, Northrop Grumman’s X-47B Unmanned Combat Air
System, and NASA’s Curiosity are but the latest examples of American
ingenuity and superiority in air and space—and behind it all is the U.S.
aerospace workforce.
Employee Productivity
The U.S. aerospace workforce is also one of the most productive
workforces in the world. According to a Congressional Research
Service report on manufacturing productivity, aerospace manufacturing
output in the United States increased by 21 percent between 2000 and
2011, even as overall U.S. manufacturing output decreased by 3 percent
during the same period.1 This increase in productivity can be attributed
to a number of factors including process redesign, investments in new
134 Aerospace Industry Report 3Rd Edition
Workforce Challenges
Despite an enviable record of achievement, high wages, and continu-
ously improving productivity, many are worried about the future of
America’s aerospace workforce. Older workers are retiring and there
are not enough people with the right skills in the workforce pipeline.
For firms of all sizes, the lack of qualified workers can slow produc-
tion, increase the cost of on-the-job training, reduce productivity, and
limit innovation.
At a recent U.S. Senate Aerospace Caucus luncheon, Marion Blakey stated:2
We need a workforce with the necessary skills to compete
globally—and to continue driving innovation in the future.
In particular, this means we need more bright young people
willing to enter and succeed in the science, technology,
engineering, and math—STEM—fields.
About 13 percent of America’s college graduates earn STEM
degrees. But in many of our competitor nations, it’s closer to
25 percent. So, we have some work to do.
A 2011 study by Deloitte revealed that finding skilled production work-
ers, distributors, and technicians to replace retiring employees was a
major concern of executives and one of their biggest hiring challenges.3
The results of the Aviation Week 2012 Workforce Study reinforce the scale
and scope of the problem.4 Prior to sequestration, aerospace firms
estimated that they would need to hire almost 120,000 employees over
the next five years to meet their workforce needs in a variety of areas.
Figure 8.1 is a breakdown of hiring needs by sector.
According to Aviation Week, the greatest challenge may be replacing
production workers, which represent the largest category of aerospace
workers that are eligible to retire. Figure 8.2 highlights the percentage
of aerospace workers that are eligible to retire, by category, from 2012
through 2015.5 As indicated by the overall trend for engineers eligible
to retire, this is clearly a growing problem. Similar trends are apparent
in the other job categories as well.
The Aerospace Workforce 135
Space
1,420
Commercial
15,609
Defense
102,786
Percent
30.0
Engineers R&D Program Management Hourly Manufacturing
25.0 24
23
----- Linear Trend for Engineers 22 22
20
20.0 19 19
18 18 18
17
16 16
15.0 14 14
12
10.0
5.0
0.0
2012 2013 2014 2015
Source: Based on data from Aviation Week & Space Technology, August 2012.
Employment Statistics
At the end of 2012, the U.S. aerospace industry employed 632,700
people (see Figure 8.3). Employment in the aircraft, aircraft parts and
equipment and engine manufacturing segments grew, while employ-
ment in the missiles, space vehicles, and search, detection and naviga-
tion sectors declined.
Search, detection, and navigation instruments Guided missiles, space vehicles, and parts
Other aircraft parts and equipment Aircraft engines and engine parts
Aircraft Total Aerospace Products and Parts
Thousands
700 664.8
627.6 620.2 630.1 632.7
600
240.8
500 230.1 228.4 237.3 241.1
400
86.7
75.4 75.8 80.0 81.3
300 105.4 95.6 98.2 102.5 106.9
200 79.6 76.9 75.4 73.3 72.1
100
152.3 149.6 142.4 137.0 131.3
0
2008 2009 2010 2011 2012
Source: U.S. Department of Labor, Bureau of Labor Statistics, March 2013.
The Aerospace Workforce 137
Washington 86,582
California 71,353
Texas 48,391
Kansas 32,196
Connecticut 30,546
Arizona 26,435
Georgia 21,680
Florida 19,156
Ohio 15,783
Missouri 14,490
Lawyers 157
Financial Analysts 80
Logisticians 76
Accountants 72
and Auditors
Purchasing Agents 68
Number of Employees
12,000
10,500
10,000 9,340
8,000
6,000
4,000 3,600
2,510
2,000 1,920
1,100
350
-
Lawyers Market Operations Financial Accountants Logisticians Purchasing
Research and Research Analysts and Auditors Agents
Marketing Analysts
Specialists
Electrical 97.3
Engineers
Aerospace 96.7
Engineers
Materials 95
Engineers
Environmental 90
Engineers
Mechanical 89
Engineers
Industrial 86
Engineers
80 82 84 86 88 90 92 94 96 98 100
Thousands of U.S. Dollars
Source: U.S. Department of Labor, Bureau of Labor Statistics, August 2012.
The Aerospace Workforce 139
Number of Employees
30,000
28,340
25,000
20,000
16,830
15,000
11,800
10,000
7,410
5,000 4,170
300
-
Environmental Materials Electrical Mechanical Industrial Aerospace
Engineers Engineers Engineers Engineers Engineers Engineers
Source: U.S. Department of Labor, Bureau of Labor Statistics, August 2012.
Structural Metal 45
Fabricators and Fitters
Computer-Controlled Machine 41
Tool Operators
Electrical and Electronic 34
Equipment Assemblers
0 10 20 30 40 50 60
Thousands of U.S. Dollars
Source: U.S. Department of Labor, Bureau of Labor Statistics, August 2012.
140 Aerospace Industry Report 3Rd Edition
Number of Employees
35,000 33,020
30,000
25,000
20,000
15,000
10,000
7,600
5,000 3,920 4,470
1,930 2,520
1,410
-
Milling and Engine and Structural Tool and Electrical Computer- Aircraft
Planing Machine Other Metal Die and Controlled Structure
Setters Machine Fabricators Makers Electronic Machine Surfaces Rigging
Operators Assemblers and Fitters Equipment Tool and Systems
and Tenders Assemblers Operators Assemblers
Source: U.S. Department of Labor, Bureau of Labor Statistics, August 2012.
Thousands
160
141
140
120
96
100
82 86
80
60
40
18
13
20
2
0
16–19 years 20–24 years 25–34 years 35–44 years 45–54 years 55–64 years 65 years +
Creative Solutions
Around the country, potential employers, public officials, and orga-
nizations such as the Aerospace Industries Association (AIA), the
American Institute of Aeronautics and Astronautics (AIAA), the
Aerospace States Association (ASA), the National Defense Industries
Association (NDIA), the Society for Manufacturing Engineers, the
National Association of Manufacturers (NAM), the Manufacturing
142 Aerospace Industry Report 3Rd Edition
Source: Bell, J. Workforce Solutions for Tarrant County. Ft. Worth, Texas: DFW Regional Workforce Leadership Council,
October 2012.
Other Ideas
Other creative ideas that are being implemented by local communities
and employers include the following:
■■ Engage “cool” and diverse role models that will attract the
attention of a broad demographic of youth.
■■ Develop and publish stories that create positive visibility for
local workers.
■■ Use social media such as Facebook, to appeal to younger
potential workers.
■■ Restore “shop” to high school curricula to expose students to
basic manufacturing techniques.
■■ Set up tours to local plants to educate students on careers in
aerospace manufacturing.
■■ Use technology-enabled knowledge management tools to capture
the knowledge of older workers.
■■ Develop and implement mentoring programs so that older
workers can share their insights with younger workers.
146 Aerospace Industry Report 3Rd Edition
Chapter Endnotes
Introduction
This chapter begins with an overview of the financial health of the
U.S. aerospace industry. Following this review, the chapter addresses
recent changes in the capital markets and the impact of these changes
on the industry. The chapter also examines trends in financing options,
notable merger and acquisition (M&A) activity, and some of the
unique challenges facing small to medium-size aerospace manufac-
turers (SMMs). Understanding the full range of financial alternatives
can help industry leaders ensure that their plant, equipment and other
investments are financed in ways that will allow them to most effec-
tively meet their short and long-term business goals.
* Additional information on the special challenges facing small to medium-size aerospace manufacturers is
included in Chapter 10.
Table 9.1 Summary Income Statement, Operating Ratios and Balance Sheet
All Total Asset Sizes
1Q 2012 2Q 2012
Item Millions of U.S. Dollars
Net revenue 65,230 67,382
Income from operations 6,254 6,853
Income after income taxes 4,294 5,712
Income and Operating Ratios
Income from operations as percent of net sales 9.6% 10.2%
Income after taxes as percent of net sales 6.6% 8.5%
Income after taxes as percent of total assets 5.4% 6.8%
Balance Sheet Ratios
Total current assets to total current liabilities 1.4% 1.4%
Total cash, U.S. Gov’t and other securities, to total current liabilities 0.2% 0.2%
Total stockholders’ equity to total debt 1.3% 1.1%
Source: U.S. Census Bureau Quarterly Financial Reports, 2012.
Finance and Capital Markets 151
1,700
1,509
1,500
1,300
1,100
900
700
500
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Source: Summary of article by Matt Thurber, Aviation International News. For complete article, see Thurber, M. (2012,
July1). NetJets makes biggest-ever aircraft order. Aviation International News. Retrieved from http://www.ainonline.com/
aviation-news/2012-07-01/netjets-makes-biggest-ever-aircraft-order-0
Finance and Capital Markets 153
Financing
Interest rates have not been this favorable to borrowers since before
the recession. Figure 9.2 shows the dramatic decline in rates as
reflected by the benchmark 10-year U.S. Treasury Bond.7
Percent
6.0
5.0
4.0
3.0
1.78
2.0
1.0
0.0
2002 2003 2004 2005 2006 2007 2009 2010 2011 2012
Source: Board of Governors of the Federal Reserve System, March 2013.
Basis Points
450
400
350
300
250
200
130
150
100
50
0
Aug 2007 Aug 2008 Aug 2009 Aug 2010 Aug 2011 Aug 2012
Traditional Lending
Loan Value Outstanding
Consumer loans have slowly but steadily declined and leveled off
since the end of 2009, reflecting household deleveraging.8 However,
commercial and industrial (C&I) loans have increased 28 percent since
bottoming-out in mid-2010. The total value of loans outstanding over
the past five and a half years is shown in Figure 9.4.*
* The apparent jump in consumer loans in April to May 2010 was caused by a new reporting requirement
issued by the Financial Accounting Standards Board.
Finance and Capital Markets 155
2,000
1,541
1,500
1,000
1,121
500
Commercial and Industrial Loan Value
Consumer Loan Value
Aggregate Loan Value
-
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan
2008 2008 2009 2009 2010 2010 2011 2011 2012 2012 2013
Source: Board of Governors of the Federal Reserve System, March 2013.
100
80.4
80
60
40
20
0
Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan
2008 2008 2009 2009 2010 2010 2011 2011 2012 2012 2013
Source: Board of Governors of the Federal Reserve System, March 2013.
22 25
330,000
20
C&I Loans Less Than $1 Million
310,000
15
270,000 5
250,000 0
2008 2009 2010 2011 2012
Source: FDIC, Loans to Small Businesses and Farms, Quarterly Banking Profile, March 2013.
300
137
250 134
119 116 117
200
57 55
150 50 47 47
100
142 134 123 120 120
50
-
2008 2009 2010 2011 2012
Source: FDIC, Loans to Small Businesses and Farms, March 2013.
Percent
100.0
Large and Medium Firms
Small Firms
80.0
60.0
40.0
20.0
0.0
-20.0
-40.0
2007 2008 2009 2010 2011 2012 2013
Source: Federal Reserve Bank of St. Louis, Senior Loan Officer Opinion Survey on Bank Lending Practices, April 2013.
Alternative Lending
Despite loosening standards, bank loan activity remains lower than
historical averages. This has proven to be a substantial problem for
small and medium-size businesses seeking traditional bank loans. A
survey conducted by the SBA found that 43 percent of small busi-
ness respondents that needed extra funds over the past four years
were unable to obtain loans. Because of the struggle to find traditional
loans, smaller businesses have sought lending from alternative sources.
Asset-Backed Lending
This form of alternative lending is typically used by business-to-
business companies who may need access to capital before they
receive payment for their services. Asset-backed lending takes place
when a company sells its receivables, purchase orders, or contracts to
a factoring company.13 The factoring company, in turn, will give the
company a percent of the value (typically 80–90 percent) up front,
Finance and Capital Markets 159
and the remainder when the invoices are paid off, thus providing
a source of cash flow for working capital. This form of lending is
different from more traditional bank lending because it is based on a
company’s receivables rather than their credit score. This method of
lending works especially well for manufacturers because of their more
substantial equipment, products, and orders.
Figure 9.9 shows that the change in asset-based credit commitments
improved rather dramatically in the latter half of 2011, but declined
almost equally dramatically in the first half of 2012. Commitments
increased, once again, in the latter half of 2012 and the fourth quarter
results marked the seventh consecutive quarter that asset-based lend-
ers increased their total credit commitments for U.S. businesses.14
Percent
5.0
4.0 3.8
3.0 2.6
2.0
2.0 1.7
1.3
1.0
0.1 0.2
0.0
-1.0
-0.9
-2.0
1Q 2011 2Q 2011 3Q 2011 4Q 2011 1Q 2012 2Q 2012 3Q 2012 4Q 2012
Source: Commercial Finance Association. March 2013.
* These include loans to companies with less than or equal to $50 million operating cash flow and less
than $500 million in gross revenue.
Finance and Capital Markets 161
Private Equity
Private equity, which refers to equity capital available in non-public
markets, has become an increasingly important source of capital for
private company expansion. Privately-held companies can use private
equity to recapitalize their businesses for a number of purposes,
including assistance with succession, the funding of important growth
initiatives, or even an outright sale. Because of the constraints and
the increasingly unattractive regulatory environment for publicly-
held companies, many private companies are choosing to use private
sources of equity.
Numerous private equity pools exist and these sources have been
exceptionally active in the aerospace sector. Taking advantage of the
market slowdown, relatively tight loan requirements, and observed
opportunities for growth in the A&D sector, private equity firms
increased their activity in loans and acquisitions. According to a Grant
Thornton A&D update, U.S. market-wide private equity activity
increased by 13 percent in 2011 and was responsible for 17 percent of
all transactions.19 According to the same study, within the aerospace
and defense sector, private equity players were buyers in 30 percent of
the transactions in 2011. Furthermore, private equity providers have
become very active in the leveraged loan business as well, providing
yet another source of capital to aerospace companies. A credit markets
update by KPMG notes that private equity firms also ramped up
leveraged buyout loan activity to $465.2 billion in 2012—a 24 percent
increase over 2011.20
Table 9.3 Dow Jones Aerospace & Defense Index Fund Operating Statistics
TTM Net
TTM Net Rev Revenues— Annual TTM EBIT TTM EBITDA
($ Millions) 1 yr. Growth ROE ($ Millions) ($ Millions)
Dow Jones Aerospace Index
Mean $12,756 6.31% 37.53% $1,403 $1,741
Median $4,029 4.93% 15.49% $549 $678
Dow Jones Aerospace Index Top-Half by Market Cap
Mean $19,302 5.22% 52.34% $2,148 $2,712
Median $8,382 4.25% 18.97% $1,015 $1,509
Dow Jones Aerospace Index Bottom-Half by Market Cap
Mean $2,977 7.77% 16.73% $260 $346
Median $2,348 4.93% 12.21% $168 $249
Source: Factset, May 2013. Note: TTM = Trailing Twelve Months
Table 9.4 Dow Jones Aerospace & Defense Index Fund Market Statistics
■■ Average EBITDA growth for the larger firms was 4.6 percent,
while smaller firms experienced slightly faster EBITDA growth at
5.6 percent.
■■ Average operating margins of 15.1 percent were higher for the
larger companies than the 9.4 percent operating margins of the
smaller companies.
Table 9.4 includes additional statistics on the aerospace market broken
down, once again, by market capitalization. Selected insights revealed
by these market statistics include:
20%
0%
-20%
-40%
-60%
5/16/2007 5/13/2008 5/11/2009 5/7/2010 5/4/2011 5/1/2012 5/1/2013
Source: Fidelity, May 2013.
While the curves are generally similar in shape, since January 1, 2007,
the Dow Jones Aerospace & Defense Index Fund has outpaced the
broader S&P 500 Index by over 30 percent. The equity markets have
clearly rewarded the industry.
Finance and Capital Markets 165
Price-to-Earnings Comparisons
Figure 9.12 includes the Price-to-Earnings (P/E) ratios for selected
publicly-traded A&D companies. Although P/E ratios must be care-
fully evaluated, these ratios can tell us a lot about the industry and the
economy as well as the performance of individual firms. For example,
the P/E ratios for all these firms have remained relatively stable over
the past three years. That says a lot about the overall state of the
industry. Second, almost all of the ratios have been trending upward
since the beginning of 2013. That tells us something about the state
of the economy. Finally, most investors appear to view Boeing, with
its balanced portfolio spread across commercial, defense and space
markets, as a good long-term investment—and its P/E ratio is now
higher than most companies in the industry. That tells us a lot about
the public’s confidence in Boeing in particular.
22
20
18
16
14
12
10
6
December December December May
2010 2011 2012 2013
Source: Ycharts. Used with permission from YCharts.
This decline in deals and value in the A&D industry versus just the
aerospace industry can be explained by the uncertainty regarding the
sequestration-driven reductions in the defense budget. Aerospace and
MRO activity increased by almost 39 percent in 2012, while defense-
related M&A activity declined by 78 percent. The market outlook for
M&A activity in space is also positive and increased 63 percent in 2012
(see Figure 9.14).
Finance and Capital Markets 167
240 0
2008 2009 2010 2011 2012
Source: PwC, Mission Control, Fourth Quarter 2012.
mergers and acquisitions in the industry was also lower than normal due,
in part, to the uncertainty associated with sequestration.
Chapter Endnotes
14 Commercial Finance Association. (2013, March 11). Asset-based lending index shows
lenders further increasing credit commitments to U.S. businesses. Retrieved from
https://www.cfa.com/eweb/docs/Documents/4QCFAABLIndex31113FINAL.pdf
15 Practical Law Publishing Limited and Practical Law Company. (2012, May). Middle
Market Lending: Overview: Cash Flow Loans. Retrieved from http://www.jonesday.
com/files/Publication/e873a75e-8666-420d-825d-9247ffd1590a/Presentation/
PublicationAttachment/53c79fa2-638e-455d-bf6d-d57b1580aa52/middlemarket.pdf
16 National Association of Insurance Commissioners Capital Markets Bureau. (2012,
April). Capital markets special report. Retrieved from http://www.naic.org/capital_
markets_archive/120611.htm
17 Ibid.
18 Burne, K. (2012, December 13). CLOs: Big in 2012, Likely even bigger in 2013.
The Wall Street Journal. Retrieved from http://blogs.wsj.com/deals/2012/12/13/
clos-big-in-2012-likely-even-bigger-in-2013/?mod=wsj_streaming_stream
19 Grant Thornton. (2012). Aerospace and defense update: mergers, acquisitions and the
operating environment.
20 Global Enterprise Institute. (2013, January 1). KPMG’s Capital Advisory Q4 2012
Credit Markets Quarterly Update. Retrieved from http://www.kpmginstitutes.com/
global-enterprise-institute/insights/2012/cf-q4-2012-credit-market-update.aspx
21 iShares Dow Jones U.S. Aerospace & Defense Index Fund. (2012). Index description.
Retrieved from http://us.ishares.com/content/stream.jsp?url=/content/en_us/
repository/resource/fact_sheet/ita.pdf&mimeType=application/pdf
22 Grant Thornton. (2012). Aerospace and defense update: mergers, acquisitions and the
operating environment.
23 Ibid.
24 PricewaterhouseCoopers. (2013). Mission control: fourth-quarter 2012 aerospace and
defense industry mergers and acquisitions analysis. Retrieved from
http://www.pwc.com/en_US/us/industrial-products/publications/assets/pwc-
aerospace-defense-mergers-acquisitions-q4-2012.pdf
25 HarrisWilliams&Co. (2013, March). Aerospace M&A update. Retrieved from
http://www.harriswilliams.com/sites/default/files/industry_reports/Aerospace_MA_
Update.pdf
171
10
Introduction
This chapter addresses a number of topics that are relevant to the U.S.
aerospace manufacturing industry. The chapter begins with a review
of the benefits and changing nature of aerospace clusters, and then
turns to the challenges facing small to medium-size aerospace manu-
facturers. Supply chain risk management is also addressed followed by
a discussion of three very real threats to aerospace supply chains: rare
earth elements, counterfeit parts, and the exponential growth in cyber-
attacks. The chapter also discusses America’s role in civil space, the
integration of unmanned systems into the national airspace system,
the impact of sequestration on the aerospace industry, and several
other topics that are important to watch in 2013 and beyond.
These results provide information that might be useful for leaders inter-
ested in promoting or creating clusters. For example, it is clear that leaders
from states that have aerospace clusters believe that their clusters help
create or maintain jobs, generate revenue for the community and state,
and create a positive brand image for their local area or region. Effective
clusters also attract R&D funds, generate new patents, and create new
businesses, products and services. Finally, the respondents indicated that
clusters helped stimulate exports and forge new alliances within the United
States—which reinforces the comments made earlier about the importance
of reaching out, across boundaries, to enhance cluster performance.
Table 10.1 Aerospace Vehicles and Defense Clusters, Top 15 Economic Areas
2010 Total 2010 Share of
Economic Area Employment National Employment
1 Seattle-Tacoma-Olympia, WA 65,421 19.6
2 Los Angeles-Long Beach-Riverside, CA 42,807 12.8
3 Wichita-Winfield, KS 36,658 11.0
4 Dallas-Fort Worth, TX 31,150 9.3
5 New York-Newark-Bridgeport, NY-NJ-CT-PA 22,441 6.7
6 Tucson, AZ 18,021 5.4
7 San Jose-San Francisco-Oakland, CA 11,065 3.3
8 Hartford-West Hartford-Willimantic, CT 9,943 3.0
9 Denver-Aurora-Boulder, CO 8,369 2.5
10 St. Louis-St. Charles-Farmington, MO-IL 8,358 2.5
11 Atlanta-Sandy Springs-Gainesville, GA-AL 8,105 2.4
12 San Diego-Carlsbad-San Marcos, CA 7,849 2.4
13 Savannah-Hinesville-Fort Stewart, GA 7,680 2.3
14 Phoenix-Mesa-Scottsdale, AZ 7,121 2.1
15 Philadelphia-Camden-Vineland, PA-NJ-DE-MD 5,980 1.8
* DS = Data suppressed. Some wage data is suppressed for confidentiality, see project methodology for further discussion.
Source: Prof. Michael E. Porter, Cluster Mapping Project, Institute for Strategy and Competitiveness, Harvard Business School;
Topics to Watch in 2013 and Beyond 175
somewhat dated, it is still useful to look at the size, scope, and changes
that were taking place within the industry at that time. The Seattle-
Tacoma-Olympia region topped the list in terms of employment, even
though other regions had higher average wages.
In Table 10.2, the Hartford-West Hartford-Willimantic, CT engine
cluster had the greatest number of employees in 2010, followed by the
Cincinnati-Middletown-Wilmington cluster in southwest Ohio (see
Table 10.2).
Figure 10.2 illustrates the percentage change in share of national clus-
ter employment from 1998 through 2010 for selected industries. The
vertical axis represents the 2010 share of national cluster employment,
while the horizontal axis represents the percentage change in share of
national cluster employment from 1998 through 2010.
The share of national cluster employment for aerospace engine manu-
facturing decreased by almost 17 percent between 1998 and 2010,
while national cluster employment for aerospace vehicles and defense
decreased by almost 27 percent over the same period. When review-
ing these charts, it is important to remember that the past recession
Table 10.2 Aerospace Engine Clusters, Top 15 Economic Areas by Employment, 2010
2010 Total 2010 Share of
Economic Area Employment National Employment
1 Hartford-West Hartford-Willimantic, CT 9,740 11.9
2 Cincinnati-Middletown-Wilmington, OH-KY-IN 8,485 10.4
3 Phoenix-Mesa-Scottsdale, AZ 8,391 10.2
4 Boston-Worcester-Manchester, MA-NH 8,086 9.9
5 Indianapolis-Anderson-Columbus, IN 4,420 5.4
6 New York-Newark-Bridgeport, NY-NJ-CT-PA 3,862 4.7
7 Kansas City-Overland Park-Kansas City, MO-KS 3,790 4.6
Washington-Baltimore-Northern Virginia,
8 2,975 3.6
DC-MD-VA-WV
9 Cleveland-Akron-Elyria, OH 2,415 2.9
10 Portland-Lewiston-South Portland, ME 2,310 2.8
11 Chicago-Naperville-Michigan City, IL-IN-WI 1,830 2.2
12 Detroit-Warren-Flint, MI 1,759 2.1
13 San Diego-Carlsbad-San Marcos, CA 1,750 2.1
14 Los Angeles-Long Beach-Riverside, CA 1,673 2.0
15 Syracuse-Auburn, NY 1,555 1.9
* DS = Data suppressed. Some wage data is suppressed for confidentiality; see project methodology for further discussion.
Source: Prof. Michael E. Porter, Cluster Mapping Project, Institute for Strategy and Competitiveness, Harvard Business School
Topics to Watch in 2013 and Beyond 177
officially ended in June 2009, and that the aerospace industry and
the overall economy have generally been improving from 2009 to
the present.
5.0
Business Services
4.0
3.0
Education and
Knowledge Creation
2.0
Information Technology
Distribution Transportation
Services and Logistics
Metal Financial
Manufacturing Services 1.0
Automotive Aerospace Vehicles
Plastics and Defense Oil and Gas Products
Apparel Textiles
Heavy Machinery and Services
Communications Aerospace 0.0
Footwear Equipment Engines
-1.0
-90.0 -80.0 -70.0 -60.0 -50.0 -40.0 -30.0 -20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0
Value
• More jobs
• Higher wages Regional
Innovation
• More patents and innovation Cluster
• Lower costs of production, etc.
Cluster of • Common vision
Innovation expanded
Community • Regional network
• Common vision grows across
of Practice created geographic and
Community • Network grows political boundaries
of Interest • Expanded knowledge • Extensive knowledge
• Network emerges
sharing and sharing and
• Core group formed collaboration collaboration
• Shared interests
identified • Strategy evolves • Shared investments • Expanded investments
• Little knowledge • Some knowledge in branding, in branding,
sharing and sharing and marketing, and marketing, and
collaboration collaboration infrastructure infrastructure
Time
Source: Based, in part, on Morris, E. (2011, February). Presentation on How Regional Innovation Clusters
Form: The Case of the Space Coast Energy Consortium. Purdue Center for Regional Development.
■■ Regional leaders and regional leadership are both made and born.
■■ Worry less about defining the region and more about enabling it.
Professor Ernest Wilson, Dean of the Annenberg School for
Communication and Journalism at the University of Southern
California notes that for regional clusters to be effective, leaders from
government, business, civil society (not-for-profit organizations), and
academia must work together to:11
Employment
100,000
90,000
96,500
80,000
70,000
60,000
50,000
40,000
30,000
20,000
10,000
Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Source: Washington State Employment Security Department, 2013. Excludes temporary dips in employment caused by
union strikes.
Topics to Watch in 2013 and Beyond 181
$86,000 5
$84,000 0
2007 2008 2009 2010 2011
While some might question whether these more open approaches can
be applied within the aerospace and defense industry, there is evidence
to suggest that some of the nontraditional approaches described in
this framework can lead to faster and better solutions than traditional
product development strategies. Even though security and intellectual
property rights must still be addressed, DARPA and NASA are explor-
ing ways to use crowdsourcing, social networking and prize challenges
to develop new systems and solutions.14
Topics to Watch in 2013 and Beyond 183
0.5
1 to 9
44.3
9.2
10 to 499
47.3
2.5
500 to 999
1.8
9.9
1000 to 4,999
3.4
77.9
5,000 or More
3.2
0 10 20 30 40 50 60 70 80 90
Source: U.S. Census Bureau, March 2013.
Figure 10.5 was constructed from data obtained from the U.S. Census
Bureau’s Quarterly Financial Reports.17 This figure reveals a troubling
trend, which, if not checked, could lead to the loss of an important
part of the U.S. aerospace industrial base. Unfortunately, in the latter
half of 2012, the gap between the larger and smaller aerospace manu-
facturers continued to expand.
Index 4Q 2000 = 100 Firms with Assets Equal to or Greater Than $25 Million
Firms with Assets Less Than $25 Million
180
160
140
120
100
80
60
40
20
0
4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q 4Q
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Source: U.S. Census Bureau. Quarterly Financial Report for Corporations in NAICS Manufacturing Industry Group 3364, March 2013.
Topics to Watch in 2013 and Beyond 185
Two additional indicators of the health of firms are the Income from
Operations Ratio and the Net Income after Tax Ratio (see Figures 10.6
and 10.7). What these figures tell us is that even though the sales gap
between large and small to medium-size aerospace manufacturing
firms may be growing, the income ratios of SMMs have improved
dramatically over the last two years.
10.0
8.0
6.0
4.0
2.0
0.0
2008 2009 2010 2011 2012
Source: U.S. Census Bureau. Quarterly Financial Report for Corporations in NAICS Manufacturing Industry Group 3364, March 2013.
186 Aerospace Industry Report 3Rd Edition
Two additional ratios that are useful for assessing this issue are Total Current
Assets to Total Current Liabilities and Total Cash, U.S. Government and other
Securities to Total Current Liabilities. As can be seen in Figure 10.8, the ratio of
Total Current Assets to Total Current Liabilities for both large and small firms is
above 1.0. At the risk of over-simplification, this indicates that these firms,
both large and small, are relatively liquid and have the cash and other assets
to pay off their short-term obligations. It is also interesting to note that
the ratios for small to medium-size aerospace manufacturers were at least
double those of the larger manufacturers in four out of the last five years.
3.00 2.90
3.03
2.60 2.56
2.48
2.50
2.00
0.50
0.00
2008 2009 2010 2011 2012
Source: U.S. Census Bureau. Quarterly Financial Report for Corporations in NAICS Manufacturing Industry Group 3364, March 2013.
When comparing Total Cash, U.S. Government and other Securities, to Total
Current Liabilities, the difference between small firms and large firms is
even greater (see Figure 10.9). While the U.S. Census Bureau provides
no clear explanation for these differences, one reason may be the lack
of credit available to SMMs, forcing them to maintain and use relatively
more cash than their larger counterparts.
Given the challenges of the recession and the nation’s current
economic situation, another good indicator is the number of days that
firms are late in paying their commitments. Experian tracks this type
of information using a statistic called days beyond contracted term or DBT.
With the exception of the very smallest of firms, companies of all
sizes reported fewer days late in 2011 than in the previous year.*
* The upturn in the ratio for larger firms on the right side of Figure 10.10 is usually attributed to the use of more
sophisticated cash management strategies. At the time of printing, the data for 2012 had not yet been released.
Topics to Watch in 2013 and Beyond 187
0.70
0.70
0.60 0.55 0.54
0.50
0.50
0.40
0.34
0.30
0.00
2008 2009 2010 2011 2012
Source: U.S. Census Bureau. Quarterly Financial Report for Corporations in NAICS Manufacturing Industry Group 3364, March 2013.
6 5.4
5.2
5 4.8
4.4 4.4
4
3
2
1
0
1–4 5–9 10–19 20–49 50–99 100–249 250–499 500–999 1000
or More
Number of Employees
Source: Experian Benchmark Reports. Reproduced with permission, July 2012.
for 2017, but it is not yet clear how many Commercial Crew providers
NASA will ultimately fund for full ISS transportation.
The need for prediction and response systems for natural disasters
could not be more evident. In 2011, there were 14 weather events
that inflicted at least $1 billion in damage and in 2012, there were 11
such events.
Alarmingly, a number of U.S.-based environmental observation satel-
lites are past their planned life span. With an average life of 15 years
for environmental observation satellites, and development spans on
the order of seven to eight years, advanced planning and commit-
ment is needed to avoid near-term data gaps in daily weather forecasts,
as well as weather research and modeling. If there were to be addi-
tional funding shortages and delays to the NOAA Joint Polar Satellite
System, Geostationary Operational Environmental Satellite – R series,
or the USGS Landsat Program, the United States could see gaps in
weather and environmental data collection. Such gaps could signifi-
cantly degrade our ability to accurately forecast the timing and location
of major weather events and natural disasters.
Weather forecasting is not a given, it is the product of continuous
investment. Steadfast support and funding from the U.S. government
will be crucial to maintaining America’s weather forecasting capabili-
ties in the years to come.
* Throughout this chapter, the acronym UAS is used to refer to both Unmanned Aircraft Systems and
Unmanned Aerial Systems. The term Unmanned Aerial Vehicle (UAV) is also used and refers to the vehicle
that is part of the Unmanned Aerial System.
192 Aerospace Industry Report 3Rd Edition
UAS operating in the United States within five years.21 Some of the
most commonly cited uses for UAS include law enforcement, pipe
and power line surveillance, traffic monitoring, flood mapping, disas-
ter response management, damage assessment, aerial news coverage,
atmospheric and weather research, mail and freight transport, critical
infrastructure monitoring, real-estate mapping, aerial photography,
wildlife monitoring, sporting event coverage and others.
At the present time, however, there are two critical issues that are
delaying the implementation of UAS into the national airspace.
■■ First, the FAA believes that unmanned aircraft might not be as safe
as manned aircraft and should require special permission to fly.
■■ Second, privacy advocates are demanding new safeguards
regarding the collection and use of surveillance data.
To address the first concern, the FAA established a Certificate of
Authorization (CAO) process to ensure that UASs are safely integrated
into the national aerospace system. As the number of requests has
grown, the FAA has been working with its government partners and
other stakeholders to streamline the COA process. A July 2012 report
by the U.S. Government Accountability Office, states that between
January 1, 2012 and July 17, 2012, the FAA issued 201 COAs to 106
federal, state, and local government entities and academic institutions,
plus eight special airworthiness certifications to four UAS manufactur-
ers.22 Solutions to the second concern are still being debated.
the U.S. economy and the UAS market as other countries develop their
own systems and standards for UAS operation.
Material Flows
■■ A 15 day Teamsters’ strike in 1997 had a severe impact on UPS’
logistics operations.30
■■ A fire at Ericsson’s sole supplier of memory chips led to an
estimated loss of $400 million to Ericsson.
■■ Within a few days of the September 11, 2001 terrorist attacks,
Ford had to discontinue production due to import delays at the
Canadian and Mexican borders.31
Financial Flows
■■ PricewaterhouseCoopers found that in a study of 14 aerospace
and defense companies that reported supply chain failures, they
experienced an average drop of 4.5 percent in their stock values
in the two days following the disruptions. A year later, these firms
were performing nine percent below the unaffected group.32
■■ Another study of 519 publicly announced disruptions revealed
that shareholders lost 10 percent of the stock’s value over a two-
day period.33
■■ Due to the weak dollar, Volvo cars reported a 28 percent
reduction of overall sales in 2008.34
Informational Flows
■■ A glitch in the demand planning software at Nike caused a supply
disruption for Air Jordan shoes that cost the company $100 million.
■■ The 2006 earthquake in Taiwan adversely impacted the Internet
due to breaks in the undersea cables, which led to extended delays
for the containers sitting in Shanghai’s seaport.35
Supply Chain
Risk Drivers
Supply Chain
Risk Mitigation
Strategies
Source: Juttner, Peck, and Christopher. Supply Chain Risk Management: Outlining an Agenda for Future Research, 2003.
A similar model by the DOD, called the Risk Management Process Model,
includes the following key activities performed on a continuous basis:
risk identification, risk analysis, risk mitigation planning, risk mitiga-
tion plan implementation, and risk tracking.37 These steps are illus-
trated in Figure 10.12.
There are other models that are variants of the two models presented
above. The major activities in each of the models include identifying the
risk, assessing the risk, planning to mitigate the risk, mitigating the risk,
and tracking the risk as part of a continuous improvement process.
Risk
Identification
Risk Analysis
Risk Mitigation
Planning
Risk Mitigation
Plan
Implementation
Risk Tracking
Source: Department of Defense. Risk Management Guide for DOD Acquisition, 2006.
40.5 40.7
40.0
31.5
30.0 28.6
20.0
12.2 11.1
9.6 9.3
10.0 7.3
4.6
1.1
0.0
-10.0 -6.6
Supplier Quality Improvement in Improvement in Reduction in
Improvement Lead-Times On-Time Delivery Supply Crises
Product
Management
Information
Management
Australia
U.S. 1.4%
11.4%
Other Countries
19.3%
India
2.7%
CIS
16.7% China
48.3%
■■ SX000i International Guide for the use of the S-Series Integrated Logistics
Support (ILS) Specifications.
■■ S2000M International Specification for Materiel Management–Integrated
Data Processing.
■■ S3000L International Specification for Logistics Support Analysis–LSA.
■■ S4000M International Specification for Developing Scheduled
Maintenance Programs.
■■ S5000F International Specification for Operational and Maintenance
Data Feedback.
■■ S6000T International Specification for Training.
■■ S9000D Dictionary for the S-Series ILS Specifications.
S1000D facilitates the exchange of information between manufacturers
and their customers, as well as end-users. From a military perspective, it
is well known that net-centric warfare will require data interoperability
that can only be achieved through industry standards and specification.
The Army, Navy, and Air Force are in various phases of review and
implementation. From a commercial point of view, Boeing and Airbus
have adopted S1000D, and it is anticipated that this specification will
have numerous additional commercial and military applications.
Lead-Free Electronics
The global legislation of hazardous substances, such as the Restrictions
of Hazardous Substances (RoHS), continues to affect the A&D indus-
try. The banning of lead in consumer electronics sold in the European
Union is particularly troublesome. Under RoHS, lead, mercury, cadmium,
hexavalent chromium and flame-retardants, such as polybrominated
biphenyls or polybrominated diphenyl ethers, were to be restricted in
their use. These substances are used routinely by the aerospace industry,
and alternatives may not presently exist for all of their uses.
AIA and the Pb (lead)-free Electronics Risk Management Consortium
(PERM), a group sponsored by the AIA Technical Operations Council
and supported by TechAmerica, the U.S. Department of Defense,
and other agencies, are working to help industry cope with this situ-
ation. However, funding for lead-free electronics research is needed
to develop the industry’s ability to identify alternatives for the tin-lead
solder that has traditionally been used in electronic parts for aerospace
and defense systems.
208 Aerospace Industry Report 3Rd Edition
Submarines
Consequences of Failure
Aircraft
Cars Ships
Ground Vehicles
Cell Phones
Major Home Appliances
Desktop PCs
62% 29%
Low Low
1 3 5... 10 20 30
Information Strategy
Develop a transparency strategy that determines how closed or open the
company needs to be, based on the services provided.
Topics to Watch in 2013 and Beyond 211
Contingency Planning
■■ Establish a continuity of operations plan. Back up data and
systems, create disaster recovery plans, and plan for data breach
contingencies.
■■ Conduct regular penetration testing of the company infrastructure,
as well as third-party shared service-provider systems.
■■ Establish document creation, retention, and destruction policies.
* There are several versions of this figure. See ICAO Environment Report 2010, p. 94 or Boeing’s Current
Market Outlook 2012–2031, p. 10.
214 Aerospace Industry Report 3Rd Edition
and cargo traffic increased more than six-fold, making the industry an
extremely efficient economic driver.
res
asu
n Me
ctio
edu
o u tR
ith
th w nt
row pme
CO 2 Emissions
ns G
D evelo
io logy
iss hno
Em Tec
sted al /
eca Ren
ew
For leet
g F ts
oin vemen
Ong ts / Impro
e n
vestm
ATM In
Baseline
Figure 10.18 Fuel Efficiency Gains Since the Early Jet Age
Comet 4
100.0
707-120
90.0
80.0
Percent of Base (Comet 4)
747-100
70.0 Engine Fuel
747-400 Consumption
A380
60.0 DC-8-63
777-200 49%
50.0 777-300 ER 787
40.0 Aircraft Fuel Burn
per Seat
30.0 A380
777-200
20.0 777-300 ER 82%
787
10.0
0.0
1950 1960 1970 1980 1990 2000 2010
International Coordination
Aviation is an inherently global activity. It provides an interconnected
network of air services that spans continents and crosses national
jurisdictions on a daily basis. Even flights within state boundaries
can have implications for international aviation, as domestic flights
often serve as critical feeders for the international network. To avoid
a patchwork of overlapping and potentially conflicting national and
regional policies, a framework for addressing aviation CO2 emissions
must be developed at the global level.
The fundamental principle protecting the integrity of the international
aviation system is Article 15 of the Chicago Convention, which limits
the ability of any one country to impact the flying rights of another
country. The European Union’s unilateral decision to subject non-EU
aviation to its Emissions Trading System (ETS) puts this principle at
risk and preempts the international treaty rights of other countries.
In addition to the European Union, specific countries like the U.K.,
Germany and Austria have started imposing a myriad of climate change-
related operating restrictions, taxes and charges on airlines, passengers
and freight. This is a detriment to the development of global solutions
to environmental issues and can impair aviation and economic growth.
The United States must remain committed to an ICAO-led, global-
sectoral approach to reducing aviation’s CO2 emissions.
The industry conducts internationally coordinated efforts under its
dedicated United Nations agency, the ICAO. This agency is currently
working to implement a global plan for reducing civil aviation emis-
sions with support from the international community. Recognizing the
specific nature of the aviation sector, governments at the 37th ICAO
Assembly in October 2010 demonstrated that multilateral, global
collaborative action is the most appropriate mechanism to effectively
address international aviation emissions in a post-2012 framework.
International aviation was the first sector with a shared global commit-
ment to the environmental goals of increasing fuel efficiency and
stabilizing its global CO2 emissions in the medium-term.
U.S. leadership in ICAO, combined with the technical expertise of the
Committee on Aviation Environmental Protection (CAEP), provides
a framework to ensure that U.S. aviation environmental issues are well
Topics to Watch in 2013 and Beyond 217
Recent Actions
■■ Indian and Chinese airlines have refused to comply with EU ETS
and have not submitted any data to the European Union. U.S.
carriers, however, have.
■■ The Moscow Declaration of February 2012 was signed by the
‘Coalition of the Unwilling’ and describes eight possible measures
that the signatory countries could take in retaliation, including
filing an Article 84 dispute under ICAO, prohibiting carriers from
218 Aerospace Industry Report 3Rd Edition
3.5
20,000
3.0
15,000 2.5
2.0
10,000
1.5
1.0
5,000
0.5
0 0.0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022
Source: Congressional Budget Office, 2013.
8.0
-2.0
7.0
-4.0
6.0
5.0 -6.0
4.0 -8.0
3.0
-10.0
2.0
-12.0
1.0
0.0 -14.0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022
Source: Congressional Budget Office, 2013.
Summary
The aviation, aerospace, and defense industries are dynamic and vital
to the U.S. economy and national defense. As a result, there are a
number of topics that are important to watch in 2013 and beyond.
First, there is a growing awareness of the potential benefits of regional
aerospace clusters. By working together, industry and community lead-
ers can create more jobs, generate more income, and produce more
products and services than might otherwise be possible. The launch of
the Cluster Registry by the Institute for Strategy and Competitiveness
and the U.S. Economic Development Administration could play a
significant role in promoting regional clusters in the aerospace and
defense industry.
Small to medium-size aerospace manufacturers also play a critical role
in the U.S. aerospace industry and national economy. These compa-
nies account for thousands of high-paying jobs and are an important
source of new ideas in an industry that is dependent on creativity and
innovation. Unfortunately, there is evidence which suggests that the
sales gap between small to medium-size manufacturers and the larger
manufacturers is growing. This gap increased during the latter half of
2012, as the SMMs struggled to find qualified workers and affordable
credit while complying with new regulations, high taxes, and other
industry challenges.
Other areas that were addressed included America’s role in civil space,
integrating UAS into the national airspace, fuel efficiencies and CO2
emissions, lead-free electronics, and international specifications for
technical publications.
The management of supply chain risk was also covered, and several
concepts and best practices for managing risk were presented.
Following the discussion of supply chain risk, three very specific
examples of risk were addressed including REEs, counterfeit parts, and
the growing threat of cyber-enabled economic espionage—all of which
are significant challenges for the U.S. aerospace and defense industry.
224 Aerospace Industry Report 3Rd Edition
The last topic, and perhaps the most controversial, was the issue of
sequestration. Although sequestration was officially implemented on
March 1, 2013, the full impact on the U.S. economy is not yet known.
What is known is that it will have a significant impact on the outlook
for the aviation, aerospace, and defense industries—which is the
subject of the next chapter.
Chapter Endnotes
1 Chadwick, W. A., Ellis, B. W. C., Mansfield, R. E., & Materna, R. [Equal Contributors]
(2011). Aerospace Industry Report 2011: Facts, figures & outlook for the aviation
and aerospace manufacturing industry. Washington, D.C.: Aerospace Industries
Association and the Center for Aviation & Aerospace Leadership at Embry-Riddle
Aeronautical University–Worldwide, pp. 118-126.
2 Porter, M. E. (1998). On Competition. Boston, MA: Harvard Business School Press,
p. 199.
3 Delgado, M., Porter, M. E., & Stern, S. (2010). Clusters and entrepreneurship. Journal
of Economic Geography, 10(4), 495-518; and Delgado, M., Porter, M.E., & Stern, S.
(2011, March 11). Clusters, convergence, and economic performance. Institute for
Strategy and Competitiveness. Retrieved from http://www.isc.hbs.edu/econ-clusters.htm
4 Delgado, Porter & Stern. (2011). p. 33.
5 Donovan, D. J. (2011, 12 May). Aerospace site selection trends. Retrieved from
http://www.tradeandindustrydev.com
6 Ibid.
7 Atwood, J. (2011, October 6). U.S. EDA announces registry to connect industry
clusters across the country. Retrieved from http://cluster mapping.us/index.html
8 Chadwick, Ellis, Mansfield & Materna. (2011). pp. 124-125.
9 Delgado, Porter & Stern. (2011). p. 33.
10 Council on Competiveness. (2010). Collaborate. Leading regional innovation
clusters. Retrieved from http://www.compete.org/publications/detail/1384/
leading-regional-innovation-clusters
11 Wilson, E. J. III. (2012, Spring). How to make a region innovative. Strategy+Business,
(66). Booz & Company Inc. [Reprint 12103].
12 Ibid., p. 2.
13 Pisano, G. P., & Verganti, R. (2008, December). Which kind of collaboration is right for
you? Harvard Business Review, 86(12), 78-86.
14 Warwick, G. (2010, November 8). Can crowd-sourcing spur aerospace ideas? Aviation
Week. Retrieved from http://www.aviationweek.com
15 DARPA Tactical Technology Office. (2012, March 19). UAVFORGE. Retrieved from
http://www.darpa.mil/Our_Work/TTO/Programs/UAVForge.aspx
16 Ibid.
17 U.S. Census Bureau. (2013, March). Quarterly financial report for Manufacturing,
Mining, Trade, and Selected Service Industries 2012, Q4. Retrieved from
http://www2.census.gov/econ/qfr/current/qfr_pub.pdf
Topics to Watch in 2013 and Beyond 225
36 Juttner, U., Peck, H., & Christopher, M. (2003). Supply chain risk management: outlining
an agenda for future research. International Journal of Logistics: Research and
Applications, 6(4), 197-210.
37 Department of Defense. (2006). Risk management guide for DOD acquisition (6th
Edition). Retrieved from http://www.acq.osd.mil/se/docs/2006-RM-Guide-4Aug06-
final-version.pdf
38 Sinha, P. R., Whitman, L. E., & Malzahn, D. (2004). Methodology to mitigate supplier
risk in an aerospace supply chain. Supply Chain Management, 9(2), 154-168.
39 Sadlovska, V., Spinks, M., & Shecterle, R. (2008). Supply chain risk management:
building a resilient global supply chain. Aberdeen Group. Retrieved from
http://aberdeen.com/Aberdeen-Library/4185/RA-global-supply-risk.aspx; or The Supply
Chain Council Risk Research Team. (2008, June). Managing risk in your organization
with the SCOR methodology. Retrieved from http://supply-chain.org/f/Supply%20
Chain%20Risk%20Project%20Report.pdf
40 Tang, C. S. (2006). Perspectives in supply chain risk management. International Journal
of Production Economics, 103(2), 451-488.
41 AlixPartners. (2012). Aerospace supply chain faces harsh reality of having to deliver
huge backlog of orders following a boom in commercial aircraft orders in 2011.
Retrieved from http://www.alixpartners.com/en/MediaCenter/PressReleaseArchive/
tabid/821/articleType/ArticleView/articleId/262/Aerospace-supply-chain-faces-harsh-
reality-of-having-to-deliver-huge-backlog-of-orders-following-a-boom-in-commercial-
aircraft-orders-in-2011.aspx
42 Mukherjee, A. S. (2008). The spider’s strategy: creating networks to avert crisis, create
change, and really get ahead. FT Press. Retrieved from http://www.ftpress.com/store/
spiders-strategy-creating-networks-to-avert-crisis-9780137126651
43 U. S. Senate Committee on Armed Services. (2012, May 21). Senate armed services
committee releases report on counterfeit electronic parts. Retrieved from
http://armed-services.senate.gov/
44 Fulghum, D., Sweetman, B. & Dimasco, J. (2012, June 4/11). China Chips: counterfeit
components reveal political hype and bureaucratic muddle in Washington. Aviation
Week & Space Technology, 174(20), 68-69
45 Aerospace Industries Association. (2011, March). Counterfeit parts:
increasing awareness and developing countermeasures. Retrieved from
http://www.aia-aerospace.org/assets/counterfeit-web11.pdf
46 Ratnam, G. (2012, April 9). Rare earth shortage would spur Pentagon to action.
Retrieved from http://www.bloomberg.com/news/2012-04-09/rare-earths-shortage-
would-spur-pentagon-to-action.html
47 Grasso, V. B. (2012, September 5). Rare earth elements in national defense:
background, oversight issues and options for Congress. Washington, DC:
Congressional Research Service.
48 Ibid., p. 3.
49 Kendall, F. (2012, March 12). Report to Congress—rare earth materials in defense
applications. Washington, D.C.: U.S. Department of Defense.
50 Ratnam, G. (2012, April 9). Rare earth shortage would spur Pentagon to action.
51 U.S. Department of the Interior. (2012, January). U.S. geological survey, mineral
commodity summaries. Retrieved from http://minerals.usgs.gov/minerals/pubs/
commodity/rare_earths/mcs-2012-raree.pdf
52 Molycorp. (2012, June 11). Molycorp announces successful close of
Neo Materials acquisition. Retrieved from http://www.molycorp.com/
molycorp-announces-successful-close-of-neo-materials-acquisition
Topics to Watch in 2013 and Beyond 227
53 Humphries, M. (2012, June 8). Rare earth elements: The global supply chain.
Washington, DC: Congressional Research Service.
54 McCullough, A. (2012, June). At a cyber crossroads. Air Force Magazine, 95(6), 54.
55 Office of the National Counterintelligence Executive. (2011, October). Foreign spies
stealing U.S. economic secrets in cyberspace. Report to the Congress on Foreign
Economic Collection and Industrial Espionage. 2009–2011. Washington, D.C. Author.
56 Ibid., p. 4.
57 Ibid., p. 8.
58 Krekel, B., Adams, P., & Bakos, G. (2012, March 7). Occupying the information high
ground: Chinese capabilities for computer network operations and cyber espionage.
Prepared for the U.S.-China Economic and Security Review Commission. Northrop
Grumman Corporation, p. 11.
59 Cyber spies target Euro aerospace industry. (2012, June 21). Sky News. Retrieved from
http://www.myfoxdc.com/story/18846955/cyber-spies-target-european-aerospace-
industry-uk-experts-claim
60 Krekel, Adams & Bakos. (2012, March 7). Occupying the information high ground.
p. 103.
61 Riley, M., & Walcott, J. (2011, December 14). China-based hacking of 760 companies
shows cyber cold war. Bloomberg. Retrieved from http://www.bloomberg.com/
news/2011-12-13/china-based-hacking-of-760-companies-reflects-undeclared-global-
cyber-war.html
62 More Than a Third of Global Cyber Attacks Aimed at Small
Businesses, Research Shows. (2012, July 17). Based on a report from
Symantec. Retrieved from http://www.supplychainbrain.com/content/
nc/industry-verticals/aerospace-defense/single-article-page/article/
more-than-a-third-of-global-cyber-attacks-aimed-at-small-businesses-research-shows/
63 Office of the National Counterintelligence Executive. (2011, October). Foreign Spies,
pp. A4-A5.
64 Rahman, S. (2011, October 23). Flying Green. Gulfnews Retrieved from
http://gulfnews.com/business/features/flying-green-1.913738
65 International Civil Aviation Organization. (2010). Environmental report. Retrieved from
http://www.icao.int/environmental-protection/Pages/EnvReport10.aspx
66 Ibid.
67 Air Transport Action Group. (2009, May). Beginner’s guide to aviation biofuels.
Retrieved from http://www.enviro.aero/Content/Upload/File/BeginnersGuide_Biofuels_
WebRes.pdf
68 See ICAO Resolution A37-19.
69 International Civil Aviation Organization. (2012, July 11). New Progress on aircraft
CO2 standard. Retrieved from http://www.icao.int/Newsroom/Pages/new-progress-on-
aircraft-CO2-standard.aspx
70 Congressional Budget Office. (2013, February 5). The budget and economic outlook:
Fiscal Years 2013 to 2023. Retrieved from http://www.cbo.gov/sites/default/files/
cbofiles/attachments/43907-BudgetOutlook.pdf
71 Ibid., p. 1.
72 Ibid., p. 35.
73 Sonmez, F. (2011, November 14). Debt-panel failure would result in ‘devastating’
defense cuts, Panetta says. The Washington Post. WP Politics. Retrieved from
http://www.washingtonpost.com/blogs/2chambers/post/debt-panel-failure-would-
result-in-devastating-defense-cuts-panetta-says/2011/11/14/gIQAW1u5LN_blog.html
228 Aerospace Industry Report 3Rd Edition
74 Econsult Corporation. (2012, August 13). New report: sequestration will ground air
travelers, cargo and the U.S. economy. Report prepared for the Aerospace Industries
Association. Retrieved from http://www.aia-aerospace.org/newsroom/aia_news/
new_report_faa_sequestration_will_ground_air_travelers_cargo/
75 Mervis, J. (2013, March 25). Congress completes work on 2013 spending bill. Science
Insider. Retrieved from http://news.sciencemag.org/scienceinsider/2013/03/congress-
completes-work-on-2013-.html
229
11
Introduction
There are numerous forecasts that attempt to predict what the future
may hold for the aerospace industry. Taken together, they provide a
reasonably clear view of what an economy, industry or a particular
firm’s performance may look like in the near term, as well as decades
into the future. Like virtually all forecasts, the further the horizon, the
less accurate the forecast. Yet, without some understanding of what
may lie ahead, poor decisions can be made and opportunities missed.
Within the aerospace industry, multiple organizations provide esti-
mates of future demand. These forecasts are routinely updated
based on actual experience and changing conditions to improve their
usefulness in planning and decision-making. An understanding of the
demand for aerospace products and services that drive the industry
is essential.
This chapter includes a review of the major forecasts by government
agencies, consulting firms, major aerospace and defense businesses,
and industry associations. This information is then combined with data
230 Aerospace Industry Report 3Rd Edition
Industry Overview
The U.S. aerospace industry has been a bit of a bright spot in the
national and global economy over the past two years. Although the
general aviation (GA) sector has struggled, the General Aviation
Manufacturers Association (GAMA) reported an increase in both
shipments and billings in the first quarter of 2013. Commercial avia-
tion is poised for significant growth as the demand for passenger
travel and the movement of high-value air cargo increases. In addi-
tion to the growth in demand for passenger travel, the scheduled air
carriers will need to replace aging fleets and less fuel-efficient aircraft.
Military aviation is at an inflection point, and there are not likely to be
many new, manned military aviation programs coming into produc-
tion in the near term. However, there are some areas where growth
can be expected, such as the production of unmanned aircraft and the
commercial space sector.
General Aviation
According to GAMA, general aviation “encompasses the manufacture
and operation of any type of aircraft that has been issued a certificate
of airworthiness by the FAA, other than aircraft used for scheduled
commercial air service (airlines) or operated by the U.S. military.”2
In this section, the forecasts and outlook for GA are reviewed using
data obtained predominately from the GAMA, Bombardier, and
Honeywell.
The scope of GA is broad. GAMA reports that there are over 360,000
GA aircraft worldwide, and of that number, 223,370 are in the United
States. In 2012, the U.S. portion of GA contributed more than $150
billion in sales to the economy, and employed more than 1.3 million
people. Of the 25 million GA hours flown, over two-thirds were for
business purposes, and 166 million passengers were carried. Aircraft
flown include single-engine and multi-engine piston, turboprop, jet
engine, rotorcraft and light sport aircraft, as well as some experimen-
tal aircraft. GAMA data shows that GA aircraft operate from some
5,194 paved runways in the United States, compared to less than 500
airports used by scheduled air carriers. Also, GA is increasingly being
used by young aviators as a path to becoming commercial airline pilots
as the pool of transitioning military pilots continues to decline.3
Industry Forecasts and Outlook 231
2,500 2,133
15,000
2,000
1,500 10,000
1,000
5,000
500
0 0
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Weak economic conditions over the past two years have dampened the
expected recovery of the GA market. However, things began to turn
around in the first quarter of 2013. GAMA reported shipments of
458 units during the first three months of 2013. This represents a 9.6
percent increase in shipments over the first quarter of 2012. And, as
shipments rose, so did the value of those shipments. In the first quar-
ter of 2013, billings increased by 32 percent compared to the same
quarter in 2012. According to GAMA, shipments of piston-driven
aircraft increased by 3.8 percent; single-engine turboprop airplane
shipments were up 14.6 percent; shipments of multi-engine turboprop
aircraft increased by 78.9 percent; and business jet shipments increased
by 4.0 percent (see Figure 11.2).5
Within the United States, piston-driven aircraft represent the larg-
est segment of the general aviation market (see Figure 11.3). Overall,
the U.S. accounts for about 50 percent of the worldwide market for
piston-driven aircraft, turboprops, and business jets (see Figure 11.4).
232 Aerospace Industry Report 3Rd Edition
400 4.0
3.5 129
350 3.5
124 34
300 3.0
19
250 2.5
89 102
200 2.0
150 1.5
100 1.0
186 193
50 0.5
0 0.0
Q1 2012 Q1 2013
Source: General Aviation Manufacturers Association, 2013.
6,528
24,784
155,419
Middle East/Africa ∆
Latin America ∆ Jets 6% -10.3% Asia Pacific ∆
Jets 12% +14.9% Turboprops 7% +30.2% Jets 12% -8.5%
Turboprops 15% +6.6% Pistons 4% -10.9% Turboprops 17% +20.8%
Pistons 10% -3.0% Pistons 16% +4.5%
Source: General Aviation Manufacturers Association. State of the Industry Presentation, February 12, 2013.
Commercial Aviation
Large Commercial Aircraft
The global market for Large Commercial Aircraft (LCA) is dominated
by Boeing in the United States and Airbus in Europe. Every year
both manufacturers prepare new forecasts and outlooks for twenty
years into the future. The most current are Boeing’s Current Market
Outlook 2012–2031 and Airbus’ Global Market Forecast 2012–2031.
These forecasts have become quite detailed over the years and today
are very comprehensive. They use models, information, and analyses
from multiple sources to develop estimates of future demand for
their products. Embraer, while not a maker of LCA, also reviews the
total demand for air travel in their Market Outlook 2012–2031. The
conclusions drawn by these firms are very similar and can be useful to
aerospace manufacturers, service providers, and others seeking avia-
tion and aerospace-related business opportunities.
These forecasts provide good information on the “drivers of
demand” discussed earlier. Boeing, for example, considers economic
growth and global trade to be the primary drivers of travel demand
(see Figure 11.5).
60%–80% 20%–40%
Travel Additional
demand travel demand
Fuel Capability
As has been the trend, the emerging markets are projected to grow
faster than North America and Europe, with the Asia Pacific region
generally poised to become the largest market by 2031. The Embraer
Industry Forecasts and Outlook 235
Europe 1,201
4% 8% 3% 5% 3%
14%
19% 21% 23%
63% 69%
68%
40,000
30,000
19,890 — 59%
20,000
34,000
14,110 — 41%
10,000
0 5,780
2011 2031
Airplanes Airplanes
19,890 39,780
Fleet Size
35,000
32,551
30,000
25,000
Growth 16,995
20,000 New
aircraft
15,556 27,347
15,000
Replaced 10,352
10,000
5,000
Stay in service
& recycled 5,204
-
Beginning 2012 2031
Futhermore, the Airbus Global Market Forecast reports that the number
of Avation Mega-cities, or the number of cities with 10,000 or more
daily long-haul passengers, will increase from 42 today to 92 by 2031.
Since one of the key variables in predicting air traffic demand is GDP
growth, Figure 11.10 provides useful insight into the growing impor-
tance of large urban centers.11
Figure 11.10 GDP Comparison Between Large Urban Centers and Countries
1,542 1,479
1,456 1,406
1,500
1,214
1,000
792 763
672
574 565 564
500
0
ia
yo
ity
lia
go
on
ris
le
ad
ai
ic
n
U
ss
ra
C
k
Pa
nd
la
ca
ge
Sp
ex
To
an
Ru
st
Po
k
hi
Lo
M
An
r
Au
C
Yo
C
s
ew
Lo
N
Regional Aircraft
For the purpose of this section, regional aircraft are defined as single-
aisle airframes with less than 120 passenger seats. The Embraer Market
Outlook 2012–2031 estimates the demand for 6,795 new aircraft in the
30–120 seat segment over the next two decades, with a market value
of $315 billion (see Table 11.2). Over the next decade, 3,005 new
aircraft will be delivered, with 3,790 deliveries between 2022–2031.
Overall, the 91–120 seat segment will be the largest with 3,765 aircraft
(55 percent), followed by the 61–90 seat segment at 2,625 (39 percent),
followed by the 30–60 seat segment with 405 aircraft (six percent).
During this same 20-year time frame, the world’s fleet of regional
aircraft is expected to grow from approximately 6,220 to approxi-
mately 10,610 units, reflecting a compounded annual growth rate of
2.7 percent (see Table 11.3).
Boeing sees the global, regional jet fleet being approximately six
percent of the total new aircraft delivered, and accounting for 2,020
new deliveries with a value of $80 billion (see Figure 11.11).
World Regions
Market Value $4,470 Billion
Delivery Units
Share of Fleet
100% 2% 6%
24%
75%
50%
25% 68%
0%
2011 2031 2012–2031
Airplanes Airplanes New Airplanes
19,890 39,780 34,000
Number of Aircraft
10,000
2011 Fleet 2031 Fleet 9,000
9,000
8,000
6,800
7,000
6,000
5,100
5,000
4,000 3,600
3,000 2,500
2,000
1,200
1,000
-
20–59 Seat 60–99 Seat 100–149 Seat
Source: Bombardier. Commercial Aircraft Market Forecast 2012–2031.
242 Aerospace Industry Report 3Rd Edition
75%
1,120
680
50%
25%
0% 450 260
2011 2031
Freighters Freighters 2012–2031
1,740 3,200 Freighters 2,760
Airbus expects the market for cargo aircraft will show an average
growth rate of 4.9 percent through 2031. To meet this growth, the
world’s cargo aircraft inventory is forecast to expand from approxi-
mately 1,615 aircraft to 2,938 by 2031. Of the total, Airbus expects
more than 851 will be newly-built freighters (see Figure 11.14).15
Industry Forecasts and Outlook 243
Number of Aircraft
1,400
Conversions
New Freighters
1,200
1,000
800 847
423
600
400
523
200 411 440
-
Small Jets Regional & Long Range Large
Given these large aircraft forecasts, there are several important impli-
cations for aerospace manufacturers and service providers, including
the following:
■■ Growth in the cargo segment beyond 2012, particularly in the all-
cargo aircraft category, will offer opportunities for manufacturers.
■■ Air cargo’s sensitivity to economic conditions indicates that in
domestic markets, ground transportation will continue to be
a significant competitor. Improving economic conditions may
reverse this to some degree.
■■ The passenger-to-cargo conversion of older airframes represents
a business opportunity for design, engineering, and certification
companies along with the Part 145 maintenance providers that will
supply the labor for conversions.
* The terms UAS and UAV are often used interchangeably. However, as noted above, the term UAS is used
to describe unmanned aircraft systems, while the term UAV refers to the unmanned aerial vehicle itself.
244 Aerospace Industry Report 3Rd Edition
Source: Aerospace Industries Association. Unmanned Aircraft Systems: Perceptions & Potential, 2013.
Industry Forecasts and Outlook 245
Almost every forecast sees the uses and numbers of UAS increasing,
and this rapidly evolving segment of the industry is creating multiple
opportunities for innovators, designers, software developers, manu-
facturers and service providers. However, given the infancy of the
UAS industry, the scale and scope of potential applications is not well
understood. At the present time, there are three market segments for
UAS: military, civilian and commercial.
Military Systems
For classification purposes, the Department of Defense (DOD)
categorizes UASs based upon maximum take-off weight, normal oper-
ating altitude, and speed as follows:17
■■ Group 1: These are usually hand-launched, self-contained,
portable systems weighing less than 20 pounds that are typically
employed for a small unit or base security. They are capable
of providing over the hill or around the corner reconnaissance and
surveillance. They operate within visual range and are analogous
to radio-controlled model airplanes as covered in the FAA’s
Advisory Circular 91-57.30.
■■ Group 2: These small to medium-size systems weigh less than 55
pounds and usually support brigade and intelligence, surveillance,
reconnaissance, and target acquisition requirements. They
predominately operate from unimproved areas and are launched
via catapult. Payloads may include a sensor ball with electro-optic/
infrared (EO/IR) and laser range finder/designator (LRF/D)
capability. They typically perform special purpose operations or
routine operations within a specific set of restrictions.
■■ Group 3: These systems are lighter than Group 4 and Group
5 systems and operate at medium altitudes with medium-
to-long range and endurance. Their payloads may include a
sensor ball with EO/IR, LRF/D, signal intelligence (SIGINT),
communications relay, and chemical biological radiological nuclear
explosive detection. They usually operate from unimproved areas
and may not require an improved runway.
■■ Group 4: These are relatively large in size, weigh over 1,320
pounds, and operate at medium-to-high altitudes with extended
range and endurance. They normally require improved
areas for launch and recovery, beyond line-of-sight (BLOS)
communications, and have stringent airspace operations
requirements. Payloads may include EO/IR sensors, radars, lasers,
246 Aerospace Industry Report 3Rd Edition
Raven
<1200 (RQ-11)
Group 1 0–20 100
AGL
WASP
<3500
Group 2 21–55 Scan Eagle
AGL
<250
Shadow
Group 3 <1320 (RQ-7B)
Tier II/STUAS
The U.S. military has taken the lead in the research, development and
use of UAVs and UASs. In 2000, the U.S. DOD had fewer than 50
systems,18 yet today has in excess of 7,000.19 The majority of DOD
vehicles are less than 20 pounds in size. Figure 11.17 summarizes the
military’s UAS inventory by model and group.
WASP 916
Puma 912
Reaper MQ-9 89
Hunter MQ-5 45
Interference with
9%
telecommunication signals
Source: Aerospace Industries Association and the Christian Science Monitor. (2013). Reader survey on the potential for
increased non-military use of Unmanned Aircraft Systems (UAS). [PowerPoint Presentation.]
The Teal Group’s 2012 Market Forecast estimates that total world-
wide spending on UASs could top $89 billion by 2022, despite cuts in
defense spending. WinterGreen Research estimates that:20
250 Aerospace Industry Report 3Rd Edition
Commercial Space
In June 2007, Wired Magazine ran a feature story called “Rocket
Boom,” which heralded “the dawn of the private space age.”23 The
article provided a glimpse into the activities of one firm in particular,
Space Exploration Technologies (SpaceX) and its Falcon rocket. On
May 22, 2012, under contract to NASA, the SpaceX Falcon 9 rocket
launched their Dragon spacecraft toward the International Space
Station (ISS), and on May 25, the Dragon successfully berthed with
the ISS. Five months later, a Dragon spacecraft conducted the first
commercial cargo resupply mission to the International Space Station.
The commercial resupply mission was years in the making and was
part of NASA’s Commercial Orbital Transportation Services (COTS)
program, which launched in 2005. But this is not a new concept.
Commercial initiatives like the current public-private partnership
between NASA and SpaceX and Orbital Sciences in the COTS
program have existed from almost the very beginning of the U.S.
space program. Possibly the first commercial space venture was the
experimental communications satellite, Telstar, launched in the early
1960’s. Today, satellite telecommunications is a multi-billion dollar
industry, which has enabled new business concepts, such as cable and
direct-to-home broadcast systems to expand and flourish.
More recently, commercial space activity got a boost when President
Obama released the National Space Policy of the United States of America.
The President’s policy, announced in June 2010, emphasizes increasing
commercial participation in low earth orbit resupply and crew rotation
to the ISS, while NASA focuses on missions beyond Earth orbit.
252 Aerospace Industry Report 3Rd Edition
* As stated on the U.S. Department of Commerce website on space policy, these guidelines define
“commercial” space as referring to goods, services, or activities provided by private sector enterprises that
bear a reasonable portion of the investment risk and responsibility for the activity, operate in accordance
with typical market-based incentives for controlling cost and optimizing return on investment, and have the
legal capacity to offer these goods or services to existing or potential non-governmental customers.
Industry Forecasts and Outlook 253
30
25 15
11
17 12
13 13 11
13 12
20 11
15
10 19 18 17 17
16 15 16 15 15 15
5
0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Source: FAA. 2012 Commercial Space Transportation Forecasts, May 2012.
Industry Forecasts and Outlook 255
70
60
50
44 49
40 37 35 42
28
30 16 15
16 15
20
10 23 21 20 23 21 20 20 20 22 22
0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Source: FAA. 2012 Commercial Space Transportation Forecasts, May 2012.
Launches
20
18
16
14
12
10
19
18
8 17 17
16 16
15 15 15 15
6
0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Source: FAA. 2012 Commercial Space Transportation Forecasts, May 2012.
256 Aerospace Industry Report 3Rd Edition
Satellites
25
20
15
23 23 22 22
10 21 20 21 20 20 20
0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Source: FAA. 2012 Commercial Space Transportation Forecasts, May 2012.
3
12 2 2
3 3 1
1 3
10 2
1 3 3 3 3
2 4
8
1 3
6 4
6
4 8
4 6 8 8 8 8
6
3 5
2
3
1 1 1
0 0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Source: FAA. 2012 Commercial Space Transportation Forecasts, May 2012.
Industry Forecasts and Outlook 257
Space Foundation Infrastructure Index 13.45% Space Foundation Services Index 26.83%
Space Foundation Index 18.95% S&P 500 12.74%
20%
10%
0%
Futron Corporation
Since 2008, Futron Corporation has published an annual Space
Competitiveness Index (SCI), which ranks the leading nations within the
space industry Futon’s index “is a globally-focused, analytic frame-
work that defines, measures, and ranks national competitiveness in
the development, implementation, and execution of space activity.”30
The SCI assesses each indexed country’s abilities, and evaluates their
performance relative to one another across 50 individual qualitative and
quantitative metrics. These metrics span the dimensions of govern-
ment, human capital and industry using a proprietary data model.
The index includes the following fifteen countries:
■■ Argentina
■■ Australia
■■ Brazil
■■ Canada
■■ China
■■ Europe (treated as a single integrated actor)
■■ India
■■ Iran
■■ Israel
■■ Japan
■■ Russia
■■ South Africa
■■ South Korea
■■ Ukraine
■■ United States
Access to the SCI is by subscription only. Several points from the
publicly available Executive Summary and other sources are particularly
significant when creating an overall outlook for commercial space.
Some of these points are:
■■ Argentina is emphasizing its satellite-manufacturing sector
for international markets and is exploring commercial and
government-to-government deals.
Industry Forecasts and Outlook 261
what has been documented in this report, we believe the outlook for
2013 and beyond is as follows.
General Assessment
The slow and uneven economic recovery has affected commercial
and general aviation, but as the economy recovers, so will the demand
for new aircraft and related services. UAS and commercial space are
clearly poised for growth, but the defense side of the industry is facing
considerable uncertainty. In general, it appears as though demand is
returning in many geographic markets and segments of the indus-
try. With the exception of defense, aerospace manufacturing should
continue to improve in 2013 and beyond.
Chapter Endnotes
1 The format for this chapter is somewhat different than in previous years. In the past, the
major forecasts were summarized. This year, the chapter is organized around sectors of
the industry.
2 General Aviation Manufacturing Association. (2006, May). General Aviation’s
contribution to the U.S. economy. Retrieved from http://www.gama.aero/files/
documents/GAcontribution.pdf
3 General Aviation Manufacturing Association. (2012). General Aviation statistical data
book and industry outlook. Retrieved from http://www.gama.aero/files/GAMA7233_
AR_FINAL_LOWRES.pdf
4 Ibid. pp. 23–24.
5 General Aviation Manufacturing Association. (2013, May 7). GAMA issues first
quarter 2013 airplane shipments and billings. Retrieved from http://www.gama.aero/
media-center/press-releases/content/q1-shipment
6 Embraer Commercial Aviation. (2012). Embraer market outlook 2012–2031. Retrieved
from http://www.embraer.com/en-US/ImprensaEventos/Press-releases/noticias/Pages/
EMBRAER-DIVULGA-PREVISAO-DE-ENTREGA-DE-6800-JATOS-NO-SEGMENTO-
DE-30-A-120-ASSENTOS-NOS-PROXIMOS-20-ANOS.aspx
266 Aerospace Industry Report 3Rd Edition
7 The Boeing Company. (2012). Current market outlook 2012–2031. Retrieved from
http://www.boeing.com/commercial/ cmo/pdf/Boeing_Current_Market_Outlook_2012.pdf
8 Airbus. (2012). Global market forecast 2012–2031, navigating the
future, p. 10. Retrieved from http://www.airbus.com/company/market/
forecast/?eID=dam_frontend_push&docID=27599
9 Ibid., p. 53.
10 Ibid., p. 22.
11 PricewaterhouseCoopers. (2009, November). UK Economic Outlook, p. 20.
Retrieved from http://www.ukmediacentre.pwc.com/imagelibrary /downloadMedia.
ashx?MediaDetailsID=1562
12 Bombardier Inc. (2012). Commercial aircraft market forecast 2012–2031, p. 4.
Retrieved from http://read.uberflip.com/i/70579
13 Ibid., p. 37.
14 The Boeing Company. (2012). Current market outlook, 2012–2031, p. 3.
15 Airbus. (2012). Global market forecast 2012–2031, navigating the future, p. 141.
16 The Aerospace Industries Association has produced two papers on this topic. See
Aerospace Industries Association. (2012). UAS and the future of aviation (unpublished
white paper); or Aerospace Industries Association. (2013, May). Unmanned Aircraft
Systems: Perceptions and Potential. Retrieved from http://www.aia-aerospace.org/
assets/AIA_UAS_Report_small.pdf
17 U.S. Department of Defense. (2011, March). Unmanned aircraft system airspace
integration plan (Version 2.0). Retrieved from http://www.acq.osd.mil/sts/docs/
DoD_2011_UAS_Airspace_Integration_Plan_(signed).pdf
18 U.S. Department of Commerce, Office of Transportation and Machinery, International
Trade Administration. (2011). Flight plan 2011: Analysis of the U.S. aerospace
industry. Retrieved from http://trade.gov/wcm/groups/internet/@trade/@mas/@man/@
aai/documents/web_content/aero_rpt_flight_plan_2011.pdf
19 U.S. Department of Defense. (2012, August 9). UAS integration program (Briefing).
Retrieved from http://safetyforum.alpa.org/LinkClick.aspx?fileticket=CO495osqy%2Bo
%3D&tabid=2275
20 Global Information, Inc. (2012, July 26). Commercial unmanned aerial systems (UAS):
market shares, strategies, and forecasts, worldwide, 2012–2018. Retrieved from
http://www.giiresearch.com/report/wg247707-commercial-unmanned-aerial-systems-
uas-market.html
21 Federal Aviation Administration. (2012, May 14). FAA Makes Progress with UAS
Integration Retrieved from http://www.faa.gov/news/updates/?newsId=68004
22 Association for Unmanned Vehicle Systems International. (2010). Unmanned Aircraft
System Integration into the United States National Airspace System: an assessment of
the impact on job creation in the U.S. aerospace industry. Retrieved from
http://uas.usgs.gov/pdf/0510jobsreport.pdf
23 Hoffman, C. (2007, May 22). Rocket boom, Wired Magazine, 15(6). Retrieved from
http://www.wired.com/wired/issue/15-06
24 A more detailed summary of the National Space Policy of the United States of America
can be viewed at: http://www.space.commerce.gov/general/nationalspacepolicy/
25 Federal Aviation Administration. (2012, May). 2012 Commercial space transportation
forecasts, Retrieved from http://www.faa.gov/about/office_org/headquarters_offices/
ast/media/2012_Forecasts.pdf
Industry Forecasts and Outlook 267
26 The Tauri Group. (2012, August). Suborbital reusable vehicles: a ten-year forecast of
market demand. Retrieved from http://www.taurigroup.com/files/Suborbital_Reusable_
Vehicles_A_10_Year_Forecast_of_Market_Demand.pdf
27 Ibid., p. 3.
28 The Space Foundation. (2012). The space report: the authoritative guide to
global space activity. Retrieved from http://www.spacefoundation.org/programs/
research-and-analysis/space-report
29 Ibid.
30 Futron Corporation. (2012). Space competitiveness index, executive summary.
Retrieved from http://www.futron.com/sci_exe_summary_download_form.xml
31 Australian Government. (2012). Space and Australia: national space industry policy.
Retrieved from http://www.space.gov.au/SPACEPOLICYUNIT/Pages/default.aspx
32 Messier, D. (2012). Ukraine’s 5-Year plan focuses on public-private partnerships,
commercial activities. Ukraine Business Online. Retrieved from
http://www.parabolicarc.com/2012/03/10/ukraines-5-year-space-plan-focuses-on-
public-private-partnerships-commercial-activities/
33 U.S. Government support for programs of this scale is not unusual. In the 19th Century,
the railroads received substantial assistance from the states and federal government,
and in the 20th Century, military contracts and the development of federally-funded
transcontinental airmail services helped lay the foundation for America’s current
aerospace industry.
34 Weaver, D. (2012, February 13). NASA reaches higher with fiscal year 2013 budget
request (Release 12-051). Retrieved from http://www.nasa.gov/home/hqnews/2012/
feb/HQ_12-051_2013_Budget.html
35 The Boeing Company. Current market outlook, 2012–2031, p. 26.
269
Glossary
Air Carriers: The commercial system of air Average Hourly Earnings: The average amount
transportation, consisting of domestic and employees make per hour in the United
international scheduled and charter service. States in a given month.
Backlog: The sales value of orders accepted Commercial Banks: A type of financial
(supported by legal documents) that have institution that may offer services to
not yet passed through the sales account. individuals, but whose primary function is
receiving deposits and lending to businesses.
Balance of Payments: The total of all financial
transfers for whatever purpose, including Commercial Paper: A short-term unsecured
goods and services and all financial obligation, normally issued at a discount
transactions by private and public entities in and fully repayable on maturity. One of
and out of a country, which results in balance the methods favored by companies to raise
where all outflows must equal all inflows. working capital.
Balance of Trade: The difference between Compound Annual Growth Rate (CAGR): The
exports and imports. A positive balance is year-over-year growth rate of an investment
called a surplus. A negative balance is called over a specified period of time.
a deficit. (U.S. Department of Commerce)
The combined
Consolidated Income Statement:
Balance Sheet: A summary of a company or income statements of an entire entity or
industry’s financial condition at a specific industry.
point in time, including assets, liabilities and
equity or net worth. Constant Dollars:Calculated by dividing
current (“then-year”) dollars by appropriate
Basic Research: (1) Systematic study directed price deflator and multiplying the result by
toward greater knowledge or understanding 100.
of the fundamental aspects of phenomena
and of observable facts without specific Consumer Price Index (CPI):The Bureau of
applications toward processes or products Labor Statistics defines the CPI as a measure
in mind. (U.S. Office of Management of the average change over time in the prices
and Budget) (2) Research projects which paid by urban consumers for a market basket
represent original investigation for the of consumer goods and services.
advancement of scientific knowledge, and
which do not have specific commercial Consumer Prices: The prices of consumer
objectives, although they may be in fields of goods.
present or potential interest to the sponsor.
(U.S. Department of Commerce) Coproduction: As used in this report, this
term refers to military or civil aircraft
BRIC Countries: Refers to the nations of systems or subsystems produced by two
Brazil, Russia, India and China. or more countries through government-
to-government agreements or direct
Budget Authority (BA): The value of the annual commercial agreements subject to U.S.
new authority to incur legally binding Government export licenses.
obligations of the Government that will
result in the outlay of funds. Corporate Aviation: The non-commercial
operation or use of aircraft by a company
An agency
Bureau of Economic Analysis (BEA): for the carriage of passengers or goods as
of the Department of Commerce. an aid to the conduct of company business,
flown by a professional pilot employed to
Bureau of Labor Statistics (BLS): An agency of fly the aircraft (International Civil Aviation
the Department of Labor. Organization).
Bureau of the Census: An agency of the Credit Spread:The risk premium commercial
Department of Commerce. bank lenders charge corporate borrowers
above the risk-free rate of return, typically
Capacity Utilization (CU): The percentage of based on 10-year Treasury securities and
effective manufacturing capacity that is the term of the loan. Credit spread is also
currently being utilized for manufacturing. referred to as loan spread.
Euro:The name of the European currency Factoring: The selling of accounts receivable
adopted by the European Council at its to an agency known as a factor to obtain
meeting in Madrid on 15 and 16 December payment before the accounts are due.
1995 and used instead of the European The factor assumes responsibility for the
Currency Unit. (Organization for Economic accounts, the collection of payments, and
Cooperation and Development) any losses.
the Group of Seven, the G7 includes the Imports: All goods physically brought into
United States, Japan, Great Britain, France, the United States, including: (1) goods of
Germany, Italy, and Canada. The group foreign origin, and (2) goods of domestic
meets routinely (usually quarterly) to discuss origin returned to the United States without
national and global economic and monetary substantial transformation affecting a
policies. In 1991, Russia was added, making change in tariff classification under an
it the G-8; and in 1999 eleven other nations applicable rule of origin. (U.S. Department
were added to create the G-20, to be more of Commerce)
representative of the global economy.
Income: Net Operating Income: Total sales
General Agreement on Tariffs and Trade (GATT): less total operating costs.
A post WWII agreement signed by more
than 100 governments to reduce trade Independent Research and Development
barriers and expand international trade. As (IR&D): a term devised by the Department
an organization, the GATT was replaced by of Defense and used by Federal agencies
the World Trade Organization on January 1, to differentiate between a contractor’s
1995, but the General Agreement still serves research and development technical effort
as the WTO’s overall trade treaty. performed under a contract, grant, or other
arrangement (R&D) and that which is self-
General Aviation (GA): Refers to all civil aviation initiated and self-funded (IR&D).
operations other than scheduled air services
and non-scheduled air transport operations Industrial Base: That part ofthe total private
for remuneration or hire. (International Civil and government-owned industrial production
Aviation Organization) and depot-level equipment and maintenance
capacity in the United States, its territories
Gross Domestic Product (GDP): The market and possessions, and Canada. It is or shall
value of goods and services produced by be made available in an emergency for the
labor and property in the United States, manufacture of items required by the U.S.
regardless of nationality; GDP replaced military services and selected allies. (Defense
gross national product (GNP) as the primary Acquisition University)
measure of U.S. production in 1991.
(U.S. Bureau of Economic Analysis) Industrial Espionage: Occurs when an actor,
intending or knowing that his or her offense
Gross Federal Debt: The total accumulated will injure the owner of a trade secret of a
debt of the U.S. Government, whether product produced for or placed in interstate
issued by the Treasury or other agencies and or foreign commerce, acts with the intent
held by the public or federal government to convert that trade secret to the economic
accounts. benefit of anyone other than the owner
by: (1) stealing, or without authorization
A rotary-wing aircraft which
Helicopter: appropriating, carrying away, concealing, or
depends principally for its support and obtaining by deception or fraud information
motion in the air upon the lift generated by related to that secret; (2) copying, duplicating,
one or more power-driven rotors, rotating reproducing, destroying, uploading,
on substantially vertical axes. A helicopter is downloading, or otherwise transmitting
a type of V/STOL aircraft. that information without authorization;
or (3) receiving that information knowing
Heliport: An area, either at ground level or that that information had been stolen,
elevated on a structure, that is used for the appropriated, obtained or converted without
landing and take-off of helicopters and authorization. (U.S. Office of the National
includes some or all of the various facilities Counterintelligence Executive)
useful to helicopter operations such as:
helicopter parking, hangar, waiting room, Industrial Production: Refers to the total
fueling, and maintenance equipment. production from all industrial activities over
a particular period of time.
Helistop: A minimum facility heliport, but
without such auxiliary facilities as: waiting Industrial Research and Development: Research
room, hangar parking, etc. and development work performed within
company facilities, funded by company or
Federal funds, and excluding company-
Glossary 279
Legacy Demand: The demand from Missile: A term that is sometimes used to
established customers or markets. describe space launch vehicles, but more
appropriately applied to weapons that have
Liabilities: Debts owed by a business to an integrated guidance system, as opposed to
creditors. Examples include account an unguided rocket.
balances, credit card debt, and notes payable.
280 Aerospace Industry Report 3Rd Edition
An agency of
Missile Defense Agency (MDA): Commitments
Obligations (Federal Budget):
the U.S. Department of Defense. made by Federal agencies to pay out money
for products, services, or other purposes—
Money Multiplier: The number of times the as distinct from the actual payments.
basic money supply circulates in the economy. Obligations incurred may not be larger than
budget authority.
Mortgage Securitization: The process by which
securities are created through the aggregation Offset Agreements: One of various industrial
of a large amount of individual mortgages and commercial compensation practices
into an investment pool. These pooled required of defense contractors by foreign
mortgage loans serve as collateral to back governments as a condition for the
a security. Investors buy the securities and purchase of defense articles/services in
receive principal and interest payments from either government-to-government or direct
the pool that are a proportional share of the commercial sales. The responsibility for
mortgage principal and interest payments. negotiating offset arrangements resides with
the U.S. firm involved. (Defense Acquisition
Net Assets: Total assets minus total liabilities. University)
Net income
Net Income (After Income Taxes): Orders, Net New:The sales value of new
(before income taxes) less federal income orders (supported by legal documents)
taxes. minus cancellations during the period.
Net Income (Before Income Taxes): Net Organization for Economic Cooperation and
operating income plus or minus other Development (OECD): The mission of the
income and expenses. OECD is to promote policies that will
improve the economic and social well-being
Net Operating Income: Total sales less total of people around the world. Membership
operating costs. include 34 countries that span the globe,
including many of the world’s most
Non-Aerospace Products and Services: Products advanced countries, but also emerging
and services other than aircraft, missiles, countries like Mexico, Chile and Turkey.
space vehicles, and related propulsion
and parts, produced or performed by Other Aerospace Products and Services: All
establishments whose principal business is conversions, modifications, site activation,
the development and/or manufacture of other aerospace products (including UAVs),
aerospace products. services, plus research and development
under contract, defined as: basic and applied
Non-Residential Private Fixed Investment: research in the sciences and in engineering
Investments by private interests in and design and development of prototype
commercial property. products and processes.
North American free Trade Agreement (NAFTA): Other Income and Expenses: Includes interest
The formal agreement, or treaty, among income, royalty income, capital gains and
Canada, Mexico, and the United States to losses, interest expense, cash discounts, etc.
promote trade amongst the three countries.
It includes measures for the elimination of Checks issued, interest accrued on
Outlays:
tariffs and nontariff barriers to trade, as well the public debt, or other payments made, net
as numerous specific provisions concerning of refunds and reimbursements.
the conduct of trade and investment.
(U.S. Department of Commerce) Overtime Hours: That portion of the gross
average weekly hours which is in excess
North American Industry Classification System of regular hours and for which premium
(NAICS): A system developed by Canada, payments are made.
Mexico, and the United States that groups
establishments into industries to provide Passenger-Mile: One passenger moved
uniformity of statistical data and facilitate one mile.
economic analyses between industries across
the three North American countries. Payroll, All Manufacturing: Includes the gross
earnings paid in the calendar year to all
Glossary 281
Space Vehicle: An artificial body operating TTM Net Revenues:A measure of one year’s
in outer space (beyond the Earth’s growth calculated by totaling the company’s
atmosphere). net revenues over the trailing 12 months.
Appendix
■■ Summary Aerospace Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
■■ Aircraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
■■ Missiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
■■ Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
■■ Air Carriers, Traffic Statistics, and Fuel Costs. . . . . . . . . . . . . . . 322
■■ General Aviation Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
■■ Landing Facilities by State and Type. . . . . . . . . . . . . . . . . . . . . . . 332
■■ Research and Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
■■ Foreign Trade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
■■ Employment, Earnings, and Other Workforce Statistics . . . . . . 352
■■ Income Statement, Balance Sheet, and Other
Financial Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
■■ Key Operating Costs for Selected Aerospace
Manufacturing Centers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
■■ Major DOD and NASA Contractors. . . . . . . . . . . . . . . . . . . . . . 371
286 Aerospace Industry Report 3Rd Edition
Aircraft Related
Total
Year Missiles Space Products &
Sales
Total Civil Military Services
Source: Aerospace Industries Association (AIA), based on company reports; The Budget of the United States Government,
National Aeronautics and Space Administration (NASA), U.S. Department of Commerce, and Department of Defense.
* Government purchases reflected as appropriated funding.
a. Based on AIA's aerospace composite price deflator, (2005=100).
E. Estimate.
Appendix 287
Source: Aerospace Industries Association (AIA), based on company reports; The Budget of the United States Government,
National Aeronautics and Space Administration (NASA), Department of Commerce, and Department of Defense.
* Government purchases reflected as appropriated funding.
a. Beginning in 2005, NASA sales were reported separately from other agencies.
b. Based on AIA's aerospace composite price deflator, (2005=100).
E. Estimate.
288 Aerospace Industry Report 3Rd Edition
Current Dollars
Constant Dollars a
Source: Aerospace Industries Association (AIA), based on data from the the Bureau of the Census, Bureau of
Economic Analysis, and Council of Economic Advisers, Economic Indicators, 2013.
Note: Parentheses indicate negative real annual growth.
a. Aerospace constant dollar sales based on AIA's aerospace composite price deflator (2005=100).
Others based on GDP deflator (2005=100).
Appendix 289
Current Dollars
1996 $103,115 $53,153 $49,962 $24,804 $32,722 $18,506 $12,171 $4,624 $10,287
1997 114,946 50,648 64,298 23,944 42,614 21,354 12,320 3,922 10,792
1998 119,258 45,110 74,148 23,795 52,708 16,109 7,818 5,035 13,796
1999 124,181 49,690 74,491 26,043 56,406 15,661 9,062 4,472 12,535
2000 109,311 43,256 66,055 23,196 46,477 15,603 6,035 4,785 13,215
2001 117,088 47,232 69,856 22,133 52,504 15,512 8,187 5,732 13,020
2002 115,202 55,422 59,781 25,249 43,435 15,636 11,030 5,251 14,601
2003 116,445 65,569 50,876 26,225 37,256 15,579 14,659 4,397 18,328
2004 124,329 69,027 55,301 26,008 39,667 14,239 20,480 4,403 19,531
2005 124,176 61,660 62,517 24,873 43,509 (S) 19,995 5,063 20,767
2006 155,893 72,934 82,959 27,261 (D) (D) 24,607 6,557 (D)
2007 126,824 42,386 84,438 17,102 (D) (D) (D) (D) 25,256
2008 135,157 55,469 79,688 (D) (D) (D) 14,722 7,027 (D)
2009 147,951 57,512 90,439 (D) (D) (D) (D) (D) (D)
2010 134,147 57,297 76,850 (D) (D) (D) (D) (D) (D)
Constant Dollars a
1996 $108,209 $55,779 $52,430 $26,029 $34,338 $19,420 $12,772 $4,852 $10,795
1997 121,348 53,469 67,879 25,277 44,987 22,543 13,006 4,140 11,393
1998 126,561 47,872 78,688 25,252 55,935 17,095 8,297 5,343 14,641
1999 131,576 52,649 78,927 27,594 59,765 16,594 9,602 4,738 13,281
2000 114,922 45,476 69,446 24,387 48,863 16,404 6,345 5,031 13,893
2001 122,460 49,399 73,061 23,148 54,913 16,224 8,563 5,995 13,617
2002 119,972 57,717 62,256 26,294 45,233 16,283 11,487 5,468 15,206
2003 119,385 67,224 52,160 26,887 38,197 15,972 15,029 4,508 18,791
2004 125,836 69,864 55,971 26,323 40,148 14,411 20,729 4,456 19,768
2005 124,176 61,660 62,517 24,873 43,509 (S) 19,995 5,063 20,767
2006 151,361 70,814 80,547 26,469 (D) (D) 23,892 6,366 (D)
2007 123,927 41,418 82,509 16,711 (D) (D) (D) (D) 24,679
2008 131,913 54,138 77,775 (D) (D) (D) 14,369 6,859 (D)
2009 143,780 55,891 87,889 (D) (D) (D) (D) (D) (D)
2010 130,861 55,893 74,968 (D) (D) (D) (D) (D) (D)
Source: Aerospace Industries Association (AIA), based on data from the Bureau of the Census, Aerospace Industry (Orders, Sales, and
Backlog), 2011.
Notes: In addition to AIA's own aerospace sales figure, AIA reports two, unique aerospace sales figures derived from two different
Bureau of the Census sources. Data reported on this page is derived from the Current Industrial Report, 2011.
Orders
1996 $126,267 $62,127 $64,140 $25,343 $45,281 $27,067 $12,136 $5,070 $11,370
1997 118,993 47,802 71,192 21,424 49,676 21,326 12,348 4,125 10,096
1998 109,993 38,678 71,314 16,870 47,613 19,699 7,628 4,468 13,715
1999 115,257 49,696 65,561 25,009 48,018 18,824 10,261 4,152 8,992
2000 140,086 54,723 85,363 31,396 65,459 18,368 7,046 3,900 13,917
2001 122,206 63,619 58,587 21,762 40,731 12,727 25,659 5,876 15,451
2002 114,830 66,437 48,393 28,498 31,482 17,288 11,156 4,985 21,420
2003 117,721 72,650 45,070 33,941 30,878 10,067 15,269 4,935 22,631
2004 131,674 76,747 54,927 26,785 44,984 17,677 19,088 3,611 19,529
2005 186,443 53,008 133,434 19,017 113,565 (S) 20,272 5,295 24,444
2006 202,842 67,709 135,133 31,285 110,967 (D) 16,724 8,620 (D)
2007 231,586 44,595 186,991 18,891 152,994 (D) 11,984 7,204 29,398
2008 189,273 74,396 114,877 (D) (D) (D) (D) (D) 29,961
2009 106,600 68,371 38,229 (D) (D) (D) (D) (D) 34,233
2010 145,589 66,472 79,117 (D) (D) (D) (D) (D) 27,803
1996 $229,871 $89,500 $140,371 $47,635 $106,341 $35,440 $16,176 $9,339 $14,940
1997 218,951 78,870 140,082 43,615 111,931 34,585 12,125 4,754 11,942
1998 200,288 69,962 130,326 37,530 106,166 31,174 9,665 3,488 12,264
1999 188,409 68,379 120,029 36,565 96,596 33,880 9,904 3,051 8,413
2000 214,966 73,741 141,225 41,250 115,241 36,283 10,028 4,081 8,083
2001 223,189 88,863 134,326 39,623 107,124 32,139 27,922 3,631 12,748
2002 222,452 99,948 122,505 42,934 96,515 33,503 30,533 3,944 18,224
2003 226,932 108,704 118,229 50,646 90,122 27,989 31,173 4,481 22,522
2004 234,272 116,509 117,763 51,428 95,356 31,337 29,707 3,690 22,755
2005 290,054 100,836 189,217 38,436 165,297 25,784 30,077 3,939 26,520
2006 334,489 92,924 241,565 42,459 (D) (D) 22,109 6,380 (D)
2007 437,092 93,971 343,121 44,205 (D) (D) (D) (D) 32,245
2008 482,068 105,279 376,789 (D) (D) (D) (D) (D) 34,028
2009 432,638 100,941 331,697 (D) (D) (D) (D) 4,661 37,673
2010 430,106 95,934 334,173 (D) (D) (D) (D) 7,060 37,094
Source: Bureau of the Census, Aerospace Industry (Orders, Sales, and Backlog), 2011.
Notes: Totals may not equal sum of terms due to rounding.
To ensure comprehensive industry coverage, AIA provides backlog data from two different Bureau of the Census sources.
Data reported on this page is derived from the Current Industrial Report, 2011.
D. Withheld by Bureau of the Census to avoid disclosing data for individual companies.
S. Does not meet publication standards, as determined by the Bureau of the Census.
Appendix 291
Source: Aerospace Industries Association (AIA), based on data from the Bureau of Census,
Notes: Includes both Civil and Defense Data.
Not seasonally adjusted; includes aircraft engine and parts manufacturing.
292 Aerospace Industry Report 3Rd Edition
Source: Office of Management and Budget, The Budget of the United States Government, FY13.
Notes: Totals may not equal sum of terms due to rounding. "National Defense” includes the military budget of the DoD and other
defense-related activities.
a. Outlays for aircraft and missile procurement, excluding RDT&E.
b. 1991–1993 reflects transfers from the Defense Cooperation Account funded by foreign government and private cash
contributions reducing total U.S.-funded military outlays.
c. Excludes Office of Inspector General, Education, Working Capital Fund and National Space Grant Program.
d. Beginning in 1987, DoD combined Navy Missile Procurement with torpedoes and other related products into Navy Weapons
Procurement, of which missiles comprise approximately 80 percent.
Appendix 293
DEPARTMENT OF DEFENSE
a
MILITARY OUTLAYS BY FUNCTIONAL TITLE
Fiscal Years 2004–2012
(Millions of Dollars)
DEPARTMENT OF DEFENSE
MILITARY OUTLAYS BY FUNCTIONAL TITLEa
Fiscal Years 2004–2012, Continued
(Millions of Dollars)
Source: Office of Management and Budget, The Budget of the United States Government, FY13 .
Notes: Data in parentheses are credit items.
Totals may not equal sum of terms due to rounding. Previous years’ data may have been revised to reflect updated and/or newly
available information.
a. Includes all items in the DoD military budget; excludes the DoD civil budget for the Army Corps of Engineers and other
non-defense related activities.
b. Beginning in 1987, DoD combined Navy Missiles Procurement with torpedoes and other related products into Navy Weapons
Procurement. Missiles comprise approximately 80 percent of the value of this category.
Appendix 295
Federal Government
GDP Defense Purchases
Goods & Equipment PPI, Capital CPI-U,
Year FY GDP CY GDP Services Investment Equipment All Items
(FY 2005=100) (CY 2005=100) (CY 2005=100) (CY 2005=100) (CY 2005=100) (CY 2005=100)
Source: Bureau of Economic Analysis, Bureau of Labor Statistics, and Office of Management and Budget, The Budget
of the United States Government, FY13.
CPI. Consumer Price Index for All Urban Consumers.
CY. Calendar Year.
FY. Fiscal Year.
GDP. Gross Domestic Product.
PPI. Producer Price Index for Capital Equipment.
296 Aerospace Industry Report 3Rd Edition
AIA
Aerospace
Year Composite Aircraft Missiles
Defense Outlays
Federal Budget Outlays as a Percent of:
Fiscal Total National Total
Year Year GDP Outlays Defense GDP Outlays
Source: Office of Management and Budget, The Budget of the United States Government, FY13.
Notes: Totals may not equal sum of terms due to rounding. Previous years’ data may have been
revised to reflect updated and/or newly available information.
a. 1991-1993 reflects transfers from the Defense Cooperation Account funded by foreign
government and private cash contributions reducing total U.S.-funded military outlays.
E. Estimate.
298 Aerospace Industry Report 3Rd Edition
Aircraft
Domestic Exports
Source: Aerospace Industries Association (AIA), based on company reports and data from the Bureau of the Census,
Department of Commerce, International Trade Administration, General Aviation Manufacturers Association,
and Helicopter Association International, 2012.
D. Withheld by the Bureau of the Census to avoid disclosing data for individual companies.
Appendix 299
Transport General
Year TOTAL Helicopters
Aircraft Aviation
Source: Aerospace Industries Association (AIA), based on company reports, data from the General Aviation
Manufacturers Association (GAMA), Helicopter Association International (HAI) and Teal Group.
E. Estimate.
Appendix 301
SHIPMENT TOTALS:
Number of Aircraft 375 481 462 477 601
Value (Millions of Dollars) $28,263 $34,051 $31,834 $36,171 $49,127
Boeing:
B-737 ......................................... 1,703 1,605 1,643 1,394 1,836
B-747 ...................................... 97 94 95 89 63
B-767 ..................................... 42 34 30 26 10
B-777 ..................................... 271 230 221 323 316
B-787 ........................................ 778 719 690 696 631
Domestic Order Backlog
Percent of Total Backlog:
Number of Aircraft ……………. 22.2% 20.5% 22.2% 33.0% 34.7%
Value ………………………………… 18.9% 17.7% 18.8% 25.6% 27.5%
Boeing:
B-737 ......................................... 567 471 543 971 1,238
B-747 ...................................... 17 14 12 8 4
B-767 ..................................... 28 25 20 46 58
B-777 ..................................... 79 51 32 57 49
B-787 ........................................ 132 132 157 161 168
VALUE OF SHIPMENTS:
TOTAL (Millions of Dollars) $13,348 $9,082 $7,875 $8,266 $8,017
AIR FORCE
ARMY
NAVY / USMC
Source: Aerospace Industries Association (AIA), based on data from the Department of Defense, Program Acquisition Costs by
Weapon System, FY12 and FY13.
a. Total Obligational Authority for procurement, including modifications and remanufactures, and excluding spares and RDT&E.
b. Includes Base and Overseas Contingency Operations budget requests.
E. Estimate.
Appendix 305
AIR FORCE
ARMY
NAVY / USMC
Source: Office of Management and Budget, Budget of the United States Government, FY13.
E. Estimate.
308 Aerospace Industry Report 3Rd Edition
NUMBER OF AIRCRAFT
1997 151 4 34 16 26 71 -
1998 149 8 26 30 33 52 -
1999 133 6 46 45 12 24 -
2000 138 2 51 30 33 22 -
2001 196 3 58 36 52 38 9
2002 228 4 75 30 55 46 18
2003 234 3 57 33 64 61 16
2004 251 5 67 44 75 38 22
2005 324 4 66 57 72 104 21
2006 298 - 69 45 76 81 27
2007 467 4 66 51 88 230 28
2008 503 1 35 38 96 301 32
2009 617 3 60 53 131 312 58
2010 1,023 2 65 44 34 237 641
2011 731 2 49 49 57 226 348
Combat Aircraft:
Total 20 14 $3,051 $2,082 $3,761 $2,516
F-22 Raptor 20 14 3,051 2,082 3,761 2,516
Airlift/Transport Aircraft:
Total 14 17 $2,761 $1,411 $3,760 $1,768
C-17A Globemaster 14 2 2,761 444 3,760 523
C-130J Hercules - 9 - 550 - 701
CV-22 Osprey - 6 - 416 - 544
UAS:
Total 23 18 $490 $213 $652 $310
RQ-4 Global Hawk 4 - 277 - 346 -
MQ-9 Reaper 19 18 212 213 306 310
Source: Aerospace Industries Association (AIA), based on data from the Department of Defense, Air Force Aircraft Procurement
Vol I, FY13.
UAS: Unmanned Aircraft System.
a. Air Force acceptances for own use; excludes FMS/MAP shipments.
b. Flyaway Cost includes airframe, engines, electronics, communications, armament, other installed equipment, and non-
recurring costs associated with the manufacture of aircraft.
c. Weapon System Cost includes flyaway costs, initial spares, peculiar ground equipment, training equipment, and
technical data.
310 Aerospace Industry Report 3Rd Edition
Helicopters:
Total 169 169 $1,619 $2,205 $3,211 $3,993
d
CH-47 Chinook 23 37 345 673 727 1,279
UH-60 Black Hawk 58 80 711 1,113 1,061 1,504
d
AH-64 Apache Longbow Block 3 33 36 273 333 1,092 1,112
LUH Light Utility Helicopter 55 16 290 86 330 98
UAS:
Total 618 330 $13 $7 $74 $372
MQ-1 Gray Eagle - 18 - - - 342
RQ-11 Raven 618 312 13 7 74 30
Source: Aerospace Industries Association (AIA), based on data from the Department of Defense, Aircraft Procurement, Army
Justification Book, FY13.
UAS: Unmanned Aircraft System.
a. Army acceptances for own use; excludes FMS/MAP shipments.
b. Flyaway Cost includes airframes, engines, electronics, communications, armament and other installed equipment.
c. Weapon System Cost includes flyaway cost, initial spares, ground equipment, training equipment and other support items.
d. Includes remanufacured aircraft.
Appendix 311
a
MILITARY AIRCRAFT ACCEPTANCES BY UNITED STATES NAVY
Calendar Years 2010–2011
(Costs in Millions of Dollars)
Patrol:
Total 2 2 $174 $369 $198 $433
E-2D Advanced Hawkeye 2 2 174 369 198 433
Combat:
Total 45 35 $3,475 $2,366 $3,438 $2,919
F/A-18 Super Hornet 23 17 1,908 1,137 1,649 1,361
E/A-18G Growler 22 18 1,567 1,228 1,789 1,558
Transports/Tankers:
Total 30 32 $1,986 $2,218 $2,222 $2,535
C-40A 1 - 74 - 74 -
KC-130J Hercules 6 4 378 278 419 349
V-22 Osprey 23 28 1,535 1,940 1,730 2,186
Trainers:
Total 34 57 $218 $436 $243 $482
T-6 JPATS Texan II 34 57 218 436 243 482
Helicopters:
Total 68 57 $2,121 $1,694 $2,524 $2,039
MH-60R Multi-Mission Helicopter 38 31 1,342 1,097 1,603 1,327
MH-60S Fleet Combat Support Helicopter 17 9 458 216 520 234
UH-1Y/AH-1Z Huey/Super Cobra 13 17 321 382 401 479
Source: Aerospace Industries Association (AIA), based on data from the Department of Defense, Aircraft Procurement, Navy
Justification Book Volume 1, FY13.
a. Navy acceptances for own use; excludes FMS shipments.
b. Flyaway Cost includes airframe, engines, electronics, communications, armament, other installed equipment, non-recurring
costs, and ancillary equipment.
c. Weapons System Cost (Investment Cost) includes flyaway cost, initial spares, ground equipment, training equipment, and
other support items.
312 Aerospace Industry Report 3Rd Edition
Missiles
Source: Office of Management and Budget, The Budget of the United States Government, FY13 .
E. Estimate.
Appendix 313
a
MISSILE PROGRAM PROCUREMENT
BY AGENCY AND SELECTED MODELS
Fiscal Years 2011–2013
(Costs in Millions of Dollars)
ARMY
Guided MLRS Rocket (GMLRS) 2,592 $264.5 3,204 $333.2 1,794 $239.2
Hellfire Systems / Mods 1,473 222.2 907 109.0 161 30.5
HIMARS / Mods 44 242.5 - 43.3 - 18.1
Javelin (Aaws-M) 715 163.0 710 160.8 400 81.1
MLRS RRRR / Mods 2,149 24.0 2,370 26.4 2,430 21.2
MSE Missile - 0.0 - 75.0 - 12.9
Patriot Systems / Mods 78 685.3 88 729.2 84 846.2
Surface-Launched AMRAAM - 2.4 - 0.0 - 0.0
TOW 2 / Mods - 190.8 802 92.1 1,403 84.6
NAVY
MISSILE PROGRAMS:
a
RESEARCH, DEVELOPMENT, TEST, AND EVALUATION
BY AGENCY AND SELECTED MODELS
Fiscal Years 2011–2013
(Millions of Dollars)
AIR FORCE
ARMY
NAVY
Space
Science, Human
Aeronautics, & Space Mission
Year Total Technology Flight Othera Support
Exploration,
Science, & Space Mission
Year Total Aeronautics Operations Othera Support
Source: Office of Management and Budget, Budget of the United States Government, FY13.
a. Includes trust funds, Office of the Inspector General, National Space Grant Program, and GSA building
delegation.
b. Year features major budget account restructuring.
c. Mission Support, as a separate category, discontinued; funds merged into other categories.
E. Estimate.
Appendix 317
Science, Human
Aeronautics, & Space
Year Total Technology Flight Otherb Mission Support
c
1996 $12,858 $5,017 $5,452 $16 $2,373
1997c 14,043 5,891 5,656 19 2,477
1998c 14,068 6,015 5,551 19 2,483
1999c 13,617 5,785 5,417 20 2,395
2000c 13,411 5,477 5,497 21 2,416
2001d 14,199 5,752 5,829 32 2,586
2002f 14,430 7,532 6,337 27 534
2003f 14,552 8,358 6,034 25 135
2003f, g 5,826 3,944 1,842 - 40
2003f, g 884 667 198 - 19
Exploration, Office of
Science, & Space Inspector
Year Total Aeronautics Operations General Otherh
Source: Office of Management and Budget, Budget of the United States Government, FY14.
a. Separate budget category beginning in 1984; funds formerly included under Research and Development.
b. Includes trust funds, Office of Inspector General, National Space Grant Program, and GSA building delegation.
c. 1995 featured major budget account restructuring; 1996–2000 outlays split between old and new account structure.
d. Continuing minimal outlays reported under old account structure included under Other beginning in 2001.
E. Estimate.
f. Mission Support, as a separate category, is being discontinued; funds merged into other categories.
g. 2004 featured another budget account restructuring; 2004-2005 outlays split between old and new account structure.
h. In FY 2004, NASA again restructured accounts. Outlays authorized under old accounts, but expended in later years
are shown here, along with a few miscellaneous programs and accounts.
318 Aerospace Industry Report 3Rd Edition
Source: NASA, FY12 Budget Overview and FY13 President's Budget Request Summary.
Appendix 319
DEPARTMENT OF DEFENSE
SELECT SPACE PROGRAMS PROCUREMENT AND RDT&E
Fiscal Years 2011–2013a
(Millions of Dollars)
Advanced Extremely High Frequency Sat. $385.0 $256.9 $397.4 $551.5 $229.2 $557.2
Defense Meteorological Satellite Program - 86.4 - 100.0 - 89.0
Evolved Expendable Launch Vehicle (EELV) 53.8 1,144.5 14.5 1,701.7 8.0 1,679.9
Global Positioning System (GPS) 817.2 71.8 835.6 629.3 704.9 558.8
MILSATCOM 298.7 188.2 236.6 36.5 107.2 47.6
NPOESS 173.0 - 43.0 - - -
Nuclear Detonation Detection System (NUDENT) 71.3 5.9 82.0 4.9 65.0 5.6
Satellite Control Network 25.7 60.1 18.1 60.6 33.8 44.2
Space Based Infrared System (SBIRS) 523.8 963.6 621.6 374.5 448.6 501.4
Spacelift Range System 9.3 103.2 9.9 125.0 8.8 109.5
Wideband Global Satellite (WGS) 74.9 559.3 12.7 792.9 12.0 36.8
ARMY
NAVY
Mobile User Objective System (MUOS) $391.4 $503.1 $243.9 $238.2 $145.9 $21.5
Satellite Communications 410.0 $28.7 263.4 $25.5 188.5 49.3
Source: Department of Defense Budget, Program Acquisition Costs by Weapon System, Procurement Programs (P-1), and RDT&E Programs
(R-1), FY13.
Key: NPOESS = National Polar-orbiting Operational Environmental Satellite System.
a. The amounts listed for Procurement and RDT&E represent the combined value of the Base budget amounts and the amounts allocated
in the Overseas Contingency Operations budget request.
E. Estimate.
320 Aerospace Industry Report 3Rd Edition
ORDERS
BACKLOGd
Total: 57 41 49 30
China 1 2 2 3
India - - - -
Japan 2 - - -
Russia 4 11 11 8
United States 31 15 20 3
Europe 13 13 14 14
Other multinationalc 6 - 2 2
BACKLOGa, b, d
1982 $36,066 $36,804 ($739) $28,728 $29,478 ($750) $6,435 $6,452 ($17)
1983 38,177 37,879 299 31,014 31,186 (171) 7,163 6,693 470
1984 43,369 41,297 2,072 35,394 33,812 1,582 7,975 7,485 490
1985 45,931 44,595 1,337 37,629 36,611 1,018 8,302 7,984 319
1986 49,622 48,442 1,223 41,001 39,984 1,060 8,621 8,458 163
1987 56,583 54,151 2,431 45,658 43,925 1,733 10,925 10,226 698
1988 63,589 60,142 3,446 50,187 47,739 2,448 13,402 12,403 998
1989 69,225 67,413 1,812 54,314 52,460 1,855 14,911 14,954 (43)
1990 75,984 77,898 (1,913) 57,994 58,983 (989) 17,990 18,914 (924)
1991 75,158 76,943 (1,785) 56,230 56,758 (528) 18,928 20,185 (1,257)
1992 78,140 80,585 (2,444) 57,654 58,801 (1,147) 20,486 21,784 (1,298)
1993 84,559 83,121 1,438 63,233 61,157 2,076 21,326 21,964 (637)
1994 88,313 85,600 2,713 65,949 63,758 2,191 22,364 21,842 522
1995 94,318 88,455 5,863 70,885 66,120 4,765 23,433 22,335 1,098
1996 101,937 95,728 6,209 76,891 71,573 5,317 25,047 24,155 892
1997 109,568 100,981 8,587 82,250 75,731 6,518 27,318 25,250 2,068
1998 113,465 104,137 9,328 86,494 78,389 8,105 26,971 25,749 1,223
1999 119,038 110,635 8,403 90,931 84,328 6,603 28,107 26,307 1,800
2000 130,299 123,314 6,985 98,896 93,579 5,317 31,403 29,736 1,668
2001 115,227 125,550 (10,323) 86,511 94,892 (8,380) 28,716 30,658 (1,943)
2002 106,702 115,260 (8,557) 79,220 86,697 (7,476) 27,482 28,563 (1,081)
2003 117,728 119,824 (2,096) 88,830 91,484 (2,654) 28,898 28,340 558
2004 134,296 135,778 (1,482) 100,811 104,353 (3,542) 33,486 31,425 2,061
2005 151,255 150,828 427 111,730 113,764 (2,034) 39,524 37,064 2,461
2006 164,913 157,400 7,513 120,330 116,188 4,142 44,583 41,212 3,371
2007 174,696 165,353 9,344 124,869 120,471 4,398 49,827 44,881 4,946
2008 185,081 188,422 (3,341) 128,722 132,319 (3,597) 56,359 56,103 256
2009 154,156 151,843 2,313 108,787 107,578 1,208 45,369 44,265 1,105
2010 173,476 163,025 10,452 117,872 111,897 5,975 55,604 51,128 4,476
2011 191,002 183,909 7,093 130,899 124,397 6,502 60,103 59,512 591
Source: Department of Transportation, Bureau of Transportation Statistics, Air Carrier Financial Statistics (Yellow Book), 2011.
a. Scheduled and non-scheduled service for all certificated route air carriers. Excludes supplemental air carriers, commuters, and air taxis.
Appendix 323
a
SOURCES OF OPERATING REVENUES OF U.S. AIR CARRIERS
DOMESTIC AND INTERNATIONAL OPERATIONS
Calendar Years 1997–2011
(Millions of Dollars)
Passenger Excess
Year Total Service Mail Freight Baggage Otherb
DOMESTIC OPERATIONS
INTERNATIONAL OPERATIONS
DOMESTIC OPERATIONS
INTERNATIONAL OPERATIONS
Less: Equals:
Value of Value of Reserves for Net Value of Net Value as
Total Flight Ground Property, Depreciation Owned Operating a Percent of
Year Assets Equipment Equipment & Othera & Overhaul Property & Equipment Total Assets
TRAFFIC STATISTICS:
WORLD AIRLINE SCHEDULED SERVICEa
Calendar Years 1982–2011
Ton-Miles Performed
Freight Passenger
Passengers Tons Miles Seat-Miles Passenger
Year Carried Carried Performed Available Load Factor Totalb Freight Mail
(Millions) (Billions) (Percent) (Billions)
Source: International Civil Aviation Organization (ICAO), Annual Report of the Council, 2011.
a. Includes scheduled service traffic performed by international and domestic airlines of the 191 ICAO member states.
b. Passengers, baggage, freight, and mail.
Appendix 327
PASSENGER STATISTICS:
U.S. AIR CARRIER SCHEDULED SERVICE,
DOMESTIC AND INTERNATIONAL OPERATIONS
Calendar Years 1996–2011
DOMESTIC OPERATIONS
INTERNATIONAL OPERATIONS
Source: Department of Transportation, Bureau of Transportation Statistics, Air Carrier Traffic Statistics (Green Book), 2011.
a. Revenue passenger miles as a percent of available seat miles.
328 Aerospace Industry Report 3Rd Edition
Source: Federal Aviation Administration, FAA Aerospace Forecast, Fiscal Years 2013-2033.
a. Beginning in 2003, includes contract service by U.S. carriers for foreign carriers.
E. Estimate.
Appendix 329
Source: Aerospace Industries Association (AIA), based on data from the Bureau of Transportation Statistics, Research and Innovative
Technology Administration, Airline Fuel Cost and Consumption Report, 2012.
a. Domestic and International scheduled and non-scheduled service for all U.S. major and national air carriers.
330 Aerospace Industry Report 3Rd Edition
Source: Federal Aviation Administration, FAA Aerospace Forecast, Fiscal Years 2013-2033; General Aviation and Air Taxi
Survey , 2010.
a. Excludes commuters.
E. Estimate
NA. Not available.
Appendix 331
HOURS FLOWN
Source: Federal Aviation Administration, General Aviation and Air Taxi Activity Survey, 2010.
a. Air taxis under 12,500 pounds.
332 Aerospace Industry Report 3Rd Edition
State Total Public Private Military State Total Public Private Military
Alabama 275 92 172 11 Nevada 126 49 72 5
Alaska 733 404 308 21 New Hampshire 140 25 115 -
Arizona 305 76 219 10 New Jersey 315 45 263 7
Arkansas 296 99 194 3 New Mexico 176 63 108 5
California 958 253 676 29 New York 597 140 456 1
Colorado 454 76 373 5 North Carolina 441 113 317 11
Connecticut 138 23 115 - North Dakota 280 89 189 2
Delaware 39 11 27 1 Ohio 711 170 540 1
Dist. Of Col. 20 3 13 4 Oklahoma 391 139 246 6
Florida 851 128 697 26 Oregon 417 97 320 -
Georgia 453 108 334 11 Pennsylvania 796 128 662 6
Hawaii 50 13 30 7 Rhode Island 24 8 16 -
Idaho 286 123 162 1 South Carolina 192 67 119 6
Illinois 732 109 623 - South Dakota 178 73 104 1
Indiana 582 115 462 5 Tennessee 323 78 243 2
Iowa 283 121 160 2 Texas 2,005 392 1,589 24
Kansas 381 137 241 3 Utah 143 46 94 3
Kentucky 248 60 186 2 Vermont 84 16 68 -
Louisiana 470 74 392 4 Virginia 429 66 345 18
Maine 183 71 112 - Washington 548 136 403 9
Maryland 222 37 178 7 West Virginia 123 36 86 1
Massachusetts 238 39 197 2 Wisconsin 554 132 419 3
Michigan 469 228 239 2 Wyoming 121 41 80 -
Minnesota 469 153 315 1 Total - 50 States 19,522 5,123 14,116 283
Mississippi 247 80 160 7 Puerto Rico 52 12 39 1
Missouri 512 128 380 4 Virgin Islands 8 2 6 -
Montana 271 128 141 2 South Pacificb 21 10 9 2
Nebraska 243 85 156 2 Total 19,603 5,147 14,170 286
FACILITIES BY CLASS
Current Dollars
Constant Dollars c
Source: Office of Management and Budget, The Budget of the United States Government, FY13.
a. Includes DOD and Non-DOD-related atomic energy R&D with Non-DOD energy R&D.
b. Includes but is not limited to NSF, National Institutes of Health, DOT, and Agriculture.
c. Based on Fiscal Year GDP Deflator (2005=100).
E. Estimate.
334 Aerospace Industry Report 3Rd Edition
Aerospace Aerospace
Federal Company Aerospace Federal Company
Year Total Funds Fundsc Total Funds Funds
Current Dollars
Constant Dollars d
Source: National Science Foundation, Business Research and Development and Innovation Survey
(BRDIS), 2009.
a. Includes all manufacturing industries, including those non-manufacturing industries known to conduct
or finance research and development.
b. Companies classified in NAICS code 3364, having as their principal activity the manufacture of
aerospace products and parts. Prior to 1999, data was categorized using the SIC system and
reported by combining codes 372 and 376.
c. Company funds include all funds for industrial R&D work performed within company facilities, except
funds provided by the Federal Government. Outside, company-financed, R&D contracted organizations
such as research institutions, universities and colleges, or other non-profit organizations are excluded.
d. Based on GDP deflator (2005=100).
Appendix 335
1990 $25,356 $658 $519 $139 $3,340 $1,931 $1,409 $21,358 $16,766 $4,592
a
1991 16,983 364 302 62 2,091 1,105 986 14,528 10,043 4,485
1992 17,158 270 235 35 1,739 976 763 15,148 9,076 6,072
1993 15,056 (D) (D) (D) 1,453 825 628 (D) (D) (D)
1994 14,260 (D) (D) (D) (D) (D) (D) 12,787 7,978 4,809
1995 16,951 252 250 2 1,987 564 1,423 14,712 10,648 4,064
1996 16,224 (D) (D) 108 (D) (D) (D) 13,259 9,264 3,995
b
1997 17,865 (D) (D) 10 (D) (D) 1,508 13,275 9,115 4,159
b
1998 16,359 (D) (D) 172 (D) (D) 272 12,800 8,136 4,664
1999 14,425 (D) (D) 173 (D) (D) 655 11,541 7,060 4,480
2000 10,319 (D) (D) (D) (D) (D) (D) 6,766 3,931 2,835
2001 7,868 (D) (D) 301 1,639 735 904 (D) (D) 2,877
2002 9,654 (D) (D) 347 (D) (D) 1,092 7,268 3,358 3,910
2003 15,731 725 417 308 3,234 2,456 778 11,772 4,655 7,117
2004 13,086 465 (D) (D) 2,582 (D) (D) 10,039 1,895 8,143
2005 15,005 510 (D) (D) 2,783 (D) (D) 11,712 2,143 9,569
2006 16,367 604 155 449 3,361 1,944 1,417 12,402 2,273 10,129
2007 18,436 590 169 422 3,989 2,502 1,487 13,857 2,369 11,488
2008 36,941 810 (D) (D) 5,217 (D) (D) 30,915 (D) (D)
2009 34,554 339 (D) (D) 2,498 (D) (D) 31,717 (D) (D)
Source: Aerospace Industries Association (AIA), based on data from the National Science Foundation (NSF), Business Research and Development
and Innovation Survey (BRDIS), 2009.
Note: Totals may not equal sum of terms due to rounding.
a. Computed by AIA as difference between total and company funds. Figure withheld by NSF because of imputation of more than 50 percent.
b. Funding by type of research not revised nor published despite revised totals.
D. Suppressed by NSF to avoid disclosure of confidential information.
336 Aerospace Industry Report 3Rd Edition
Percent Change
State 2007 2008 2009 2010 2009-2010
Source: National Science Foundation, Business Research and Development and Innovation Survey (BRDIS) and InfoBrief
NSF 13-324, 2013.
( ) Indicates negative growth.
D Withheld by National Science Foundation to avoid disclosing operations of individual companies.
Appendix 337
Air
Year Total Force Army Navy Other
BY APPROPRIATION
Source: Aerospace Industries Association (AIA), based on data from USAspending.gov, Prime Award Spending Data, 2013.
a. Ranking based on net value of federal contracts awarded during the last fiscal year.
340 Aerospace Industry Report 3Rd Edition
AIR FORCE
NAVY
Foreign Trade
Trade Trade
Year Balance Exports Imports Balance Exports Imports
Percent of Civil
Total Exports of U.S. Total U.S.
Year Merchandisea Total Exports Total Transports Military
Source: Aerospace Industries Association (AIA), based on data from the the Bureau of the Census, Foreign Trade
Division, Economic Consulting Services, and the International Trade Administration, 2013.
Note: International trade reported using Harmonized Tariff Schedules after 1988.
a. Includes Department of Defense shipments and undocumented exports to Canada, free alongside-ship basis.
D. Data surpressed by the Bureau of the Census.
Appendix 343
Source: Aerospace Industries Association (AIA), based on data from the International Trade Administration, 2013.
344 Aerospace Industry Report 3Rd Edition
Source: Aerospace Industries Association (AIA), based on data from the International Trade Administration, 2013.
Appendix 345
(Millions of Dollars)
Missiles, Rockets & Parts .................. 1,425 1,509 1,741 1,502 1,745
Source: Aerospace Industries Association (AIA), based on data from the Department of Commerce and Economic
Consulting Services (ECS).
Note: Totals may not equal sum of terms due to rounding.
D. Civil aerospace export data suppressed by the Bureau of Census Bureau beginning in the first quarter 2009.
346 Aerospace Industry Report 3Rd Edition
$12,480
Aircraft ............................................. $9,299 $9,041 $10,025 $10,266
Military ……………………………….51.5 0.4 61.7 124.4 102.8
Civil ..................................................
12,428 9,299 8,979 9,900 10,163
Transports ………………… 6,460 4,955 3,258 4,972 4,588
General Aviation ……………… 4,066 2,337 2,191 2,667 2,730
Helicopters ………………….. 1,143 833 838 896 1,161
Othera…………………………………….. 758 1,173 2,692 1,365 1,685
Aircraft and Engine Parts ..... 19,989 11,383 12,498 14,293 17,070
Spacecraft, Missiles,
Rockets, and Parts ................. 896 698 1,013 1,154 1,158
Source: Aerospace Industries Association (AIA), based on data from the Department of Commerce and Economic
Consulting Services (ECS).
Notes: Import data includes non-military aircraft parts and aerospace products previously exported from the United States.
Totals may not equal sum of terms due to rounding.
a. Includes used aircraft, gliders, balloons and airships.
Appendix 347
Source: Aerospace Industries Association (AIA), based on data from Economic Consulting Services, 2013.
NEC. Not elsewhere classified.
a. Includes aircraft exported under Military Assistance Programs and Foreign Military Sales.
E. Estimate.
348 Aerospace Industry Report 3Rd Edition
Source: Aerospace Industries Association (AIA), based on data from Economic Consulting Services, and the International
Trade Administration, 2013.
a. Excluded from totals.
D. Withheld by the Bureau of the Census to avoid disclosing data for individual companies.
Appendix 349
Africa 7 - - - -
Asia 115 - - - -
Canada & Greenland 15 - - - -
Europe 106 - - - -
Latin America & Caribbean 28 - - - -
Middle East 41 - - - -
Oceania 9 - - - -
Africa 664.6 - - - -
Asia 14,488.6 - - - -
Canada & Greenland 1,462.6 - - - -
Europe 7,613.8 - - - -
Latin America & Caribbean 2,744.3 - - - -
Middle East 5,715.8 - - - -
Oceania 636.4 - - - -
Source: Aerospace Industries Association (AIA), based on data from the International Trade Administration, 2013.
Notes: Totals may not equal sum of terms due to rounding. Previous years’ data may have been revised to reflect
updated and/or newly available information.
a. Airframe weight exceeding 33,000 pounds.
D. Withheld by the Bureau of the Census to avoid disclosing data for individual companies.
350 Aerospace Industry Report 3Rd Edition
Percent
Change
State 2009 2010 2011 2012 2011-2012
Aerospace Industrya
As Percent of:
All Durable
Manufacturing Goods All Durable
Year Industries Industries Total Manufacturing Goods
Source: Aerospace Industries Association (AIA), based on data from the Bureau of Labor Statistics (BLS),
2013.
a. See Glossary for detailed explanation of Aerospace Employment .
b. BLS discontinued reporting employment-related statistics using the SIC in 2003; the NAICS is now
used. Prior years (back to 1990) revised for consistency.
P. Preliminary.
Appendix 353
ANNUAL PAYROLL:
ALL MANUFACTURING AND AEROSPACE INDUSTRIES
Calendar Years 1988–2012
(Millions of Dollars)
Source: U.S. Department of Labor, Bureau of Labor Statistics (BLS); Bureau of Economic Analysis, Survey of
Current Business, 2013.
a. Due to changes in BLS survey methodology (the North American Industry Classification System
replaced the Standard Industrial Classification (SIC), some aerospace industry (NAICS)
employment-related statistics reported prior to 2001 may not be directly comparable to those reported
from 2001 onward, although overall trends should be retained.
D. In 2008, BLS discontinued reporting "Production Workers" within the data series "Search, Detection,
and Navigation Instruments", a component of "Total Aerospace".
E. Estimate.
354 Aerospace Industry Report 3Rd Edition
Guided Search,
Aircraft Other Aircraft Missiles, Detection &
Total Engines & Parts & Space Vehicles Navigation
Period Employment Total Aircraft Parts Equipment & Parts Instruments
All Workers (Thousands)
Source: Aerospace Industries Association (AIA), based on data from the Bureau of Labor Statistics (BLS).
Appendix 355
Source: Aerospace Industries Association (AIA), based on data from the Bureau of Labor Statistics (BLS), 2013.
Notes: BLS discontinued reporting employment-related statistics using the SIC in 2003; the NAICS is now used.
Prior years revised for consistency.
a. Total columns are employment-based weighted averages.
D. Series discountinued by BLS.
P. Preliminary.
356 Aerospace Industry Report 3Rd Edition
Number of
Number of Workers Work-Days
Year Strikesa Involved Idle in Year
All Manufacturing:
Total Cases 5.6 5.0 4.3 4.4 4.4
Lost Workday Cases 1.3 1.2 1.0 1.1 1.1
Non-Fatal Cases Without Lost Workdays 2.5 2.3 2.0 2.0 2.0
Total Aerospace:
Total Cases 3.9 3.6 3.3 3.2 3.3
Lost Workday Cases 0.9 0.7 0.7 0.7 0.6
Non-Fatal Cases Without Lost Workdays 1.8 1.7 1.5 1.4 1.5
Aircraft Manufacturing:
Total Cases 4.1 3.7 3.7 3.7 3.8
Lost Workday Cases 1.0 0.8 0.8 0.9 0.8
Non-Fatal Cases Without Lost Workdays 1.7 1.5 1.5 1.4 1.4
Civil Military
Year Total Functions Functions
Percent
Change
State 2008 2009 2010 2011 2010-2011
Source: Aerospace Industries Association (AIA), based on data from the Bureau of Labor Statistics (BLS)
Quarterly Census of Employment and Wages, 2013.
( ) Indicates negative growth.
362 Aerospace Industry Report 3Rd Edition
Aerospace
Aircraft Products Percent
Age and Parts and Parts Total of Total
16-19 1 2 3 0.4%
20-24 18 13 31 3.7
25-34 65 82 147 17.8
35-44 81 86 167 20.2
45-54 125 141 266 32.1
55-64 89 96 185 22.3
65+ 11 18 29 3.5
Total 16+ 390 438 828 100.0%
Median Age 48.4 48.0
Aerospace
Aircraft Products Percent
Age and Parts and Parts Total of Total
16-19 2 1 3 0.4%
20-24 25 11 36 4.6
25-34 54 70 124 15.8
35-44 85 85 170 21.6
45-54 138 127 265 33.7
55-64 71 88 159 20.2
65+ 9 21 30 3.8
Total 16+ 383 403 786 100.0%
Median Age 46.2 47.9
Source: Bureau of Labor Statistics (BLS), Current Population Survey, National Labor Force Statistics, 2011.
Note: Data reported on this page is derived from a different BLS survey than that used elsewhere in
Aerospace Facts & Figures.
Appendix 363
Aerospace
as a Percent of
Year All Industriesc Aerospaced All Industries All Industriesc Aerospaced
Percent Percent
Change Change
2009 2010 2011 2010-2011 2002-2011
Bachelors:
Aerospace 3,057 3,218 3,459 7.5% 102.2%
Computer 3,394 3,340 3,381 1.2 (28.4)
Electrical 9,859 9,634 9,942 3.2 (12.8)
Mechanical 17,375 18,391 19,241 4.6 45.2
Masters:
Aerospace 1,075 1,166 1,398 19.9 90.2
Computer 1,880 1,712 1,783 4.1 20.1
Electrical 6,137 6,345 6,666 5.1 85.3
Mechanical 4,757 5,066 5,915 16.8 65.9
Doctoral:
Aerospace 276 254 280 10.2 32.7
Computer 230 248 229 (7.7) 201.3
Electrical 959 992 1,030 3.8 64.3
Mechanical 1,216 1,078 1,225 13.6 53.9
Source: American Society for Engineering Education, Engineering By The Numbers, 2011.
Appendix 365
Net Sales, Receipts, Operating Revenues ......................... $238,571 $241,863 $253,103 $269,838
Less: Depreciation, Depletion, and Amortization
of Property, Plant, and Equipment ................................. 4,761 4,987 4,844 4,844
Less: All Other Operating Costs and Expenses,
including Selling Costs and General and
Administrative Expenses ..................................................
213,865 216,997 223,721 239,548
Income (or Loss) from Operations ...........................
$19,944 $19,877 $24,537 $25,444
Net Non-Operating Income (Expense) ................................ 959 1,393 3,433 5,470
Income (or Loss) before Income Taxes
= (Total Income) ................................................ $21,182 $21,359 $24,691 $27,512
Less: Provision for Current and Deferred
Domestic Income Taxes .................................................4,702 4,891 5,888 7,670
Income (or Loss) after Income Taxes
= (Net Profit) ....................................................... $16,424 $16,516 $18,802 $19,842
Cash Dividends Charged to Retained
Earnings ..........................................................................6,038 6,411 6,298 7,604
Net Income Retained in Business ...........................
$10,163 $9,967 $12,501 $12,238
Retained Earnings at Beginning of Yearb ....................... 88,169 93,934 100,257 111,386
Adjustments to Retained Earningsc .............................. (3,331) (4,888) (2,141) (930)
OPERATING RATIOS
Income before Taxes as Percent of Net Sales…....… 8.9% 8.8% 9.8% 10.2%
Provision for Current and Deferred Domestic Income
Taxes as Percent of Income Before Taxes
(Total Income) ........................................................ 22.2 22.9 23.8 27.9
Income after Taxes (Net Profit) as Percent of
Net Sales ................................................................ 6.9 6.8 7.4 7.4
Income after Taxes (Net Profit) as Percent of
Stockholders’ Equity ................................................ 26.9 22.9 24.3 25.5
Income after Taxes (Net Profit) as Percent of
Total Assets ................................................................. 5.5 5.5 6.1 5.9
Source: Bureau of the Census, Quarterly Financial Report for Manufacturing, Mining, and Trade Corporations, 2013.
a. Based on sample of corporate entities classified in NAICS code 3364, having as their principal activity the manufacture
of aerospace products and parts.
b. Beginning-of-year retained earnings for any particular year do not equal end-of-year retained earnings for the previous
year because of rotation of small companies in survey sample.
c. Other direct credits (or charges) to retained earnings (net), including stock and other non-cash dividends, etc.
d. Retained Earnings at End-of-Year CALCULATED as Retained Earnings at Beginning-of-Year PLUS Income (Loss)
after Income Taxes MINUS Cash Dividends Charged to Retained Earnings PLUS Adjustments to Retained Earnings.
366 Aerospace Industry Report 3Rd Edition
ASSETS:
Current Assets:
Cash ........................................................................
$14,903 $12,647 $14,854 $15,036
Securities, Commercial Paper, and Other
Short-term Financial Investments ............................ 6,449 5,432 3,847 4,234
Total Cash and U.S. Government and
Other Securities ............................................... $16,470 $19,950 $16,687 $23,209
Receivables (Total) ...................................................
75,132 46,296 37,222 36,324
Inventories (Gross) ....................................................
66,113 78,110 90,444 94,831
Other Current Assets ........................................................
14,099 14,623 15,336 15,115
Current Assets—TOTAL .................................................
$176,696 $158,980 $163,535 $169,478
Net Plant, Property, and Equipment .................... 30,916 33,549 32,590 33,880
Other Non-Current Assets ............................................
106,864 113,479 121,766 140,397
Assets—TOTAL ................................................... $314,476 $306,008 $317,891 $343,755
LIABILITIES:
Current Liabilities:
Short Term Loans ....................................................$1,089 $1,011 $1,307 $934
Trade Accounts and Notes Payable ................................ 17,735 19,192 21,639 22,947
Income Taxes Accrued ............................................... 773 63 259 783
Installments Due on Long Term Debts ............................ 2,706 2,103 2,427 2,475
Other Current Liabilities ...........................................
121,799 99,044 93,706 95,970
Current Liabilities—TOTAL ...................................... $144,102 $121,413 $121,829 $127,108
Long Term Debt ..........................................................49,739 51,605 46,911 55,019
Other Non-Current Liabilities ..........................................55,394 59,088 71,764 81,347
Liabilities—TOTAL ..........................................................
$249,233 $232,107 $245,966 $269,490
Stockholders’ Equity:
Capital Stock ................................................................
($28,875) ($25,642) ($38,877) ($44,849)
Retained Earnings .........................................................94,118 99,543 110,802 119,114
Stockholders’ Equity—TOTAL .....................................
$67,324 $74,919 $71,925 $74,265
Source: Bureau of the Census, Quarterly Financial Report for Manufacturing, Mining, and Trade Corporations, 2013.
a. Based on a sample of corporate entities classified in NAICS code 3364, having as their principal activity the
manufacture of aerospace products and parts.
Appendix 367
ALL MANUFACTURING
AEROSPACE INDUSTRY PROFITS
CORPORATIONS
Year
Millions of As a Percent of: Profits as a Percent of:
Dollars Sales Assets Equity Sales Assets Equity
Source: Aerospace Industries Association (AIA), based on data from the Bureau of the Census, Quarterly Financial Report for
Manufacturing, Mining, and Trade Corporations, 2013.
a. Includes non-operating income (less interest expense) totaling $4.4 billion.
b. Includes non-operating expenses (less interest expense) totaling $3.5 billion.
P. Preliminary.
368 Aerospace Industry Report 3Rd Edition
CAPITAL EXPENDITURES
Calendar Years 1982–2011
(Millions of Dollars)
All
Manufacturing
Year Industries Aerospacea Aircraft Missiles
Source: BizCosts.com. Twenty-six of 62 major U.S. aerospace markets surveyed in 2011 Comparative Aerospace Industry
Manufacturing Costs.
a. Based on a representative 250-worker aerospace manufacturing plant occupying 150,000 sq. ft. on a 25-acre industrially-
zoned site.
Source: BizCosts.com. Twenty-six of 62 major U.S. aerospace markets surveyed in 2011 Comparative Aerospace Industry
Manufacturing Costs.
Appendix 371
DEPARTMENT OF DEFENSE:
a
TOP 25 MAJOR CONTRACTORS
Fiscal Years 2008–2012
(Millions of Dollars)
Source: Aerospace Industries Association (AIA), based on data from USAspending.gov, Department of Defense, Prime Award
Spending Data, 2013.
a. Ranking based on net value of prime contracts awarded during the last fiscal year.
b. 2008 and 2009 data reflects Northrop Grumman Ship Systems, Inc.
NA. Not available.
372 Aerospace Industry Report 3Rd Edition
Source: Aerospace Industries Association (AIA), based on data from USAspending.gov, National Aeronautics and Space
Administration, Prime Award Spending Data, 2013.
a. Ranking based on net value of prime contracts awarded during the last fiscal year. Awards are also given to non-
business firms, which include educational institutions, non-profit organizations, the Jet Propulsion Laboratory,
government agencies, and outside U.S. contracts.
373
Acknowledgements
Chapter 2: Boeing 747 Taking Off On-Schedule. (Credit: Yao Meng Peng, Photos.com)
Chapter 3: Taking Off from New York. (Credit: John Foxx, Photos.com)
Chapter 4: The Last Lockheed Martin Raptor. Air Force Magazine. (Credit: Damien
A. Guarnieri, Lockheed Martin)
Chapter 6: The New Lockheed Martin Joint Strike Fighter. (Credit: Lockheed Martin)
The photos on the front and back of this report are pictures of Northrop Chapter 7: Embraer 175 and ERJ 135 Jets in Production at Sao Jose dos Campos,
Grumman’s X-47B Unmanned Combat Air System (UCAS). Brazil. (Credit: Embraer)
The X-47B is a tailless, intelligent, unmanned aircraft under development for Chapter 8: Keeping America Strong. Senior Airman Christopher Blackstone applies
the U.S. Navy to demonstrate carrier-based launches and recoveries and lubrication to the nose landing gear struts of an A-10 Thunderbolt II at Osan Air
autonomous aerial refueling. Base, South Korea. (Credit: Senior Airman Adam Grant, U.S. Air Force)
The X-47B UCAS is based on the concept of network centric warfare Chapter 9: New Bombardier Global 6000 at NetJets Headquarters. (Credit: NetJets)
where a single controller located anywhere can monitor and control several
aircraft simultaneously. When fully operational, the X-47B will be able to Chapter 10: Qube® Unmanned Aircraft System designed to meet the needs of first
suppress enemy air defenses and conduct deep strike and surveillance responders. (Credit: AeroVironment)
missions within a global command and control network.
Chapter 11: Night time image of the Northern Gulf coast. From 220 miles above
Photo credit: Northrop Grumman Corporation. Earth, one of the Expedition 25 crew members on the International Space Station
shot this image of the northern Gulf coast. (Credit: NASA)
About the Authors: Air Force Hunter-killer MQ-9 Reaper UAV in Afghanistan.
(Credit: U.S. Air Force)
3rd Edition
Industry Report
Facts, Figures & Outlook for
the Aviation and Aerospace
Manufacturing Industry
Facts, Figures & Outlook for the Aviation and Aerospace Manufacturing Industry
Photo courtesy of Northrop Grumman Corporation