DC Motor PWM Speed Control
+ Previous methods of speed
control used resistors to drop
current/voltage in either the
armature or the field. This results
in a loss of electrical energy
through the control resistor.
+ Anelectronic alternative that is
commonly used is ‘Pulse Width
Modulation’.
+ Full voltage is provided to the
motor, but is rapidly pulsed on
and off to reduce the average
current supplied to the motor.
CEES FeV eM eM MSI OgPWM Terminology
+ Duty Cycle: On-time of pulse
stream supplied to the motor,
expressed as a percentage.
« H-Bridge: Common solid-state
motor switching circuit.
— Full H-Bridge — Forward and reverse
Operation.
— Half H-Bridge — Uni-directional control
ona
cTeCy FeV eM eM MSI OgBrushless DC Motors
* Standard DC motor — Magnetic field is
stationary in stator, rotor poles switch
polarity due to commutation to provide
constant rotation.
* Brushless DC motor — Magnetic field of
rotor is fixed (imagine permanent magnet).
Magnetic field in stator poles is
electronically commutated, provides
rotating magnetic field. Rotor follows...
+ Motor contains internal position encoder to
provide position feedback to the control
system.
cTeCy FeV eM eM MSI OgDC Brushless Motors cont’d
+ Advantages:
— High efficiency (no losses across brushes)
— Absence of arcing at brushes — reduces electrical noise.
High-speed operation possible
Semen eA Mc=)ife loll 1am Co) Mare al (clare Ualexcy
+ Applications:
Sema le.91 10
— Aerospace
— Biomedical ( heart pump motors)
cTeCy FeV eM eM MSI OgDC Stepper Motors
+ Rotate in discrete steps.
« Provide holding torque when stationary.
- Allow accurate shaft positioning without shaft encoder.
+ Must be used with stepper motor controller.
+ Specified based on step increment: 18°, 15°, 7.5°, 5°,
Sear Reon eA
+ If applied torque exceeds holding torque, rotor turns,
falling “out of step”.
cTeCy FeV eM eM MSI OgFull-Step Stepper Operation
4/1/2014 Poems re eee Sosa oeCTS
Half-Stepper Operation
Fe ems te eee Slo saoStepper Motor Operation
+ Steppers are used for accurate positioning:
Robotics, printers, feeders, etc.
« Stepper motors must be accelerated and
decelerated at a controlled rate (‘ramping’) to
prevent falling out of step
+ Continuous operation at uniform speed is known
as ‘Slewing’.
+ Required Reading: Pages 1-30 LeesonMotors.pdf on scratch drive.
cTeCy FeV eM eM MSI Og