X900 Manual de Peças TK 60334-1.0

X900
TK 60334-1.0
Pri
nt
ed
( Thursday,
March 17, 2011)

Copyright©2010 -
Thermo King Corp.
- Minneapolis, MN,
U.S.A.
Printed (March 17, 2011)
Copyright © 2010 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS The following abbreviations appear in parts manuals

A AC . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
A or amp . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
DC . . . . . . . . . direct current
T term . . . . . . . . terminal
disch . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
X900
Contents
Name Grid Page
X900 REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13U22. . . . . . . . . . . . . . . . . . . . .3
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . .109
COMPRESSOR MUFFLER KIT (715247 & 715245) . . . . . . . . . . . . . .148C8. . . . . . . . . . . . . . . . . . . .81
COMPRESSOR GROUP (1C74448G06, KIT 718220) . . . . . . . . . . . . .165G6. . . . . . . . . . . . . . . . . . . .35
COMPRESSOR - X430 (DRY, 1.0 DIA CRANKSHAFT) . . . . . . . . . . . .174F3 . . . . . . . . . . . . . . . . . . . .39
ALTERNATOR KIT (701253, 719305 & 719306) . . . . . . . . . . . . . . . . .184E6 . . . . . . . . . . . . . . . . . . . .95
INSTALLATION KIT (720395) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184G3. . . . . . . . . . . . . . . . . . .113
ALTERNATOR (20/27VDC, 150 AMPS) . . . . . . . . . . . . . . . . . . . . . . . .186B4 . . . . . . . . . . . . . . . . . . . .97
BOOST PUMP KIT (719004, 719005) . . . . . . . . . . . . . . . . . . . . . . . . . .186D1. . . . . . . . . . . . . . . . . . . .99
COMPRESSOR ASSEMBLY (QS616B) . . . . . . . . . . . . . . . . . . . . . . . .193H8. . . . . . . . . . . . . . . . . . . .45
COMPRESSOR GROUP (1E17375G02, KIT 720587, 720590,
720591) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203E2 . . . . . . . . . . . . . . . . . . . .51
TK HIGH TORQUE CLUTCH (77-2789) . . . . . . . . . . . . . . . . . . . . . . . .203E3 . . . . . . . . . . . . . . . . . . . .89
TK HIGH TORQUE CLUTCH (77-2842) . . . . . . . . . . . . . . . . . . . . . . . .203E4 . . . . . . . . . . . . . . . . . . . .91
COMPRESSOR GROUP (1E35139G01, KIT 700574 - 1E35139G02,
KIT 700575) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211A9 . . . . . . . . . . . . . . . . . . . .53
COMPRESSOR GROUP (KIT 700416, 720702). . . . . . . . . . . . . . . . . .215A9 . . . . . . . . . . . . . . . . . . . .57
PORTS FOR X430 COMPRESSOR (880110) . . . . . . . . . . . . . . . . . . .218H0. . . . . . . . . . . . . . . . . . . .83
TK HIGH TORQUE CLUTCH (77-2840) . . . . . . . . . . . . . . . . . . . . . . . .222H3. . . . . . . . . . . . . . . . . . . .93
COMPRESSOR GROUP (KIT 700470). . . . . . . . . . . . . . . . . . . . . . . . .224C9. . . . . . . . . . . . . . . . . . . .61
COMPRESSOR - X430 (C5, 1.0 DIA CRANKSHAFT) . . . . . . . . . . . . .228E5 . . . . . . . . . . . . . . . . . . . .65
COMPRESSOR GROUP (1E17375G02, KIT 720587) . . . . . . . . . . . . .232F4 . . . . . . . . . . . . . . . . . . . .77
CONDENSER - ALUMINIUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237A0 . . . . . . . . . . . . . . . . . . . .17
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237A4 . . . . . . . . . . . . . . . . . . . . .7
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237A5 . . . . . . . . . . . . . . . . . . . . .9
FILTERS & INSULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237A6 . . . . . . . . . . . . . . . . . . . .11
FRESH AIR DAMPER & DEFLECTOR . . . . . . . . . . . . . . . . . . . . . . . . .237A7 . . . . . . . . . . . . . . . . . . . .13
FRESH AIR PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237A8 . . . . . . . . . . . . . . . . . . . .15
FLOOR HEATING ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . .237B0 . . . . . . . . . . . . . . . . . . .107
EVAPORATOR COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237B1 . . . . . . . . . . . . . . . . . . . .21
EVAPORATOR COIL/HEATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237B2 . . . . . . . . . . . . . . . . . . . .23
TUBE COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237B3 . . . . . . . . . . . . . . . . . . . .25
TUBE HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237B4 . . . . . . . . . . . . . . . . . . . .29
KIT - RETURN AIR - CENTRAL & SIDE . . . . . . . . . . . . . . . . . . . . . . . .237B5 . . . . . . . . . . . . . . . . . . . .31
COMPRESSOR GROUP X430 (KIT 701135) . . . . . . . . . . . . . . . . . . . .237B6 . . . . . . . . . . . . . . . . . . . .79
ADAPTERS FOR COMPRESSOR - KIT (700474, 720208) . . . . . . . . .237B7 . . . . . . . . . . . . . . . . . . . .85
CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237B8 . . . . . . . . . . . . . . . . . . .101
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237B9 . . . . . . . . . . . . . . . . . . .103
CONNECTORS - X900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237C1. . . . . . . . . . . . . . . . . . .111
INSTALLATION KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237C2. . . . . . . . . . . . . . . . . . .115
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237C3. . . . . . . . . . . . . . . . . . .117
COMPRESSOR ASSEMBLY (QS391B) . . . . . . . . . . . . . . . . . . . . . . . .240H1. . . . . . . . . . . . . . . . . . . .71
RETURN AIR KIT (702353, 702354). . . . . . . . . . . . . . . . . . . . . . . . . . .252A0 . . . . . . . . . . . . . . . . . . . .33
KIT HOSE & FITTINGS FOR COMPRESSOR X430 & FKX . . . . . . . . .252A3 . . . . . . . . . . . . . . . . . . . .87
KIT GRILLE CONDENSER (702310) . . . . . . . . . . . . . . . . . . . . . . . . . .252B1 . . . . . . . . . . . . . . . . . . . .19
13U22 X900 REFERENCE SHEET
Revised
3/11/11
X900 REFERENCE
SHEET
13U22
3/11/11
3
Revised
3/11/11 X900 REFERENCE SHEET 13U22
B/M DESCRIPTION Date
901127 System - X900 1000 08/09
901128 System - X900 1004 08/09
008668 X900 1000 STD 03/11
008669 X900 1004 STD 03/11
008671 Option - Electro X900 STD 24V CANAIRE 08/09
013002 Option - Electro X900 24V CANAIRE 03/11
701830 Kit - CAN Terminator 08/09
701823 Kit - ClimaAIRE I D CAN 9M 08/09
701824 Kit - ClimaAIRE I D CAN 18M 08/09
701825 Kit - Harness Power 08/09
701826 Kit - Harness Compressor 8M 08/09
701831 Kit - Harness Excitation CANAIRE 14M 08/09
701857 Kit - Harness Excitation CANAIRE 20M 08/09
008672 Fresh Air Damper X900 (electric) 08/09
008673 No Fresh Air Damper 08/09
800388 Kit - Installation 08/09
718220 Kit - Compressor X430, 24V, Pulley 2B/2A, 9" 08/09
720587 Kit - Compressor X430-HPC, 24V, Pulley 2B/2A, 8.03 08/09
720590 Kit - Compressor X430-HPC, 24V, 12-K-W 2.28 08/09
701135 Kit - Compressor X430-2B, 8.03DIA 08/09
720702 Kit - Compressor S616 08/09
700470 Kit - Compressor S616 No Clutch 08/09
700574 Kit - Compressor S391-HPC, R134A, Pulley 2B/2A 08/09
880110 Kit - Ports for Compressor X430 08/09
700474 Kit - Adapters Compressor S616 (#16,#20) 08/09
880153 Kit - Adapters Compressor (#20,#24) 08/09
720208 Kit - Fitting - Compressor X430 Side (Suct 0 deg, Disch 0 08/09
deg)
720209 Kit - Fitting - Compressor X430 Side (Suct 45 deg, Disch 08/09
45 deg)
720210 Kit - Fitting - Compressor X430 Side (Suct 90 deg, Disch 08/09
90 deg)
720211 Kit - Fitting - Refrigeration Unit Side (Suct 0 deg, Disch 0 08/09
deg)
4
13U22 X900 REFERENCE SHEET
Revised
3/11/11

720212 Kit - Fitting - Refrigeration Unit Side (Suct 90 deg, Disch 08/09
90 deg)
45 deg)
deg)
deg)
45 deg)
90 deg)
720215 Kit - Refrigerant Hose (#16,#20,1M - without Fittings) 08/09
720395 Kit - Fitting for Tube Installation 08/09
719004 Kit - Water Boost Pump 08/09
719005 Kit - Water Boost Pump 08/09
701833 Kit - Harness Unit Boost Pump CAN 14M 08/09
720084 Kit - Harness Water Valve 1M 08/09
700129 Kit - Water Valve 2-way Servomotor 08/09
700130 Kit - Water Valve 3-way Servomotor 08/09
701844 Kit - Harness CAN 9M 08/09
701845 Kit - Harness CAN 18M 08/09
701846 Kit - Harness Floor Module 2M 08/09
701850 Kit - Harness Floor Module 5M 08/09
5
Revised
3/11/11 X900 REFERENCE SHEET 13U22
701869 Kit - Harness Floor - Pump 7M 08/09
701847 Kit - Harness Forced Air Blower 2M 08/09
701851 Kit - Harness Forced Air Blower 5M 08/09
701848 Kit - Harness Extension Forced Air 10M 08/09
701849 Kit - Harness Extension Forced Air 20M 08/09
700544 Kit - Temperature Sensor for ClimaAIRE 08/09
700296 Kit - Floor Temperature Sensor for ClimaAIRE II 9M 03/11
701870 Kit - Harness Floor Preheater 7M 08/09
719305 Kit - Alternator ClimaAIRE 24V 150A 08/09
719306 Kit - Alternator ClimaAIRE 12V 125A 08/09
715245 Kit - Muffler Compressor 08/09
008675 Fresh Air Deflector X900 08/09
008696 Kit - Installation - Insulation X900 03/11
008729 Air Duct Plates Distributor X900 08/09
701894 Kit - Return Air X900 Central 08/09
701895 Kit - Return Air Side 08/09
700257 Kit - T-Hose Fitting 03/11
800355 Kit - Drain Water Hose 20M 03/11
800356 Kit - Drain Water Hose 40M 03/11
702310 Kit - Grille Condenser X900 03/11
702353 Kit - Grille Return Air Complete X900 Central Return Air 03/11
702354 Kit - Grille Return Air Complete X900 Side Return Air 03/11
6
237A4 COVER
Revised
3/14/11
COVER
237A4
3/14/11
7
Revised
3/14/11 COVER 237A4
REF PART# DESCRIPTION QTY
1 98-8308 COVER - evaporator 1
55-7035 SCREW - cover 8
55-6996 LOCKWASHER 8
51-871 WASHER - sealing 8
55-7373 NUT - captive 8
2 91-7098 HINGE - cover 6
55-7036 SCREW - hinge to frame & side cover 30
51-1610 FLATWASHER 12
3 92-4019 STRIP - nut 6
4 98-8306 COVER - side, plastic 1
5 98-8305 COVER - side, plastic 1
6 98-8315 COVER - rear 1
7 98-8307 COVER - condenser 1
55-5130 RIVET - cover A/R
8 78-1414 FAN 4
55-7372 SCREW - fan & guard 16
9 99-6093 MOUNT - cable tie 5
56-2330 BAND - wrap A/R
55-5130 RIVET - cable tie A/R
10 92-2430 BRACKET - lift 4
55-6994 SCREW - bracket 4
51-167 FLATWASHER 4
11 98-8706 INSULATION - top cover 1
12 98-8317 INSULATION - side cover 2
14 92-1307 NAMEPLATE - IR (black letters) 2
15 99-8506 NAMEPLATE - caution fan 1
16 99-8507 NAMEPLATE - caution fan 1
17 91-1154 NAMEPLATE - Thermo King 2
18 91-6958 NAMEPLATE - TK logo 2
8
237A5 FRAME
Revised
3/11/11
FRAME
237A5
3/11/11
9
Revised
3/11/11 FRAME 237A5
1 98-8318 BASE - weldment 1
2 98-8319 HOLDER - cover 1
3 98-8320 HOLDER - cover 1
55-6994 SCREW - holder 8
55-7373 • NUT - captive 10
4 55-9194 NUT - captive, cover 10
5 98-8321 HOLDER - control panel 3
55-5130 RIVET - holder A/R
7 41-8969 PLUG - (only for unit w/o heater) 1
55-5130 RIVET - plug A/R
8 92-7825 RIB - (optional) 1
9 92-7826 RIB - (optional) 1
55-5130 RIVET - rib A/R
10 99-6093 MOUNT - cable tie A/R
55-5130 RIVET - mount A/R
55-7368 FLATWASHER A/R
56-2330 BAND - wrap A/R
11 51-1631 STRAP - cable 23
12 33-1013 GROMMET (0.281 id) 1
13 33-1213 GROMMET (0.500 id) 1
14 33-367 GROMMET (0.625 id) 1
15 33-1084 GROMMET (0.750 id) 1
18 33-452 GROMMET (0.875 id) 2
19 92-3279 RUBBER - profile A/R
20 33-3540 STRIP - neoprene A/R
21 91-7543 NAMEPLATE - 24V/DC 1
22 91-7550 NAMEPLATE - liquid out (only for unit w/heater) 1
23 91-7703 NAMEPLATE - liquid in (only for unit w/heater) 1
24 91-7510 NAMEPLATE - gas in 1
25 91-8536 NAMEPLATE - vapour out 1
26 91-5459 NAMEPLATE - R134a 1
27 92-8951 RIB - (optional) 1
28 92-8952 RIB - (optional) 1
10
237A6 FILTERS & INSULATIONS
Revised
3/11/11
FILTERS & INSU-

LATIONS
237A6
3/11/11
11
Revised
3/11/11 FILTERS & INSULATIONS 237A6
1 92-5663 FILTER - evaporator 2
2 92-5664 CLIP - filter 6
3 92-8953 FILTER - evaporator (only for unit w/ heater 901128) 2
92-7801 FILTER - evaporator (only for unit w/o heater 901127) 2
4 92-7800 FILTER - evaporator 4
5 98-8322 INSULATION 2
9 92-7830 INSULATION - (only for unit w/ heater 901128) 1
92-7831 INSULATION - (only for unit w/o heater 901127) 1
16 92-7836 INSULATION - (only for unit w/ heater 901128) 1
92-7837 INSULATION - (only for unit w/o heater 901127) 1
12
237A7 FRESH AIR DAMPER & DEFLECTOR
Revised
3/11/11
FRESH AIR
DAMPER &
DEFLECTOR
237A7
3/11/11
13
Revised
3/11/11 FRESH AIR DAMPER & DEFLECTOR 237A7
1 98-8326 PLATE - damper, bottom 1
2 98-8327 PLATE - damper, top 1
3 92-5998 PLATE - damper, side 1
4 92-5997 PLATE - damper side 1
55-5130 RIVET - plate A/R
51-1610 FLATWASHER A/R
5 92-7838 HOLDER - tube 1
55-5130 RIVET - holder A/R
6 98-8328 PANEL - flap 1
7 77-2746 BEARING - plastic 2
8 51-261 PLUG - terminal 1
9 92-5226 BEARING - sleeve, plastic 1
10 92-5715 PLUG 1
55-5130 RIVET - plug 2
11 41-3255 SERVOMOTOR 1
55-7664 SCREW - servomotor 3
12 98-8329 GRILLE - mesh 1
13 92-7798 FILTER - air 1
15 98-8368 DEFLECTOR - fresh air 1
55-5130 RIVET - deflector A/R
14
237A8 FRESH AIR PLUG
Revised
8/19/09
FRESH AIR PLUG

237A8
8/19/09
15
Revised
8/19/09 FRESH AIR PLUG 237A8
1 98-8331 PLUG - fresh air 1
2 92-7839 HOLDER - tube 1
55-5130 RIVET - plug & holder A/R
16
237A0 CONDENSER - ALUMINIUM
Revised
12/21/09
CONDENSER -
ALUMINIUM
237A0
12/21/09
17
Revised
12/21/09 CONDENSER - ALUMINIUM 237A0
1 67-2450 COIL - condenser aluminum 2
55-6994 SCREW - condenser 6
55-7042 NUT 6
2 98-8333 PLATE - seal 1
3 98-8334 PLATE - seal 1
18
252B1 KIT GRILLE CONDENSER (702310)
Revised
3/11/11
KIT GRILLE CON-

DENSER (702310)
252B1
3/11/11
19
Revised
3/11/11 KIT GRILLE CONDENSER (702310) 252B1
1 98-8711 GRILLE - condenser 1
2 92-8957 HOLDER - grille 3
55-6994 SCREW - grille 8
20
237B1 EVAPORATOR COIL
Revised
3/11/11
EVAPORATOR
COIL
237B1
3/11/11
21
Revised
3/11/11 EVAPORATOR COIL 237B1
1 67-2633 COIL - evaporator 1
2 67-2634 COIL - evaporator 1
55-7172 SCREW - coil 4
55-7373 • NUT - captive 4
55-5130 RIVET - coil A/R
3 66-9900 • VALVE - expansion 2
4 61-4821 • TUBE 2
22
237B2 EVAPORATOR COIL/HEATER
Revised
3/11/11
EVAPORATOR
COIL/HEATER
237B2
3/11/11
23
Revised
3/11/11 EVAPORATOR COIL/HEATER 237B2
1 67-2635 COIL - evaporator/heater 1
2 67-2636 COIL - evaporator/heater 1
55-7172 SCREW - coil 4
55-7373 • NUT - captive 4
55-5130 RIVET - coil A/R
3 66-9900 • VALVE - expansion 2
4 61-4821 • TUBE 2
5 61-1099 • VALVE - deaerate 2
24
237B3 TUBE COOLING
Revised
3/11/11
TUBE COOLING
237B3
3/11/11
25
Revised
3/11/11 TUBE COOLING 237B3
1 61-4822 ADAPTER - inlet 1
2 55-9186 FLANGE 1
55-5427 SCREW - flange 2
3 61-4823 TUBE - to condenser 1
55-5130 RIVET - tube A/R
4 61-5563 TUBE - to condenser 1
5 66-6996 • FITTING - saddle 1
6 41-5220 SWITCH - cps 1
7 55-5401 TEE (3/4 x 3/4 x 3/4) 1
8 66-2805 FITTING - saddle 1
9 66-7392 VALVE - relief 1
10 61-5564 TUBE - to condenser #1 1
11 61-5565 TUBE - to condenser #2 1
12 91-758 CLAMP - tube 2
13 92-7840 SPACER - clamp 1
55-7739 SCREW - clamp (M6x60) 1
55-8993 SCREW - clamp (M6x50) 1
14 NSS CONDENSER - aluminium (see 237A0) 1
15 61-5566 TUBE - to receiver #1 1
16 61-5567 TUBE - to receiver #2 1
17 61-5568 TUBE 2
18 67-2632 TANK - receiver 1
19 55-2688 CLAMP - tank 1
20 66-4694 VALVE - shut-off 1
51-1473 STUD - valve 2
55-7367 NUT 2
21 61-5569 TUBE - to filter drier 1
22 55-6837 SHOULDER 2
23 55-6838 NUT - shoulder 2
24 33-672 O-RING 2
25 66-8344 FILTER - drier 1
26 55-2688 CLAMP - filter drier 1
27 61-5570 TUBE - to indicator 1
28 66-1188 INDICATOR - liquid 1
29 61-5571 TUBE - to evaporator 1
30 61-5572 TUBE - FB 1
55-5130 RIVET - tube FB A/R
26
237B3 TUBE COOLING
Revised
3/11/11
27
Revised
3/11/11 TUBE COOLING 237B3
31 61-3586 CAP - tube FB 1
32 55-6222 TEE (3/8C x 3/8C x 1/2C) 1
33 61-5573 TUBE - to expansion valve #1 1
34 61-5574 TUBE - to expansion valve #2 1
35 61-5575 TUBE - equalizer #2 1
36 61-5576 TUBE - equalizer #1 1
37 NSS COIL - evaporator, roadside (see 237B1) 1
NSS COIL - evaporator/heater, roadside (see 237B2) 1
38 NSS COIL - evaporator, curbside (see 237B1) 1
NSS COIL - evaporator/heater, curbside (see 237B2) 1
39 61-4837 TUBE - to compressor #1 1
40 61-4838 TUBE - to compressor #2 1
41 55-6508 TEE (7/8C X 7/8C X 1-1/8C) 1
42 61-4839 TUBE - compressor suction 1
43 61-2059 VALVE 1
44 55-5672 CAP - valve 1
45 92-7841 PLATE - tube 1
55-7172 SCREW - plate 4
46 55-9370 ADAPTER - outlet 1
47 55-9186 FLANGE 1
55-5427 SCREW - flange 2
48 92-8954 SPACER 1
49 61-5577 TUBE - from tank to valve 1
28
237B4 TUBE HEATER
Revised
3/11/11
TUBE HEATER
237B4
3/11/11
29
Revised
3/11/11 TUBE HEATER 237B4
1 NSS COIL - evaporator/heater roadside (see 237B2) 1
2 NSS COIL - evaporator/heater curbdside (see 237B2) 1
3 61-4840 CONNECTION - heating 1
55-5130 RIVET - connection A/R
4 61-4841 TUBE - heating #1 1
5 61-4842 TUBE - heating #2 1
6 55-7013 CLAMP - tube 2
55-7027 SCREW - clamp 2
30
237B5 KIT - RETURN AIR - CENTRAL & SIDE
Revised
3/11/11
KIT - RETURN AIR

- CENTRAL & SIDE
237B5
3/11/11
31
Revised
3/11/11 KIT - RETURN AIR - CENTRAL & SIDE 237B5
1 98-8255 FRAME - (central return air) 1
98-8253 FRAME - (side return air) 1
57-5812 SCREW - frame 12/10
2 98-8254 DOOR - grille (central return air) 1
98-8252 DOOR - grille (side return air) 2
3 91-8903 • HINGE - door 3
55-2012 RIVET - door to frame A/R
4 51-1127 SCREW - lock 3
5 33-4081 GROMMET - screw 3
6 51-1128 LOCKPLATE 3
7 92-7677 FILTER - air (central return air) 1
92-7676 FILTER - air (side return air) 1
32
252A0 RETURN AIR KIT (702353, 702354)
Revised
3/11/11
RETURN AIR KIT

(702353, 702354)
252A0
3/11/11
33
Revised
3/11/11 RETURN AIR KIT (702353, 702354) 252A0
1 98-8707 FRAME (central return air) 1
98-8708 FRAME (side return air) 1
57-5812 SCREW - return air grille A/R
2 98-8709 PANEL - filter (central return air) 1
98-8710 PANEL - filter (side return air) 1
55-5047 RIVET - panel 4
3 92-8875 LATCH 3
4 92-8955 FILTER (central return air) 1
92-8956 FILTER (side return air) 1
34
165G6 COMPRESSOR GROUP (1C74448G06, KIT 718220)
Revised
1/4/10
COMPRESSOR
GROUP
(1C74448G06, KIT
718220)
165G6
1/4/10
35
Revised
1/4/10 COMPRESSOR GROUP (1C74448G06, KIT 718220) 165G6
1 102-917 COMPRESSOR - X430 (see 174F3) 1
2 66-2140 VALVE - discharge 1
3 66-3576 VALVE - suction 1
66-2296 • CAP - service valve (plastic, incl gasket) 2
33-3007 •• GASKET - cap 2
4 33-2805 GASKET - discharge valve 1
5 55-308 ELBOW 2
6 33-768 GASKET 3
7 55-1983 CAP 2
8 55-201 SCREW - discharge valve 2
9 33-2541 GASKET - suction valve 1
10 55-466 ELBOW 1
11 55-6776 SCREW - suction valve 2
12 41-3345 SENSOR - high temperature (for connectors see 115D14) 1
13 41-4146 SWITCH - hpco (for connectors see 115D14) 1
41-4531 • SWITCH - only 1
14 41-4147 SWITCH - lpco (for connectors see 115D14) 1
15 55-895 FLATWASHER 2
16 55-5261 CLAMP 3
17 55-433 PLUG - pipe 1
18 55-6804 WASHER - sealing 2
19 92-4114 NAMEPLATE - R134a 1
20 41-6319 HARNESS - compressor (for connectors see 115D14) 1
21 57-2308 SCREW 1
22 56-2964 LOCKWASHER 1
23 55-2201 WASHER 1
25 55-9024 KEY - shaft 1
26 77-1083 PLATE 1
27 55-3451 STUD - mounting 3
28 55-789 NUT 3
30 45-1849 FIELD - clutch (24VDC) 1
31 33-1238 SEAL - oil 1
32 55-2717 RING - retaining 1
33 77-1233 BEARING 1
34 77-1229 PULLEY (2A/2B) 1
35 33-928 O-RING 1
36 33-1285 RETAINER & SEAL 1
55-110 SCREW - retainer 4
36
165G6 COMPRESSOR GROUP (1C74448G06, KIT 718220)
Revised
1/4/10
37
Revised
1/4/10 COMPRESSOR GROUP (1C74448G06, KIT 718220) 165G6
37 77-1082 NUT - clutch 1
38 77-2521 HUB & ARMATURE (0.344 thick armature) 1
39 77-2498 SPACER 1
40 55-5283 SCREW - spacer 1
38
174F3 COMPRESSOR - X430 (DRY, 1.0 DIA CRANKSHAFT)
Revised
3/23/10
COMPRESSOR -
X430 (DRY, 1.0 DIA
CRANKSHAFT)
174F3
3/23/10
39
Revised
3/23/10 COMPRESSOR - X430 (DRY, 1.0 DIA CRANKSHAFT) 174F3
102-499 COMPRESSOR - X430 (R22, replaced with 102-917) 1
8102-917 COMPRESSOR - X430 (reman, replaced with 8102-917) 1
1 23-123 • BODY - compressor 1
2 22-655 • CRANKSHAFT 1
55-1409 •• RIVET - counterweight A/R
3 22-123 • PLUG - oil metering 1
4 55-4720 • PLUG 3
5 55-4213 • PIN - dowel 1
6 77-169 • BEARING - ball 1
7 77-2306 • BEARING - ball 1
8 22-639 • ROD - connecting 4
9 55-5062 •• BOLT - connecting rod 8
10 51-666 •• NUT (12 point) 8
11 11-475 •• BUSHING - piston pin 4
12 22-1246 • BEARING SET - connecting rod (standard) 1
22-1264 • BEARING SET (0.005 us) 4
22-1265 • BEARING SET (0.010 us) 4
22-1266 • BEARING SET (0.020 us) 4
22-1267 • BEARING SET (0.030 us) 4
13 22-1218 • PISTON 4
14 NSS •• PIN - piston 4
15 55-2122 •• RING - retaining 8
16 51-115 •• NUT 4
17 NSS •• REED - piston 1
18 NSS •• HEAD - piston 1
19 33-1549 • GASKET - pump end 1
20 22-1249 • HOUSING - oil pump 1
822-1249 • HOUSING - oil pump (remanufactured) 1
21 33-1223 •• O-RING 2
22 22-1149 • SHAFT - oil pump 1
23 55-9760 • KEY - shaft 1
24 22-1160 • PUMP - oil (incl items 21-23) 1
25 33-239 • O-RING 2
26 33-1175 • O-RING 1
27 55-6752 • PLUG - oil pump cover 1
33-2095 •• O-RING 1
28 22-555 • COVER - pump 1
29 55-4211 • PIN - dowel 1
40
Revised
3/23/10
41
Revised
30 22-784 • REGULATOR 1
31 33-672 •• O-RING 1
32 55-681 • SCREW - cover to housing 2
51-149 • FLATWASHER 2
33 55-183 • SCREW - pump 8
34 11-9001 • VALVE - tee 1
203-393 • SEALER - thread A/R
35 22-611 • SCREEN - oil pickup 1
36 33-2205 • O-RING 1
37 99-4848 • CLAMP - screen 1
38 55-291 • NUT 2
39 55-366 • LOCKWASHER 4
40 99-4849 • BRACKET - screen 1
41 55-165 • SCREW - bracket 2
42 55-6751 • PLUG - magnetic 2
33-2095 • O-RING 2
43 33-2515 • GASKET - oil sump 1
44 22-747 • SUMP - oil 1
45 55-1417 • SCREW - oil sump 16
46 22-350 • SIGHT GLASS 3
33-822 • O-RING 3
47 33-2552 • GASKET - cylinder head 2
48 22-789 • HEAD - cylinder 2
49 55-6805 • SCREW (2 in lg) 12
50 55-6806 • SCREW (2-5/8 in lg) 8
51 55-6804 • WASHER - sealing 24
52 33-2019 • O-RING 24
53 22-656 • SLEEVE - cylinder 4
54 33-408 • O-RING 4
55 22-990 • PLATE - valve 4
56 55-6750 • PLUG - oil fill 1
57 22-306 • SCREEN - suction 1
58 33-1221 • O-RING 1
59 66-9941 • MANIFOLD - suction 1
60 55-9106 • SCREW - manifold, plate & housing 13
42
Revised
3/23/10
43
Revised
61 55-3364 • PLUG - manifold 3
62 33-3597 • GASKET - suction 1
63 91-5629 • PLATE - suction 1
64 55-141 • SCREW - plate 2
65 22-653 • VALVE - check 2
66 22-787 • VALVE - check (oil return) 1
67 22-568 • VALVE - check 2
68 22-1100 • SEAL - crankshaft 1
69 33-2513 • GASKET - drive end 1
70 22-754 • PLATE - bearing 1
71 33-2120 • SEAL - oil 1
72 33-2805 • GASKET - manifold 2
73 55-6822 • SCREW - manifold 4
74 22-1055 • MANIFOLD - discharge 1
75 55-329 • SCREW 2
76 91-5630 • PLATE - discharge 1
77 33-3103 • GASKET 1
67-404 OIL - compressor (R12, R22, R502, R403B, R402A & R401B) A/R
203-513 OIL - compressor (R404A, R134a & R407C) A/R
NOTE: This compressor does not contain compressor oil. Add one gallon of oil before running compressor.
R404A, R134a & R407C use 203-513 oil. R12, R22, R502, R403B, R402A & R401B use 67-404 oil.
NOTE: The heads on this compressor do not have ports. If needed, use cylinder head P/N 22-788, which has
1/8 pipe port.
NOTE: Both discharge manifold gaskets MUST be the same part number (thickness).
44
193H8 COMPRESSOR ASSEMBLY (QS616B)
Revised
1/20/11
COMPRESSOR
ASSEMBLY
(QS616B)
193H8
1/20/11
45
Revised
1/20/11 COMPRESSOR ASSEMBLY (QS616B) 193H8
102-915 COMPRESSOR - screw 1
1 NSS • ROTOR - assembly 1
33-4487 O-RING (7.25 id) 1
2 33-4543 • O-RING 1
3 22-994 • COVER - sump 1
4 22-995 • VALVE - oil bypass 1
5 55-8963 • PLUG - bypass valve 1
6 33-4606 • O-RING - plug 1
7 55-7755 • SCREW - cover 6
8 22-998 • FILTER - oil 1
9 22-1192 • SEPARATOR - oil 1
10 55-8964 • SCREW - separator 1
55-4742 • WASHER - special 1
11 33-4544 • O-RING (6-3/4 id) 1
12 11-2886 • VALVE (Schrader) 1
13 55-7761 • PLUG - drain 2
33-4607 • O-RING (1/2 id) 1
14 22-350 • INDICATOR - oil level 2
15 33-4608 • O-RING (1-1/8 id) 2
16 55-7756 • PLUG - pipe 5
17 33-4545 • O-RING (1/2 id) 1
18 23-146 • SUMP 1
19 33-4355 • O-RING (1-3/4 id) 1
20 55-7759 • SCREW - cover 2
21 22-1137 • COVER - access 1
22 33-4609 • O-RING (3/8 id) 2
23 33-4610 • O-RING (7/16 id) 7
33-4356 • O-RING (1-1/2 id) 1
25 33-4611 • O-RING (7/8 id) 1
26 55-9816 • PLUG - housing (polyester) 1
27 55-8393 • SCREW - valve holder 8
28 55-7759 • SCREW - rotor housing 16
29 23-145 • SHAFT - assembly 1
30 22-1318 • SEAL - oil, assembly 1
31 33-4355 •• O-RING (1-3/4 id) 1
46
Revised
1/20/11
47
Revised
32 33-4356 •• O-RING (1-1/2 id) 1
33 33-4357 •• O-RING (3-1/4 id) 1
34 33-4358 •• O-RING (9/16 id) 1
35 55-9723 • PIN - spring 2
36 33-3380 • SEAL - shaft (inner oil/dirt) 1
37 22-1213 • COVER - seal 1
38 55-7755 • SCREW - cover 15
39 33-3004 • SEAL - shaft (outer oil/dirt) 1
40 55-8972 • CAP - shaft 1
41 22-1214 • SHAFT - drive (1.187 dia) 1
42 77-2542 • BEARING - shaft 1
43 22-1079 • SPACER 1
44 55-759 • SCREW 2
45 22-1215 • COVER - gear 1
46 33-4612 • O-RING (5-1/4 id) 1
47 51-1008 • KEY - drive gear 1
48 22-1347 • GEAR - drive 1
50 55-7442 • NUT 1
51 77-2544 • RING - inner 1
52 77-2227 • RING - outer 1
53 55-8395 • SCREW - cover 9
54 55-7441 • RING - retaining (internal) 1
55 55-7438 • WASHER - hexagon 1
56 55-8965 • KEY - gear 1
57 22-1324 • GEAR - driven 1
59 33-3006 • GASKET - cover 1
60 92-4374 • COVER - suction 1
61 55-329 • SCREW - cover 2
62 22-1143 • ORIFICE - compressor oil 1
63 22-1351 • VALVE - access 1
64 33-3788 • GASKET - cover 1
66 55-5969 • SCREW - plate 2
67 55-9035 • SCREW - gear 1
68 55-7757 • PIN - dowel 4
48
Revised
1/20/11
49
Revised
69 41-4608 • BASE - solenoid valve 2
70 22-1319 • HOLDER - solenoid valve 1
33-3789 • O-RING - holder (1/4 id) 6
71 33-4614 • O-RING 1
203-515 OIL - compressor (solest 120, 1 liter) A/R
50
COMPRESSOR GROUP (1E17375G02, KIT 720587,
203E2 720590, 720591)
Revised
7/23/10
COMPRESSOR
GROUP
(1E17375G02, KIT
720587, 720590,
720591)
203E2
7/23/10
51
COMPRESSOR GROUP (1E17375G02, KIT 720587,
Revised
7/23/10 720590, 720591) 203E2
1 102-917 COMPRESSOR - X430 C5 (see 228E5) 1
33-3007 •• GASKET - cap 1
3 55-201 SCREW - valve to compressor 2
5 55-308 ELBOW 2
6 33-768 GASKET 2
33-3007 •• GASKET - cap 1
10 55-466 ELBOW 1
12 41-3345 SENSOR - temperature (for connector see 115D14) 1
13 41-4146 SWITCH - hpco (720587 & 720590, for connector see 1
115D14)
41-4486 SWITCH - hpco (720591, for connector see 115D14) 1
14 41-4147 SWITCH - lpco (for connector see 115D14) 1
16 55-5261 CLAMP 2
17 55-433 PLUG 1
18 55-1983 CAP 2
19 92-4114 NAMEPLATE - R134a (720587 & 720590) 1
92-5004 NAMEPLATE - R407c (720591) 1
20 NSS CLUTCH (720587 & 720591 see 203E3; 720590 see 203E4) 1
21 55-3451 STUD - clutch to compressor 3
23 55-789 NUT 3
24 77-1491 SPACER 1
25 55-9088 KEY - shaft 1
52
COMPRESSOR GROUP (1E35139G01, KIT 700574 -
211A9 1E35139G02, KIT 700575)
Revised
10/31/09
COMPRESSOR
GROUP
(1E35139G01, KIT
700574 -
1E35139G02, KIT
700575)
211A9
10/31/09
53
Revised
10/31/09 1E35139G02, KIT 700575) 211A9
1 102-970 COMPRESSOR - screw (QS391B) (see 240H1) 1
2 55-2387 • FITTING - lubrication 1
3 66-5492 VALVE - service 2
33-3007 •• GASKET - cap 2
4 55-9726 SCREW - valve 4
6 33-230 O-RING - valve/spacer (1.875 id) 3
7 22-1178 SPACER - suction valve 1
55-9731 SCREW - spacer 2
8 55-7213 ADAPTER - switch 1
9 41-4147 SWITCH - lpco (for R134a, for connectors see 115D14) 1
41-4530 • SWITCH - only (for R134a) 1
41-4147 SWITCH - lpco (for R407c, for connectors see 115D14) 1
41-5183 • SWITCH - only (for R407c) 1
10 77-2651 HUB & ARMATURE 1
11 77-2694 PULLEY (2-5V / 2A groove, 7.95 / 8.9 in od) 1
12 33-3382 SEAL - front 1
13 77-1233 BEARING - ball 1
15 33-1238 SEAL - oil 1
16 77-2643 RETAINER - bearing 1
17 45-1965 FIELD - clutch 1
33-564 • GROMMET (9/32 id) 2
18 77-1083 SPACER - clutch 1
19 77-2644 SPACER - hub & armature 1
20 55-9729 SCREW - shaft 1
21 55-9728 PIN - spring 1
22 55-9032 KEY - shaft 1
23 55-3451 STUD - clutch 3
55-790 LOCKWASHER 3
55-789 NUT 3
24 55-9811 CLAMP (0.250 dia) 1
25 51-176 CLAMP - harness 1
26 41-3827 SENSOR - thermistor (for connectors see 115D14) 1
54
211A9 1E35139G02, KIT 700575)
Revised
10/31/09
55
Revised
10/31/09 1E35139G02, KIT 700575) 211A9
33-3381 O-RING - thermistor 1
27 55-9730 ADAPTER 1
33-3381 O-RING - adapter (3/8 in id) 1
28 41-4146 SWITCH - hpco (for R134a, for connectors see 115D14) 1
41-4531 • SWITCH - only (for R134a) 1
41-4486 SWITCH - hpco (for R407C, for connectors see 115D14) 1
41-4809 • SWITCH - only (for R407C) 1
29 41-5213 COIL - solenoid (for connectors see 115D14) 2
44-3228 • DIODE 3
31 92-1309 BRACKET - mounting 1
55-4931 WASHER - special (0.406 id) 4
32 55-9726 SCREW - bracket 4
55-8979 INSERT 2
36 99-7517 NAMEPLATE - Clutch Maintenance 1
38 99-9084 NAMEPLATE - Arrow 1
39 91-5459 NAMEPLATE - R134a 1
91-7846 NAMEPLATE - R407C 1
56
215A9 COMPRESSOR GROUP (KIT 700416, 720702)
Revised
7/24/09
COMPRESSOR
GROUP (KIT
700416, 720702)
215A9
7/24/09
57
Revised
7/24/09 COMPRESSOR GROUP (KIT 700416, 720702) 215A9
1 102-915 COMPRESSOR - QS616B (see 193H8) 1
33-3007 •• GASKET - cap 1
6 33-230 O-RING (1.875 id) 1
10 33-3708 O-RING (2.0 id) 1
11 33-3707 O-RING (2.125 id) 1
18 77-2874 PULLEY (4-B grooves, for 700416) 1
77-2642 PULLEY (2-5 V groove, 7.75 in od, for 720702) 1
19 33-3382 SEAL - front 1
20 77-1233 BEARING - ball 1
22 33-1238 SEAL - oil 1
24 45-1965 FIELD - clutch (for connectors see 115D14) 1
33-564 • GROMMET (9/32 id) 2
27 55-9729 SCREW - shaft 1
28 55-9728 PIN - spring 1
29 55-9032 KEY - shaft 1
30 55-3451 STUD - clutch 3
55-790 LOCKWASHER 3
55-789 NUT 3
31 55-9811 CLAMP (0.250 dia) 1
58
215A9 COMPRESSOR GROUP (KIT 700416, 720702)
Revised
7/24/09
59
Revised
7/24/09 COMPRESSOR GROUP (KIT 700416, 720702) 215A9
34 55-9730 ADAPTER 1
44-5763 • DIODE 3
55-8979 INSERT 2
46 91-5459 NAMEPLATE - R134a 1
60
224C9 COMPRESSOR GROUP (KIT 700470)
Revised
7/24/09
COMPRESSOR
GROUP (KIT
700470)
224C9
7/24/09
61
Revised
7/24/09 COMPRESSOR GROUP (KIT 700470) 224C9
1 102-915 COMPRESSOR - S616 (see 193H8) 1
33-3007 •• GASKET - cap 1
6 33-230 O-RING (1.875 id) 1
10 33-3708 O-RING (2.0 id) 1
11 33-3707 O-RING (2.125 id) 1
19 45-1965 FIELD - clutch (for connectors see 115D14) 1
33-564 • GROMMET (9/32 id) 2
22 55-9729 SCREW - shaft 1
23 55-9728 PIN - spring 1
24 55-9032 KEY - shaft 1
25 55-3451 STUD - clutch 3
55-790 LOCKWASHER 3
55-789 NUT 3
26 55-9811 CLAMP (0.250 dia) 1
29 55-9730 ADAPTER 1
62
224C9 COMPRESSOR GROUP (KIT 700470)
Revised
7/24/09
63
Revised
7/24/09 COMPRESSOR GROUP (KIT 700470) 224C9
44-3228 • DIODE 3
55-8979 INSERT 2
41 91-5459 NAMEPLATE - R134a 1
64
228E5 COMPRESSOR - X430 (C5, 1.0 DIA CRANKSHAFT)
Revised
4/23/10
COMPRESSOR -
X430 (C5, 1.0 DIA
CRANKSHAFT)
228E5
4/23/10
65
Revised
4/23/10 COMPRESSOR - X430 (C5, 1.0 DIA CRANKSHAFT) 228E5
102-917 COMPRESSOR - X430 C5 (subassy) 1
8102-917 COMPRESSOR - X430 C5 (subassy, reman) 1
1 NSS • BODY - compressor 1
2 22-655 • CRANKSHAFT 1
55-1409 •• RIVET - counterweight A/R
3 22-123 • PLUG - oil metering 1
4 55-4720 • PLUG 3
5 55-4213 • PIN - dowel 1
6 77-169 • BEARING - ball 1
7 77-2872 • BEARING - ball (C5) 1
8 22-639 • ROD - connecting 4
9 55-5062 •• BOLT - connecting rod 8
10 51-666 •• NUT (12 point) 8
11 11-475 •• BUSHING - piston pin 4
12 22-1246 • BEARING SET - connecting rod (standard) 1
22-1264 • BEARING SET (0.005 us) 4
22-1265 • BEARING SET (0.010 us) 4
22-1266 • BEARING SET (0.020 us) 4
22-1267 • BEARING SET (0.030 us) 4
13 22-850 • PISTON 4
14 NSS •• PIN - piston 4
15 55-2122 •• RING - retaining 8
16 51-115 •• NUT 4
17 NSS •• REED - piston 1
18 NSS •• HEAD - piston 1
19 33-1549 • GASKET - pump end 1
20 22-1277 • HOUSING - oil pump 1
55-4210 • PIN - dowel 1
21 33-1223 •• O-RING 2
22 22-1149 • SHAFT - oil pump 1
23 55-9760 • KEY - shaft 1
24 22-1160 • PUMP - oil (incl items 21-23) 1
25 33-239 • O-RING 2
26 33-1175 • O-RING 1
27 55-6752 • PLUG - oil pump cover 1
33-2095 •• O-RING 1
28 22-555 • COVER - pump 1
29 55-4211 • PIN - dowel 1
66
Revised
4/23/10
67
Revised
30 22-784 • REGULATOR 1
31 33-672 •• O-RING 1
32 55-681 • SCREW - cover to housing 2
33 55-183 • SCREW - pump 8
34 11-9001 • VALVE - tee 1
203-393 • SEALER - thread A/R
35 22-611 • SCREEN - oil pickup 1
36 33-2205 • O-RING 1
37 99-4848 • CLAMP - screen 1
38 55-291 • NUT 2
40 99-4849 • BRACKET - screen 1
41 55-165 • SCREW - bracket 2
42 55-6751 • PLUG - magnetic 2
33-2095 • O-RING 2
43 33-2515 • GASKET - oil sump 1
44 22-747 • SUMP - oil 1
45 55-1417 • SCREW - oil sump 16
46 22-350 • SIGHT GLASS 3
33-822 • O-RING 3
47 33-2552 • GASKET - cylinder head 2
48 22-789 • HEAD - cylinder 2
49 55-6805 • SCREW (2 in lg) 12
50 55-6806 • SCREW (2-5/8 in lg) 8
51 55-6804 • WASHER - sealing 24
52 33-2019 • O-RING 24
53 22-656 • SLEEVE - cylinder 4
54 33-408 • O-RING 4
55 22-990 • PLATE - valve 4
56 55-6750 • PLUG - oil fill 1
58 33-1221 • O-RING 1
59 66-9941 • MANIFOLD - suction 1
60 55-9106 • SCREW - manifold, plate & housing 13
68
Revised
4/23/10
69
Revised
61 55-3364 • PLUG - manifold 3
62 33-3597 • GASKET - suction 1
63 91-5629 • PLATE - suction 1
64 55-141 • SCREW - plate 2
65 22-653 • VALVE - check 2
66 22-787 • VALVE - check (oil return) 1
67 22-568 • VALVE - check 2
68 22-1100 • SEAL - crankshaft 1
69 33-2513 • GASKET - drive end 1
70 22-754 • PLATE - bearing 1
71 33-2120 • SEAL - oil 1
72 33-2805 • GASKET - manifold 2
73 55-6822 • SCREW - manifold 4
74 22-1055 • MANIFOLD - discharge 1
75 55-329 • SCREW 2
77 33-3103 • GASKET 1
67-404 OIL - compressor (R12, R22, R502, R403B, R402A & R401B) A/R
70
Revised
1/21/11
COMPRESSOR
ASSEMBLY
(QS391B)
240H1
1/21/11
71
Revised
102-970 COMPRESSOR - screw 1
1 NSS • ROTOR - assembly 1
2 33-4543 • O-RING 1
3 22-994 • COVER - sump 1
4 22-995 • VALVE - oil bypass 1
5 55-8963 • PLUG - bypass valve 1
6 33-2747 • O-RING - plug 1
7 55-7755 • SCREW - cover 6
8 22-998 • FILTER - oil 1
9 22-1192 • SEPARATOR - oil 1
10 55-8964 • SCREW - separator 1
55-4742 • WASHER - special 1
11 33-4544 • O-RING (6-3/4 id) 1
12 11-2886 • VALVE (Schrader) 1
13 55-7761 • PLUG - drain 2
14 22-350 • INDICATOR - oil level 2
15 33-822 • O-RING (1-1/8 id) 2
16 55-7756 • PLUG - pipe 4
17 33-4545 • O-RING (1/2 id) 1
18 23-146 • SUMP 1
19 33-4355 • O-RING (1-3/4 id) 1
20 55-7759 • SCREW - cover 2
21 22-1137 • COVER - access 1
22 33-3381 • O-RING (3/8 id) 1
23 33-2350 • O-RING (7/16 id) 4
24 33-3106 • O-RING (1-1/2 id) 1
25 33-594 • O-RING (7/8 id) 1
26 55-9816 • PLUG - housing (polyester) 1
27 55-8393 • SCREW - valve holder 8
28 55-7759 • SCREW - rotor housing 16
29 33-3788 • GASKET - cover 1
30 22-1318 • SEAL - oil, assembly 1
31 33-4355 •• O-RING (1-3/4 id) 1
32 33-4356 •• O-RING (1-1/2 id) 1
72
Revised
1/21/11
73
Revised
33 33-4357 •• O-RING (3-1/4 id) 1
34 33-4358 •• O-RING (9/16 id) 1
35 55-9723 • PIN - spring 2
36 33-3779 • SEAL - shaft (inner oil/dirt) 1
37 22-1180 • COVER - seal 1
38 55-7755 • SCREW - cover 15
39 33-4546 • SEAL - shaft (outer oil/dirt) 1
40 55-8972 • CAP - shaft 1
41 22-1076 • SHAFT - drive (1.187 dia) 1
42 77-2542 • BEARING - shaft 1
43 22-1079 • SPACER 1
44 55-759 • SCREW 2
45 22-1134 • COVER - gear 1
46 33-4542 • O-RING (5-1/4 id) 2
47 55-7444 • KEY - drive gear 1
48 22-1325 • GEAR - drive 1
50 55-7442 • NUT 1
51 77-2544 • RING - inner 1
52 77-2227 • RING - outer 1
53 55-8395 • SCREW - cover 9
54 55-7441 • RING - retaining (internal) 1
55 55-7438 • WASHER - hexagon 1
56 55-8965 • KEY - gear 1
57 22-1324 • GEAR - driven 1
59 33-3006 • GASKET - cover 1
60 91-5801 • COVER - suction 1
61 55-329 • SCREW - cover 2
62 22-1143 • ORIFICE - compressor oil 1
63 22-1319 • HOLDER - solenoid valve 1
33-3789 • O-RING - holder (1/4 id) 6
64 41-4608 • BASE - solenoid valve 2
66 55-5969 • SCREW - plate 2
67 55-9035 • SCREW - gear 1
68 55-7757 • PIN - dowel 4
74
Revised
1/21/11
75
Revised
69 33-4614 • O-RING (5 1/8 id) 1
70 22-1351 • VALVE - access 1
76
232F4 COMPRESSOR GROUP (1E17375G02, KIT 720587)
Revised
2/12/09
COMPRESSOR
GROUP
(1E17375G02, KIT
720587)
232F4
2/12/09
77
Revised
2/12/09 COMPRESSOR GROUP (1E17375G02, KIT 720587) 232F4
1 102-917 COMPRESSOR - X430 (see 228E5) 1
33-3007 •• GASKET - cap 1
5 55-308 ELBOW 2
6 33-768 GASKET 2
33-3007 •• GASKET - cap 1
10 55-466 ELBOW 1
12 41-3345 SENSOR - temperature 1
13 41-4146 SWITCH - hpco 1
14 41-4147 SWITCH - lpco 1
16 55-5261 CLAMP 2
17 55-433 PLUG 1
18 55-1983 CAP 2
19 92-4114 NAMEPLATE - R134a 1
20 NSS CLUTCH (TK High Torque, see 203E3) 1
23 55-789 NUT 3
24 77-1491 SPACER 1
25 55-9088 KEY - shaft 1
78
237B6 COMPRESSOR GROUP X430 (KIT 701135)
Revised
3/11/11
COMPRESSOR
GROUP X430 (KIT
701135)
237B6
3/11/11
79
Revised
3/11/11 COMPRESSOR GROUP X430 (KIT 701135) 237B6
1 102-917 COMPRESSOR - X430 (see 228E5) 1
33-3007 •• GASKET - cap 1
3 55-5886 ADAPTER - hose #16 1
4 51-1858 CAP - adapter 1
5 55-201 SCREW - discharge valve 2
33-3007 •• GASKET - cap 1
9 55-6776 SCREW - suction valve 2
11 61-4843 FITTING 1
13 55-308 ELBOW 2
14 55-466 ELBOW 1
15 33-768 GASKET - flare 3
16 56-1983 CAP - flare 2
18 41-4146 SWITCH - hpco 1
19 41-4147 SWITCH - lpco 1
20 55-5261 CLAMP 2
21 92-4114 NAMEPLATE - R134a 1
22 NSS CLUTCH (TK High Torque Clutch, see 222H3) 1
25 55-789 NUT 3
26 55-9088 KEY - shaft 1
80
148C8 COMPRESSOR MUFFLER KIT (715247 & 715245)
Revised
12/16/08
COMPRESSOR
MUFFLER KIT
(715247 & 715245)
148C8
12/16/08
81
Revised
12/16/08 COMPRESSOR MUFFLER KIT (715247 & 715245) 148C8
1 67-1641 MUFFLER - complete 1
66-9201 • MUFFLER - refrigerant 1
66-5247 • ADAPTER - muffler (#16) 2
55-4621 • NUT 1
2 55-9095 CLAMP 2
3 55-9140 PIN - threaded 2
4 55-6573 NUT 4
5 33-3165 O-RING - muffler 1
6 33-1785 GASKET - ring 2
7 61-2152 HOSE A/R
66-9202 HOSE - aeroquip (#16-1M) 1
8 55-9772 FITTING 2
66-9235 FITTING - aeroquip 2
9 33-2805 GASKET 1
82
218H0 PORTS FOR X430 COMPRESSOR (880110)
Revised
1/25/07
PORTS FOR X430

COMPRESSOR
(880110)
218H0
1/25/07
83
Revised
1/25/07 PORTS FOR X430 COMPRESSOR (880110) 218H0
1 55-5886 ADAPTER (#16) 1
2 55-5887 ADAPTER (#20) 1
3 33-2541 GASKET - suction 1
4 33-2805 GASKET - discharge 1
84
ADAPTERS FOR COMPRESSOR - KIT (700474,
237B7 720208)
Revised
3/11/11
ADAPTERS FOR
COMPRESSOR -
KIT (700474,
720208)
237B7
3/11/11
85
ADAPTERS FOR COMPRESSOR - KIT (700474,
Revised
3/11/11 720208) 237B7
1 55-5886 ADAPTER( #16) 1
2 55-5887 ADAPTER (#20) 1
3 55-7050 ADAPTER (#24) 1
4 51-1493 INSERT 1
5 33-230 O-RING (1.875 id) 1
6 33-3707 O-RING (2.125 id) 1
86
KIT HOSE & FITTINGS FOR COMPRESSOR X430 &
252A3 FKX
Revised
3/11/11
KIT HOSE & FIT-

TINGS FOR COM-
PRESSOR X430 &
FKX
252A3
3/11/11
87
KIT HOSE & FITTINGS FOR COMPRESSOR X430 &
Revised
3/11/11 FKX 252A3
1 33-3165 O-RING - X430 only 1
2 66-9231 FITTING - suction (#20, straight), X430 1
3 66-9233 FITTING - suction (#20, elbow, 90deg), X430 1
4 66-9232 FITTING - suction (#20, elbow, 45deg), X430 1
5 61-4770 HOSE #20 (Kits 720215 thru 720224) A/R
61-2183 HOSE #20 (Kits 720242 thru 720244, 720378 thru 720384) A/R
6 61-3588 FITTING - suction (w/flange, #20, straight) 1
7 61-476 FITTING - suction (w/flange, #20, elbow, 90 deg) 1
8 61-5142 FITTING - suction (w/flange, #20, elbow, 45 deg) 1
9 33-3191 GASKET 2
10 33-3166 O-RING - X430 only 1
11 66-9234 FITTING - discharge (#16, straight), X430 1
12 66-9236 FITTING - discharge (#16, elbow, 90deg), X430 1
13 66-9235 FITTING - discharge (#16, elbow, 45deg), X430 1
14 61-4769 HOSE #16 (Kits 720215 thru 720224) A/R
61-2152 HOSE #16 (Kits 720242 thru 720244, 720378 thru 720384) A/R
15 61-4771 FITTING - discharge (w/flange, #16, straight) 1
16 61-475 FITTING - discharge (w/flange, #16, elbow, 90 deg) 1
17 61-3589 FITTING - discharge (w/flange, #16, elbow, 45 deg) 1
18 33-2805 GASKET - X430 only 1
88
203E3 TK HIGH TORQUE CLUTCH (77-2789)
Revised
10/20/10
TK HIGH TORQUE
CLUTCH (77-2789)
203E3
10/20/10
89
Revised
10/20/10 TK HIGH TORQUE CLUTCH (77-2789) 203E3
1 77-2789 PULLEY - clutch (includes bearing & circlip) 1
2 77-2825 • PULLEY (8.03 / 8.90 OD 2-B/2) 1
3 77-2827 • BEARING 1
4 51-1107 • CIRCLIP 1
5 45-2106 COIL (24VDC) 1
45-2204 COIL (12VDC) 1
7 77-2831 CLAMPING - sleeve 1
8 204-1147 TOOL KIT 1
9 77-1491 SPACER 1
10 204-1200 WRENCH 1
11 204-477 GUN - grease 1
204-476 GREASE A/R
12 204-972 TOOL - keyway alignment 1
13 204-481 PULLER - clutch 1
90
203E4 TK HIGH TORQUE CLUTCH (77-2842)
Revised
10/20/10
TK HIGH TORQUE
CLUTCH (77-2842)
203E4
10/20/10
91
Revised
10/20/10 TK HIGH TORQUE CLUTCH (77-2842) 203E4
1 77-2842 PULLEY - clutch (includes bearing & circlip) 1
2 77-2843 • PULLEY 1
3 77-2827 • BEARING 1
4 51-1107 • CIRCLIP 1
5 45-2106 COIL - pulley (for connectors see 115D14) 1
7 77-2831 CLAMPING - sleeve 1
8 204-1147 TOOL KIT 1
92
222H3 TK HIGH TORQUE CLUTCH (77-2840)
Revised
10/20/10
TK HIGH TORQUE
CLUTCH (77-2840)
222H3
10/20/10
93
Revised
10/20/10 TK HIGH TORQUE CLUTCH (77-2840) 222H3
1 77-2840 PULLEY - complete 1
2 77-2889 • PULLEY - clutch 1
3 77-2827 • BEARING - clutch 1
4 51-1107 • CIRCLIP 1
5 45-2106 COIL (24VDC) 1
45-2204 COIL (12VDC) 1
6 77-2790 HUB 1
7 77-2831 SLEEVE - clamping 1
8 204-1147 TOOL KIT 1
9 77-1491 SPACER 1
10 204-1200 WRENCH 1
11 204-477 GUN - grease 1
204-476 GREASE A/R
12 204-972 TOOL - keyway alignment 1
13 204-481 PULLER - clutch 1
94
184E6 ALTERNATOR KIT (701253, 719305 & 719306)
Revised
11/11/09
ALTERNATOR KIT
(701253, 719305 &
719306)
184E6
11/11/09
95
Revised
11/11/09 ALTERNATOR KIT (701253, 719305 & 719306) 184E6
1 41-2791 ALTERNATOR (20/27VDC, for Kit 719305, see 186B4) 1
41-3627 ALTERNATOR (12VDC, for Kit 719306) 1
3 55-5321 NUT 1
4 77-1240 PULLEY - alternator (2A groove) 1
5 44-4055 CAPACITOR 1
6 55-5618 CLAMP (2.000 dia) 2
7 55-3511 SCREW - clamp 2
10 41-5383 HARNESS (2E) 1
41-8663 HARNESS (2E, 10.0 in lg) 1
11 41-5384 HARNESS (CH) 1
41-8664 HARNESS (CH, 10.0 in lg) 1
12 41-4629 HARNESS - alternator (for connector see 115D14) 1
13 41-4510 HARNESS - alternator (for ClimaAIRE, for connector see 1
115D14)
14 44-5537 • SOCKET - relay 1
15 41-896 RELAY (1pdt, 719305, 24V) 1
41-895 RELAY (1pdt, 719306, 12V) 1
16 77-2982 PULLEY - alternator (8K groove) 1
17 44-8708 HOLDER - fuse 1
18 44-8709 FUSE (130A 32V) 1
41-4576 FUSE (150A 32V) 1
96
186B4 ALTERNATOR (20/27VDC, 150 AMPS)
Revised
10/20/05
ALTERNATOR (20/
27VDC, 150 AMPS)
186B4
10/20/05
97
Revised
10/20/05 ALTERNATOR (20/27VDC, 150 AMPS) 186B4
41-2791 ALTERNATOR (20/27 VDC) 1
1 55-5321 • NUT 1
2 51-631 • FLATWASHER 1
3 41-5423 • FAN 1
4 55-8983 • BOLT - thru 4
5 41-5424 • HOUSING - front 1
6 33-3840 • SEAL - bearing 2
7 77-2761 • BEARING - front 1
8 33-3841 • GASKET - retainer 1
9 77-2762 • RETAINER - bearing 1
10 41-5425 • STATOR 1
11 51-632 • SPACER - pulley 1
12 51-633 • SCREW - bearing retainer 3
13 33-3842 • SHIELD - dust (felt) 1
14 51-634 • WASHER - fan shield 1
15 41-5426 • ROTOR - assembly 1
16 51-635 • KEY - woodruff 1
17 41-5427 • RETAINER - rotor wire 1
18 77-1514 • BEARING - inner race 1
19 41-1732 • SLIP RING 1
20 51-636 • FLATWASHER 1
21 41-5428 • DIODE - ring (positive) 1
22 41-5429 • BRUSH - assembly 1
23 51-637 • TERMINAL - negative 1
24 41-5430 • DIODE- ring (negative) 1
25 41-5431 • TERMINAL - positive 1
26 33-3843 • SEAL - oil 2
27 77-1515 • BEARING - roller 1
28 41-5432 • COVER - brush 1
29 33-3844 • GASKET - brush cover 1
30 41-5433 • TERMINAL BOARD & LEAD - assembly 1
31 51-638 • STUD 3
32 51-639 • BUSHING - foot 1
33 41-5434 • HOUSING - rear 1
34 41-5435 • REGULATOR - voltage 1
35 33-3845 • GASKET - brush cover 1
98
186D1 BOOST PUMP KIT (719004, 719005)
Revised
6/25/03
BOOST PUMP KIT

(719004, 719005)
186D1
6/25/03
99
Revised
6/25/03 BOOST PUMP KIT (719004, 719005) 186D1
1 12-622 PUMP - water (24VDC, Kit 719004, for connector see 1
115D14)
2 66-8161 TUBE & ADAPTER (3/4 in, Kit 719004) 1
3 66-8162 TUBE & ADAPTER (Kit 719004) 1
4 12-822 PUMP - water (24VDC, Kit 719005, for connector see 1
115D14)
5 55-4979 CLAMP (Kit 719005) 1
100
237B8 CONTROL PANEL
Revised
3/11/11
CONTROL PANEL
237B8
3/11/11
101
Revised
3/11/11 CONTROL PANEL 237B8
1 41-8970 PLATE - control panel 1
55-6994 SCREW - control panel 3
2 41-8946 PANEL - control 1
55-9623 STUD - panel, self clinching (M5) 9
55-7034 NUT 8
51-310 NUT 1
3 55-9624 SPACER - panel 9
4 41-896 RELAY - mini plug 13
5 44-9524 FUSE (3 amp) 1
6 44-9344 FUSE (15 amp) 6
7 41-1292 FUSE (5 amp) 2
8 41-2978 FUSE (20 amp) 4
9 41-8859 MODULE - can 1
41-8140 MODULE - can (EU version) 1
10 92-7576 COVER - module 1
11 51-1849 SPACER - module 4
12 51-1850 SPACER - cover 4
51-1848 STUD - module & cover, self clinching (M3) 4
55-9195 SCREW - module & cover 4
13 51-1631 STRAP - cable 15
15 92-7842 NAMEPLATE - X900 1
16 33-1055 GROMMET (0.375 id) 1
102
237B9 ELECTRICAL COMPONENTS
Revised
3/14/11
ELECTRICAL
COMPONENTS
237B9
3/14/11
103
Revised
3/14/11 ELECTRICAL COMPONENTS 237B9
1 NSS PANEL - control (see 237B8) 1
2 78-1297 BLOWER - evaporator & heater 6
3 78-1414 FAN 4
4 41-6098 SUPRESSOR - voltage 1
55-7829 SCREW - supressor 1
55-7749 NUT 1
7 55-9367 STUD - terminal plus 1
55-448 FLATWASHER 2
55-8631 WASHER - insulating 1
55-8693 WASHER - insulating 1
305-1653 NUT 4
8 41-3255 SERVOMOTOR - fresh air damper (see 237A7, only for unit 1
w/ damper)
9 41-8403 ClimaAIRE I D 1
10 NSS KIT - compressor X430 (optional, see 165G6) 1
NSS KIT - compressor X430 (optional, see 232F4) 1
NSS KIT - compressor X430 (optional, see 203E2) 1
NSS KIT - compressor X430 (optional, see 237B6) 1
NSS KIT - compressor S616 (optional, see 215A9) 1
NSS KIT - compressor S616 (optional, see 224C9) 1
NSS KIT - compressor S391-HPC (optional, see 211A9) 1
11 NSS PUMP - boost 24V (optional, see 186D1, only for unit w/ 1
heater)
NSS PUMP - boost (optional, see 186D1, only for unit w/ heater) 1
12 41-6592 SERVOMOTOR- water valve , 2 way (optional) 1
41-5649 SERVOMOTOR- water valve , 3 way (optional) 1
13 41-8787 TERMINATOR - 120 ohms 1
14 41-5220 SWITCH - cps 1
15 41-8944 HARNESS - control (for connectors see 115D14 & 237C1) 1
16 41-8945 HARNESS - power supply 1
17 41-8791 HARNESS - unit x ClimaAIRE (9m, optional, for connectors 1
see 237C1)
41-8792 HARNESS - unit x ClimaAIRE (18m, optional, for connectors 1
see 237C1)
18 41-8782 HARNESS - power 1
19 41-8783 HARNESS - unit x compressor (8m, optional, for connectors 1
see 115D14 & 237C1)
104
237B9 ELECTRICAL COMPONENTS
Revised
3/14/11
105
Revised
3/14/11 ELECTRICAL COMPONENTS 237B9
41-8784 HARNESS - unit x compressor (14m, optional, for connectors 1
see 115D14 & 237C1)
41-8790 HARNESS - unit x compressor (20m, optional, for connectors 1
see 115D14 & 237C1)
20 41-8788 HARNESS - excitation (14m, optional, for connectors see 1
115D14)
41-8799 HARNESS - excitation (20m, optional, for connectors see 1
115D14)
21 41-8789 HARNESS - unit x boost pump (14m, for connectors see 1
237C1)
22 44-5537 • SOCKET - relay 1
23 41-5657 • RELAY 1
24 41-4965 • HOLDER - fuse 1
25 44-9344 • FUSE - 15A 1
26 41-5085 HARNESS - unit x water valve (1m, optional, for connectors 1
see 237C1)
41-5084 HARNESS - unit x water valve (5m, optional, for connectors 1
see 237C1)
see 237C1)
see 237C1)
see 237C1)
27 51-259 HOLDER - blower 12
28 55-9191 STUD - terminal minus 1
55-448 FLATWASHER 4
55-9189 NUT 4
106
237B0 FLOOR HEATING ACCESSORIES
Revised
3/11/11
FLOOR HEATING
ACCESSORIES
237B0
3/11/11
107
Revised
3/11/11 FLOOR HEATING ACCESSORIES 237B0
1 41-6592 VALVE - water, 2 way (optional) 1
41-5649 VALVE - water, 3 way (optional) 1
2 41-8142 MODULE - I/O 1
3 NSS PUMP - boost, 24V (optional, see 186D1) 1
NSS PUMP - boost (optional, see 186D1) 1
5 41-8793 HARNESS - water valve, floor (2m, optional, for connectors 1
see 237C1)
41-8797 HARNESS - water valve, floor (5m, optional, for connectors 1
see 237C1)
6 41-8800 HARNESS - boost pump (7m, for connectors see 237C1) 1
7 44-5537 • SOCKET - relay 1
8 41-5657 • RELAY 1
9 41-4965 • HOLDER - fuse 1
10 44-9344 • FUSE - 15 (amp) 1
11 41-8794 HARNESS - air blower (2m, optional, for connectors see 1
237C1)
41-8798 HARNESS - air blower (5m, optional, for connectors see 1
237C1)
12 44-5537 • SOCKET - relay 2
13 41-5657 • RELAY 2
14 41-8795 HARNESS - blower, extension (10m, optional, for connectors 3
see 237C1)
41-8796 HARNESS - blower, extension (20m, optional, for connectors 3
see 237C1)
15 41-8801 HARNESS - preheater (7m) 1
16 41-5228 HARNESS - sensor (9m) 1
17 41-9824 HARNESS - can interface 1
18 41-9798 TERMINATOR - 120 ohms 1
108
115D14 WEATHER PACK CONNECTORS
Revised
4/28/08
WEATHER PACK
CONNECTORS
115D14
4/28/08
109
Revised
4/28/08 WEATHER PACK CONNECTORS 115D14
1 44-5836 TERMINAL - male (14-16 ga) A/R
44-5883 TERMINAL - male (18-20 ga) A/R
44-8851 TERMINAL - male (22 gauge) A/R
41-7403 TERMINAL - male (12 gauge) A/R
2 44-8681 SEAL - cable (red, 18-20 ga) A/R
44-5885 SEAL - cable (green, 18-22 ga) A/R
44-5837 SEAL - cable (gray, 14-16 ga) A/R
44-6324 SEAL - cable (blue, 12-14 ga) A/R
44-7812 PLUG - cavity (green) A/R
3 44-7330 CONNECTOR - shroud (1 pin) 1
4 44-7327 CONNECTOR - tower (1 pin) 1
5 44-5839 TERMINAL - female (14-16 ga) A/R
44-5884 TERMINAL - female (18-20 ga) A/R
44-8853 TERMINAL (22 gauge, female) A/R
41-8207 TERMINAL (12 gauge, female) A/R
6 44-5835 CONNECTOR - shroud (black, 2 pin) 1
41-8208 CONNECTOR - shroud (grey, 2 pin) 1
41-8209 CONNECTOR - tower (grey, 2 pin) 1
16 44-7811 LOCK - secondary 2
19 204-623 TOOL - pin removal 1
20 204-624 TOOL - terminal crimper 1
21 55-9704 CLIP - self-locking A/R
110
237C1 CONNECTORS - X900
Revised
12/21/09
CONNECTORS -
X900
237C1
12/21/09
111
Revised
12/21/09 CONNECTORS - X900 237C1
1 44-8487 CONNECTOR - 2 pin, male 1
2 44-9688 CONNECTOR - 2 pin, female 1
3 41-3288 CONNECTOR - 6 pin 1
112
184G3 INSTALLATION KIT (720395)
Revised
5/13/05
INSTALLATION KIT
(720395)
184G3
5/13/05
113
Revised
5/13/05 INSTALLATION KIT (720395) 184G3
1 55-9371 FLANGE 2
2 55-9184 ADAPTER (1-1/8 inch) 1
3 33-3191 GASKET - flat 2
4 55-9186 FLANGE - threaded 2
5 51-374 ADAPTER (1-1/8 inch) 1
6 92-2939 BRACKET - flange 2
9 55-9845 SCREW - flange (M10) 4
10 55-9369 ADAPTER (7/8 inch) 1
11 55-9185 ADAPTER (7/8 inch) 1
114
237C2 INSTALLATION KIT
Revised
3/11/11
INSTALLATION KIT
237C2
3/11/11
115
Revised
3/11/11 INSTALLATION KIT 237C2
1 55-8542 WASHER 6
2 33-3191 GASKET - flat 2
3 203-391 SEALER - tape A/R
5 66-1273 VALVE - hose check 2
6 91-9006 HOSE A/R
7 203-505 OIL - compressor (2 oz bottle) 1
8 61-3314 FITTING 1
10 55-6726 CLAMP 4
116
237C3 NAMEPLATES
Revised
8/19/09
NAMEPLATES
237C3
8/19/09
117
Revised
8/19/09 NAMEPLATES 237C3
1 99-4954 NAMEPLATE - TK 1
2 99-9084 NAMEPLATE - arrow 1
3 99-4931 NAMEPLATE - arrow 1
4 99-2477 NAMEPLATE - 24Volt 1
5 91-7543 NAMEPLATE - 24VDC 1
6 91-7550 NAMEPLATE - Liquid Out 1
7 91-7703 NAMEPLATE - Liquid In 1
8 91-7510 NAMEPLATE - Gas In 1
9 91-8536 NAMEPLATE - Vapor Out 1
10 92-2894 NAMEPLATE - Caution 1
11 92-5627 NAMEPLATE - Climaaire ID 1
12 92-4114 NAMEPLATE - R134a 1
14 91-5459 NAMEPLATE - R134a 1
15 99-7517 NAMEPLATE - Check Clutch 1
17 92-7842 NAMEPLATE - Control Panel 1
18 92-1307 NAMEPLATE - IR 1
19 99-8506 NAMEPLATE - Caution, Fan 1
20 99-8507 NAMEPLATE - Caution, Fan 1
23 91-7938 NAMEPLATE - Caution, Improper 1
24 91-6214 NAMEPLATE - Caution, Improper 1
118
INDEX NUMERICAL BY PART NUMBER
102-499 40 22-639 40, 66 33-3707 58, 62, 86

102-915 46, 58, 62 22-653 44, 70 33-3708 58, 62
102-917 36, 52, 66, 78, 80 22-655 40, 66 33-3779 74
102-970 54, 72 22-656 42, 68 33-3788 48, 72
11-2886 46, 72 22-708 74 33-3789 50, 74
11-475 40, 66 22-747 42, 68 33-3840 98
11-9001 42, 68 22-754 44, 70 33-3841 98
12-622 100 22-784 42, 68 33-3842 98
12-822 100 22-787 44, 70 33-3843 98
203-391 116 22-789 42, 68 33-3844 98
203-393 42, 68 22-850 66 33-3845 98
203-505 116 22-990 42, 68 33-408 42, 68
203-513 44, 50, 70, 76 22-994 46, 72 33-4081 32
203-515 50, 76 22-995 46, 72 33-4355 46, 72
204-1147 90, 92, 94 22-998 46, 72 33-4356 46, 48, 72
204-1200 90, 94 23-123 40 33-4357 48, 74
204-476 90, 94 23-145 46 33-4358 48, 74
204-477 90, 94 23-146 46, 72 33-4487 46
204-481 90, 94 305-1653 104 33-452 10
204-623 110 33-1013 10 33-4542 74
204-624 110 33-1055 102 33-4543 46, 72
204-972 90, 94 33-1084 10 33-4544 46, 72
22-1055 44, 70 33-1175 40, 66 33-4545 46, 72
22-1076 74 33-1213 10 33-4546 74
22-1079 48, 74 33-1221 42, 68 33-4606 46
22-1100 44, 70 33-1223 40, 66 33-4607 46
22-1134 74 33-1238 36, 54, 58 33-4608 46
22-1137 46, 72 33-1285 36 33-4609 46
22-1143 48, 74 33-1549 40, 66 33-4610 46
22-1149 40, 66 33-1785 82 33-4611 46
22-1160 40, 66 33-2019 42, 68 33-4612 48
22-1171 58, 62 33-2095 40, 42, 66, 68 33-4614 50, 76
22-1178 54 33-2120 44, 70 33-564 54, 58, 62
22-1180 74 33-2205 42, 68 33-594 72
22-1192 46, 72 33-230 54, 58, 62, 86 33-672 26, 42, 68
22-1213 48 33-2350 72 33-768 36, 52, 78, 80
22-1214 48 33-239 40, 66 33-822 42, 68, 72
22-1215 48 33-2513 44, 70 33-928 36
22-1217 48 33-2515 42, 68 41-1292 102
22-1218 40 33-2541 36, 52, 78, 80, 84 41-1310 110
22-123 40, 66 33-2552 42, 68 41-1527 110
22-1246 40, 66 33-2747 72 41-1732 98
22-1249 40 33-2805 36, 44, 52, 70, 78, 80, 41-2767 112
22-1264 40, 66 82, 84, 88 41-2769 112
22-1265 40, 66 33-3004 48 41-2791 96, 98
22-1266 40, 66 33-3006 48, 74 41-2978 102
22-1267 40, 66 33-3007 36, 52, 54, 58, 62, 78, 80 41-3255 14, 104
22-1277 66 33-3103 44, 70 41-3288 112
22-1318 46, 72 33-3106 72 41-3345 36, 52, 78, 80
22-1319 50, 74 33-3165 82, 88 41-3627 96
22-1324 48, 74 33-3166 88 41-3827 54, 60, 62
22-1325 74 33-3191 88, 114, 116 41-3855 112
22-1347 48 33-3380 48 41-3856 112
22-1351 48, 76 33-3381 56, 60, 62, 64, 72 41-4054 112
22-306 42, 68 33-3382 54, 58 41-4055 112
22-350 42, 46, 68, 72 33-3531 116 41-4146 36, 52, 56, 60, 64, 78, 80
22-555 40, 66 33-3540 10, 18 41-4147 36, 52, 54, 58, 62, 78, 80
22-568 44, 70 33-3597 44, 70 41-4157 102, 104, 108
22-611 42, 68 33-367 10 41-4335 104
INDEX - 1
41-4486 52, 56 41-8789 106 45-2106 90, 92, 94

41-4510 96 41-8790 106 45-2204 90, 94
41-4530 36, 52, 54, 58, 62 41-8791 104 51-1008 48
41-4531 36, 52, 56, 60, 64 41-8792 104 51-1107 90, 92, 94
41-4576 96 41-8793 108 51-1127 32
41-4608 50, 74 41-8794 108 51-1128 32
41-4629 96 41-8795 108 51-115 40, 66
41-4809 52, 56 41-8796 108 51-130 8
41-4949 112 41-8797 108 51-1473 26
41-4965 106, 108 41-8798 108 51-149 42, 68
41-5084 106 41-8799 106 51-1493 86
41-5085 106 41-8800 108 51-1610 8, 14
41-5183 54 41-8801 108 51-1631 10, 102
41-5213 56, 60, 64 41-8859 102 51-167 8, 18
41-5220 26, 104 41-8944 104 51-176 54, 58, 62
41-5228 108 41-8945 104 51-1848 102
41-5383 96 41-8946 102 51-1849 102
41-5384 96 41-895 96 51-1850 102
41-5423 98 41-896 96, 102 51-1858 80
41-5424 98 41-8969 10 51-1930 8
41-5425 98 41-8970 102 51-259 106
41-5426 98 41-9798 108 51-261 14
41-5427 98 41-9824 108 51-310 102
41-5428 98 44-3228 56, 64 51-374 114
41-5429 98 44-4055 96 51-631 98
41-5430 98 44-5537 96, 106, 108 51-632 98
41-5431 98 44-5763 60 51-633 98
41-5432 98 44-5835 110 51-634 98
41-5433 98 44-5836 110 51-635 98
41-5434 98 44-5837 110 51-636 98
41-5435 98 44-5838 110 51-637 98
41-5649 104, 108 44-5839 110 51-638 98
41-5657 106, 108 44-5883 110 51-639 98
41-6098 104 44-5884 110 51-666 40, 66
41-6319 36 44-5885 110 51-871 8
41-650 112 44-6324 110 55-110 36
41-654 112 44-6959 110 55-1173 56, 60, 64
41-656 112 44-7327 110 55-1409 40, 66
41-6592 104, 108 44-7330 110 55-141 44, 70
41-6795 52, 78, 80 44-7811 110 55-1417 42, 68
41-6878 56, 60, 64 44-7812 110 55-165 42, 68
41-7347 106 44-7829 110 55-1800 56, 60, 64
41-7403 110 44-7872 110 55-183 42, 68
41-8140 102 44-7880 110 55-1983 36, 52, 78
41-8142 108 44-7881 110 55-2001 54, 58, 62
41-8207 110 44-7884 110 55-201 36, 52, 78, 80
41-8208 110 44-8294 110 55-2012 32
41-8209 110 44-8487 112 55-2086 56, 60, 64
41-8221 112 44-8681 110 55-2122 40, 66
41-8403 104 44-8708 96 55-2201 36, 96
41-8663 96 44-8709 96 55-2202 96
41-8664 96 44-8851 110 55-2387 54, 58, 62
41-8782 104 44-8853 110 55-2688 26
41-8783 104 44-9344 102, 106, 108 55-2717 36, 54, 58
41-8784 106 44-9524 102 55-2718 36
41-8785 106 44-9569 110 55-291 42, 68
41-8786 106 44-9688 112 55-2957 56, 60, 64
41-8787 104 45-1849 36 55-2964 54, 58, 62
41-8788 106 45-1965 54, 58, 62 55-2996 36
INDEX - 2
55-3066 106 55-7013 30 55-8963 46, 72

55-308 36, 52, 78, 80 55-7024 58, 62 55-8964 46, 72
55-3238 104 55-7027 30 55-8965 48, 74
55-329 44, 48, 70, 74 55-7034 102 55-8972 48, 74
55-3364 44, 70 55-7035 8 55-8979 56, 60, 64
55-3451 36, 52, 54, 58, 62, 78, 80 55-7036 8 55-8983 98
55-3511 96 55-7042 18 55-8993 26
55-366 42, 68 55-7050 86 55-9024 36
55-3672 106 55-7072 56, 60, 64 55-9032 54, 58, 62
55-4210 66 55-7075 8, 10, 20, 22, 24, 26, 28, 55-9035 48, 74
55-4211 40, 66 30, 54, 60, 62 55-9057 102, 104
55-4213 40, 66 55-7089 26 55-9088 52, 78, 80
55-433 36, 52, 78 55-7170 54, 60, 62 55-9095 82
55-448 104, 106 55-7171 26 55-9106 42, 68
55-4607 46, 72 55-7172 8, 22, 24, 28, 54, 60, 62 55-9140 82
55-4613 46, 72 55-7213 54, 58, 62 55-9184 114
55-4621 82 55-736 54, 58, 62 55-9185 114
55-4625 54, 58, 62 55-7367 26 55-9186 26, 28, 114
55-466 36, 52, 78, 80 55-7368 10 55-9189 106
55-4720 40, 66 55-7369 14 55-9191 106
55-4742 46, 72 55-7372 8 55-9194 10
55-4931 56, 60, 64 55-7373 8, 10, 22, 24, 26, 28, 30, 55-9195 102
55-4979 100 102 55-9367 104
55-5047 34 55-7404 8 55-9369 114
55-5058 96 55-7414 58, 62 55-9370 28
55-5062 40, 66 55-7438 48, 74 55-9371 114
55-5130 8, 10, 14, 16, 22, 24, 26, 55-7441 48, 74 55-9623 102
30 55-7442 48, 74 55-9624 102
55-5261 36, 52, 78, 80 55-7443 48, 74 55-9704 110
55-5283 38 55-7444 74 55-9723 48, 74
55-5321 96, 98 55-759 48, 74 55-9726 54, 56, 58, 60, 62, 64
55-5401 26 55-7664 14 55-9727 56, 58, 60, 62, 64
55-5427 26, 28 55-7697 14 55-9728 54, 58, 62
55-5618 96 55-7739 26 55-9729 54, 58, 62
55-5672 28 55-7749 104 55-9730 56, 60, 62
55-5886 80, 84, 86 55-7755 46, 48, 72, 74 55-9731 54
55-5887 84, 86 55-7756 46, 72 55-9760 40, 66
55-5914 58, 62 55-7757 48, 74 55-9772 82
55-5969 48, 74 55-7759 46, 72 55-9811 54, 58, 62
55-6222 28 55-7761 46, 72 55-9816 46, 72
55-6283 56, 60, 64 55-7829 104 55-9845 114
55-6508 28 55-7830 104 56-1983 80
55-6573 82 55-7866 14 56-2330 8, 10
55-6726 116 55-789 36, 52, 54, 58, 62, 78, 80 56-2964 36
55-6750 42, 68 55-790 36, 54, 58, 62, 78 56-790 52, 80
55-6751 42, 68 55-8216 102 57-2308 36
55-6752 40, 66 55-8375 8 57-5812 32, 34
55-6776 36, 52, 78, 80 55-8393 46, 72 61-1099 24
55-6804 36, 42, 52, 68, 78, 80 55-8395 48, 74 61-1977 58, 62
55-6805 42, 68 55-8410 102 61-2059 28
55-6806 42, 68 55-8536 114 61-2152 82, 88
55-681 42, 68 55-8537 114 61-2183 88
55-6822 44, 70 55-8542 116 61-3314 116
55-6837 26 55-8631 104 61-3586 28
55-6838 26 55-8693 104 61-3588 88
55-6994 8, 10, 18, 20, 102 55-8893 20 61-3589 88
55-6996 8, 10, 20, 22, 24, 26, 28, 55-895 36, 52, 78, 80 61-475 88
30, 102 55-8955 104 61-476 88
55-6997 20 55-896 42, 44, 68, 70 61-4769 88
INDEX - 3
61-4770 88 67-404 44, 70 91-9006 116

61-4771 88 77-1082 38 91-9343 32, 34
61-4821 22, 24 77-1083 36, 54, 58, 62 91-9638 32, 34, 118
61-4822 26 77-1229 36 92-1307 8, 118
61-4823 26 77-1233 36, 54, 58 92-1309 56, 60, 64
61-4837 28 77-1240 96 92-2430 8
61-4838 28 77-1491 52, 78, 80, 90, 94 92-2893 48, 74
61-4839 28 77-1514 98 92-2894 118
61-4840 30 77-1515 98 92-2939 114
61-4841 30 77-169 40, 66 92-3279 10, 14, 102
61-4842 30 77-2227 48, 74 92-4019 8
61-4843 80 77-2306 40 92-4114 36, 52, 78, 80, 118
61-5142 88 77-2498 38 92-4374 48
61-5563 26 77-2521 38 92-5004 52
61-5564 26 77-2542 48, 74 92-5226 14
61-5565 26 77-2544 48, 74 92-5627 118
61-5566 26 77-2642 58 92-5663 12
61-5567 26 77-2643 54, 58, 62 92-5664 12
61-5568 26 77-2644 54, 58, 62 92-5704 56, 60, 64
61-5569 26 77-2651 54, 58, 62 92-5715 14
61-5570 26 77-2694 54 92-5997 14
61-5571 26 77-2746 14 92-5998 14
61-5572 26 77-2761 98 92-7576 102
61-5573 28 77-2762 98 92-7676 32
61-5574 28 77-2789 90 92-7677 32
61-5575 28 77-2790 90, 92, 94 92-7798 14
61-5576 28 77-2825 90 92-7800 12
61-5577 28 77-2827 90, 92, 94 92-7801 12
66-1188 26 77-2831 90, 92, 94 92-7825 10
66-1273 116 77-2840 94 92-7826 10
66-2140 36, 52, 78, 80 77-2842 92 92-7827 12
66-2296 36, 52, 54, 58, 62, 78, 80 77-2843 92 92-7829 12
66-2805 26 77-2872 66 92-7830 12
66-3576 36, 52, 78, 80 77-2874 58 92-7831 12
66-4694 26 77-2889 94 92-7832 12
66-5247 82 77-2982 96 92-7833 12
66-5492 54, 58, 62 78-1297 104 92-7834 12
66-6996 26 78-1414 8, 104 92-7835 12
66-7392 26 8102-917 40, 66 92-7836 12
66-8161 100 822-1249 40 92-7837 12
66-8162 100 91-1154 8, 118 92-7838 14
66-8344 26 91-3247 56, 60, 64, 118 92-7839 16
66-9201 82 91-3809 14 92-7840 26
66-9202 82 91-5459 10, 56, 60, 64, 118 92-7841 28
66-9231 88 91-5629 44, 70 92-7842 102, 118
66-9232 88 91-5630 44, 70 92-8875 34
66-9233 88 91-5801 74 92-8951 10
66-9234 88 91-6214 118 92-8952 10
66-9235 82, 88 91-6958 8, 118 92-8953 12
66-9236 88 91-7098 8 92-8954 28
66-9900 22, 24 91-7510 10, 118 92-8955 34
66-9941 42, 68 91-7543 10, 118 92-8956 34
67-1641 82 91-7550 10, 118 92-8957 20
67-2450 18 91-758 26 92-8958 116
67-2632 26 91-7703 10, 118 98-8252 32
67-2633 22 91-7846 56 98-8253 32
67-2634 22 91-7938 118 98-8254 32
67-2635 24 91-8536 10, 118 98-8255 32
67-2636 24 91-8903 32 98-8305 8
INDEX - 4
98-8306 8
98-8307 8
98-8308 8
98-8315 8
98-8317 8
98-8318 10
98-8319 10
98-8320 10
98-8321 10
98-8322 12
98-8323 12
98-8324 12
98-8325 12
98-8326 14
98-8327 14
98-8328 14
98-8329 14
98-8331 16
98-8332 16
98-8333 18
98-8334 18
98-8368 14
98-8706 8
98-8707 34
98-8708 34
98-8709 34
98-8710 34
98-8711 20
99-2477 118
99-2495 18
99-4848 42, 68
99-4849 42, 68
99-4931 118
99-4954 118
99-6093 8, 10
99-7517 56, 60, 64, 118
99-8506 8, 118
99-8507 8, 118
99-9084 56, 60, 64, 118
INDEX - 5
INDEX - 6
INDEX ALPHABETICAL BY DESCRIPTION
A COIL 90, 94 FIELD - clutch 36, 54, 58, 62

ADAPTER 56, 60, 62, 84, 86, 114 COIL - condenser aluminum 18 FILTER 34
ADAPTER - hose #16 80 COIL - evaporator 22 FILTER - air 14, 32
ADAPTER - inlet 26 COIL - evaporator, curbside 28 FILTER - drier 26
ADAPTER - muffler 82 COIL - evaporator, roadside 28 FILTER - evaporator 12
ADAPTER - outlet 28 COIL - evaporator/heater 24 FILTER - oil 46, 72
ADAPTER - switch 54, 58, 62 COIL - evaporator/heater curbdside 30 FITTING 80, 82, 116
ALTERNATOR 96, 98 COIL - evaporator/heater roadside 30 FITTING - aeroquip 82
COIL - evaporator/heater, curbside 28 FITTING - discharge 88
B COIL - evaporator/heater, roadside 28 FITTING - lubrication 54, 58, 62
BAND - wrap 8, 10 COIL - pulley 92 FITTING - saddle 26
BASE - solenoid valve 50, 74 COIL - solenoid 56, 60, 64 FITTING - suction 88
BASE - weldment 10 COMPRESSOR - QS616B 58 FLANGE 26, 28, 114
BEARING 36, 90, 92 COMPRESSOR - S616 62 FLANGE - threaded 114
BEARING - ball 40, 54, 58, 66 COMPRESSOR - screw 46, 54, 72 FLATWASHER 8, 10, 14, 18, 20, 22,
BEARING - clutch 94 COMPRESSOR - X430 36, 40, 78, 80 24, 26, 28, 30, 36, 42,
BEARING - front 98 COMPRESSOR - X430 C5 52, 66 44, 46, 52, 54, 56, 58,
BEARING - inner race 98 CONDENSER - aluminium 26 60, 62, 64, 68, 70, 72,
BEARING - plastic 14 CONNECTION - heating 30 78, 80, 96, 98, 102, 104,
BEARING - roller 98 CONNECTOR - 10 pin, female 112 106, 114
BEARING - shaft 48, 74 CONNECTOR - 10 pin, male 112 FRAME 34
BEARING - sleeve, plastic 14 CONNECTOR - 18 pin, female 112 FRAME - 32
BEARING SET 40, 66 CONNECTOR - 18 pin, male 112 FUSE 96, 102
BEARING SET - connecting rod 40, 66 CONNECTOR - 2 pin, female 112 FUSE - 15 108
BLOWER - evaporator & heater 104 CONNECTOR - 2 pin, male 112 FUSE - 15A 106
BODY - compressor 40, 66 CONNECTOR - 24 pin, male 112
BOLT - connecting rod 40, 66 CONNECTOR - 4 pin, female 112 G
BOLT - thru 98 CONNECTOR - 4 pin, male 112 GASKET 36, 44, 52, 70, 78, 82, 88
BRACKET - flange 114 CONNECTOR - 6 pin 112 GASKET - brush cover 98
BRACKET - lift 8 CONNECTOR - 6 pin, female 112 GASKET - cap 36, 52, 54, 58, 62, 78,
BRACKET - mounting 56, 60, 64 CONNECTOR - 6 pin, male 112 80
BRACKET - screen 42, 68 CONNECTOR - shroud 110 GASKET - cover 48, 72, 74
BRUSH - assembly 98 CONNECTOR - tower 110 GASKET - cylinder head 42, 68
BUSHING - foot 98 COVER - access 46, 72 GASKET - discharge 84
BUSHING - piston pin 40, 66 COVER - brush 98 GASKET - discharge valve 36, 52, 78,
COVER - condenser 8 80
C COVER - evaporator 8 GASKET - drive end 44, 70
CAP 36, 52, 78 COVER - gear 48, 74 GASKET - flare 80
CAP - adapter 80 COVER - module 102 GASKET - flat 114, 116
CAP - flare 80 COVER - pump 40, 66 GASKET - manifold 44, 70
CAP - service valve 36, 52, 54, 58, 62, COVER - rear 8 GASKET - oil sump 42, 68
78, 80 COVER - seal 48, 74 GASKET - pump end 40, 66
CAP - shaft 48, 74 COVER - side, plastic 8 GASKET - retainer 98
CAP - tube FB 28 COVER - suction 48, 74 GASKET - ring 82
CAP - valve 28 COVER - sump 46, 72 GASKET - suction 44, 70, 84
CAPACITOR 96 CRANKSHAFT 40, 66 GASKET - suction valve 36, 52, 78, 80
CIRCLIP 90, 92, 94 GASKET - X430 only 88
CLAMP 36, 52, 54, 58, 62, 78, 80, 82, D GEAR - drive 48, 74
96, 100, 116 DEFLECTOR - fresh air 14 GEAR - driven 48, 74
CLAMP - filter drier 26 DIODE 56, 60, 64 GREASE 90, 94
CLAMP - harness 54, 58, 62 DIODE - ring 98 GRILLE - condenser 20
CLAMP - screen 42, 68 DIODE- ring 98 GRILLE - mesh 14
CLAMP - tank 26 DOOR - grille 32 GROMMET 10, 54, 58, 62, 102
CLAMP - tube 26, 30 GROMMET - screw 32
CLAMPING - sleeve 90, 92 E GUN - grease 90, 94
ClimaAIRE I D 104 ELBOW 36, 52, 78, 80
CLIP - filter 12, 32, 34 H
CLIP - self-locking 110 F HARNESS 96
CLUTCH 52, 78, 80 FAN 8, 98, 104 HARNESS - air blower 108
INDEX - 1
HARNESS - alternator 96 L O
HARNESS - blower, extension 108 LATCH 34 OIL - compressor 44, 50, 70, 76, 116
HARNESS - boost pump 108 LOCK - secondary 110 ORIFICE - compressor oil 48, 74
HARNESS - can interface 108 LOCKPLATE 32 O-RING 26, 36, 40, 42, 46, 48, 50, 58,
HARNESS - compressor 36, 52, 56, LOCKWASHER 8, 10, 14, 20, 22, 24, 62, 66, 68, 72, 74, 76, 86
60, 64, 78, 80 26, 28, 30, 36, 42, 48, O-RING - adapter 56, 60, 64
HARNESS - control 104 52, 54, 56, 58, 60, 62, O-RING - holder 50, 74
HARNESS - excitation 106 64, 68, 74, 78, 80, 96, O-RING - muffler 82
HARNESS - power 104 102, 104, 106, 114 O-RING - plug 46, 72
HARNESS - power supply 104 O-RING - thermistor 56, 60, 62
HARNESS - preheater 108 M O-RING - valve/spacer 54
HARNESS - sensor 108 MANIFOLD - discharge 44, 70 O-RING - X430 only 88
HARNESS - unit x boost pump 106 MANIFOLD - suction 42, 68
HARNESS - unit x ClimaAIRE 104 MODULE - can 102 P
HARNESS - unit x compressor 104, MODULE - I/O 108 PANEL - control 102, 104
106 MOUNT - cable tie 8, 10 PANEL - filter 34
HARNESS - unit x water valve 106 MUFFLER - complete 82 PANEL - flap 14
HARNESS - water valve, floor 108 MUFFLER - refrigerant 82 PIN - dowel 40, 48, 66, 74
HEAD - cylinder 42, 68 PIN - piston 40, 66
HEAD - piston 40, 66 N PIN - spring 48, 54, 58, 62, 74
HINGE - cover 8 NAMEPLATE - 24VDC 118 PIN - threaded 82
HINGE - door 32 NAMEPLATE - 24Volt 118 PISTON 40, 66
HOLDER - blower 106 NAMEPLATE - 24V/DC 10 PLATE 36
HOLDER - control panel 10 NAMEPLATE - Arrow 56, 60, 64 PLATE - bearing 44, 70
HOLDER - cover 10 NAMEPLATE - arrow 118 PLATE - control panel 102
HOLDER - fuse 96, 106, 108 NAMEPLATE - Caution 118 PLATE - damper side 14
HOLDER - grille 20 NAMEPLATE - caution fan 8 PLATE - damper, bottom 14
HOLDER - solenoid valve 50, 74 NAMEPLATE - Caution, Fan 118 PLATE - damper, side 14
HOLDER - tube 14, 16 NAMEPLATE - Caution, Improper 118 PLATE - damper, top 14
HOSE 82, 116 NAMEPLATE - Check Clutch 118 PLATE - discharge 44, 48, 70, 74
HOSE - aeroquip 82 NAMEPLATE - Climaaire ID 118 PLATE - seal 18
HOSE #16 88 NAMEPLATE - Clutch Maintenance PLATE - suction 44, 70
HOSE #20 88 56, 60, 64 PLATE - tube 28
HOUSING - front 98 NAMEPLATE - Control Panel 118 PLATE - valve 42, 68
HOUSING - oil pump 40, 66 NAMEPLATE - Gas In 118 PLUG 14, 40, 52, 66, 78
HOUSING - rear 98 NAMEPLATE - gas in 10 PLUG - 10
HUB 94 NAMEPLATE - IR 8, 118 PLUG - bypass valve 46, 72
HUB & ARMATURE 38, 54, 58, 62, 90, NAMEPLATE - Liquid In 118 PLUG - cavity 110
92 NAMEPLATE - liquid in 10 PLUG - drain 46, 72
NAMEPLATE - Liquid Out 118 PLUG - fresh air 16
I NAMEPLATE - liquid out 10 PLUG - housing 46, 72
INDICATOR - liquid 26 NAMEPLATE - R134a 10, 36, 52, 56, PLUG - magnetic 42, 68
INDICATOR - oil level 46, 72 60, 64, 78, 80, 118 PLUG - manifold 44, 70
INSERT 56, 60, 64, 86 NAMEPLATE - R407C 56 PLUG - oil fill 42, 68
INSULATION 12, 16 NAMEPLATE - R407c 52 PLUG - oil metering 40, 66
INSULATION - 12 NAMEPLATE - Thermo King 8, 32, 34 PLUG - oil pump cover 40, 66
INSULATION - side cover 8 NAMEPLATE - TK 118 PLUG - pipe 36, 46, 72
INSULATION - top cover 8 NAMEPLATE - TK logo 8, 56, 60, 64 PLUG - terminal 14
NAMEPLATE - Vapor Out 118 PULLER - clutch 90, 94
K NAMEPLATE - vapour out 10 PULLEY 36, 54, 58, 90, 92
KEY - drive gear 48, 74 NAMEPLATE - X900 102 PULLEY - alternator 96
KEY - gear 48, 74 NUT 18, 26, 36, 40, 42, 48, 52, 54, 58, PULLEY - clutch 90, 92, 94
KEY - shaft 36, 40, 52, 54, 58, 62, 66, 62, 66, 68, 74, 78, 80, PULLEY - complete 94
78, 80 82, 96, 98, 102, 104, 106 PUMP - boost 104, 108
KEY - woodruff 98 NUT - captive 8, 10, 14, 20, 22, 24, 26, PUMP - boost 24V 104
KIT - compressor S391-HPC 104 28, 30, 102 PUMP - boost, 24V 108
KIT - compressor S616 104 NUT - captive, cover 10 PUMP - oil 40, 66
KIT - compressor X430 104 NUT - clutch 38 PUMP - water 100
NUT - shoulder 26
INDEX - 2
R SCREW - module & cover 102 STRIP - nut 8

REED - piston 40, 66 SCREW - oil sump 42, 68 STUD 98
REGULATOR 42, 68 SCREW - plate 28, 44, 48, 70, 74 STUD - clutch 54, 58, 62
REGULATOR - voltage 98 SCREW - pump 42, 68 STUD - clutch to compressor 52, 78,
RELAY 96, 106, 108 SCREW - retainer 36 80
RELAY - mini plug 102 SCREW - return air grille 34 STUD - module & cover, self clinching
RETAINER - bearing 54, 58, 62, 98 SCREW - rotor housing 46, 72 102
RETAINER - rotor wire 98 SCREW - separator 46, 72 STUD - mounting 36
RETAINER & SEAL 36 SCREW - servomotor 14 STUD - panel, self clinching 102
RIB - 10 SCREW - shaft 54, 58, 62 STUD - terminal minus 106
RING - inner 48, 74 SCREW - spacer 38, 54, 58, 62 STUD - terminal plus 104
RING - outer 48, 74 SCREW - suction valve 36, 80 STUD - valve 26
SCREW - supressor 104
RING - retaining 36, 40, 48, 54, 58, 66, SUMP 46, 72
74 SCREW - valve 54 SUMP - oil 42, 68
RIVET - cable tie 8 SCREW - valve holder 46, 72 SUPRESSOR - voltage 104
RIVET - coil 22, 24 SCREW - valve to compressor 52, 58, SWITCH - cps 26, 104
RIVET - connection 30 62, 78 SWITCH - hpco 36, 52, 56, 60, 64, 78,
RIVET - counterweight 40, 66 SEAL - bearing 98 80
RIVET - cover 8 SEAL - cable 110 SWITCH - lpco 36, 52, 54, 58, 62, 78,
RIVET - deflector 14 SEAL - crankshaft 44, 70 80
RIVET - door to frame 32 SEAL - front 54, 58 SWITCH - only 36, 52, 54, 56, 58, 60,
RIVET - holder 10, 14 SEAL - oil 36, 44, 54, 58, 70, 98 62, 64
RIVET - mount 10 SEAL - oil, assembly 46, 72
RIVET - panel 34 SEAL - shaft 48, 74 T
RIVET - plate 14 SEALER - tape 116 TANK - receiver 26
RIVET - plug 10, 14 SEALER - thread 42, 68 TEE 26, 28
RIVET - plug & holder 16 SENSOR - high temperature 36 TERMINAL 110
RIVET - rib 10 SENSOR - temperature 52, 78, 80, TERMINAL - female 110
RIVET - tube 26 102, 104, 108 TERMINAL - male 110
RIVET - tube FB 26 SENSOR - thermistor 54, 60, 62 TERMINAL - negative 98
ROD - connecting 40, 66 SEPARATOR - oil 46, 72 TERMINAL - positive 98
ROTOR - assembly 46, 72, 98 SERVOMOTOR 14 TERMINAL BOARD & LEAD -
RUBBER - profile 10, 14, 102 SERVOMOTOR - fresh air damper 104 assembly 98
SERVOMOTOR- water valve , 2 way TERMINATOR - 120 ohms 104, 108
S 104 TOOL - keyway alignment 90, 94
SCREEN - oil pickup 42, 68 SERVOMOTOR- water valve , 3 way TOOL - pin removal 110
SCREEN - suction 42, 48, 68, 74 104 TOOL - terminal crimper 110
SCREW 36, 42, 44, 48, 68, 70, 74 SHAFT - assembly 46 TOOL KIT 90, 92, 94
SCREW - bearing retainer 98 SHAFT - drive 48, 74 TUBE 22, 24, 26
SCREW - bracket 8, 42, 56, 60, 64, 68 SHAFT - oil pump 40, 66 TUBE - compressor suction 28
SCREW - clamp 26, 30, 54, 58, 60, 62, SHIELD - dust 98 TUBE - equalizer #1 28
96 SHOULDER 26 TUBE - equalizer #2 28
SCREW - coil 22, 24 SIGHT GLASS 42, 68 TUBE - FB 26
SCREW - condenser 18 SLEEVE - clamping 94 TUBE - from tank to valve 28
SCREW - control panel 102 SLEEVE - cylinder 42, 68 TUBE - heating #1 30
SCREW - cover 8, 46, 48, 72, 74 SLIP RING 98 TUBE - heating #2 30
SCREW - cover to housing 42, 68 SOCKET - relay 96, 106, 108 TUBE - to compressor #1 28
SCREW - discharge valve 36, 80 SPACER 28, 38, 48, 52, 74, 78, 90, 94 TUBE - to compressor #2 28
SCREW - fan & guard 8 SPACER - clamp 26 TUBE - to condenser 26
SCREW - flange 26, 28, 114 SPACER - clutch 54, 58, 62, 80 TUBE - to condenser #1 26
SCREW - frame 32 SPACER - cover 102 TUBE - to condenser #2 26
SCREW - gear 48, 74 SPACER - hub & armature 54, 58, 62 TUBE - to evaporator 26
SCREW - grille 20 SPACER - module 102 TUBE - to expansion valve #1 28
SCREW - hinge to frame & side cover 8 SPACER - panel 102 TUBE - to expansion valve #2 28
SCREW - holder 10 SPACER - pulley 98 TUBE - to filter drier 26
SCREW - lock 32 SPACER - suction valve 54, 58, 62 TUBE - to indicator 26
SCREW - manifold 44, 70 STATOR 98 TUBE - to receiver #1 26
SCREW - manifold, plate & housing 42, STRAP - cable 10, 102 TUBE - to receiver #2 26
68 STRIP - neoprene 10, 14, 18, 116 TUBE & ADAPTER 100
INDEX - 3
V
VALVE 28, 46, 72
VALVE - access 48, 76
VALVE - check 44, 70
VALVE - deaerate 24
VALVE - discharge 36, 52, 58, 62, 78,
80
VALVE - expansion 22, 24
VALVE - hose check 116
VALVE - oil bypass 46, 72
VALVE - relief 26
VALVE - service 54
VALVE - shut-off 26
VALVE - suction 36, 52, 58, 62, 78, 80
VALVE - tee 42, 68
VALVE - water, 2 way 108
VALVE - water, 3 way 108
W
WASHER 36, 116
WASHER - fan shield 98
WASHER - hexagon 48, 74
WASHER - insulating 104
WASHER - sealing 8, 36, 42, 52, 68,
78, 80
WASHER - special 46, 56, 60, 64, 72
WRENCH 90, 94
INDEX - 4

X900 Manual de Peças TK 60334-1.0

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X900 Manual de Peças TK 60334-1.0

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X900

March 17, 2011)

Printed (March 17, 2011)

Copyright © 2010 - Thermo King Corp. - Minneapolis, MN U.S.A.

For example: the switch panel nameplate (99-6280) is

ABBREVIATIONS The following abbreviations appear in parts manuals

B/M DESCRIPTION Date

FILTERS & INSU-

FRESH AIR PLUG

KIT GRILLE CON-

KIT - RETURN AIR

RETURN AIR KIT

PORTS FOR X430

KIT HOSE & FIT-

BOOST PUMP KIT

102-499 40 22-639 40, 66 33-3707 58, 62, 86

41-4486 52, 56 41-8789 106 45-2106 90, 92, 94

55-3066 106 55-7013 30 55-8963 46, 72

61-4770 88 67-404 44, 70 91-9006 116

A COIL 90, 94 FIELD - clutch 36, 54, 58, 62

R SCREW - module & cover 102 STRIP - nut 8

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