Professional Documents
Culture Documents
Chemistry of PCM
Chemistry of PCM
Chemistry of PCM
DOI: 10.1002/er.4196
REVIEW PAPER
Nomenclature: a, thermal diffusivity of PCM (m2/s); A, cross‐sectional area of the material (m2); Bi, Biot number; ck, specific heat of phase k in PCM
(J/(kg K)); cp, specific heat capacity at constant pressure (J/(kg·K)); d, diameter (m); f , melt fraction; Fo, Fourier number; g, gravitational acceleration
(m/s2); Gr, Grashof number; h, specific enthalpy (J/kg); h, sensible volumetric enthalpy of PCM (J/m3); hf, sensible volumetric enthalpy of container
material (J/m3); href, reference enthalpy (J/kg); H, total volumetric enthalpy of PCM (J/m3); k, heat transfer coefficient (W/(m2·K)); kp, permeability of
porous medium (m2); l, length in the flow direction (m); L, latent heat of fusion (J/kg); m, mass flow rate (kg/s); M, mass of PCM medium (kg); Mi,
molecular mass (kg/mol); Nu, Nusselt number; NTU, effectiveness of heat transfer; p, pressure (Pa); P, wetted perimeter (m); Pr, Prandtl number; Q,
energy (J); r, radius or radial coordinate (m); Ra, Rayleigh number; Re, Reynolds number; Ste, Stephan number; t, temperature (°C or K); tcr, critical
temperature (°C or K); tf, final temperature (°C or K); tHTF, temperature of HTF (°C or K); ti, initial temperature (°C or K); tl, liquid phase temperatures
(°C or K); tm, melting temperature (°C or K); ts, solid phase temperatures (°C or K); u, specific internal energy (J/kg); !u , velocity vector (m/s); U, heat
transfer coefficient between the HTF and PCM (W/(m2·K)); v, velocity (m/s); V, volume (m3); w, dimensionless geometric parameter defined by
1 + w = lA/V; x, y, z, axial coordinates (m)
Greek symbols: α, thermal diffusivity of PCM (m2/s); αf, thermal diffusivity of container material (m2/s); βt, thermal expansion coefficient (K−1); δ, fin
thickness (m); Δt, temperature difference (°C or K); ε, remittance; φ, porosity; ϕt, dimensionless temperature difference; λ, mixture thermal
conductivity (W/(m K)); λfr, friction factor; λk, thermal conductivity of phase k in PCM (W/(m ⋅K)); λl, thermal conductivities of the liquid PCM
(W/(m K)); λs, thermal conductivities of the solid PCM (W/(m K)); μ, dynamic viscosity of the liquid PCM, in kg/(m ⋅s); ν, kinematic viscosity (m2/
s); ω, admissible error; Ω, a constant introduced to avoid division by zero in the Carman‐Koseny equation; ρ, mixture density of PCM (kg/m3);
ρHTF, density of HTF (kg/m3); ρk, density of phase k in PCM (kg/m3); ρl, density of liquid PCM (kg/m3); ρref, reference density (kg/m3); τ, time (s);
θ, angular coordinate (°)
Abbreviations: CFD, computational fluid dynamics; DSC, differential scanning calorimetry; DTA, differential thermal analysis; EG, expanded
graphite; EPCM, encapsulated PCM; FEM, finite element method; GNF, graphite nanofiber; HP, heat pipe; HTF, heat transfer fluid; LHS, latent
heat storage; NASA, National Aeronautics and Space Administration; PCM, phase change material; SHS, sensible heat storage; TES, thermal
energy storage; TTHX, triplex‐tube heat exchanger; VFM, volume of fluid method; W, E, P, N, S, west, east, centre, north, and south node
Int J Energy Res. 2019;43:29–64. wileyonlinelibrary.com/journal/er © 2018 John Wiley & Sons, Ltd. 29
30 SARBU AND DORCA
KEYWORDS
heat transfer enhancement, heat transfer simulation models, latent heat storage system, phase
change material
storage density with higher efficiency. PCMs have been 2 | LATENT H EAT THERMAL
widely used in LHS systems for heat pumps, solar EN ERG Y S TORA GE
engineering, and spacecraft thermal control applica-
tions. The use of PCMs for heating and cooling appli- Latent heat storage materials are known as PCMs
cations in buildings has been investigated in the past because of their property of releasing or absorbing energy
decade.27 There are many PCMs that melt and solidify with a change in physical state. The energy storage den-
at a wide range of temperatures, making them attrac- sity increases and, hence, the volume is reduced in the
tive for many applications. A proper design of TES case of LHS. Results from studies by Morrison and
systems using PCMs requires quantitative information Abdel‐Khalik28 and Ghoneim29 show that to store the
on the heat transfer and phase change processes in same amount of energy from a unit collector area, rock
the PCM. (SHS material) requires more than seven times the stor-
This paper provides a comprehensive review on the age mass of paraffin P116‐Wax, five times the storage
development of LHS systems focused on heat transfer mass of medicinal paraffin, and more than eight times
and enhancement techniques employed in PCMs to the storage mass of Na2SO4⋅10H2O.
effectively charge and discharge latent heat energy, The main advantage of LHS over SHS is the high stor-
and the formulation of the phase change problem. age density within a small temperature band. Figure 2
The main categories of PCMs are classified and briefly gives a comparison between a SHS system and a LHS sys-
described, including the main characteristic properties tem made of a single PCM. For the small temperature dif-
and selection criteria. The heat transfer enhancement ference covering the phase change, there is a factor of 3
technologies, namely dispersion of low‐density mate- between the heat stored in the LHS system and the SHS
rials, use of porous materials, metal matrices and system. For a large temperature difference, the advantage
encapsulation, incorporation of extended surfaces and of the LHS shrinks to 6:4 = 1.5.30
fins, utilisation of heat pipes (HPs), cascaded storage, The heat storage capacity Q, in J, of an LHS system is
and direct heat transfer techniques, are also discussed given by2,27,31
in detail. Additionally, a numerical simulation model
tm tf
of an LHS system is developed using the control Q ¼ ∫ti Mcp dt þ MfL þ ∫tm Mcp dt (1)
volume technique to solve the phase change problem.
Furthermore, a three‐dimensional heat transfer simula-
tion model of an LHS is built to investigate the quasi‐
steady state and transient heat transfer in PCMs and
several future research directions are provided. The
topics approached in present research are similar to
that of the other works with specific topic, but it
synthesises in a unitary manner and provides the use-
ful fundamental and practical information updated
and more extensive that can be used by engineers
working on theory, design, and/or application of FIGURE 2 Comparison of stored heat between SHS and LHS
LHS systems. with a single PCM30
32 SARBU AND DORCA
where tm is the melting temperature, in °C; ti is the initial sections for three different types of LHS containers suitable
temperature, in °C; tf is the final temperature, in °C; M is to be integrated with heating systems. In compact LHS sys-
the mass of PCM medium, in kg; cp is the specific heat tems, the PCM is enclosed in a large container with an
capacity, in J/(kg·°C); f is the melt fraction; and L is embedded heat exchanger.35 The general configuration
the latent heat of fusion, in J/kg. used is the shell‐and‐tube type (Figure 4A). Compact LHS
In contrast to SHS in which the materials have a large systems are generally designed to integrate with water
temperature rise/drop when storing/releasing thermal heating systems.36 Encapsulated systems (Figure 4B,C) are
energy, LHS can work in a nearly isothermal way, owing those in which the PCM is contained in small containers,
to the phase change mechanism. This makes LHS over which the HTF flows, leading to a heat storage system
favourable for applications that require stringent working that contains a greater component of SHS than compact
temperature requirements. However, the main disadvan- LHS systems in the same temperature range.37 Such encap-
tage of LHS is its low thermal conductivity, which mostly sulated models have the versatility to be integrated with
fall in the range of 0.2 W/(m⋅K) to 0.7 W/(m⋅K); there- both air and water heating systems, owing to their shape
fore, effective heat transfer enhancement technologies versatility and leak proof construction.
must be adopted.32
FIGURE 3 Schematic of the integration of LHS into A, water space heating systems and B, centralised air space heating systems33 [Colour
figure can be viewed at wileyonlinelibrary.com]
SARBU AND DORCA 33
FIGURE 4 Cross sections of A, a compact tube in tube; B, an encapsulated packed bed; and C, encapsulated staggered cylinders LHS
containers33
(1) Melting temperature in (1) Small vapour pressure at (1) Little or no super‐ (1) Chemical stability (1) Abundant
desired operating range operating temperatures cooling during freezing
(2) High latent heat of fusion (2) Small volume variation (2) High nucleation rate to (2) Complete reversible (2) Large‐scale
per unit volume on phase change avoid super‐cooling freezing/melting cycle availabilities
(3) High specific heat (3) High density (3) Adequate rate of (3) Compatibility with (3) Effective
crystallisation container materials cost
(4) High thermal (4) No toxic, no flammable
conductivity of both and no explosive material
phases
latent melting heat, they crystallise with little or no 2. Non‐paraffin organic PCMs: they are the most
super‐cooling, and they are usually noncorrosive. The numerous of the PCMs with highly varied properties.
two main groups are as follows: A number of esters, fatty acids, alcohols, and glycols
suitable for energy storage have been identified.42
1. Paraffin waxes: they consist of a mixture of Some of the main features of these organic materials
mostly straight chain n‐alkenes CH3―(CH2) include high heat of fusion, inflammability, low
―CH3. The crystallisation of the (CH3)― chain thermal conductivity, low flash points, and instability
releases a large amount of latent heat. Both the at high temperatures.
melting point and latent heat of fusion increase
with chain length. Owing to cost consideration, Fatty acids have a high heat of fusion compared with
however, only technical grade paraffins could be paraffins, and they have reproducible melting and freez-
used as PCMs in LHS systems. Paraffin is ing behaviours with little or no super‐cooling. However,
safe, reliable, predictable, less expensive, noncorro- fatty acids are more expensive than technical grade paraf-
sive, and available in a large temperature range fins, and they are mildly corrosive and possess an
(5°C‐80°C).2 unpleasant odour.2
SARBU AND DORCA 35
56
Acetamide 82 260 2.00 3.00 0.40 0.25 1160
57
Erythritol 117 340 2.25 2.61 0.73 0.33 1450
56
HDPE 130 255 2.60 2.15 0.48 0.44 952
57
Urea 134 250 1.80 2.11 0.80 0.60 1320
Maleic acid 141 385 1.17 2.08 − − 1590 57
58
d‐Mannitol 165 300 1.31 2.36 0.19 0.11 1490
Hydroquinone 172 258 1.59 1.64 − − 1300 56
−1
λ eutectic ¼ ∏λzi i ; (8)
w i ¼ x i M i ∑x i M i ; (4) i
i
heutectic ¼ tm;eutectic ∑
hi wi
;
wi wi −1 t m;i
(9)
zi ¼ ∑ ; (5) i
ρi i ρi
31
Urea CH3COONa⋅(H2O)3 60‐40 30 200 1750 2210 0.630 0.480 1370
Mg (NO3)2⋅(H2O)6NH4NO3 61‐39 52 125 2130 2670 0.590 0.500 1672 31
4
Urea‐acetamide 38‐62 53 224 1920 2660 0.510 0.340 1216
Mg (NO3)2⋅(H2O)6‐MgCl2⋅(H2O)6 59‐41 59 132 2290 2810 0.670 0.530 1610 56
Stearic acid ‐ acetamide 83‐17 65 213 1800 2400 0.300 0.180 972 33
2
Urea‐LiNO3 82‐18 76 218 1770 2020 0.850 0.600 1438
33
Urea‐NaNO3 71‐29 83 187 1600 2030 0.750 0.590 1502
33
Urea‐NH4Cl 85‐15 102 214 1770 2090 0.760 0.580 1348
33
Urea‐K2CO3 15‐85 102 206 1660 2020 0.780 0.580 1415
33
Urea‐KNO3 77‐23 109 195 1600 1910 0.810 0.580 1416
33
Urea‐NaCl 90‐10 112 230 1720 2020 0.820 0.600 1372
33
Urea‐KCl 89‐11 115 227 1690 1960 0.830 0.660 1370
KNO3‐NaNO2 56‐44 141 97 1180 1740 0.730 0.570 1994 59
59
LiOH‐LiNO3 19‐81 183 352 1600 2000 1.330 0.690 2124
LiNO3‐NaNO3 49‐51 194 262 1350 1720 0.870 0.590 2317 59
59
LiBr‐LiNO3 27‐73 228 279 1340 1380 1.140 0.570 2603
LiOH‐NaNO3‐NaOH 6‐67‐27 230 184 1300 2000 0.780 0.670 2154 33
33
LiCl‐LiNO3 9‐91 244 342 1580 1610 1.370 0.640 2351
NaNO3‐NaOH 86‐14 250 160 1190 1860 0.660 0.600 2241 56
measurement techniques, among which, the differential temperature is estimated by the tangent at the point
scanning calorimetry (DSC) and differential thermal of greatest slope on the face portion of the peak.
analysis (DTA) are the most commonly used. In DSC The DSC method can also be used for analysing
and DTA techniques, a sample and a reference material the thermal properties of PCM wallboards. Through a
are heated at constant rate. The temperature difference DSC test, the melting temperature and heat of
between them is proportional to the difference in heat fusion of a PCM can be obtained. In addition, the dis-
flow between the two materials and is recorded as the tribution of PCM in the wallboard, heat storage capac-
DSC curve. The recommended reference material is ity of the PCM wallboard, and effect of multiple
alumina (Al2O3). The latent heat of fusion is calculated thermal cycling on the thermal properties of PCMs
using the area under the peak and the melting can be tested.
SARBU AND DORCA 39
2.2.4 | Criteria for PCM selection carried out thermal cycling tests for some organic and
inorganic PCMs and their results showed that organic
When developing a TES system, the selection of a PCM is
PCMs tend to have better thermal stabilities than inor-
an important task, and the selected PCM must fit the
ganic PCMs.
requirements of the system. The melting temperature
and phase change enthalpy of existing PCMs are shown
in Figure 8.62 In building applications, as an example, 3 | HEAT TRANSFER
PCMs with a phase change temperature range of 18 to ENHA NC E M EN T T E C HNO L O GIE S
30°C are preferred to meet the requirements of thermal
comfort. From the point of melting temperature, it can There are several methods of enhancing the heat trans-
be observed that for LHS in building applications, the fer in a latent heat thermal storage: thermal conductiv-
potential PCMs are paraffin, fatty acids, salt hydrates, ity enhancement using low‐density materials such as
and eutectic mixtures. carbon fibres and paraffin composites,63 porous mate-
Zalba et al,4 Abhat,41 and Jegadheeswaran et al63 rials either as a metal foam (copper, steel, or alumin-
described the main criteria that govern the selection of ium) or as porous material like graphite,71-73 metal
a PCM. To be a suitable material for LHS systems, the fol- matrices,74 and encapsulation methods using graphite,50
lowing criteria, namely physical, kinetic, chemical, and polymers, or the nickel film coating of PCM copper
economic properties, need to be met (see Table 1). A spheres75; enhancement with fins (extended metal sur-
visual combination of important thermal properties face),76 HPs,77 and cascaded storage (multiple PCMs)63;
(Figure 9) of a few types of PCMs was produced by Li and direct heat transfer techniques.78 The most com-
et al.64 mon enhancement techniques involve the use of
extended surfaces such as fins and HPs or using multi-
ple PCMs of different melting points.79 The general
2.2.5 | Long‐term stability review of some these techniques was performed by
Ibrahim et al,79 which revealed that enhancement in
Insufficient long‐term stability of the storage materials heat transfer can be accomplished either by increasing
and containers is a problem that has limited the wide- the heat transfer area of the storage system or by
spread use of LHS. Long‐term stability of PCMs is increasing the thermal conductivity of the storage
required in practical applications of LHS; therefore, material. The reasons behind this selection are the
major changes in their thermal properties after undergo- result of the detailed assessment, which summarises
ing numerous thermal cycles should not occur. Thermal as given below.
cycling tests to check the stability of PCMs in LHS sys-
tems were carried out by many researchers for organics,
salt hydrates, and salt hydrate mixtures.65-69 Some poten- 3.1 | Low‐density materials
tial PCMs were identified to have good stability and
To enhance the heat transfer in TES systems, the inser-
thermo‐physical properties. Recently, Shukla et al70
tion of high thermal conductivity materials including
metal structures has been tested.80 Metal structures pos-
sess relatively high densities, and this usually leads to
their settlement at the bottom surface of the PCM con-
tainer. Hence, many researchers consider other alterna-
tives such as low‐density and high‐conductivity
additives for PCMs.
Carbon fibres can be better alternatives to enhance
the thermal performance of LHS systems as they have
relatively lower densities than metals, and the thermal
conductivities are almost equal to those of aluminium
and copper.63 Carbon fibres also exhibit a high corro-
sive resistance potential and hence are compatible with
most PCMs. Nakaso et al81 tested the use of carbon
fibres to enhance heat transfer in thermal storage
FIGURE 8 Melting temperature and phase change enthalpy for tanks, reporting a twofold rise in effective thermal con-
existing PCMs62 [Colour figure can be viewed at ductivities. Their carbon cloths and carbon brushes are
wileyonlinelibrary.com] shown in Figure 10. They also found that carbon cloths
40 SARBU AND DORCA
had better thermal performance than carbon brushes brush/n‐octadecane composites enclosed in a shell‐and‐
because the cloth structure was more continuous than tube LHS. They discussed the effect of carbon fibre
the brush structure. Carbon fibres with high thermal brushes on the thermal conductivity of the composite
conductivity embedded into paraffin PCMs can PCM. The results revealed a satisfactory improvement of
enhance the overall thermal conductivities in heat stor- transient thermal responses in the entire composite.
age systems as confirmed by Fukai et al.82 Sanusi et al85 investigated the thermal performance
Frusteri et al83 randomly dispersed carbon fibres of of a paraffin/graphite nanofiber (GNF) composite PCM
different lengths into an inorganic PCM to increase its during the solidification period. They found that
thermal conductivity. Their results indicated that the impregnating GNF into paraffin‐based PCMs is an effec-
composite PCM fibre had enhanced heat diffusion. tive means for reducing its solidification time and
Hamada et al84 carried out experiments on carbon enhancing the TES.
SARBU AND DORCA 41
Metal Melting Point, °C Specific Heat, J/(kg⋅K) Thermal Conductivity, W/(m⋅K) Density, kg/m3
of a 25.4 and 76.2‐mm cylindrical EPCM capsules with an occur by conduction. This can reduce seriously the heat
internal air void were conducted using two different HTFs, transfer rates, especially in the melting process.
air and therminol/VP‐1. The shape of the solid/liquid Currently, micro‐encapsulated PCMs have been used
interface is determined by the rate of heat transfer. The in TES of buildings. For the use of PCMs in building com-
higher rate of heat transfer achieved with VP‐1 as the ponents, the encapsulation of PCMs is an advantage
HTF increases natural convection within the molten salt, because, if not encapsulated, they could interact with
thus reducing the total melting time. Additionally, the the building structure and change the properties of the
presence of the air void at the top of the capsule reduces matrix materials. Additionally, encapsulation has the
the heat transfer at the top of the capsule. benefit of increasing the surface area for heat transfer,
Ying et al105 designed and built a pilot‐scale test sec- thereby increasing the thermal conductivity of the LHS,
tion to demonstrate latent heat‐based TES using EPCM enhancing the compatibility of the PCMs with storage
in the temperature range of 250°C to 386°C for the bot- materials, reducing the risk of corrosion, and minimising
tom capsule. NaNO3 was selected as the storage medium the effect of volume change during phase change.
and was encapsulated in stainless steel. A numerical Phase change material microcapsules are composed of
model was developed to investigate the dynamic perfor- microscopic capsules, commonly a polymer, with a diam-
mance of the charging and discharging of the test section eter of some micrometres.108 These capsules have a spher-
with phase change in the NaNO3 capsule. The experi- ical shape, and the PCM is enclosed inside the
mental and the numerical investigations indicated that microcapsule. There are many techniques available to
the latent heat of phase change of the NaNO3 contributed successfully encapsulate PCMs, such as coacervation,
significantly to approximately 42% of the energy stored in suspension, emulsion, condensation, polyaddition poly-
the capsules, providing high storage density. merisation, or spray drying,109,110 which can be coupled
Solomon et al106 examined experimentally and numer- to the process. Considering the studies already reported,
ically the capability of an EPCM‐based TES system to store urea‐formaldehyde resin, melamine‐formaldehyde resin,
a large fraction of latent energy at high temperatures. The urea‐melamine‐formaldehyde resin,111 polyurethanes,
results show that the use of metal deflectors yields a nearly and poly (methyl methacrylate)112 are usually selected as
constant heat transfer coefficient over the capsule's sur- the microcapsule shell material.42,109
face. Despite this, the presence of the void in the capsule Polymeric shells bring some disadvantages such as
and natural convection within the molten PCM influenced flammability, poor thermal and chemical stability, and
the storage characteristics of the system affecting the low heat conductivity. Thus, recent studies have focused
shape of the isotherms and melting front. A total of on developing inorganic shell materials with high thermal
14.5 MJ of energy was stored by the 17.7 kg of NaNO3, of conductivity, chemical and thermal stability, and flame
which 20% is attributed to the latent heat. retardancy.113 However, these approaches have lower
encapsulation efficiency compared with organic shells.
The early studies mentioned the use of silica as a shell
material prepared by oil‐in‐water emulsion and via a sol‐
3.4.2 | Micro‐ and nano‐encapsulation
gel process.114,115 Fan et al116 and Li et al117 reported the
Micro‐encapsulation is defined as a process in which tiny preparation and energy storage properties of PCM micro-
particles or droplets are surrounded by a coating, or capsules based on paraffin cores and a silica shell mate-
embedded in a homogeneous or heterogeneous matrix, rial via in situ polycondensation. Figure 13 shows the
to produce small capsules with many useful properties.107 steps involved in the preparation of a paraffin micro‐
Unless the matrix encapsulating the PCM has a high ther- encapsulated SiO2 PCM.75
mal conductivity, the micro‐encapsulation system suffers Li118 studied the improvement in thermal conductiv-
from low heat transfer rate. The rigidity of the matrix pre- ity of PCMs (paraffin) with nano‐graphite. It was demon-
vents convection currents and all heat transfer needs to strated that nano‐graphite can be prepared easily from
exfoliated graphite and EG. Results showed that the ther- increasing their thickness and height. Selection of the
mal conductivity of the composite PCMs with 1% and 10% fin material depends on its thermal conductivity,
nano‐graphite is 2.89 times and 7.41 times of that of par- density, cost, and corrosion potential. Some relevant
affin, respectively. The phase change temperature of the properties and cost of common fin materials are given in
nano‐graphite/paraffin composite PCM was slightly less Table 7.123 Graphite foil appears to have the advantage of
than that of pure paraffin. As the nano‐graphite content low density, whereas aluminium has the advantage of rel-
increased, the thermal conductivity of the nano‐graph- atively high thermal conductivity, low cost, and medium
ite/paraffin composite increased while the latent heat density compared with other materials.
gradually decreased. Various studies have been performed on modelling
Recent studies by Cao et al119 reported the micro‐ the phase change process with different fin geometries.76
encapsulation of paraffin and fatty acid with TiO2 by Erek et al124 numerically and experimentally investigated
the sol‐gel method. Moreover, hybrid (organic and inor- latent heat TES with phase change around a radially
ganic) materials have been an issue of interest owing to finned tube. The results showed that the stored energy
the potential of combining distinct properties of these increases with increasing fin radius and decreasing fin
materials. Pan et al120 reported an encapsulation method space. A study conducted by Agyenim et al34 tested a
for palmitic acid with aluminium hydroxide shell. compact horizontal tube in a container using erythritol
Caprylic acid as PCM was encapsulated in different shell as the PCM and axial fins for enhancing heat transfer.
materials by opting for simple and complex coacervation They found the melting/solidification properties for this
techniques. It was concluded that emulsion temperature system, which could provide a suitable heat source for
and stirring time were the major factors affecting the driving an absorption cooling system. Figure 14 illustrates
micro‐encapsulation efficiency.121 two common fin geometries widely used in the literature.
Zhao and Tan125 reported that an increase in the HTF
(water) inlet temperature, mass flow rate, and fin height
3.5 | Extended metal surface and fins
can provide a higher PCM heat charging rate and a
One of the most widely used heat transfer enhancement shorter total charging time. Jmal and Baccar126 investi-
technique is to increase the heat transfer area by adding gated the thermal performance of a PCM‐air heat
extended metal surfaces (fins). They can be axial or radial exchanger system using internally and externally finned
and are usually attached to tubes. Depending on their tubes. Their results showed a faster energy extraction
shape and their configuration inside the storage tank from the PCM to the air as well as an increase in the out-
with the storage media, this mechanism has different let air temperature.
results. For example, according to Zhang and Faghri,122 Yang et al127 reported that fins improve the energy
for internally finned tubes, the melting fraction volume storage and release in an LHS unit and that smaller fin
can be significantly increased by adding more fins and pitches lead to a shorter melting/solidification period
mainly due to the smaller PCM volume and larger heat The triplex‐tube heat exchanger (TTHX) as a design
transfer surface area. Rahimi et al128 studied the effects having three concentric tubes provides a larger heat‐
of fin geometry and operational parameters on PCM exchange area compared with the conventional double‐
melting and solidification processes in a finned tube heat pipe heat exchanger. Research on the acceleration of
exchanger. melting and solidification in the LHS system has impor-
Al‐Abidi et al129 investigated numerically the rate of tant applications (eg, PCM heat exchanger used by
PCM melting in a triplex finned tube heat exchanger National Aeronautics and Space Administration [NASA]
using a two‐dimensional numerical model applying as a cooling device for satellites and spaceships for mis-
CFD. They considered pure conduction and natural con- sions in low lunar orbit). Acceleration of PCM melting
vection modes of heat transfer. The results showed that and solidification can be achieved through employing
the fin length and number of fins strongly affect the melt- heat transfer enhancement techniques. Numerical simu-
ing rate whereas an increment in the fin thickness lation of the PCM melting process in a TTHX in the pres-
slightly affects the melting rate. Shatikian et al130 carried ence of fins was performed by Mahdi et al134 to study the
out two‐ and three‐dimensional transient simulations of a effects of using a wide variety of fin configurations at dif-
PCM melting process in a heat sink with a constant tem- ferent regions of heat exchanger. This study proposes an
perature horizontal base, vertical internal fins, and a top efficient alternative to the use of nano‐particles. Results
open to air. The results showed that the transient melting show that using a relatively small number of medium
process of the PCM depends on the thermal and geomet- sized fins at the upper half of the annulus sufficiently
rical parameters of the system. Fan et al131 reported that enhances the convection heat transfer into the PCM so
the presence of internal fins in a PCM‐based heat sink that faster melting of PCM can be achieved.
system results in a better performance regardless of the
type of PCM.
Recent numerical investigations of heat transfer
3.6 | Heat pipes
enhancement in LHS systems were performed.132-134
Standard Galerkin finite element method (FEM) has been Heat pipes are considered to be thermal super conductors
employed by Sheikholeslami et al132 to provide numerical due to the high heat rates they transfer across small tem-
analysis of heat transfer enhancement during solidifica- perature gradients. On their simplest form HPs are called
tion process. The efficiency of nano‐particle dispersion thermo‐siphons, and their operation relies on gravity,
in PCM and adding fin with different structures on LHS whereas the heat is transferred only from the lower to
performance has been examined from the viewpoint of the upper end of the pipe. A HP which allows the bi‐
either discharging expedition or maximum energy storage directional transfer of heat is called wickless. The main
capacity. Results indicate that adding simple longitudinal structure of HPs is an evacuated tube partially filled with
and snowflake shaped fin to LHS makes solidification a working fluid that exists in both liquid and vapour
process 4.5 and 7.8 times faster in comparison with LHS phase.
without fin, respectively. Adding nano‐particles with vol- Heat pipes act as thermal carriers between the HTF
ume fractions of 0.025 and 0.05 makes the process rate 1.1 and PCM through the evaporation and condensation pro-
and 1.2 times faster in comparison with LHS containing cesses of its working fluid occurring in the evaporator and
pure PCM without fin, respectively. Lohrasbi et al133 condenser respectively. HPs are made in variety of shapes
investigated solidification simulation in LHS systems by and operate at specific temperature ranges.135 Generally,
standard Galerkin FEM. Adaptive grid refinement strat- there are two types of HPs, namely wickless or gravity‐
egy was used in the solution procedure. An innovative assisted HP and wick‐assisted or screen mesh HP, and
fin configuration is optimised by multi‐objective response both operate with various working fluids.77
surface method and then is employed as a heat transfer One common configuration of storage systems that
enhancement technique of LHS system. In the optimisa- suit HPs for heat transfer enhancement is the shell‐and‐
tion procedure, full solidification time minimisation and tube. In this configuration, the HTF passes through or
energy storage capacity maximisation have been consid- over the tubes within the shell containing the PCM. Berg-
ered as the two objectives. It is indicated that considering man et al136 reported a numerical study on a high‐tem-
the parameter of energy storage capacity as one of the perature shell‐and‐tube LHS system integrated with HPs
objectives of response surface method optimisation leads for a solar thermal power plant. Both charging and
to efficient design of LHS system shape. Other major discharging modes were considered during the simula-
results indicated that immersing fin in LHS enhances tion and the results showed a significant increase in the
solidification rate significantly higher than nano‐particles charging and discharging rates owing to the presence of
dispersion. HPs for two cases of HTF flow patterns.
46 SARBU AND DORCA
The optimum arrangement of HPs in two HP‐assisted significantly increased the rate of energy extraction from
LHS configurations was identified by Nithyanandam and the PCM by 86% and the HP effectiveness by 24%.
Pitchumani.137 The configurations were (1) a PCM Tiari and Qiu143 reported three‐dimensional simula-
housed inside tubes exposed to a cross flow of HTF and tion of high temperature LHS system assisted by finned
(2) a PCM surrounding the HTF tubes. In another HPs. They used a eutectic mixture of sodium nitrate and
study,138 they investigated the dynamic performance potassium nitrate with melting temperature of 220°C
behaviours of an HP‐assisted LHS system subjected to enclosed by a vertical cylindrical container as the PCM.
cyclic charging (melting) and discharging (solidification) The results showed that increasing the number of HPs
processes. A simplified two‐dimensional configuration decreases the thermal resistance within the system, lead-
was analysed by Shabgard et al139 based on a physically ing to the faster melting process. Khalifa et al144 investi-
reasonable geometric arrangement. The researchers stud- gated the thermal performance of a LHTES unit
ied three modes of operation for a typical daily cycle, composed with finned‐HP during solidification. They
namely (1) melting only, (2) simultaneous melting and showed the effectiveness of the 12‐HP configuration lead
solidification, and (3) solidification only, and investigated to increase in the energy stored by 140% as compared
systems with various geometrical configurations. They with the baseline configuration.
identified that HP spacing is the key parameter that con- Table 8 summarises the various studies on HP‐
trols the dynamic response of the system. Recently, novel enhanced LHS systems. The results indicate that the
gravity‐assisted HP thermal storage units are reported,140 effects of the number and orientation of HPs on the ther-
and the authors concluded that the units have promising mal performance of the LHS system are not considered in
potential for industrial applications. most of the reported studies, although consideration of
Jung and Boo141 developed an analytical model to pre- these effects is important for system optimisation.
dict the transient thermal behaviour of an LHS system
with circular fins attached to HPs within the system.
3.7 | Cascaded storage
They used row‐by‐row heat transfer analysis to assist in
predicting the required number of row for the entire For a larger temperature difference, the advantage of the
LHS system. Increasing the pitch from 4 mm to 16 mm LHS system with a single PCM compared with an SHS
led to an increase in the heat transfer rate by 18.4%. system reduces to 6:4 = 1.5 (Figure 2) as previously men-
Khalifa et al142 investigated the thermal performance tioned. Mehling and Cabeza99 suggested that the use of a
of LHS systems using a bare HP and on an identical HP cascaded arrangement of multiple PCMs with different
with four axial fins. They showed that fining the HPs melting temperatures can solve the above problem.
HP Material/
Fluid System
Geometry Nature of Study Main Results Refs.
Stainless steel/mercury Shell‐and‐tube Numerical The energy stored within the PCM during 136
melting near a single HP is about 13%
of the energy stored next to the HTF tube
Stainless steel/mercury Rectangular Numerical Increase in the length of condenser, 137
shell‐and‐tube evaporator sections, and the vapour
core radius enhanced the
system effectiveness
Stainless steel/water Rectangular Numerical A cycle ratio of 1 is preferred for a stable 138
shell‐and‐tube operation of the unit, and this presents
a favourable energy transfer rate within the PCM
Stainless steel/potassium Rectangular Numerical The melting rates increases by increasing 145
the condenser length or diameter of the HP
Stainless steel/biphenyl Rectangular channel Numerical The cascade LHS yields about 10% more 146
exergy during a 24‐h charging‐discharging cycle
Stainless steel/sodium Rectangular channel Numerical Longer HP condenser length is needed due to 140
the increase in surface area available for
melting and solidification of the PCM
SARBU AND DORCA 47
Figure 15 shows a typical three‐stage cascaded storage Adine and El Qarnia149 numerically investigated the
system: PCM 1 with the lowest melting temperature is thermal behaviour and performance of LHS units using
heated from t1 to t2, PCM 2 with a medium melting tem- a single PCM and two PCMs of different melting points.
perature is heated from t2 to t3, and PCM 3 with the The results showed that approximately, an average of
highest melting temperature is heated from t3 to the max- 57% increment in the heat transfer rate was obtained
imum temperature. By using such a cascaded storage sys- using multiple PCMs. Mosaffa et al150 reported energy
tem, the difference between the stored energy of the and exergy analyses for an LHS unit composed of multi-
cascaded LHS and the single SHS increases to 10:4 = 2.5. ple PCMs as a free cooling system for air conditioning
The purpose of using multiple PCMs is to maintain a applications.
nearly constant temperature difference between the HTF Hu et al151 studied a frustum‐shaped LHS unit and
and the PCMs during the melting and solidification investigated numerically the effects of the multiple
cycles, thereby increasing the thermal performance of PCMs arrangement, multiple PCMs' melting tempera-
the LHS system. If multiple PCMs with different melting ture distribution, and type on the melting behaviour
temperatures are packed in a typical shell‐and‐tube LHS and heat transfer on its performance. Their results indi-
system, in a decreasing order of their melting points cated that the unit performed more effective when the
(Figure 16), nearly a constant temperature difference multiple PCMs were arranged in increasing order of
can be maintained during the melting process, even the melting temperature from top to bottom of the unit.
though the temperature of HTF decreases along the flow The results also revealed about 5.1% and 21.5% reduc-
direction. This arrangement leads to an almost constant tion in the total melting time for three and five multiple
heat flux to the PCM. During solidification, if the HTF PCMs, respectively. Chinnapandian et al152 presented a
flow direction is reversed, the PCMs remain in the comparison of performance of a cascaded LHS system
increasing order of their melting points and a nearly con- over the single storage tank system for heat recovery
stant heat flux from the PCM to the HTF can be from a diesel engine. The energy and exergy saved and
obtained.63 efficiencies during the melting process are evaluated
The effects of different multiple PCMs on the perfor- and reported using actual system data. The solidification
mance of an LHS unit has been studied numerically by process is analysed with a case study, and it is con-
Fang and Chen.147 They reported that the difference in cluded that it is possible to improve both the energy
the melting temperature between the multiple PCMs is and exergy efficiencies appreciably using the cascaded
very important for the performance enhancement of the LHS system.
LHS; hence, it should be taken into account. Wang There is limited number of experimental works on the
et al148 reported a new concept of a homogeneous phase use of multiple PCMs in LHS systems in the literature. An
change process using multiple PCMs. They indicated that example of experimental multiple PCMs is shown by
compared with conventional phase change processes, the Kuravi et al153; the shell side is loaded with different
phase change time of homogeneous PCMs can be PCMs, and synthetic oil is allowed to flow through the
decreased significantly. inner tube, all PCMs being arranged in the flow direction
(axial direction) in contact with the HTF. Michels and during the melting process because the convective nature
Pitz‐Paal154 reported experimental and numerical results of the HTF would act directly on the solid PCM phase.78
from the investigation of cascaded LHSs with alkali To overcome the initial blocking of the fluid flow path
nitrate salts like NaNO3, KNO3, and others more. The when the PCM is in the solid state, Guo et al157 studied
experiments were conducted with vertical shell and tube the insertion of electric heaters (Figure 18) and concluded
type heat exchanger devices under realistic operation that the overall energy consumed on melting the initial
parameters and were used for a numerical model to sim- flow pathways was 5% of the total thermal energy stored.
ulate different cascaded storage configurations. Recently,
Peiro et al155 performed an experimental evaluation of
4 | H E A T T R A N S F E R A N A LY S I S
the advantages of using the cascaded PCM configuration
with melting temperature in the range of 150°C to
4.1 | Theory and correlations for the
200°C instead of the single PCM configuration in TES sys-
analysis of phase change problems
tems. The results showed that the cascaded PCM configu-
ration led to a 19.36% improvement in efficiency. The study on the heat transfer characteristics of the melt-
Another important configuration similar to the cas- ing and solidification processes is one of the most inter-
caded storage system is the PCM‐HP heat exchanger.156 esting areas in contemporary heat transfer research.
In this case, the PCM is positioned at the middle section Based on both experimental and numerical investigations
of the HP, and two HTF channels are in thermal contact conducted to examine the thermal characteristics of LHS
with the condenser and evaporator sections of the HP as systems, various correlations have been developed relat-
shown in Figure 17.79 The PCM undergoes simultaneous ing thermal performance and dimensionless numbers in
melting and solidification, thereby providing cooling at given parametric domains. Among the thermal perfor-
the evaporator section and heating at the condenser mance parameters for which correlations have been
section. developed are melted volume fraction, temperature pro-
One important consideration when employing multi- file, melting time, and melting rate. Table 9 provides the
ple PCMs in LHS is the selection of appropriate PCM mathematical definitions of the common dimensionless
pairs in terms of melting temperatures, which are suitable numbers used in the study of LHS systems and their sig-
for the target application. nificances to the phase change process. Table 10 presents
references to some of the correlations derived using
dimensionless numbers.
3.8 | Direct heat transfer techniques
The following notations are used in Tables 9 and 10: k
Another technique to increase heat transfer would be to —heat transfer coefficient (W/(m2·K)); λ—thermal con-
allow direct contact between the HTF and the PCM. This ductivity (W/(m K)); l—length (m); d—diameter (m);
would provide an effective increase in heat transfer τ—time (s); ρ—density (kg/m3); cp—specific heat capac-
ity (J/(kg·K)); Δt—temperature difference (K); L—latent
TABLE 9 Definition of the common dimensionless parameters used in the analysis of phase change problems
heat of fusion (J/kg); g—gravitational acceleration (m/s2); (1) Hamada et al159 employed an equation from
βt—coefficient of volumetric expansion (K−1); a—ther- Gnielinski167:
mal diffusivity of PCM (m2/s); ν—kinematic viscosity
(m2/s); v—velocity (m/s); V—volume (m3); h—specific ðλ fr =2Þð Re−1000Þ Pr
Nu ¼ pffiffiffiffiffiffiffiffiffiffi (10)
enthalpy (J/kg); δ—fin thickness (m); A—area (m2); w 1 þ 12:7 λfr =2 Pr2=3 −1
—dimensionless geometric parameter defined by
3000 < Re < 106 ; 0:5 < Pr < 2000 ;
1 + w = lA/V; ϕt—dimensionless temperature difference;
and Q—energy (J).
The difficulty in comparing the data was illustrated by where λfr is the friction factor.
Agyenim et al7 by comparing the dependence of the
Nusselt number on Reynolds number for four indepen- (2) Zhang and Faghri168 employed an empirical correla-
dent researchers: tion proposed by Edwards and Jensen169:
50 SARBU AND DORCA
• Verlaj et al190:
∂h 1 ∂ ∂k ∂ ∂k ∂f
¼ ar þ a −ρL ; (16) ∂H 1 ∂ ∂t 1 ∂ λ ∂t
∂τ r ∂r ∂r ∂z ∂z ∂τ ρ ¼ λr þ (22)
∂τ r ∂r ∂r r ∂θ r ∂θ
with phase change: H (t) = h (t) + ρl f (t) L, where with phase change formula:
t
hðt Þ ¼ ∫tm ρcp dt, f (t) is the liquid fraction of melted
PCM, tm is the melting temperature, in K, and r, z are • solid region (t ≤ tm −ε): H = cpt,
the radial and axial coordinates, in m, respectively. • interface (tm −ε ≤ t ≤ tm + ε): H = cpt + (L/2ε)t −tm + ε,
• and liquid region (t ≥ tm + ε): H = cpt + L,
• Gong and Mujumdar188:
where r is the radial coordinate, θ is the angular coordi-
∂t HTF ∂t HTF 4k ∂2 t HTF nate, and ε is the remittance.
ρHTF cp;HTF þυ ¼ ðt PCM −t HTF Þ þ λHTF ;
∂τ ∂x d ∂x 2
• Faden et al191:
(17)
∂t λ ∂f
cp þ cp ∇ !
u t −∇⋅ ∇t ¼ −L þ∇ !
u f ; (23)
and ∂τ ρ ∂t
∂hPCM 1 ∂ ∂t PCM ∂ ∂t PCM
¼ λ PCM r þ λ PCM ; (18) where: cp is the mixture heat capacity, in J/(kg K); t is the
∂τ r ∂r ∂r ∂x ∂x
temperature, in K; τ is the time, in s; !
u is the velocity vec-
where x and r are the axial and radial coordinates. tor, in m/s; λis the mixture thermal conductivity, in W/
(m K); ρ is the mixture density, in kg/m3; L is the latent
• Morrison and Abdel‐Khalik28: heat of fusion, in J/kg; and f is the phase fraction.
52 SARBU AND DORCA
4.2.3 | Numerical methods to simulate the migration,203 source and sink method,204 perturbation
phase change process method,205 and periodic solution206 are used. A common
drawback of these approximate techniques is that they
Phase change processes exhibit a transient and nonlinear
are limited to one‐dimensional analysis and they become
phenomenon and involve flow problems associated with
very complicated when applied to multidimensional
HTF. Therefore, numerical methods are widely used to
problems. Numerical methods, such as finite differ-
model the phase change process through either enthalpy
ence,207 finite element,192,208 and control volume,209
formulation method or effective heat capacity
appear more powerful in solving the simulation models.
method.192-195 In addition to these approaches, a temper-
Since the introduction of finite element and finite volume
ature‐transforming model is used to simulate the phase
methods in the 1970s, they are mostly preferred over
change process.196,197
finite difference methods. The use of CFD, which is based
For enthalpy formulation method, the enthalpy is
on the finite volume approach, has the highest prospect
considered as a dependent variable, and the flow of latent
in contemporary research in this area.79
heat is expressed in terms of the volumetric enthalpy H as
Numerical formulation focuses on resolving specific
a function of the PCM temperature t, which is the only
PCM problems and studying the characteristics of pro-
unknown variable2,4,133,198,199:
posed or new materials.
∂H
¼ ∇ðλð∇t ÞÞ (24)
∂τ 4.3 | Mathematical modelling and
numerical simulation of LHS systems
By introducing an enthalpy method, the phase change
problem becomes much simpler since the governing Generally, the heat transfer analysis of phase change
equation is the same for the two phases; interface condi- problems is much more complex than single‐phase prob-
tions are automatically achieved and create a mushy zone lems owing to (1) nonlinearity of the problem due to the
between the two phases. This zone avoids sharp disconti- motion of the solid‐liquid interface during phase change,
nuities that may create some numerical instability. In (2) inadequate knowledge of the heat transfer process at
consequence, the thickness and the quality of the the solid‐liquid interface because of buoyancy‐driven nat-
discretisation of this mushy zone are critical to the model ural convection in the liquid, (3) uncertainty of the inter-
performance. face thermal resistance between the container and the
The main advantages of this procedure are as fol- solid PCM, (4) volume change with change in phase,
lows4,27: (1) the governing equation is similar to the sin- and (5) the presence and configuration of holes in a solid.
gle‐phase equation; (2) there is no condition to be The enthalpy formulation method is the most suitable
satisfied at the solid‐liquid interface as it automatically for typical applications under the restriction that there is
complies with the interface condition; and (3) the no alteration to the numerical scheme at the interface.
enthalpy formulation allows a mushy zone between the This method is one of the most popular fixed‐domain
two phases. methods for solving the phase change problem. The
For the effective heat capacity method, the latent heat major advantage is that the method does not require
capacity of the PCM during the phase change process is explicit treatment of the moving boundary.
approximated over a phase change temperature inter-
val.194,200 The effective heat capacity is directly propor-
4.3.1 | Two‐dimensional heat transfer
tional to the energy gained/released during the phase
simulation model
change process but inversely proportional to the melting
or solidification temperature range. 4.3.1.1 Enthalpy formulation. Enthalpy function h, defined
The temperature‐transforming model is considered as as a function of temperature, is given by Voller.209 For a
a combination of the apparent heat capacity method and phase change process, the energy conservation can be
the enthalpy formulation method.196 expressed mathematically in terms of the total volumetric
enthalpy and temperature for constant thermo‐physical
properties, as follows133,198,199:
4.2.4 | Techniques for solving the simula-
tion models ∂H
¼ ∇ðλk ð∇t ÞÞ; (25)
∂τ
The available methods for solving the simulation models
include analytical and numerical methods.79 Many where H is the total volumetric enthalpy, in J/m3; τ is the
approximate analytical techniques such as the heat bal- time, in s; λk is the thermal conductivity of phase k in
ance integral,201 variation technique,202 isothermal PCM, in W/(m⋅K); and t is the temperature, in K.
SARBU AND DORCA 53
The total volumetric enthalpy is the sum of the sensi- where τis the time, in s; x and y are the space coordinates,
ble and latent heat of PCM2: in m; α is the thermal diffusivity of PCM, in m2/s; αf is the
thermal diffusivity of container material, in m2/s; and hf
H ðt Þ ¼ hðt Þ þ ρl f ðtÞL; (26) is the sensible volumetric enthalpy of container material,
in J/m3.
where h is the sensible volumetric enthalpy, in J/m3; ρl is
4.3.1.2 Numerical solution. The control volume
the density of liquid PCM, in kg/m3; f is the melt frac-
discretisation technique developed by Voller209 has been
tion; and L is the latent heat of fusion, in J/kg.
used to solve the energy conservation equation. The
The sensible volumetric enthalpy is expressed as199
domain is divided into elementary control volumes, and
t then the equation is integrated in these control volumes.
h ¼ ∫tm ρk ck dt; (27)
Equation (35) is solved using a fully implicit finite dif-
ference method. The finite difference equation for PCM is
where ρk is the density of phase k in PCM, in kg/m3; ck
obtained by integrating Equation (30) over each control
is the specific heat of phase k in PCM, in J/(kg K); t
volume. The discretisation of Equation (30) for Δx = Δy
is the temperature, in K; and tm is the melting
leads to the following scheme (Figure 19):
temperature, in K.
In the case of isothermal phase change, the liquid
hP ¼ hoP þ αRðhE −4hP þ hW þ hN þ hS Þ þ ρl L f oP −f kP ;
fraction of melt is given by198
(37)
8
>
< 0; if t< t m ðsolidÞ
f ¼ 0−1; if t ¼ tm ðmushyÞ : (28) aE hE þ aW hW þ aP hP þ aN hN þ aS hS ¼ Q; (38)
>
:
1; if t > t m ðliquidÞ
with
Using Equations (26) and (27), the enthalpy of PCM is
aE ¼ aW ¼ aN ¼ aS ¼ −αR
(39)
H¼
t
∫tm ρs cs dt; t < tm ðsolidÞ; (29) aP ¼ 1−aE −aW −aP −aN −aS ;
dt
H ¼ ρl fL; t ¼ t m ðmeltingÞ; (30) Q ¼ hoP þ ρl L f oP −f kP ; R¼ ; (40)
ðdx Þ2
t
H ¼ ∫tm ρl cl dt þ ρl L; t > t m ðliquidÞ: (31) where hoP , f oP refer to the enthalpy and the melt fraction,
respectively, from the previous time step and W, E, P,
Solving Equations (29) to (31) for the PCM temperature, N, S are the west, east, centre, north, and south nodes,
we obtain respectively.
Equation (38) can be solved using a three‐diagonal
t
H ¼ ∫tm ρl cl dt þ ρl L; t > t m ðliquidÞ; (32) matrix algorithm. The basis feature of the present fixed
grid enthalpy method is the source term Q, which keeps
track of the latent heat evolution, and its driving element
t ¼ tm ; 0 ≤ H ≤ ρl L ðinterfaceÞ; (33)
is the melt fraction. Its value is determined iteratively
from the solution of the enthalpy equation. Hence, after
t m þ ðH−ρl LÞ the (k + 1) th numerical solution of the enthalpy equation
t¼ ; H > ρl L ðliquidÞ: (34)
ρl cl of the Pth node, Equation (38) could be rearranged as
−aE hE −aW hW −aN hN −aS hS þ hoP 1) The axial conduction and viscous dissipation in the
f Pkþ1 ¼ : (43)
ρl L þ f oP fluid are negligible and are ignored.
2) The PCM and porous matrix material are considered
The melt fraction update Equation (43) is applied at every homogeneous and isotropic.
node after the (k + 1) th solution of Equation (38) for 3) The thermo‐physical properties of the PCM and HTF
sensible volumetric enthalpy h, along with under/over are independent of temperature; however, the prop-
correction, ie, erties of the PCM could be different in the solid and
( liquid phases.
0; if ð f Þkþ1 ≤ 0 4) The PCM is considered at a single mean melting tem-
f ¼ : (44)
1; if ð f Þkþ1 ≥ 1 perature tm.
5) The effect of radiation heat transfer is negligible.
Convergence at a given time step is declared when the
difference in the total enthalpy fields falls below an
admissible error, ie, Governing equations
kþ1 The density and dynamic viscosity of the liquid PCM depend
H −H k on its temperature. The density ρof PCM, in kg/m3, is
≤ω: (45)
ρk c k approximated by210
4.3.2 | Three‐dimensional heat transfer where ρref is the reference density of PCM at the melting
simulation model temperature tm, and βt is the expansion factor. The value
Centralised LHS systems offer potential benefits in energy of βt = 0.001 K−1 can be selected.
efficiency, load shifting, and emergency heating/cooling The dynamic viscosity μ of the liquid PCM, in kg/
load systems. This section reports the development of a (m⋅s), can be calculated using the following equation:
mathematical model of a centralised finned LHS for
analysing the thermal performance of the melting process 1790
μ ¼ exp −4:25 þ ; (47)
for both quasi‐steady state and transient conjugate heat t
transfer problems.210 The model utilises a PCM technol-
ogy that stores and retrieves energy at almost a constant where t is the temperature of PCM, in K.
SARBU AND DORCA 55
ΔH ¼ fL: (61)
∂ðρ uÞ ∂p
þ divðρu uÞ ¼ divðμ grad uÞ − þ A0 u; (53)
∂τ ∂x In the enthalpy‐porosity technique, the mushy region is
treated as a porous medium. For the purpose of method-
∂ðρ vÞ ∂p ology development, it is worthwhile to consider the entire
þ divðρu vÞ ¼ divðμ grad vÞ− þ A0 v þ Qg ; (54)
∂τ ∂y cavity as a porous medium. In fully solidified regions, the
porosity (φ) is set as zero and takes the value φ = 1 in
fully liquid regions, whereas in mushy regions, φ lies
∂ðρ wÞ ∂p
þ divðρuwÞ ¼ divðμ grad wÞ − þ A0 w; (55) between 0 and 1. Accordingly, the flow velocity is linked
∂τ ∂z
to the porosity state and is defined as u = φui, where ui is
where u ¼ ðu; v; wÞis the velocity, p is the effective pres- the flow velocity.
sure, and μ is the viscosity.
The parameter A0 in Equations (53) to (55) is defined Physical model
so that the momentum equations are forced to mimic the A schematic of the three‐dimensional physical model of
Carman‐Koseny equation213: a centralised storage unit filled with PCM is shown in
56 SARBU AND DORCA
Figure 20. Two different fins made of aluminium are energy transfers from the air to fin and then from the
used to increase the thermal performance of the stor- fin to PCM. Owing to the symmetrical structure of the
age unit. They are connected to the metal box from considered unit, the computational domain is simplified
both sides of the lower and upper faces. The same to only one symmetry unit cell in which the planes of
fin structure that is outside the box is extended in to symmetry are in the middle of the fin and are in the
the PCM. The fins on the external side of the box middle between two subsequent fins, as illustrated in
are aimed at increasing the exposed area for convective Figure 20.
heat flux whereas fins inside the box are for boosting
the thermal conduction heat flux. The box is filled with Model validation
paraffin RT20 with a melting point of 22°C, heat stor- To verify the model, the numerical simulation of the
age capacity of 172 kJ/kg within an operating tempera- evolution of fraction of melted phase was compared
ture range of 11 to 26°C, and specific heat capacity of with the experiment of Gua et al,216 who measured
1.8 and 2.4 kJ/(kg·K) for solid and liquid, the performance of a physical model in a rectangular
respectively.214 cavity with a length of 88.9 mm and a height of
Paraffin RT20 is chemically stable and commercially 63.5 mm filled with another PCM (gallium). The melt-
available compared with the other materials. In addition, ing temperature of gallium was assumed to be 29.8°C.
the phase change temperature range of paraffin RT20 is At the initial time, the left wall temperature suddenly
suitable for regulating the indoor air temperature within increased to 38°C and remained constant while the
the range of comfort condition inside the building.215 temperature at the right wall was maintained constant
The centralised LHS system is integrated into a mechan- at 28.3°C. Table 11 provides the properties of paraffin,
ical ventilation system with an advanced control unit gallium, air, and aluminium. The model employed a
through suitable air supply ducts for free cooling of a single precision, unsteady solver to solve the
low‐energy building. Thus, the swing of indoor air tem- implicit scheme of second order; the time step was set
perature is stabilised during daytime. as 0.2 seconds. The numerical solution was performed
using Fluent. The computational domain of the two‐
Model description dimensional physical model was meshed to 44 × 32
The three‐dimensional computational domain storage using the Gambit software. Figure 21 shows the solid‐
unit filled with PCM with aluminium fins are arranged liquid interface positions for 2, 6, 10, and 17 minutes
orthogonal to the axis of the unit. The HTF flows in the of melting process.
vicinity of such unit. The model has three zones: (1) air The numerical simulation results are in good agree-
box with airflow around the fins and system, (2) PCM ment with the experimental results as shown in
box (fluid/solid), and (3) fin box (solid). Figure 21. Thus, the numerical model demonstrates great
All boxes are coupled to each other as one geometri- potential to predict the fluid flow and heat transfer per-
cal body. The air and PCM are coupled so that the formance of a centralised LHS system.
TABLE 11 Properties of paraffin, gallium, air, and aluminium used for calculation
One of the obstacles that prevent the development of 13. Sparrow EM, Larson ED, Ramsey JW. Freezing on a finned
PCM applied technologies is the lack of international tube for either conduction‐controlled or natural‐convection‐
technical standards for testing PCMs. This has led to controlled heat transfer. International Journal of Heat and
Mass Transfer. 1981;24(2):273‐284.
research groups using their own methods for characteri-
sation of energy storage materials. Consequently, it is dif- 14. Kemink RG, Sparrow EM. Heat transfer coefficients for melt-
ficult to directly compare the thermo‐physical properties ing about a vertical cylinder with or without subcooling and
for open or closed containment. International Journal of Heat
such as latent heat of fusion and thermal conductivity
and Mass Transfer. 1981;24(10):1699‐1710.
and this necessitates the repetition of experiments rather
than focusing on the development of advanced materials 15. Hale NW Jr, Viskanta R. Solid–liquid phase‐change heat trans-
fer and interface motion in materials cooled or heated from
for energy storage. The elaboration of the current status
above or below. International Journal of Heat and Mass Trans-
and research related to the experimenting and testing
fer. 1980;23(3):283‐292.
procedures is very important and deserves separate study
16. Bareiss M, Beer H. An analytical solution of the heat transfer
and comprehensive analysis.
process during melting of an unfixed solid phase change mate-
rial inside a horizontal tube. International Journal of Heat and
ORCID Mass Transfer. 1984;27(5):739‐746.
17. Feldman D, Shapiro MM, Fazio P, Sayegh S. The compressive
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