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Sequence Controller Lal 3 25
Sequence Controller Lal 3 25
ISO 9001
Oil Burner Controls LAL...
The oil burner controls LAL... are tested and certified to EN 230. They carry the
CE mark in compliance with the directives for electromagnetic compatibility!
The LAL... and this data sheet are intended for use by OEMs which integrate the
burner controls in their products!
For burner controls used with burners in continuous operation, refer to data sheet 7785
(types LOK16...).
Mounting notes • In the geographical areas where DIN standards are in use, the installation must be in
compliance with VDE requirements, particularly with the standards DIN / VDE 0100
and 0722! In all other areas in compliance with national and local standards and
regulations.
• All regulations and standards applicable to the particular application must be
observed!
Installation notes • Installation and commissioning work may only be carried out by qualified personnel!
• Observe the notes on the laying of detector cables (refer to «Technical data»)!
• Ignition cables must always be run separate from the unit and other cables while
observing the greatest possible distances!
• Check wiring carefully before putting the burner control into operation!
22 24
+
R A R ...
LAL2
1 2 21 3 13 12 14 4 5 6 7 15 16 17 18 19 20 9 11 10 8 22 23 24
1(3) LR B
Q R B 1 ...
SB AL W
EK2 z
LP R v a M m
SA
H
M1 M2 Z BV1 BV2
L
N LK
1 2 7 1 5 3 a 03 /049 8 3 4 5 6 7 8 9 10
① Live and neutral may not be Connect safety limit thermostat in the line
interchanged! – Manual reset (e.g. «SB»)
② Remote reset When connecting button «EK2» from terminal 21 to
– terminal 3, only remote reset
– terminal 1, remote reset and remote emergency shutdown
③ With LAL...:
Required switching capacity of switching devices connected between
terminals 4 and 5 max. AC 1 A
With LAL2... / LAL 3... / LAL 4...:
Required switching capacity – of switching devices connected between
terminal 12 and «LP» max. AC 1 A
– of «LP» max. AC 5 A
④ Control contacts of other devices in the burner plant must be connected as follows (when using series
connection):
To terminal 4 or 5 Contacts which must be closed from startup to controlled shutdown
⇒ Otherwise no start or shutdown
To terminal 12 Contacts which must only be closed on startup
(not with LAL1...) ⇒ Otherwise no startup
To terminal 14 Contacts which must be closed no later than at the beginning of «t3» or
(not with LAL1...) «t3´», and which must remain closed until controlled shutdown occurs
⇒ Otherwise lockout
⑤ Maximum amperage Refer to «Technical data»
⑥ «Z» connected to terminal 15 «t3´» and «t3n»
⑦ Connection of «BV...» to Refer to «Application examples»
terminal 20
⑧ When using a burner without air damper, or with an air damper not controlled and supervised by the LAL...,
terminal 8 must be connected to terminal 6!
⑨ Wire link «B» When wire link «B» is fitted, the LAL... initiates lockout if flame failure occurs
(clearly marked on the during operation.
underside of the LAL... ) For repetition of the startup sequence, wire link «B» on the plug-in section of
the LAL... must be cut away; just cutting is not permitted!
⑩ For permissible length and laying of detector lines, refer to «Flame supervision»
Base – Base and plug-in section of the LAL... are designed such that only burner controls of
the LAL... type can be plugged in
– With 24 connection terminals
– With auxiliary terminals «31» and «32»
– With 3 earth terminals in the form of a lug for earthing the burner
– With 3 neutral terminals
- prewired to terminal 2
– With 14 knockout holes for the cable entry by means of cable glands
- 8 at the side
- 6 in the bottom of the base
– With 6 lateral knockout holes (threaded) for cable entry glands Pg11
Type summary Switching times are given in the burner startup sequence, valid for 50 Hz mains frequency. At 60 Hz, the
switching times are about 20 % shorter.
¹) With air pressure supervision: from the time the air pressure signal is received
A B C D A B C D
TP R TP R
t7 t1 t6 t7 t1 t6
M1 M1
M M
~ M2 ~ M2
t3 t3n t3
Z Z
t3" TSA TSA
BV1 BV1
t4 t4
R LR R LR
t16 t5
t11 t12 t5
100%
M 100%
M
min.
LK LK min.
0...
0...
BV2
t11 t12
t13 RV
FS t13
7 15 3a09/0498
FS
7 153 a10/0498
General The following features of the LAL... exceed the standards, thus offering a high level of
additional safety:
– Detector and extraneous light test are restarted immediately on completion of the
after-burn time «t13».
This means that open or not fully closed valves immediately initiate lockout at the
end of «t13».
The test ends only on completion of «t1» of the next startup sequence
– The correct functioning of the flame supervision circuit is automatically checked
during each burner startup sequence
– The control contacts for the release of fuel are checked for welding during «t6»
– A built-in unit fuse protects the control contacts against overloading
Q R C 1...
C Controlled shutdown
In the case of a controlled shutdown, the «BV...» will immediately be closed. At the
same time, the sequence switch is started to program «t6».
t6 Post-purge time
– Fan «M2» connected to terminal 7
– Shortly after the start of «t6», terminal 10 receives voltage
⇒ Air damper is driven to the MIN position
– Complete closing of the air damper starts only shortly before «t6» has elapsed
⇒ Initiated by the control signal at terminal 11
– During the following burner off time, terminal 11 remains under voltage
During burner off times, the flame supervision circuit is under voltage.
Whenever a fault occurs, the sequence switch stops and with it the lockout indicator.
The symbol above the reading mark of the indicator gives the type of fault:
No start • One of the contacts has not Also refer to «Prerequisites for burner startup»
closed
• Extraneous light Lockout during or after completion of the control program
Examples:
– Flame not extinguished
– Leaking fuel valves
– Faulty flame supervision circuit
Interruption of startup sequence • OPEN signal of changeover limit switch «a» has not been delivered to terminal 8
• Terminals 6, 7 and 15 remain under voltage until fault has been corrected
• Does not apply to LAL1...
P Lockout No air pressure indication at the
beginning of the air pressure check
• Air pressure failure Does not apply to LAL1...
Lockout after air pressure check • Defect in the flame supervision circuit, faulty flame signal,
extraneous light
Interruption of startup sequence • Position signal of auxiliary switch «m» for the low flame
position has not been delivered to terminal 8
• Terminals 6, 7 and 15 remain under voltage until fault has
been corrected
•
1 Lockout No flame signal present on completion of the safety time
•
I Lockout Flame signal has been lost during operation
Lockout indicator
! – Do not press the lockout reset button for more than 10 seconds!
t7
t11
t3 ´
t1
t12
T S A t3
t4
1
t3 n
AS
t5
B
C
t1 3
t6
D
1 A
2 21 3 4 5 6 7 15 16 17 18 19 20 9 11 10 8 22 23
1(3) LR B
Q R B 1 ...
SB AL W
EK2 a m
R SA v M z
H
M1 M2 Z BV1 BV2
S
LK
L
N 22 23 1
bl sw br
7 1 5 3 a 0 1 /0 3 9 8 Q R C 1 ...
LAL2... / LAL3...
A z ma
t16
t1 0
t7
t11
P
t1
t12
t3 ´
T S A t3
t4
1
t3 n
t5
B
C
AS
t1 3
t6
D
1 2 21 3 A 13 12 14 4 5 6 7 15 16 17 18 19 20 9 11 10 8 22 23 24
1(3) LR B
Q R B 1 ...
SB AL W
EK2 R a z m
LP SA v M
H
M1 M2 Z BV1 BV2 22 24
S
+
L 7 1 5 3 a 0 2 /0 4 9 8 R A R ...
N LK
LAL4...
A z ma
t16
t1 0
t7
t11
P
t1
t12
t3 ´
T S A t3
t4
1
t3 n
t5
B
C
AS
t1 3
t6
D
1 2 21 3 A 13 12 14 4 5 6 7 15 16 17 18 19 20 9 11 10 8 22 23 24
1(3) LR B
Q R B 1 ...
SB AL W
EK2 R a z m
LP SA v M
H
M1 M2 Z BV1 BV2
S
LK
L 7 1 5 3 a 0 4 /0 4 9 8
22 23 1
N
bl sw br
Q R C 1 ...
a
V II b 8
t20
a 17
V III b
IX t2
a 18
X b
a
XI b
a
X II b *
t10* t13
a
X III b
a
X IV b
t8
71 5 3d 01E /019 7
P o sitio ns of th e locko ut in dicator
P* 1
Legend a Changeover limit switch for air damper's QRC1... Blue-flame detector
OPEN position
AL Remote lockout indicator (alarm) QRB1... Photoresistive detector
br brown sw black
EK... Lockout reset button v In the actuator: auxiliary changeover switch for
position-dependent release of fuel
H Mains isolator W Control thermostat or pressurestat
LP Air pressure monitor z In the actuator: limit switch for air damper's
CLOSED position
m Auxiliary changeover switch for air
damper's MIN position
b r1
a b
I
Q R B 1 ...
a b
ar1 a r2 22 23 24
4 6 7 V
W
FR
M1 M2
R a b
B N
X IV
5 a b
fr1 fr2
V II
a b a b
IX
a r3
EK1* AR
SM
b r2
L1 M M
E
BR
A
20
3 21 2 15 16 18 17 19 9 11 1 0 8
1 (3 ) LR
SA
H
AL v a
M
z m
LK
EK2*
Z BV1 BV2
N 7 1 5 3 a 0 7 /0 4 9 6
LAL2... / LAL3... L
H
SB
R A R ...
1 +
22 23 24
AS
br1
a b I Q R B 1 ...
a b
ar1 ar2 22 23 24
4 12 6 7 V
W
FR
M1 M2
B R LP a b
N
XIV
5 13 14 fr2 a b
fr1 VII
b a NTC a b
a b
IX XII
ar3
XI XIII IV II X VIII V VI III
b a a b b aa b a b a b a b
AR
EK1*
SM
br2 M
L1
E M
BR A
20
3 21 2 15 16 1 8 17 19 9 LR
11 1 0 8
1 (3)
SA
H a z m
AL v M LK
EK2*
Z BV1 BV2
N 7153a08/0598
L
H
Q R C 1 ...
SB
1 bl sw br
AS
22 23 1
br1
a b I Q R B 1 ...
a b
ar1 ar2 22 23 24
4 12 6 7 V
W
FR
M1 M2
B R LP a b
N
XIV
5 13 14 fr2 a b
fr1 VII
a b b a a b
IX XII
ar3
XI XIII IV II X VIII V VI III
b a a b b aa b a b a b a b
AR
EK1*
SM
br2 M
L1
E M
BR A
20
3 21 2 15 16 1 8 17 19 9 LR
11 1 0 8
1 (3 )
SA
H a z m
AL v
M LK
EK2*
Z BV1 B V2
N 7153a17/0498
! Do not press the lockout reset button for more than 10 seconds!
Legend AR Load relay with contacts «ar...» NTC Resistor (negative temperature coefficient)
BV2
N
7 1 53 a 1 1 /0 4 9 8
BV1 BV2
1 5 (t3´/t3 n )
1 6 (t3) 17 18 19 9 20 11 10 8
LR
11 7 1 6 5 2 10 8
SA
IV I II III
M
13 12 N 3 4 9
Z BV1 BV2 7 1 53 a 0 5 /1 1 9 5 LK
N
A B C D
TP R Control of actuator based on single-wire control.
t7 t1 t6 ⇒ Actuator «SA» type SQN...,
M1
M
~ M2 refer to data sheet 7808.
t3 t3n
Z For other connections, refer to «Connection
BV1
t3 ´ TSA diagrams»
t4
R LR
t16 t5
100%
M Pre- and post-ignition when ignition
min.
LK
0... transformer is connected to terminal 15
BV2
t11 t12
t13
FS
7 1 5 3 a 0 9/0 4 9 8
L...
Load control with a modulating controller with
LR galvanically separated control contacts for OPEN and
SA RV CLOSED positions.
BV1
16 17 18 19 20 9 11 10 8
LR
N
SA
a z m
RV M
Z BV1 LK
N
7153a 06/119 5
A B C D
TP R
During burner off times, the air damper is closed.
t7 t1 t6 When using actuators without changeover limit switch
M1
M
~ M2 «z» for the CLOSED position, terminals 10 and 11 must
t3
Z
be interconnected.
TSA For other connections, refer to «Connection diagrams».
BV1
t4
R LR
t11 t12 t5
100%
M
LK min.
0...
RV
t13
FS
7 1 53 a 1 0/0 4 98
1,5
123
25 25
6
1 8,9
15,5
7,5 5
7
15 15 15
71 53m 02/039 6
2 7 ,5 2 7 ,5
37
103
7,5
10 3
40 1 8,5 13 ,5 5 ,7
Base AGM410490500 5 ,2 x6 ,7
13 14 15 16 17 18 19 20 21 22 23 24
12
51,5
7 ,5 18 ,9
5 ,7
11
40
10
9
1 2,8
1
8
31
7
15
4 ,4
6
26,8
5
51,5
4
25
N 1,5
3
32
2
1
7 1 5 3m 0 1 /0 3 96
5 ,2 5 ,2 x6 ,7
5 ,7 12,8 40
51,5 51,5