P

Panel-Mounting
g Para
ameter Loower Upper Ad djustment range & Description Default
2. SELECT MODE
E
1/16 & 1/4 DIN Over Tempperature/Limit Contro
oller The mounting pane
T el must be rigid, and
a may be up to Dis
splay Display Value
Quick Start Manual PK504
P (003
37-75490) 6
6.0mm (0.25inch) thick.
t Cut-out size
es are: Select mode e is used to acces ss the configuratio
on and operation menu
m functions. Alarrm 2 Type* '
' ):'
Cut-Out Dim mA Cut-Out
C Dim B B It can be ac
ccessed at any tim me by holding dow wn and pressinng . Highh Alarm 2
1 1
/16 & /8 Din = 45mm
4 1
/16 Din = 45mm In select mo
ode, press or to choose thee required mode, press to ente
er. valu
ue* )?
? R
Range Max
1 1
CAUTION: Ins stallation shoulld be only perfformed by /4 Din = 92m
mm /8 & 1/4 Din = 92mm An unlock code
c o prevent unauthorized entry to Con
is required to nfiguration, & Setuup Low
w Alarm 2
technically co
ompetent perso onnel. Local Re egulations A modes. Pre ess or to enter
e the unlock code,
c and then preess to proceeed. valu
ue* )'
' R
Range Min
For n multiple instrruments mounted side-by-side, cut--out
F
regarding elec
ctrical installattion & safety must
m be observe
ed. A is 48n-4mm (1/16 & 1/8 Din) or 96n
n-4mm (1/4 Din) Mode Upper Lower Description Default Band Alarm 2 O
Options as for alarrm 1
Tolerance +0.5,
+ -0.0mm
valu
ue* 
' 
Display Display
D Unlo
ock
Slide mounting clamp Coddes Devv. Alarm 2
1. INSTALLATIION Valuue* =
' 
over the instrument Operator @/+ -'3/ Normal operatio on No
one
The mod dels covered by th hree different DIN case sizes (referr to
his manual have th M
Mounting Panel housing towa ards rear face Alarrm 2
Set Up -!/@ -'3/ Tailorr settings to the ap
pplication  $
$4 
section 9).
9 Some installation details vary be
etween models. Th hese differences have
h of mounting panel until Hystteresis*
been cle
early shown. Instrument the tongues engage in Configuratio
on 3 C" -'3/ Configgure the instrument for use 
 'Mm/ Limit Outputt Relay
Note: Thhe functions des scribed in section
ns 2 thru 8 are coommon to all models. Housing ratchets and instrument is Product Info
o C"  -'3/ Checkk manufacturing in nformation Noone 7:= Alarm 1, D
Direct
clamped in position.
p Note: The instrument
i will always
a return auttomatically to Op perator mode if
Installing Option Mod
dules Ratchets :+ Alarm 1, Re everse
1 there is no key activity for 2 minutes.
/16 Din Size Instruments := Alarm 2, D
Direct
Gasket Hold instrum
ment firmly in
3. CO
ONFIGURATION MODE :+ Alarm 2, Re everse
CPU PCB Mounting Struts
S position (app
ply pressure
+:= Logical Alarm 1 OR O 2, Direct 7:=
to bezel only
y) First select Configuration mode from Select mo ode (refer to sectiion 2). Outp
put 2 Usage 0-
-  +:+ L
Logical Alarm 1 OR 2, Reverse
Option Mod
dule A Press t scroll through th
to he parameters, theen press or to set the
Output Module 1
CAUTION N: Do not remove the panel gasket; it is a seal againsst dust and required value. Press to
o accept the chang
ge, otherwise para ameter will revert tto =:= Logical Alarm 1 AND
A 2, Direct
(Fixed Limit
L Relay)
moisture. previous vaalue. To exit from Configuration
C mod
de, hold down and press , to =:+ Logical Alarm 1 AN ND 2, Reverse
Output Module 2 Output Module 3 return to Se
elect mode. C:= Limit Annuncia ator, Direct
Note: Param meters displayed d depends on ho ow instrument ha as been configure red.
R
Rear Terminal Wiring
W C:+ Limit Annunciato or, Reverse
Refer to usser guide (availab ble from your sup pplier) for furtheer details.
PSU PCB US
SE COPPER CONDU UCTORS (EXCEPT F FOR T/C INPUT) +!/- Retransmit Limitt SP Output
Parameters s marked * are re epeated in Setup Mode. +!/)
1
Single Strand wire
e gauge: Max 1.2mm
m (18SWG) +!/) Retransmit PV V Output
/4 Din Size In
nstruments 1 Parameterr Lower Upper
U Adjustme
ent range & Desc
cription Default : 0 to 5 V DC o output 1
/16 Din Size Instrumen
nts Display Display Value
: 0 to 10 V DCC output
O
OUTPUT Input Line
ear Output 2
Range/Type C)/ See following ta
able for possible codes
c 63 Rannge /4
4) : 2 to 10 V DCC output :
CPU PCB Mounting Struts
S Code Inpput Type & Code Input Type
C e& Code In nput Type & : 0 to 20 mA DC output

Option Module B Rannge Range R

Range : 4 to 20 mA DC output
(not us
sed on Limit BC B: 100 - 1824 ºC L.C L: 0.0 - 537.7
7 ºC Retrransmit -1999 to 9999
Option Mod
dule A P24 PtRh20% vs 40%:
P
Controllers) F 3 - 3362 ºF
32
Outpput 2 Scale +
$ (disp
play value at which h output R
Range max
BF B: 211
2 - 3315 ºF L.F L: 32.0 - 999
9.9 ºF maxximum will be maximum m)
Output Module 2 CC C: 0 - 2320 ºC NC N: 0 - 1399 ºC
º PTC P
Pt100: –199 - 800 ºC Retrransmit -1999 to 9999
Output Module 3
OUTPUT 1 CF C: 32
3 - 4208 ºF NF N: 32 - 2551 ºF PTF P
Pt100: –328 - 1472 ºF
F
Outpput 3 Scale +
' (disp
play value at which h output R
Range min
miniimum will be minimum m)
Output Module 1
0-
-  7:=
JC J: –200
– - 1200 ºC RC R: 0 - 1759 ºC
º PT.C P
Pt100: –128.8 - 537.7
7 ºC Outpput 3 Usage As for output 2
(Fixed Limit Relay) PSU PCB
JF J: –328
– - 2192 ºF RF R: 32 - 3198
8 ºF PT.F P
Pt100: –199.9 - 999.9
9 ºF Line
ear Output 3
Rannge /4
4) As for output 2 :
J.C J: –128.8
– - 537.7 ºC SC S: 0 - 1762 ºC
º : 0 - 20 mA DC
Retrransmit -1999 to 9999
To acces ss module A, first detach the PSU and
a CPU boards fromf the front by liifting J.F J: –199.9
– - 999.9 ºF SF S: 32 - 3204 ºF : 4 - 20 mA DC Outpput 3 Scale +
$ (disp
play value at whichh output Range max
R
first the upper,
u and then lo
ower mounting strruts. Gently separaate the boards. KC K: –240
– - 1373 ºC TC T: –240 - 400 ºC : 0 - 50 mV DC maxximum will be maximum m)
a. Plu
ug the required opption modules into
o the correct conneectors, as shown below. Retrransmit -1999 to 9999
b. Locate the module ttongues in the corrresponding slot on the opposite boa ard. KF K: –400
– - 2503 ºF TF T: –400 - 752
2 ºF . 10 - 50 mV DC
Outpput 3 Scale +
' (disp
play value at whichh output R
Range min
c. Hoold the main boardds together while relocating
r back on
n the mounting strruts. K.C K: –128.8
– - 537.7 ºC T.C T: –128.8 - 400.0
4 ºC : 0 - 5 V DC miniimum will be minimum m)
d. Reeplace the instrum
ment by aligning the CPU and PSU boards
b with their guides
g
t housing, then slowly push the in
in the nstrument back innto position.
K.F K: –199.9
– - 999.9 ºF T.F T: –199.9 - 752.0
7 ºF : 1 - 5 V DC C PV is visible in Op
perator mode

play Strategy =,@ =-

: 0 - 10 V DC
P
PV not visible in O
Operator mode
Note: Op ption modules arre automatically detected at pow wer up. OUTPUT LC L: 0 - 762 ºC PtRh20% vs s. 40%: Disp C
P24C
P
Displays -" in O Operator mode
-"
0 - 1850 ºC
Option Module Conne
ectors 1 LF L: 32
2 - 1403 ºF : 2 - 10 V DC
1 /4 Din Size Instrumen
nts w
when Limit Outputt is not active
/16 Din Size Instruments Note: Deciimal point shownn in table indicate
es temperature resolution
r of 0.1°°
O
OUTPUT -3% ASCII
Parameterr Lower Upper
U Adjustme ent range & Desc cription Defau ult Serial
Output Slot 1 Option Slot A MmC Modbus with no parity
MmC
Display Diisplay Value Commmunications )++ /
(Fixe
ed Limit Connecttors Scale Rang
ge Scale Rangee Lower Limit +10
00 Range max
m Prottocol Mm Modbus with Even Parity
Relay) PL5 & PL6
P +1'
Upper Limitt to Ran
nge Maximum (Lin=10000) Mm Modbus with O Odd Parity
Scale Rang
ge Range
e Minimum to Range minm .
Lower Limitt +'' Scale Rangee Upper Limit -1000 (Linearr=0)
1.2 kbp
ps
Output Slot 2
Output Slot 3 Serial . 2.4 kbp
ps
Connector Decimal po
oint =XXXX, =XXX X.X, =XX.XX, =X X.XXX
PL4A Connecttor
position =) -  Commmunications
1= .
 4.8 kbp
ps .
PL4B (non-temperrature ranges onlyy) Bit R
Rate
Process Va
ariable ±Span
n of controller . 9.6 kbp
ps
""- 
Offset (see CAUTION note at end of secction) . 19.2 kb
bps
High Limit.
1
/4 Din Size In
nstruments Com
mms Address =
==+ 1 to 255 (Modbus), 1 to
o 99 (ASCII) 
$ elay is energized when
Limit re w
process “ssafe” (PV < Limit Setpoint)
S +:Ww Read/WWrite
Limit Action
n
3.*' $ Com
mms Write 3
C +:Ww
Option Slot
S B Low Limit. +: Read only
(not used
u on
Limit Controllers) '  elay is energized when
Limit re w Con
nfiguration
3'
' N 0 to 9999 
process “ssafe” (PV > Limit Setpoint)
S Lockk Code
OUTPUT 1
Setpoint Up
pper
Output Slot 2 Limit -)1' Current
C Setpoint to
o Scale Range ma
aximum R/m
max Notees: Output 1 is allways a Latchingg Limit Relay outp put.
Connector Setpoint Lo
ower If Op
ption Slot A has tthe Digital Input module fitted, th
his always functio
ons as a
PL4A Limit -)'' Scale
S Range minimum to Current Setpoint
S R/m
min Rem mote Reset, dupliicating the functiion of the Reset) key .
):$
) Proocess High Alarm
m As th
hese functions cannot
c be change
ed, no Configura
ation menus are required.
r
Output Slot 1 ):'
) Prrocess Low Alarm
CAUTION: Process
P Variable Offset can be ussed to modify the e
(Fixe
ed Limit Alarm 1Typ
pe ' = D
Deviation Alarm ):
:$ measured va alue to compens sate for probe errrors. Positive vallues
Relay)
O
OUTPUT 
C= Band Alarm increase thee reading, negativ ve values are subbtracted. This paarameter
These diagrrams show all po
ossible option co
ombinations. The
e actual C
C C No alarm is effectively
y, a calibration ad
djustment and MMUST be used witth care.
connections
s required depennd on the exact model
m and options fitted. High Alarm 1 There is no front
f panel indication of when this parameter is in n use.
value* )? Scaled Ra
ange Minimum to
Range Max
M
CAUTION: Check inform mation label on housing for correct operating
o
Option Slot A Low Alarm 1 scaled Range Ma
aximum in displayy units
e before connectin
voltage ng supply to Powe
er Input
value* )' Range Min
M
Connecttors Fuse: 100 – 240V ac – 1amp anti-surge
PL5 & PL6
P Band Alarm
m1
24/48V ac/dc – 31
15mA anti-surge
value* ' 1 LSD to span from
m setpoint in display units 
Dev. Alarm 1
Note: At first pow
N age # / 3 C" is
wer-up the messa s displayed, as described
d in value* =' +/- Span from setpoint in display units 
Output Slot 3
s
section 6 of this manual.
m Access to
t other menus is
s denied until co
onfiguration
Connecttor Alarm 1
PL4B
m
mode is complete ed
Hysteresis** $4 1 LSD to full span
s in display un
nits 
 4. SETUP
S MOD
DE 6. ERROR
R/FAULT IND
DICATIONS 8. SERIAL COMM
MUNICATION
NS PHY
YSICAL
1
Fron
nt Bezel Size: mm, 1/8 Din = 96 x 48mm,
/16 Din = 48 x 48m
Note: Co onfiguration mus st be completed before adjusting g Setup paramete ers. P
Parameter Upper Lowerr Description Refer to the full user guide (available from your
y supplier) fo
or details. 1
/4 Din = 96 x 96mmm.
First seleect Setup mode frrom Select mode (refer to section 2). 2) The Setup LED D Display Display
y
will light while in Setup mo ode. Press to scroll through the
e parameters, Deptth Behind Panel: 1/16 Din = 110mm, , 1/8 & 1/4 Din = 10
00mm.
Configuration & Setup required. This
T screen is
then pre ess or to sset the required va
alue. seen at first turn on, or
o if hardware Weig
ght: 0
0.21kg maximum.
To exit from Setup mode, hold down an
nd press to re
eturn to Select mo
ode. Instrument
configuration ha
as been changed. Press to
Note: Pa arameters displa ayed depends on n how instrumentt has been config gured. p
parameters # /  3 C"
are in
enter the Configuration
C Modde, next press
d
default conditions
or to enter the unlock code
c number,
Parame
eter Lower Upper Display Adjjustment Default then press to proceed
Display Range & Descrription Value
R//max if 2$$9 Normal Process variable
v input > 5%
% over-range
Input Over Range
Scaled
S Range Min
nimum to 3/+
+'=$ Normal 2$$9 as abo
ove if Display Stra ategy = -"
Limit Se
etpoint value -) 9. SPECIFICATIO
ONS
scaled Range Ma
aximum R
R/min if Input Under 2''9 Normal Process vaariable input > 5% % under-range
3/++'=' R
Range Normal 2''9 as abo
ove if Display Stra ategy = -" UNIVERSAL INPUT
1 LS
SD to full span in display
d units, Break dettected in process variable
v input Thermocouple ±0.1% of
o full range, ±1LS
SD (±1°C for Therm
mocouple CJC).
Limit Hyysteresis $5-/ on the safe side of th
he limit SP  Input Sensor ) ( Normal Calibration: BS49377, NBS125 & IEC5 584.
sen
nsor or wiring
B
Break
Input Filter Time Constant "'/
OFF or 0.5 to 100
0.0 secs
. Normal ) ( as abo ategy = -"
ove if Display Stra PT100 Calib
bration: ±0.1% of
o full range, ±1LS
SD.
(ssee CAUTION notte below) BS19044 & DIN43760 (0.000385Ω/Ω/°C).
Option 1 Error
O @C Option 1 module fault
High Ala
arm 1 value )? Scaled
S Range Min nimum to R/max
R DC Calibrattion: ±0.1% of
o full range, ±1LS
SD.
O
Option 2 Error @C Option 2 module fault
Low Alaarm 1 value )' scaled Range Ma aximum R/min Sampling Rate:
R 4 per se
econd.
** @C
O
Option 3 Error Option 3 module fault
Deviatio
on Alarm 1 Value =' ±Sp pan from SP in dissplay units  Impedance: >10MΩ resistive, except DC mA (5Ω) and V (47kΩ ).
O
Option A Error @C Option A module fault
Band Alarm 1 value ' 1 LSD to span from m setpoint  Option B not used on Lim mit Controllers Sensor Breaak Thermo ocouple, RTD, 4 to o 20 mA, 2 to 10VV and 1 to 5V ranges
Alarm 1 Hysteresis $4 1 LS SD to full span in display
d units  O
Option B Error @C this error is shown if any module is fitted Detection: only. Lim
mit outputs turn offf (goes into Exceed condition), high
h
High Ala
arm 2 value )? Scaled
S Range Min nimum to R
R/max alarms activate for therm mocouple/RTD sen nsor break, low
7. OPERA
ATOR MODE
E alarms activate for mA/V V DC sensor breakk.
Low Alaarm 2 value )' scaled Range Ma aximum R/min
Isolation: Isolatedd from all outputs (except
( SSR driveer).
Deviatio
on Alarm 2 Value =' ±Sp pan from SP in dissplay units  T
This mode is enterred at power on, or
o accessed from Select
S mode (see section 2).
N
Note: All Configuration mode and d Setup mode parrameters must be set as Universsal input must not be connected to operator
o accessible
Band Alarm 2 value ' 1 LSD to span from m setpoint  circuits if relay outputs arre connected to a hazardous voltage
re
equired before starting normal op perations.
Alarm 2 Hysteresis $4 1 LS SD to full span in display
d units  P
Press to scroll through the parameters. source. Supplementary insulation
i or inputt grounding would
Setup Loock Code -' N 0 to 9999  then bee required.
Upper
U Lowwer Display Strrategy and Description
Note: Operator
O mode sc creens follow, wiithout exiting fromm Setup mode. D
Display Display When Visible
V DIGITAL INPUT
I
CAUTION: An ex xcessively large filter time could
d significantly dellay P Value
PV
Limit SP =-) = C PV and Limit Se
etpoint values Volt-free(or TTL): Open (22 to 24VDC) =No Reset.
detection of a liimit condition. Se
et this value to th
he minimum requ uired Va
alue (initial screen)
s Read only Closed (<0.8VDC) = Res set (edge triggered
d).
to remove noise e from the processs variable Limit SP
L
(Bla
ank) =-) = =- Limit Setpoint
S value Isolation: ced safety isolatio
Reinforc on from inputs andd other outputs.
V
Value (initial screen)
s Read only
OUTPUTS
S
5. PRODUCT
P IN
NFORMATIO
ON MODE Displays +- / and PV if Limit
(Bla
ank)
-" or
- =-) = -" . put is active or -" and blank
Outp Limit Relay
y
First sele mation mode from Select mode (refe
ect Product inform er to section 2). or PV
+ /
+- Va
alue (Initial Screen)
S if not active. Contact Typ
pe & Latchingg limit control rela
ay. Single pole douuble throw (SPDT);
Press to view each paarameter. To exit from Product Information mode, Read only Rating: 5A resisstive at 120/240VA AC. Slot 1 position
n fixed for this
hold dowwn and press to return to Select
S mode. function
n, optional functionn for Slot 2 & 3 rellay modules,
Note: Th hese parameters s are all read onlyy. Highest PV va alue since this
High Limit
H parameter was
w last reset. Lifetime: >100,00 00 operations at ra ated voltage/curreent.
Parame
eter Lower Uppeer Description H
Hold $$= 3/+' = $ To reset,
r press fo
or 5 seconds, Isolation: Basic Issolation from unive ersal input and SSSR outputs.
Display Display display =  when reset Alarm Rela ays
Input typ
pe %C: 0C Universal input Lowest PV va alue since this Contact Typpe & Slot 2 or
o 3 position non-laatching alarm rela
ay.
Option 1 type (fixed) )C +'5
5 Latching Limit Relay Low Limit
L
'
$= 3/+' = '
parameter was
w last reset. Rating: Single pole
p double throw (SPDT); 2A resisstive at 120/240VA
AC.
H
Hold To reset,
r press fo
or 5 seconds,
C C  No option
n fitted Lifetime: >500,00 00 operations at ra
ated voltage/curre
ent.
display =  when reset
+'5
5 Relay output
o
Accumulated tim me of Limit SP
Isolation: Basic Issolation from unive
ersal input and SS
SR outputs.
Option 2 module type Always available
a
fitted )C --++ SSR drive output
o Format mm.ss to 99.59 exceed conditio ons since this SSR Driverr
Exceed Time
E
/+ Triac output
o
V
Value /
/ then mmm.s
m parameter was
w last reset. Drive Capability: SSR drive voltage >10V into 500Ω min.
(10 sec increments) To reset,
r press fo
or 5 seconds,
'C
C Linear DC voltage / current output
o Isolation: Not isolated from universsal input or other SSR
S driver outputss.
Shows 2$$ $9 if ≥999.9 display =  when reset
C C  No optionn fitted Triac
L Alarm
m 2 active
+'5
5 Relay output
o When one or o more Operating Voltage:
V 20 to 28
80Vrms (47 to 63H Hz).
Option 3 module type Active Alarm
A alarms are active.
a C Alarm
m 1 active
fitted )C --++ SSR drive output
o '
'-/ ALARM indicator will Current Ratting: 0.01 to 1A (full cycle rms on-state @ 25°C);
S
Status L Annuunciator active
'C
C Linear DC voltage / current output
o also flash
deratess linearly above 400°C to 0.5A @ 80°°C.
=N Trransmitter power supply
s Isolation: Reinforcced safety isolatio
on from inputs and
d other outputs.
E
Exceed Condition
C C!! No option
n fitted DC
Auxiliary
y Option A A
An Exceed Condition is when the Prrocess Variable exxceeds the Limit Setpoint
S value
module type fitted )C + R
RS485 communications (i.e. PV > SP when f low limit action). The
n set for high limit action, PV < SP for
Resolution: 8 bits in
n 250mS (10 bits in 1s typical, >10 bits
b in >1s typical)).
=# Digita
al Input for remote
e reset L
LED is on during th
his condition, and is extinguished on nce it has passed. Isolation: Reinforc ced safety isolatio
on from inputs and
d other outputs.
Firmwarre type "<& Value displayed iss firmware type nu umber L
Limit Output Fu
unction Transmitte er PSU
Firmwarre issue %,, V
Value displayed is firmware issue nu umber L
Limit Output relay(s) de-energize wh henever an Excee ed condition occurss, causing Power Ratin ng: 8V DC (24V nomin
20 to 28 nal) into 910Ω min
nimum resistance.
th
he process to shut down. The LED
L is on when the
e relay is de-energgized.
Product Revision Level )*' Value
V displayed iss Product Revision n level Isolation: Reinforc
ced safety isolatio
on from inputs and
d other outputs.
T
The relay remains latched off even iff the Exceed cond dition is no longer present.
Date of manufacture =Mm uring date code (m
Manufactu mmyy) Only giving a resett instruction (afterr the exceed condition has passed) will re-
O SERIAL COMMUNICATI
C ONS
Serial number 1 -C First four digits of serial nu
umber e
energize the relay, allowing the proc cess to continue. The
T LED then turns off. Physical: RS485, at 1200, 2400, 48 800, 9600 or 1920 00 bps.
Serial number 2 -C Middle four digits of serial nuumber L
Limit Annuncia
ator Outputs
Protocols: Modbuss RTU
Serial number 3 -C Last four digits of serial nuumber A
An Annunciator output will activate when
w an Exceed condition
c occurs, and
a will Isolation: Reinforc
ced safety isolatio
on from all inputs and
a outputs.
re
emain active until a reset instruction
n is received, or th
he Exceed conditioon has
p
passed. Unlike thee Limit Output, an Annunciator
A can be
b reset even if th
he Exceed OPERATING CONDITIONS (FOR INDO
OOR USE)
condition is presen
nt. When an Annunciator is active, the ALARM LE ED will flash
Ambient 0°C to 55°C
5 (Operating), –20°C to 80°C (S
Storage).
a
and the Alarm Stattus screen is availlable.
Temperaturre:
R
Resetting Limitt Outputs & Annunciators Relative Hu
umidity: 20% to 95% non-condensing.
A reset instruction can be given by pressing
p the key, via the Digita
al Input (if
fitted) or via a Com
mms command if ana RS485 Commu unications module is fitted.
Supply Volttage and 100 to 240VAC
2 ±10%, 500/60Hz, 7.5VA
A
Annunciators will deactivate.
d Limit Outputs
O will only re
e-energize if the Exceed
E
Power: (for maiins powered versiions), or
condition has pass sed. 20 to 488VAC 50/60Hz 7.5 5VA or 22 to 65VD
DC 5W
(for low
w voltage versions)). PK5 504
0037-754490
ENVIRON
NMENTAL December, 20
012
Standards: CE, UL, cUL & FM 3545, 1998
CAUTION N: Ensure that thee cause of the Ex
xceed condition has been
rectified before
b resetting the Limit Outputt. EMI: Complie es with EN61326 (Susceptibility & Emissions).
E
Safety Complie es with EN61010--1 & UL3121.
Considerations: Pollution Degree 2, Installation Category II.
Front Panell Sealing: To IP666 (IP20 behind the
e panel).