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UENR2637-01

January 2012

Component Identifiers (CID¹)


Module Identifier (MID²)
Engine Control System
(MID No. 036)

UENR2637-01 VOL 1 of 4
CID Component
0001 Injector Cylinder #1
0002 Injector Cylinder #2
0003 Injector Cylinder #3
0004 Injector Cylinder #4
0005 Injector Cylinder #5

(Dimensions: 56 inches x 35 inches)


0006 Injector Cylinder #6
0041 Sensor Supply Voltage
0042 Injector Actuation Valve Related Electrical Service Manuals
0091 Throttle Position Sensor Title Form Number
0094 Fuel Pressure Sensor
Alternator: 1855294 (DENSO HDB) SENR4130
0100 Engine Oil Pressure Sensor
Electric Starting Motor: 2371962 (DELCO 50 MT) SENR3860
0110 Engine Coolant Temperature Sensor
2071556
0164 Injector Actuation Pressure Sensor
0168 Electrical System Voltage Consist: 6V5582 (DENSO F8.0) SENR4975

0172 Intake Manifold Air Temp Sensor Consist: 2071557 (DELCO 42 MT) SENR3581
0174 Engine Temperature Sensor Engine Control: RENR5089
0190 Engine Speed/timing Sensor. Machine Control: RENR9848
0253 Personality Module Mismatch Product Link Radio: RENR7911
0261 Engine Timing Calibration
0262
0268
5 Volt Dc Sensor Power Supply
Check Programmable Parameters
330D and 336D Excavator
0274 Atmospheric Pressure Sensor
0286
0342
Low Oil Pressure Lamp
Secondary Engine Speed/timing Sensor
Electrical System
27 18 3
0617 Inlet Air Heater Relay
1639 Machine Security System 330D: 336D:
1785 Intake Manifold Pressure Sensor
NBD841-1226 PRF1-UP
2417 Ether Injection Control Solenoid

Machine Control System EAH725-1362 MPL1-UP


(MID No. 039) FFK326-454 JTN1-UP
CID Component
JLP738-863 JBT1-UP
17 26 19 4 15 5 21 23
0041 Sensor Supply Voltage
0096 Fuel Level Sensor MEY311-402 KKT1-UP
0110 Engine Coolant Temperature Sensor

42 Page,
0167 Alternator Charging Voltage Sensor M4T207-UP
0168 Electrical System Voltage
0171 Ambient Air Temperature Sensor
0190 Engine Speed/timing Sensor
0246 Can Data Link
0247 J1939 Data Link.
0248 Cat Data Link
0254 Electronic Control Module
0262 5 Volt Dc Sensor Power Supply

2
0271 Action Alarm
0362 Radiator Fan Speed Solenoid
0374 Swing Brake Solenoid
0544 Engine Cooling Fan Speed Sensor.
0581 Power Shift Pressure Solenoid
0586 Engine Speed Dial Switch
0588
0598
Monitoring System Display
Travel Speed Solenoid Valve A
0600 Hydraulic Oil Temperature Sender
Volume 1 of 4: Chassis
0735
1130
1160
1178
Heavy Lift Solenoid Valve
Left Side Attachment Pedal Sensor
Hydraulic Lock Solenoid
Boom Overload Pressure Sensor
7
1522 Relief Check Valve-2 Solenoid © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
1523 Relief Check Valve-1 Solenoid
1525 Travel Straight Solenoid
1590 Main Pump Flow Limitation Pressure Solenoid
1593
1594
1595
1596
Attachment Valve #1 Extend Pressure Solenoid
Attachment Valve #2 Extend Pressure Solenoid
Attachment Valve #3 Extend Pressure Solenoid
Attachment Valve #1 Retract Pressure Solenoid
16 F
1597 Attachment Valve #2 Retract Pressure Solenoid
1598 Attachment Valve #3 Retract Pressure Solenoid
1609
1657
Squeeze Pressure Sensor
Left Joystick Thumbwheel
Component Location - Volume 1 Harness And Wire Electrical Schematic Symbols
Schematic Machine Schematic Machine

6 Symbols
1658 Right Joystick Thumbwheel Component Component
Location Location Location Location
1665 Variable Relief Valve #1 Pressure Solenoid
Alarm - Travel (Attch) A-12 1 Sensor - Squeeze Pressure (Attch) C-7 21
1666 Variable Relief Valve #2 Pressure Solenoid
Alternator F-14 2 Sensor - Water Seperator Level (Attch) I-11 17
1931
2265
Auxiliary Circuit Flow Combining Solenoids
Hydraulic Pump 1 Outlet Pressure Sensor
E Battery - Front
Battery - Front (Attch)
G-5
F-5
3
3
Solenoid - 1 Way / 2 Way Change (Attch)
Solenoid - 1P / 2p Change 1 (Attch)
C-7
B-14
22
12
T

Circuit Breaker
2266 Hydraulic Pump 2 Outlet Pressure Sensor
Pressure Temperature Level Flow
Battery - Rear G-6 3 Solenoid - 1P / 2p Change 2 (Attch) B-14 12 Symbol Symbol Symbol Symbol Symbol
2280
2300
The Travel Alarm Relay
Switch Panel H Battery - Rear (Attch)
Block - Battery
F-6
G-6
3
3
Solenoid - AC Compressor Clutch
Solenoid - Boom Check 1 (Attch)
F-14
C-5
2
25 Symbols and Definitions

CID
0168
Product Link Radio
(MID No. 122 )
Electrical System Voltage
Component 24 Block - Breaker Box
Breaker - Alternator
Breaker - Heater
Breaker - Main
G-4
G-2
G-2
G-2
A
A
A
A
Solenoid - Boom Check 2 (Attch)
Solenoid - Boom Down Line Cutoff (Attch)
Solenoid - Double Action (Attch)
Solenoid - Ether Start (Attch)
C-5
D-6
B-14
I-10
25
F
12
18
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0254 Electronic Control Module Camera - Rear View G-16 16 Solenoid - Fine Swing (Attch) C-5 23
circle indicates that the component has screw terminals and a wire can be disconnected from it.
0269 Sensor Power Supply Control - Engine (J1) G-16 6 Solenoid - Flow Limit (Attch) A-16 11
1251 Alternator R-terminal Signal Control - Machine F-2 5 Solenoid - Heavy Lift (Attch) F-6 F Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
¹ The CID is a diagnostic code that indicates which circuit is faulty. Control - Product Link I-14 5 Solenoid - Hydraulic Lock F-6 F No circle indicates that the wire cannot be disconnected from the component.
² The MID is a diagnostic code that indicates which electronic control module Diode - Refueling Power (Attch) B-4 H Solenoid - Power Shift Pressure A-16 E
diagnosed the fault. Ground (Wired): This indicates that the component is connected to a grounded wire. The

28 11 13 9 14 22 13
Diode - Start Relay G-3 A Solenoid - Quick Coulper (Attch) B-16 24
grounded wire is fastened to the machine.
Ground - FR 1 F-10 27 Solenoid - Quick Coulper High (Attch) D-6 20
Ground - FR 2 E-13 28 Solenoid - Quick Coulper Low (Attch) D-6 20
Ground (Case): This indicates that the component does not have a wire connected to ground.
Ground - FR 3 E-15 6 Solenoid - Radiator Fan Speed B-16 E It is grounded by being fastened to the machine.
Ground - FR 4 A-8 13 Solenoid - Relief 1 (Attch) C-7 21

20
Ground - FR 5 1 F-3 A Solenoid - Relief 1 Check (Attch) C-7 21 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

25
Ground - FR 5 2 I-16 15 Solenoid - Relief 2 (Attch) C-7 22 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Failure Mode Identifiers (FMI)¹
FMI No.
0
1
2
Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
8 1 10 Ground - Product Link Mount
Heater - Air
Indicator - Air Cleaner
Indicator - Hydraulic Oil Filter
H-14
F-15
I-10
A-12
5
6
2
8
Solenoid - Relief 2 Check (Attch)
Solenoid - Reversing Fan Change
Solenoid - Single Action 1 (Attch)
Solenoid - Single Action 2 (Attch)
C-7
F-7
B-7
B-7
22
F
21
22
T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Motor - AC Condensor Fan I-10 19 Solenoid - Stem 1 Extend (Attch) A-13 12 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
3 Voltage above normal or shorted high.
Motor - Lower Washer F-2 A Solenoid - Stem 1 Extend (Attch) A-14 12 It has a coil that makes an electromagnet when current flows through it. The
4 Voltage below normal or shorted low.
Motor - Refueling Pump (Attch) B-4 H Solenoid - Stem 1 Retract (Attch) A-13 12 electromagnet can open or close the switch part of the relay.
5 Current below normal or open circuit.
Motor - Starter F-15 6 Solenoid - Stem 1 Retract (Attch) A-14 12
6 Current above normal or grounded circuit.

2 18 14 5 21 22 Motor - Washer F-2 A Solenoid - Stem 2 Extend (Attch) A-13 12 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
7 Mechanical system not responding properly. coil that makes an electromagnet when current flows through it. The electromagnet
Motor- Priming Pump (Attch) J-11 17 Solenoid - Stem 2 Retract (Attch) A-13 12
8 Abnormal frequency, pulse width, or period. can open or close a valve or move a piece of metal that can do work.
Radio - Product Link I-16 15 Solenoid - Stem 3 Extend (Attch) A-16 12
9 Abnormal update.
Receptacle - Jump Start G-5 4 Solenoid - Stem 3 Retract (Attch) A-16 12 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
10 Abnormal rate of change.
Relay - Air Heater F-15 7 Solenoid - Swing Brake F-6 F activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
11 Failure mode not identifiable.
Relay - Refueling Power B-4 H Solenoid - Travel Speed F-6 F that make electromagnet when current flows through them. It also has an internal switch that places
12 Bad device or component.
Relay - Refueling Start (Attch) A-4 H Solenoid - Travel Straight F-6 F the latch coil circuit open at the time the coil latches.
13 Out of calibration.
14
15
16
17
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
7 24 12 19 15 20
Relay - Refueling Stop (Attch)
Relay - Start
Resistor - Can Data Link 1
Resistor - Can Data Link 2
B-4
G-3
C-3
C-3
H
A
5
5
Switch - Boom Down Pressure (Attch)
Switch - Boom Raise Pressure (Attch)
Switch - Boom Up / Down Pressure (Attch)
Switch - Coolant Level
D-6
E-6
D-6
I-11
F
F
F
17
Wire, Cable, or Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness and Wire Symbols
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
Sender - Fuel Level A-11 10 Switch - Disconnect F-3 A Harness Connector Serialization Code:
18 Sensor supply fault. Harness Connector Serialization
The "C" stands for "Connector" and the
Sender - Hydraulic Oil Temperature A-12 8 Switch - Engine Oil Level E-15 6 Codes (see sample).
19 Condition not met. number indicates which connector in the
Sensor - Ambient Air Temperature I-11 26 Switch - Fuel Pressure J-11 17 AG-C4 L-C12 harness (C1, C2, C3, ...).
20 Parameter failures. L-C12
Sensor - Engine Speed Pickup E-15 6 Switch - Hammer Return Filter (Attch) C-11 22 111-7898 3E-5179 3E-5179
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Sensor - Fuel Pressure I-11 17 Switch - Hydraulic Oil Level A-12 9 Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
Sensor - Fuel Temperature J-11 17 Switch - Priming Pump (Attch) J-11 17
2

16
Sensor - OWLD Pressure (Attch) C-5 25 Switch - Refueling Level (Attch) A-11 14
Sensor - Pump Pressure 1 B-16 E Switch - Refueling Start (N.C.) A-4 H
Plug Receptacle
Sensor - Pump Pressure 2 B-16 E Switch - Refueling Start (N.O.) A-4 H Pin or Socket Number
5A
Machine locations are repeated for components located close together. Deutsch connector: Typical representation
1 Component
A = Located inside or near breaker box. of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
E = Located on or near hydraulic pumps.
2 sockets and the receptacle contains all pins.
F = Located on or near implement control system. 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:

A H =Located on or near refueling pump.


2
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge

E F contain both pins and sockets. wire 135 in harness "AG". Wire Color

6
H

Event Codes
Engine Control
11
Event Code Condition
E096 High Fuel Pressure
E162 High Boost Pressure
E198 Low Fuel Pressure Off Machine Switch Specification - Volume 1
Connector Location - Volume 1

17 26
Part No. Function Actuate Deactuate Contact Position
E265 User Defined Shutdown Schematic Machine
Connector Number ATCH Boom Down Pressure Switch 490 ± 49 Kpa 290 Kpa min Normally Open
E360 Low Engine Oil Pressure Location Location 167-3466
ATCH Boom Raise Pressure Switch (71 ± 7.1 psi) (42 psi min)
E361 High Engine Coolant Temperature CONN 1 H-16 5
13780 Kpa max 10335 ± 889 Kpa
E362 Engine Overspeed CONN 2 I-15 5 202-9002 ATCH Boom Up Down Pressure Switch Normally Closed
(1999 psi max) (1499 ± 129 psi)
E390 Fuel Filter Restriction CONN 3 I-15 5 103.4 ± 13.8 Kpa 69 Kpa min
212-2768 Fuel Pressure Switch Normally Closed
CONN 4 H-15 5 (15 ± 2 psi) (10 psi min)
E539 High Intake Manifold Air Temperature
CONN 5 D-15 6
CONN 6 J-14 A
CONN 7 A-11 10
CONN 8 H-8 5
CONN 9 H-8 5
CONN 10 H-8 5

27 8 1 3 10 25 CONN 11
CONN 12
CONN 13
CONN 14
H-8
D-7
D-7
E-7
5
27
27
27
CONN 15 E-7 27
Resistor, Sender and Solenoid Specifications - Volume 1
CONN 16 D-6 F
Part No. Component Description Resistance (Ohms)¹
CONN 17 B-6 23 4I-5394 Sender: Hyd temp 6134 - 7496
CONN 18 B-6 25 ATCH - Stem 1 Retract

28 9 4 23 13 CONN 19
CONN 20
CONN 21
CONN 22
A-6
A-6
A-6
A-4
25
13
13
H
111-9916 Solenoid:
ATCH - Stem 1 Extend
ATCH - Stem 2 Retract
ATCH - Stem 2 Extend
ATCH - Stem 3 Retract
ATCH - Stem 3 Extend
11.5 ± 0.5

CONN 23 A-4 H Power Shift Pressure


CONN 24 J-1 A ATCH - Reversing Fan Change
CONN 25 H-1 A ATCH - Quick Coupler High
ATCH - Quick Coupler Low
CONN 26 H-1 A
121-1491 Solenoid: Travel Start 32.0 ± 3.2
CONN 27 H-1 A Travel Speed
CONN 28 H-1 A Swing Brake
Hyd Lock
CONN 29 G-1 A
Empty: 83.5 ± 1.5
CONN 30 G-1 A
341-1842 Sender: Fuel Level Half: 33.8 ± 2.0
CONN 31 G-1 A Full: 8.0 ± 1 - (-0.5)
CONN 32 G-1 A 171-0188 Solenoid: ATCH - Flow Limit 11.7 ± 1.2

Machine Harness Connector and Component Locations The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
174-3016

239-1134
Resistor:

Solenoid:
Can 1 Data Link
Can 2 Data Link
ATCH - Ether
120 ± 10%

20

260-3876 Solenoid: ATCH - Quick Coupler 26.96 ± 1.6


¹ At room temperature unless otherwise noted.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ATCH-PRIMING PUMP SW
UENR2637-01 VOL 1 of 4

1655970
GP-C2
1552267
A893-GP2 OR-16 A BK-18

J J
C WH-18
PRODUCT LINK CONN 6 326-GP1 RD-16 B RD-18
(NOTE AA) C-C19 C-C18
2434508 2305010
172-GN1 RD-18 1 1 172-C2 RD-18 L14 L70
2 C-C1
308-GN3 YL-16 MATE GN-C1 2 308-C140 YL-16 1636637
403-GN4 GN-18 3 (PL321SR) 3 403-C141 GN-18 GP-C3
892-GN5 BR-18 4 (NOTE AA) 4 892-C143 BR-18 1552269 147-C72 PU-16 147-C72 PU-16 172-C2 RD-18 130-C1 RD-14 1
L66
893-GN6 GN-18 5 5 893-C142 GN-18 T788-GP4 GN-16 1 ATCH-PRIMING PUMP 172-C2 RD-18 172-C2 RD-18 310-C44 PU-16 172-C2 RD-18 2
(Dimensions: 56 inches x 35 inches)

235-GN2 BK-18 6 MATE GK-C1 6 235-C159 BK-18 200-GP5 BK-16 2 MOTOR 1886121 308-C140 YL-16 310-C44 PU-16 403-C14 GN-18 L973-C80 GN-16 3
(PL121SR) 310-C44 PU-16 403-C14 GN-18 412-C17 BU-18 A588-C3 GN-18 4
GN-C1 (NOTE AA) 5
2434508 403-C151 GN-18 412-C17 BU-18 430-C18 BU-18
C-C5 403-C14 GN-18 430-C18 BU-18 514-C12 PU-16 308-C4 YL-16 6
L3 L3 L3
1552269 403-C141 GN-18 514-C12 PU-16 780-C8 PU-16 184-C5 RD-14 7
A751-C144 YL-18 1 SIGNAL FUEL TEMP SENSOR 403-C141 GN-18 780-C8 PU-16 892-C48 BR-18 322-C6 GY-16 8
G833-C145 PK-18 2 GND 1978391 412-C17 BU-18 892-C48 BR-18 893-C47 GN-18 607-C7 PK-16 9
892-GN5 BR-18 430-C18 BU-18 893-C47 GN-18 C506-C13 WH-16 780-C8 PU-16 10
L12 L4 L4
893-GN6 GN-18 514-C12 PU-16 C506-C13 WH-16 G976-C32 BU-18 616-C9 BU-16 11
172-GN1 RD-18 C-C6 892-C143 BR-18 G976-C32 BU-18 X738-C39 PK-18 147-C10 PU-16 12
172-GN1 RD-18 1552269 892-C143 BR-18 X738-C39 PK-18 147-C10 PU-16 E554-C11 PK-18 13
L15 L5
172-GN7 RD-18 T725-C146 WH-18 1 FUEL PRESS. SW 892-C48 BR-18 147-C10 PU-16 514-C12 PU-16 14
L66
172-GN8 RD-18 GATEWAY ECM N707-C147 PU-18 2 2122768 892-C121 BR-18 308-C140 YL-16 147-C72 PU-16 C506-C13 WH-16 15
308-GN3 YL-16 2399954 892-C152 BR-18 403-C151 GN-18 147-C73 PU-16 403-C14 GN-18 16
308-GN3 YL-16 GN-C2 (NOTE Y) 893-C142 GN-18 892-C121 BR-18 130-C1 RD-14 17
308-GN9 YL-16 1607690 C-C7 893-C142 GN-18 892-C152 BR-18 168-C51 RD-10 317-C15 YL-18 18
PROD LINK 2ND GENERATION RADIO 308-GN10 YL-16 1 3E3370 893-C47 GN-18 893-C116 GN-18 184-C5 RD-14 405-C16 GY-18 19
2639088 403-GN4 GN-18 2 G828-C148 WH-18 A OR-18 +5V FUEL PRESS. SENSOR 893-C116 GN-18 893-C153 GN-18 251-C49 YL-18 412-C17 BU-18 20
L6
(NOTE Y,Z) GK-C3 403-GN4 GN-18 3 G829-C149 GN-18 B YL-18 GND 2392396 893-C153 GN-18 A751-C144 YL-18 252-C60 YL-18 430-C18 BU-18 21
PROD LINK ANTENNA 1552252 403-GN11 GN-18 4 C991-C150 PK-18 C GN-18 SIGNAL A751-C144 YL-18 A760-C108 GY-18 261-C50 GN-18 487-C19 OR-18 22
2662861 BATT+ 1 172-GK1 RD-18 403-GN12 GN-18 NOTE E 5 A760-C108 GY-18 C991-C150 PK-18 262-C61 GN-18 491-C20 PK-18 23
L8 24
(NOTE Y,Z) GND 2 235-GK2 BK-18 235-GN2 BK-18 6 C506-C13 WH-16 G828-C148 WH-18 308-C4 YL-16 F716-C21 WH-18
KEY SWITCH ON 3 308-GK3 YL-16 235-GN2 BK-18 7 C991-C150 PK-18 G829-C149 GN-18 317-C15 YL-18 495-C22 GN-18 25
ALT R-TERM 4 403-GK4 GN-18 235-GN13 BK-18 893-GN6 GN-18 8 CAT DATA LINK + G828-C148 WH-18
L11
G833-C145 PK-18 321-C40 BR-18 496-C23 WH-18 26 CONN 24
RS-232-TXD 5 N957-GK5 PK-18 235-GN23 BK-18 892-GN5 BR-18 9 CAT DATA LINK - G829-C149 GN-18 H704-C202 PK-18 322-C6 GY-16 A755-C24 PK-18 27 MATE A-C16
6 235-GN14 BK-18 10 C-C11 G833-C145 PK-18 N707-C147 PU-18 405-C16 GY-18 A756-C25 BU-18 28 SH2 E-12
SAT GPS L68 29
RS-232-RXD 7 N960-GK6 OR-18 235-GN14 BK-18 11 1552269 COOLANT LEVEL SW G976-C32 BU-18 N789-C107 BU-18 487-C19 OR-18 A757-C26 GY-18
RS-232-GND 8 N979-GK9 GN-18 403-GN12 GN-18 12 412-C17 BU-18 1 2459206 N707-C147 PU-18 T725-C146 WH-18 491-C20 PK-18 A758-C27 BR-18 30
L1 31
RS-232-DTR 9 N970-GK7 YL-18 308-GN10 YL-16 N957-GN15 PK-18 13 RS-232 PORT #1-TXD 235-C156 BK-18 2 N789-C107 BU-18 200-C161 BK-16 496-C23 WH-18 C468-C28 BU-18
32

L8

L4

L5

L6
RS-232-DCD 10 N973-GK8 BR-18 172-GN8 RD-18 14 T725-C146 WH-18 200-C162 BK-18 495-C22 GN-18 E472-C29 GN-18
11 N957-GN15 PK-18 15 200-C161 BK-16 235-C154 BK-18 506-C45 PU-18 H476-C30 WH-18 33
12 N959-GN16 PK-18 16 200-C162 BK-18 235-C160 BK-16 578-C46 BU-16 H473-C31 BR-18 34
200-WM1 BK-16

L67 35
N960-GN17 OR-18 17 235-C154 BK-18 L968-C207 OR-18 607-C7 PK-16 G976-C32 BU-18
18 ATCH-WATER SEPARATOR LEVEL SNSR 36
SATELLITE ANTENNA 1 N963-GN18 OR-18 C-C12 C-C13 1782345 235-C160 BK-16 K863-C204 OR-18 616-C9 BU-16 L972-C33 BU-18
N970-GN19 YL-18 19 1552272 3E3376 K859-C205 BR-18 998-C71 BR-18 H474-C34 GN-18 37

I GPS ANTENNA 1 N973-GN20 BR-18 20 147-C72 PU-16 1 1 RD-18 8-32 VDC L968-C67 OR-18 A588-C3 GN-18 H475-C35 BU-18 38
I

L15
L70

L16
L14

K859-C205 BR-18
K863-C204 OR-18

H704-C202 PK-18

L968-C207 OR-18

E997-C123 RD-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18

A588-C167 GN-18
21 2 2 39

K906-C62 GN-18
BK-18 CHASSIS GND

L968-C67 OR-18

200-C162 BK-18

A768-C64 BU-18
A769-C65 GY-18

F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18

K852-C38 GN-18

K907-C63 BU-18

L969-C66 WH-18

L973-C80 GN-16
H475-C35 BU-18

N793-C86 GN-18
235-C155 BK-18 780-C8 PU-16

H474-C34 GN-18

H476-C30 WH-18

K849-C36 YL-18
K851-C37 BU-18
N979-GN21 GN-18 A755-C24 PK-18 K849-C36 YL-18

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18

200-C161 BK-16

235-C154 BK-18
235-C160 BK-16

A588-C88 GN-18

A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18

C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18

K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18

L972-C33 BU-18

N794-C58 GY-18
N795-C59 WH-18
F716-C21 WH-18

200-C163 BK-18
147-C73 PU-16

317-C15 YL-18

998-C71 BR-18

RD-4
168-C51 RD-10

WH-8
251-C49 YL-18

261-C50 GN-18

321-C40 BR-18

405-C16 GY-18
487-C19 OR-18
491-C20 PK-18

RD-4
495-C22 GN-18
496-C23 WH-18

A588-C3 GN-18
A588-C3 GN-18

235-C41 BK-18
235-C42 BK-18
252-C60 YL-18

235-C43 BK-18
262-C61 GN-18

506-C45 PU-18
578-C46 BU-16

578-C46 BU-16
506-C45 PU-18
RD-4
L13

130-C1 RD-14

184-C5 RD-14

308-C4 YL-16

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
N981-GN22 GN-18 N960-GN17 OR-18 22 RS-232 PORT #1-RXD G976-C32 BU-18 3 3 GN-18 OUTPUT 1 H704-C202 PK-18 A756-C25 BU-18 E997-C123 RD-18 40
N970-GN19 YL-18 23 RS-232 PORT #1-DTR 4 4 YL/BK-18 OUTPUT 2 C-C9 C-C10 X738-C39 PK-18 A757-C26 GY-18 K851-C37 BU-18 41
24 1552269 3E3364 K859-C205 BR-18 A758-C27 BR-18 K852-C38 GN-18 42

101-C139

304-C137
109-C138
108-C136
25 1 BU-18 PROBE SUPPLY 310-C44 PU-16 1 1 PU-18 ATCH-ETHER SOL K863-C204 OR-18 A768-C64 BU-18 X738-C39 PK-18 43
L4 44
26 2 BU-18 PROBE SUPPLY 200-C162 BK-18 2 2 WH-18 2391134 L968-C67 OR-18 A769-C65 GY-18 321-C40 BR-18

A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
27 45

A893-GP2 OR-16
T788-GP4 GN-16

308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

G976-C32 BU-18

235-C154 BK-18

235-C159 BK-18
235-C160 BK-16
235-C158 BK-18

235-C157 BK-18

235-C155 BK-18
235-C156 BK-18

235-C158 BK-18

C506-C13 WH-16
200-C161 BK-16
200-C162 BK-18
L968-C207 OR-18 C468-C28 BU-18 235-C41 BK-18

200-GP5 BK-16
200-GP3 BK-18

200-GP3 BK-18
326-GP1 RD-16

147-C72 PU-16
412-C17 BU-18

310-C44 PU-16
430-C18 BU-18
514-C12 PU-16
172-C2 RD-18
28 E472-C29 GN-18 235-C42 BK-18 46
MATE C-C18 29 AMBIENT TEMP SENSOR L968-C206 OR-18 E473-C55 GY-18 235-C43 BK-18 47
GND-FR 5 2 (PL121SR)(NOTE AA) N973-GN20 BR-18 30 RS-232 PORT #1-CDC C-C16 1078618 C-C14 E474-C52 OR-18 310-C44 PU-16 48
N979-GN21 GN-18 31 RS-232 PORT #1-GND 1552267 7Y3967 E554-C11 PK-18 506-C45 PU-18 49
CONN 2 32 A760-C108 GY-18 A +B 430-C18 BU-18 1 E997-C123 RD-18 578-C46 BU-16 50
GK-C1 GN-C3 33 235-C154 BK-18 B GND C-C15 F716-C21 WH-18 893-C47 GN-18 51
2434508 2305010 34 CAN LOW N789-C107 BU-18 C SIGNAL 7Y3966 AIR CLEANER INDICATOR F773-C69 OR-18 892-C48 BR-18 52
172-GK1 RD-18 1 172-GN8 RD-18 35 235-C158 BK-18 1 2552966 F774-C70 WH-18 251-C49 YL-18 53

L7
308-GK3 YL-16 2 308-GN10 YL-16 36 AL-C1 C-C23 C-C22 F889-C68 WH-18 261-C50 GN-18 54
403-GK4 GN-18 3 403-GN12 GN-18 37 L16 L16 2434505 2434505 2304011 H473-C31 BR-18
4 38 780-AL1 PU-16 1 1 780-C8 PU-16 H474-C34 GN-18 NOTE E
5 39 C-C8 2 CONN 8 2 H475-C35 BU-18 NOTE E C-C2 CONN 25
L68 L67
235-GK2 BK-18 6 235-GN14 BK-18 40 1552267 H476-C30 WH-18 1343295 MATE A-C29
41 514-C12 PU-16 A +B K843-C56 GN-18 168-C51 RD-10 1 SH2 D-12

L69

A751-C144 YL-18

C991-C150 PK-18

G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
T725-C146 WH-18

A760-C108 GY-18

E997-C123 RD-18

H704-C202 PK-18

N789-C107 BU-18

K859-C205 BR-18
K863-C204 OR-18
A588-C167 GN-18
L71

L12
1 42

200-C161 BK-16

235-C160 BK-16
CAN SHIELD AK-C1 C-C21 C-C20 C-C3

892-C152 BR-18
893-C153 GN-18

A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18

K906-C62 GN-18
L973-C80 GN-16

200-C162 BK-18
E554-C11 PK-18

235-C154 BK-18
C506-C13 WH-16 SIGNAL A C CONDENSER FAN MOTOR

F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18

892-C121 BR-18

A755-C24 PK-18

A757-C26 GY-18
A758-C27 BR-18

F889-C68 WH-18
H473-C31 BR-18

K843-C56 GN-18

K849-C36 YL-18

K852-C38 GN-18
K907-C63 BU-18
L969-C66 WH-18

N793-C86 GN-18

L968-C67 OR-18
893-C116 GN-18

H474-C34 GN-18
A756-C25 BU-18

E472-C29 GN-18

H475-C35 BU-18
H476-C30 WH-18

K851-C37 BU-18
N960-GK6 OR-18 N960-GN17 OR-18 K844-C53 GY-18

308-C140 YL-16

403-C151 GN-18

K847-C57 PU-18

L972-C33 BU-18
E473-C55 GY-18

K844-C53 GY-18

K848-C54 WH-18
E474-C52 OR-18

N794-C58 GY-18
200-C163 BK-18

N795-C59 WH-18
A588-C88 GN-18
B

487-C19 OR-18
491-C20 PK-18
495-C22 GN-18

235-C43 BK-18
168-C51 RD-10

317-C15 YL-18
321-C40 BR-18

405-C16 GY-18

496-C23 WH-18

998-C71 BR-18

235-C41 BK-18
235-C42 BK-18

147-C73 PU-16

251-C49 YL-18

261-C50 GN-18
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4

304-C137 WH-8

252-C60 YL-18

262-C61 GN-18
130-C1 RD-14

308-C4 YL-16

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

184-C5 RD-14
N957-GK5 PK-18 2 N957-GN15 PK-18 43 200-C161 BK-16 C GND 1613732 2434505 2434505 2304011 L13 K847-C57 PU-18 2434510
N979-GK9 GN-18 3 N979-GN21 GN-18 44 X738-AK1 PK-18 1 1 X738-C39 PK-18 K848-C54 WH-18 E474-C52 OR-18 1
42 Page,

N970-GK7 YL-18 4 N970-GN19 YL-18 45 SWG1 2 CONN 9 2 K849-C36 YL-18 K844-C53 GY-18 2
N973-GK8 BR-18 5 N973-GN20 BR-18 46 SWG2 L12 K851-C37 BU-18 K848-C54 WH-18 3
6 47 SWG3 K852-C38 GN-18 E473-C55 GY-18 4 CONN 26
48 AR-C1 C-C70 C-C69 K906-C62 GN-18 K843-C56 GN-18 5
GK-C2 GN-C4
2305010 2434508 49 2434505 2434505 2304011 K907-C63 BU-18 K847-C57 PU-18 6 MATE A-C1
50 CAN HIGH 1 1 L968-C207 OR-18 N793-C86 GN-18 7 SH2 C-12
CONN 3 51 H704-AR1 PK-18 2 CONN 10 2 H704-C202 PK-18 L969-C66 WH-18 N794-C58 GY-18 8
MATE GL-C1 172-GN7 RD-18 52 UNSWITCHED POWER L972-C33 BU-18 N795-C59 WH-18 9
(PL121SR)(NOTE AA) 53 L973-C80 GN-16 252-C60 YL-18 10
403-GN11 GN-18 54 ALTERNATOR R-TERM C-C72 C-C71 N793-C86 GN-18 262-C61 GN-18 11
55 SWG4 2434506 2304013 N794-C58 GY-18 12
56 1 K863-C204 OR-18 N795-C59 WH-18 NOTE E

L10
L9
MATE GK-C2 57 CONN 11 2 K859-C205 BR-18 235-C41 BK-18 C-C4
(PL121SR)(NOTE AA) 58 780-AL1 PU-16 780-AL1 PU-16 780-AL1 PU-16 3 L968-C206 OR-18 235-C42 BK-18 2304009
59 235-C43 BK-18 K906-C62 GN-18 1
GL-C1 GN-C5 60 K907-C63 BU-18 2
2434508 2305010 61 X738-AK1 PK-18 X738-AK1 PK-18 A768-C64 BU-18 3

780-AL1 PU-16
N960-GL2 OR-18 1 N963-GN18 OR-18 N963-GN18 OR-18 62 RS-232 PORT #3-TXD A769-C65 GY-18 4
L9 L9 L9 L10 CONN 27
H H
N957-GL1 PK-18 2 N959-GN16 PK-18 N959-GN16 PK-18 63 RS-232 PORT #3-RXD L969-C66 WH-18 5
N979-GL3 GN-18 3 N981-GN22 GN-18 N981-GN22 GN-18 64 RS-232 PORT #3-GND L968-C207 OR-18 6 MATE A-C41
4 235-GN13 BK-18 65 GROUND L20 L20 L20 L20 F889-C68 WH-18 7 SH2 C-12
5 66 F773-C69 OR-18 8
6 67 F774-C70 WH-18 9
68 SENSOR SUPPLY +8V 10
N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

998-C71 BR-18
CONN 4 69 SENSOR SUPPLY RETURN 11
308-GN9 YL-16 70 KEY SWITCH ON 12
BODY GND

235-GN23 BK-18 GP-C1


2434507
326-GP1 RD-16 1 CONN 28
L69 L69 L69 L69
A893-GP2 OR-16 2 MATE GR-C1
T788-GP4 GN-16 3 SH3 E-12
GL-C2 L50 L50 L50 L50 200-GP3 BK-18 4
8T8732
B
C
A

GND-PL MOUNT
GL-C3
8T8731 L72 L72 L72
CONN 1 GC-C7
2305010

X738-AK1 PK-18

H704-AR1 PK-18
SERIAL SERVICE L155 L155 L155
CONNECTOR K866-GC1 WH-18 1 CONN 29
L50 200-GC2 BK-18 2
147-GC3 PU-16 3 MATE GA-C1
K872-GC4 OR-18 4 SH3 E-12
PRODUCT LINK BREAK POINT 1 BREAKER BOX K879-GC5 GN-18 5
(NOTE AA) VOL2 D-16 6

REAR VIEW CAMERA CABLE AS A-C9


2864271 (NOTE AF) 2688643 1552269

L97
COAX CORE 1 COAX CORE 306-A3 GN-16 1 START RELAY DIODE
COAX SAFEGUARD 2 COAX SAFEGUARD 200-A18 BK-18 2 1974385 RE01
CAMERA 3
RED RED K-C1
WHITE 4 WHITE 2434507 CONN 30
A-C21 H792-K1 BR-18 1
101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 1552269 L72 M745-K2 GY-18 2 MATE J-C1
306-A2 GN-16 1 M748-K3 BR-18 3 SH3 E-12
101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CR1 RD-00 200-A30 BK-18 2 109-CL1 RD-4 200-K4 BK-18 4

L157
80A
101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 ALT BREAKER BUS-BAR
POS NEG POS NEG 1712210 2382279
200-A30 BK-18
G G

L9

L20
200-A18 BK-18
BATTERY REAR BATTERY FRONT 306-A2 GN-16 START RELAY GU-C1
ENGINE 3T5760 3T5760 306-A3 GN-16 1251302 2434507
L97 306-A20 GN-16 177-WE1 RD-6 80A 780-GU1 PU-16 1 CONN 31
200-A85 BK-16 L155 779-GU2 WH-16 2 MATE GT-C6
ENGINE CONTROL 177-A71 RD-6 MAIN BREAKER A588-GU3 GN-18 3 SH3 D-12

A588-C167 GN-18

T967-C118 YL-18
A751-C144 YL-18

C991-C150 PK-18

G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

N707-C147 PU-18
T725-C146 WH-18

F889-C129 WH-18

H446-C119 PK-18

K850-C120 BR-18

K904-C117 GN-18

M739-C135 YL-18

M906-C111 BU-18

A209-C122 BK-18
A209-C124 BK-18
G973-C201 OR-18

M739-C134 YL-18

A209-C125 BK-18

101-CJ1 RD-4
2267475 1712210

235-C154 BK-18
4

403-C151 GN-18

C468-C28 BU-18

K906-C62 GN-18
892-C152 BR-18
893-C153 GN-18

A768-C64 BU-18
A769-C65 GY-18

E554-C11 PK-18
F716-C21 WH-18

L973-C80 GN-16

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

235-C160 BK-16
308-C168 YL-16
308-C168 YL-16

308-C140 YL-16

308-C113 YL-16

A762-C87 PU-18
F773-C69 OR-18
F774-C70 WH-18

G723-C92 YL-18

H746-C76 YL-18
H747-C85 BR-18

K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18

M737-C77 WH-18

235-C166 BK-14
M740-C74 PK-18
C-C58 200-GU4 BK-18

168-C51 RD-10

763-C75 BU-18
317-C15 YL-18
321-C40 BR-18

405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

788-C81 YL-18
998-C71 BR-18

147-C73 PU-16
109-C138 RD-4
101-C139 RD-4
108-C136 RD-4

304-C137 WH-8
130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16

308-C4 YL-16
1607689 101-CR1 RD-00 177-A71 RD-6
1 108-C136 RD-4 108-CM1 RD-4
ANALOG SENSOR POWER 2 ATCH-JUMP START RECEPTACLE
ANALOG SENSOR RETURN 3 101-CP1 RD-00 2G1830 304-C137 WH-8 304-WC1 WH-8 CABLE AS
THROTTLE POWER 4 P N (NOTE B)
L5
2688643 CONN 32

200-CE1 BK-00
THROTTLE RETURN 5 998-C71 BR-18 BLOCK GP 109-C138 RD-4 109-WA1 RD-8 108-CM1 RD-4 120A COAX CORE 1 CONN TO C1
6 9W0742 109-CL1 RD-4 COAX SAFEGUARD 2 (FOR REAR VIEW CAMERA)
7 (NOTE B) 101-C139 RD-4 101-CJ1 RD-4 HEATER BREAKER RED 3 SH3 F-12
CAT DATA LINK + 8 893-C153 GN-18 2164970 WHITE 4
CAT DATA LINK - 9 892-C152 BR-18 177-A71 RD-6 177-WE1 RD-6
10 NOTE E
11 BLOCK AS
12 1211023 DEFINED GROUND POINTS AT THE MASCHINE
13 GND-FR 6

L155
14 IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC
15 DISCONNECT SW

L21
1 FRAME LEFT SIDE REAR GND-FR 1

L72
L50
NOT AVAILABLE-USED ON J2 16 200-CE1 BK-00 200-CE1 BK-00 7N0719

L22

L51
17 101-CF1 RD-00 101-CG1 RD-00 200-CH1 BK-00 200-CH1 BK-00 200-CH1 BK-00 2 FRAME ENGINE ROOM FRONT GND-FR 2
18 PC 3 FRAME ENGINE ROOM REAR GND-FR 3
FUEL PUMP RELAY 19 STRAP DISC-FRAME GND
20 317-C15 YL-18 POS NEG POS NEG 1321806 4 FRAME RIGHT SIDE FRONT GND-FR 4
21 BREAKER BOX 5 FRAME BREAKER BOX LOWER GND-FR 5 X

235-GF23 BK-18
22

235-C160 BK-16

235-C172 BK-18
X738-AK1 PK-18

235-C154 BK-18

235-C166 BK-14
235-C170 BK-18

235-C192 BK-18
229-C182 BK-14

235-GC18 BK-18
235-GC10 BK-18

235-GF23 BK-18
THROTTLE BACKUP (ACCEL) F773-C69 OR-18

235-AK2 BK-18

235-C41 BK-18

235-AR2 BK-18

235-AR2 BK-18
235-AK2 BK-18

235-C42 BK-18
235-C43 BK-18

L20

L10
THROTTLE BACKUP (DECEL) 23 F774-C70 WH-18 ATCH-BATTERY REAR ATCH-BATTERY FRONT 6 FRAME BAT. ROOM JUMP START GND-FR 6

T967-C118 YL-18

A209-C122 BK-18
M739-C135 YL-18

A209-C125 BK-18
A751-C144 YL-18

C991-C150 PK-18

F889-C129 WH-18

G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18

K904-C117 GN-18

M739-C134 YL-18

N707-C147 PU-18
T725-C146 WH-18
A588-C167 GN-18

G973-C201 OR-18

H446-C119 PK-18

K850-C120 BR-18

M906-C111 BU-18

A209-C124 BK-18
24 3T5760 3T5760
E554-C11 PK-18

F716-C21 WH-18

235-C166 BK-14
403-C151 GN-18

308-C127 YL-16
308-C128 YL-18
308-C128 YL-18
308-C127 YL-16
308-C168 YL-16
308-C126 YL-18
308-C114 YL-18
308-C114 YL-18
308-C126 YL-18

892-C152 BR-18
893-C153 GN-18

A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18

H746-C76 YL-18

235-C192 BK-18
235-C172 BK-18
235-C170 BK-18
229-C182 BK-14

235-C160 BK-16

235-C154 BK-18
F773-C69 OR-18
F774-C70 WH-18

K906-C62 GN-18
L973-C80 GN-16

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

229-C182 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18
SHARED WITH TDC CAL

H747-C85 BR-18

M737-C77 WH-18

M740-C74 PK-18
G723-C92 YL-18

K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
405-C16 GY-18 7 FRAME PLATFORM LOWER GND-FR 7

496-C23 WH-18

235-C43 BK-18

235-C41 BK-18

235-C42 BK-18
168-C51 RD-10

317-C15 YL-18
321-C40 BR-18

487-C19 OR-18
491-C20 PK-18
495-C22 GN-18

763-C75 BU-18
788-C81 YL-18

998-C71 BR-18
147-C73 PU-16
109-C138 RD-4

101-C139 RD-4
108-C136 RD-4

304-C137 WH-8
130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
SHARED WITH TDC CAL 25 (NOTE A) (NOTE A) GND-FR 5 1
26 8 PLATFORM REAR GND-PLATFORM
NOT AVAILABLE-USED ON J2 27 9 CAB RIGHT SIDE FRONT GND-CAB 1
LOW OIL PRESS. OUTPUT 28 405-C16 GY-18 C-C64
29 2304011 84RE01 10 CAB RIGHT SIDE REAR GND-CAB 2
30 A C COMPRESSOR CLUTCH SOL 1 E554-C11 PK-18 C-C24 11 CAB TOP GND-CAB 3
31 2597243 2 200-C191 BK-18 7T5957 84RE01
32 12 PL ECM MOUNT GND-ECM MOUNT
33 200-C165 BK-18 1 WASHER MOTOR
34 C-C46 506-C45 PU-18 2 MOTOR 7T8890
35 AIR HEATER 1552269 506-C45 PU-18

F F
36 3243257 M740-C74 PK-18 1 TRAVEL STRAIGHT SOL 578-C46 BU-16 IDENT PART NO. SH LOC DESCRIPTION NOTE
L33 L6 L694
L24

37 235-C200 BK-18 2 1211491 200-C165 BK-18 C-C25 HARNESS AS.

L78
L22
L23
38 L24 GND-FR 1 200-C164 BK-18 7T5957 84RE01
39 200-C163 BK-18 A 267-7592 2 E-12 PLATFORM
40 AR-C2 C-C47 200-C163 BK-18 200-C164 BK-18 1 ATCH-LOWER WASHER MOTOR C 306-8528 1 L-1 CHASSIS
41 403-C151 GN-18 1552269 1552269 578-C46 BU-16 2 MOTOR 7T8890
42 H704-AR1 PK-18 H704-AR1 PK-18 1 ATCH-REVERSING FAN CHANGE SOL 763-C75 BU-18 1 TRAVEL SPEED SOL E 291-7560 1 B-7 HORN
1
1

43 ALTERNATOR R 235-AR2 BK-18 235-AR2 BK-18 235-AR2 BK-18 2 1211491 235-C198 BK-18 2 1211491 F 350-8251 3 F-8 CAB
44 1855294 B+ 109-C138 RD-4 WASHER TANK
45 108-C136 RD-4 B- C-C48 1761931 G 373-8979 2 C-6 CONSOLE RH
46 (65A) 200-C191 BK-18 763-C75 BU-18 1552269 1761932 (NOTE S) H 251-0580 2 F-5 CONSOLE LH
47 AIR HEATER RELAY A588-C167 GN-18 K906-C62 GN-18 1 SWING BRAKE SOL
+B 48 130-C179 RD-14 2234453 200-C190 BK-4 200-C190 BK-4 G723-C92 YL-18 235-C197 BK-18 2 1211491 C-C26 J 251-0614 3 F-12 BOOM FLOAT (CAB)
49 L25 L25 K906-C62 GN-18 L30 1532630 84RE02 MACHINE ECM K 267-7915 1 I-1 BOOM FLOAT (CHASSIS)
50 M740-C74 PK-18 C-C49 (J2)(54 BROWN) 2218874
51 200-C171 BK-18 1552269 L --- - --- ---
+B 52 130-C180 RD-14 STARTER MOTOR 235-C170 BK-18 A588-C167 GN-18 1 HYD LOCK SOL M740-C74 PK-18 1 TRAVEL STRAIGHT SOL M 328-0021 2 B-4 KEY SW (CONSOLE RH)
101-CA1 RD-00
101-CP1 RD-00
101-CF1 RD-00

+B 53 130-C181 RD-14 2071556 L151 235-C170 BK-18 200-C171 BK-18 2 1211491 K863-C204 OR-18 2 ATT STEM-4 RETRACT PRV
L71

54 2371962 (NOTE A) 235-C197 BK-18 763-C75 BU-18 3 TRAVEL SPEED SOL N 238-1585 1 B-7 LIGHTING (02) BOOM (LONG) C
55 235-C198 BK-18 L969-C66 WH-18 4 PS PRESS. PRV P 238-1587 1 C-7 LIGHTING (02) BOOM (SHORT) D
56 304-C137 WH-8 235-C203 BK-18 PILOT MANIFOLD K859-C205 BR-18 5 ATT STEM-4 EXTEND PRV

L155
57 G S 235-C203 BK-18 2155037 K859-C205 BR-18 K859-C205 BR-18 6 SPARE (STB) R 167-3456 3 F-2 LIGHTING (02) CAB LH
58 101-C139 RD-4 779-GU2 WH-16 235-C199 BK-18 K863-C204 OR-18 K863-C204 OR-18 H746-C76 YL-18 7 VALIABLE FAN MOTOR PRV T 167-3456 3 F-2 LIGHTING (02) CAB RH

K904-C117 GN-18
A588-C167 GN-18

F889-C129 WH-18
A751-C144 YL-18

M739-C135 YL-18

A209-C122 BK-18

M906-C111 BU-18
G833-C145 PK-18

T725-C146 WH-18

T967-C118 YL-18
N707-C147 PU-18

A209-C124 BK-18
G828-C148 WH-18
G829-C149 GN-18
C991-C150 PK-18

G973-C201 OR-18
H446-C119 PK-18
K850-C120 BR-18

M739-C134 YL-18

A209-C125 BK-18
USER DEFINED SHUTDOWN 59 MTR BAT 8 REVERSE FAN SOL
200-GU10 BK-18

200-C191 BK-18

200-C171 BK-18

235-C192 BK-18
229-C182 BK-14
200-C161 BK-16

200-C171 BK-18

M740-C74 PK-18

308-C127 YL-16

308-C128 YL-18
A768-C64 BU-18
200-C162 BK-18
200-C163 BK-18

235-C170 BK-18
G723-C92 YL-18

C468-C28 BU-18
A762-C87 PU-18

F716-C21 WH-18

H747-C85 BR-18

M737-C77 WH-18

308-C126 YL-18
308-C114 YL-18

K866-C79 WH-18

K877-C91 BU-18
892-C152 BR-18
893-C153 GN-18

A769-C65 GY-18
H746-C76 YL-18

K856-C95 PU-18

K861-C96 GN-18

K876-C90 BR-18
K862-C98 GY-18
101-CA1 RD-00 C-C44 C-C45 184-C5 RD-14

L973-C80 GN-16

K871-C78 WH-18
K906-C62 GN-18

F716-C21 WH-18 780-GU1 PU-16 H704-C202 PK-18

K857-C97 WH-18
K858-C99 YL-18

K864-C82 PK-18
K865-C89 PU-18

K868-C83 BR-18
K869-C84 BU-18
235-C200 BK-18 184-C5 RD-14
F773-C69 OR-18
F774-C70 WH-18

235-C172 BK-18

K860-C93 BU-18
200-GU4 BK-18

200-AL2 BK-18

200-GP3 BK-18
200-GP5 BK-16

321-C40 BR-18

496-C23 WH-18
405-C16 GY-18
788-C81 YL-18
763-C75 BU-18

168-C51 RD-10
200-C190 BK-4

317-C15 YL-18

998-C71 BR-18

487-C19 OR-18
491-C20 PK-18
495-C22 GN-18

147-C73 PU-16
101-C139 RD-4
108-C136 RD-4

304-C137 WH-8
130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
60 101-CP1 RD-00 A588-GU3 GN-18 1552269 3E3364 251-C49 YL-18 184-C5 RD-14 M737-C77 WH-18 9 FLOW LIMIT PRESS. PRV U 170-9295 3 F-2 LIGHTING (02) CAB LH (GUARD) P
780-AL1 PU-16
200-AL2 BK-18

-B 61 229-C183 BK-14 101-CF1 RD-00 200-GU10 BK-18 G723-C92 YL-18 1 1 ATCH-HEAVY LIFT SOL 252-C60 YL-18 184-C105 RD-14 K871-C78 WH-18 10 2 PUMP FLOW COMBINE SOL V 170-9295 3 E-2 LIGHTING (02) CAB RH (GUARD) P
62 MOTOR 2 2 1216303 11 1WAY/2WAY CHANGE SOL
235-C199 BK-18 261-C50 GN-18 184-C109 RD-14 K866-C79 WH-18
-B 63 229-C184 BK-14 200-GU10 BK-18 262-C61 GN-18 308-C113 YL-16 12 BOOM UP LIMIT PRV (FOR CRANE) W --- - --- ---
64 200-GU4 BK-18 892-C121 BR-18 763-C75 BU-18 13 SPARE (PRV) X 238-1579 1 A-6 REFUELING PUMP W
-B 65 229-C185 BK-14 PE L31 893-C116 GN-18 788-C81 YL-18 14 SPARE (OC)
THROTTLE 66 F889-C129 WH-18 STRAP ENG-FRAME GND A588-C88 GN-18 892-C121 BR-18 15 CAN-3 SHEILD Y 238-1595 1 A-4 REFUELING START SW (N/O) W
L151 L151 L156 L156
67 1400860 A755-C24 PK-18 893-C116 GN-18 788-C81 YL-18 16 SPEED SENSOR - (ENG) AA 238-1597 1 A-4 REFUELING STOP SW (N/C) W
68 A756-C25 BU-18 A588-C88 GN-18 17 (OFFSET ANGLE SENSOR)
AC --- - --- ---
ENGINE

ENGINE

69 101-CF1 RD-00 A757-C26 GY-18 A755-C24 PK-18 K864-C82 PK-18 18 VARIABLE RELIEF-1 PRV
IGNITION KEY SW 70 308-C127 YL-16 101-CP1 RD-00 A758-C27 BR-18 A756-C25 BU-18 K868-C83 BR-18 19 PRV RETURN AE --- - --- ---

L29
101-CA1 RD-00 A760-C108 GY-18 A757-C26 GY-18 L968-C67 OR-18 20 PRV RETURN
AF --- - --- ---

L28
1 E472-C29 GN-18 A758-C27 BR-18 21 PRV RETURN
L27

K869-C84 BU-18
L26

L29 L29
L25

2 E473-C55 GY-18 A760-C108 GY-18 H747-C85 BR-18 22 PRV RETURN AG 251-0299 2 B-11 SECONDARY SHUTDOWN
3 E474-C52 OR-18 A762-C87 PU-18 K907-C63 BU-18 23 SWING BRAKE SOL
L79

4 C-C66 GND-FR 2 GC-C6 E997-C123 RD-18 E472-C29 GN-18 24 FAN SPEED AH --- - --- ---
5 1552269 L56 1552269 L10 F889-C68 WH-18 E473-C55 GY-18 A762-C87 PU-18 25 SPEED SENSOR + (ENG) AJ 234-1124 3 B-7 MOUNTING RADIO R
6 1 788-C81 YL-18 L25 L25 G973-GC7 OR-18 1 ATCH-BOOM RAISE PRESS SW H475-C35 BR-18
H473-C31 BU-18 E474-C52 OR-18 26 CAN-4 SHEILD

L50
7 2 A762-C87 PU-18 235-GC10 BK-18 2 1673466 H474-C34 GN-18 E997-C123 RD-18 A588-C88 GN-18 27 HYD LOCK CANCEL SW AK 259-5121 1 J-9 HAMMER RETURN FILTER X
8 (NOTE G,H) N794-C58 GY-18 F889-C129 WH-18 K865-C89 PU-18 28 VARIABLE RELIEF-2 PRV
E E
AL 238-1588 1 J-9 QUICK COUPLER (CHASSIS)
9 ENG SPEED PICKUP H476-C30 WH-18 F889-C129 WH-18 K876-C90 BR-18 29 VARIABLE RELIEF-1 CHECK SOL
10 GND-FR 3 4P5820 K-C7 CONN 15 C-C29 C-C28 H704-C202 PK-18 F889-C115 WH-18 K877-C91 BU-18 30 VARIABLE RELIEF-2 CHECK SOL AM 275-6865 1 C-6 FINE SWING
L151 L151 L151
11 2434506 2434506 2304013 K843-C56 GN-18 F889-C100 WH-18 G723-C92 YL-18 31 HEAVY LIFT SOL AN --- - --- ---
12 C-C65 L73 308-K14 YL-18 1 1 308-C114 YL-18 K844-C53 GY-18 F889-C68 WH-18 K860-C93 BU-18 32 ATT STEM-1 RETRACT PRV
13 1552269 A209-K15 BK-18 2 MATE C-C28 2 A209-C125 BK-18 K847-C57 PU-18 F889-C68 WH-18 33 STK OUT LIMIT SOL (FOR CRANE) AP --- - --- ---
14 1 C468-C28 BU-18 H446-K16 PK-18 3 3 H446-C119 PK-18 K848-C54 WH-18 G723-C92 YL-18 34 BKT LOCK SOL (FOR CRANE) AR 238-1601 1 J-9 REVERSING FAN
15 2 235-C192 BK-18 K849-C36 YL-18 G973-C201 OR-18 M739-C94 YL-18 35 PRV RETURN
16 GU-C4 GU-C5 K851-C37 BU-18 H446-C119 PK-18 36 CAN-4 + AT --- - --- ---

K872-GC12 OR-18
K872-GC11 OR-18
17 CONN 16 3E3364 1552269 37

235-GC17 BK-18
CAN-4 -

235-GF23 BK-18

235-GC10 BK-18
235-GC18 BK-18

235-GC16 BK-18
K879-GC5 GN-18
200-GC15 BK-18
K871-GC9 WH-18
K871-GC8 WH-18
K871-GC6 WH-18
235-GC10 BK-18

K866-GC1 WH-18
200-GC15 BK-18

K872-GC4 OR-18
K872-GC4 OR-18
K852-C38 GN-18 H473-C31 BR-18 AU --- - --- ---

147-GC3 PU-16

200-GC2 BK-18
18 GG-C1 C-C68 C-C67 MATE C-C49 1 A588-GU7 GN-18 A588-GU8 GN-18 1 MATE HYD LOCK SOL K907-C63 BU-18 L17 H474-C34 GN-18 L18 K856-C95 PU-18 38 ATT STEM-1 EXTEND PRV
19 ENG OIL LEVEL SW 2434508 2434508 2305010 (NOTE AC) 2 200-GU9 BK-18 200-GU9 BK-18 2 (NOTE AC) L968-C67 OR-18 H475-C35 BU-18 K861-C96 GN-18 39 ATT STEM-2 RETRACT PRV AV --- - --- ---
20 2130677 L65 L65 K858-GG5 YL-18 1 1 K858-C99 YL-18 LOC F-6 L969-C66 WH-18 H476-C30 WH-18 K857-C97 WH-18 40 ATT STEM-2 EXTEND PRV AW 238-2479 3 A-3 QUICK COUPLER (TOGGLE SW)
21 K862-GG6 GY-18 2 CONN 14 2 K862-C98 GY-18 A588-GU3 GN-18 L972-C33 BU-18 H746-C76 YL-18 K862-C98 GY-18 41 ATT STEM-3 RETRACT PRV
22 K869-GG27 BU-18 3 MATE C-C67 3 K869-C84 BU-18 N789-C107 BU-18 H747-C85 BR-18 K858-C99 YL-18 42 ATT STEM-3 EXTEND PRV AX --- - --- ---
23 4 4 K850-C120 BR-18 N793-C86 GN-18 H704-C202 PK-18 43 SPARE (PRV) AY --- - --- ---
24 5 5 A588-GU3 GN-18 L156 K843-C56 GN-18 F889-C100 WH-18 44 ENG SPEED COMMAND
25 6 6 779-GU2 WH-16 N795-C59 WH-18 K844-C53 GY-18 NOTE E 45 CAN-3 + EM 283-2914 2 C-7 12V RADIO READY AE
26 130-C179 RD-14 780-GU1 PU-16 147-C73 PU-16 K847-C57 PU-18 46 CAN-3 - GA 251-0598 3 F-12 CONFIG. 2,11 (CAB) G,H
27 130-C180 RD-14 200-GU10 BK-18 K848-C54 WH-18 252-C101 YL-18 47 CAN-2 + (J1939)(MSS)
28 130-C181 RD-14 GE-C1 GF-C10 C-C33 C-C32 200-GU10 BK-18 K849-C36 YL-18 NOTE E 262-C102 GN-18 48 CAN-2 - (J1939)(MSS) GC 275-6935 1 I-1 CONFIG. 2,11 (CHASSIS) G,H
29 130-C1 RD-14 2434509 2434509 2434509 2312295 L29 200-GU5 BK-18 147-C73 PU-16 K850-C120 BR-18 49 CAN-2 SHEILD(MSS) GE 275-6937 1 E-9 SYSTEM 16 K
30 101-C139 RD-4 K856-GE1 PU-18 1 K856-GF1 PU-18 1 1 K856-C95 PU-18 200-GU6 BK-18 308-C113 YL-16 K851-C37 BU-18 251-C103 YL-18 50 CAN-1 + (MONITOR AND SW PANEL)
31 130-C1 RD-14 108-C136 RD-4 2 K860-GF2 BU-18 2 2 K860-C93 BU-18 763-C75 BU-18 K852-C38 GN-18 261-C104 GN-18 51 CAN-1 - (MONITOR AND SW PANEL) GF 275-6936 1 E-8 SYSTEM 3,5,14,17 J,L,M,AD
CONN 13

L51

L53
L52
CONN 13

L54
L59 L59
32 308-C127 YL-16 L31 304-C137 WH-8 K857-GE2 WH-18 3 K857-GF3 WH-18 3 3 K857-C97 WH-18 GU-C2 788-C81 YL-18 K856-C95 PU-18 52 CAN-1 SHEILD (MONITOR AND SW PANEL) GG 259-5125 1 F-8 MEDIUM CIRCUIT N
33 317-C15 YL-18 788-C81 YL-18 4 MATE C-C32 K861-GF4 GN-18 4 MATE C-C32 4 K861-C96 GN-18 1552269 ATCH-QUICK COUPLER SOL HIGH A762-C87 PU-18 K857-C97 WH-18 E997-C123 RD-18 53 HYD LOCK SOL
34 405-C16 GY-18 A762-C87 PU-18 K868-GE3 BR-18 5 K868-GF5 BR-18 5 5 K868-C83 BR-18 780-GU1 PU-16 1 1211491 K858-C99 YL-18 54 SPARE (FREQ IN) GH 259-5254 3 A-7 12V POWER SUPPLY AB
35 892-C152 BR-18 C468-C28 BU-18 6 308-GF24 YL-18 6 6 308-C126 YL-18 200-GU5 BK-18 2 (NOTE AC) K860-C93 BU-18 GJ --- - --- ---
36 893-C153 GN-18 235-C192 BK-18 7 A209-GF19 BK-18 7 7 A209-C124 BK-18 L158 K861-C96 GN-18 184-C105 RD-14 1 +B
37 998-C71 BR-18 8 M906-GF12 BU-18 8 8 M906-C111 BU-18 F889-C129 WH-18 K862-C98 GY-18 235-C106 BK-14 2 GND GK 267-7813 1 K-18 PRODUCT LINK (RADIO) Y,Z

L72
38 F716-C21 WH-18 GU-C3 G723-C92 YL-18 K864-C82 PK-18 3 RS422 RX+ (REMOTE CONTROL EQUIPMENT) GL 259-4940 1 J-17 PRODUCT LINK (SERVICE CONN) Y,Z

L73
39 F773-C69 OR-18 130-C1 RD-14 GC-C8 GF-C6 C-C31 C-C30 1552269 ATCH-QUICK COUPLER SOL LOW G973-C201 OR-18 K865-C89 PU-18 N789-C107 BU-18 4 AMBIENT TEMP (SLIDE ARM POSITION SENSOR)
40 F774-C70 WH-18 308-C127 YL-16 2434510 2434510 2434510 2304009 779-GU2 WH-16 1 1211491 H446-C119 PK-18 K866-C79 WH-18 5 (BOOM ANGLE SENSOR) GM --- - --- ---
L33 L32 L26 L26
41 F889-C129 WH-18 317-C15 YL-18 147-GC3 PU-16 1 1 1 147-C73 PU-16 200-GU6 BK-18 2 (NOTE AC) H746-C76 YL-18 K868-C83 BR-18 6 (STICK ANGLE SENSOR) GN 259-4887 1 K-16 PRODUCT LINK (GATEWAY) Y
42 229-C182 BK-14 405-C16 GY-18 K871-GC6 WH-18 2 2 2 K871-C78 WH-18 H747-C85 BR-18 K869-C84 BU-18 K852-C38 GN-18 7 ATT STEM-4 STATUS
43 229-C182 BK-14 892-C152 BR-18 K866-GC1 WH-18 3 K866-GF9 WH-18 3 3 K866-C79 WH-18 K850-C120 BR-18 K871-C78 WH-18 A760-C108 GY-18 8 5V SUPPLY (POWER SUPPLY FOR POTENTIO) GP 275-6938 1 I-1 ELEC PRIMING PUMP (CHASSIS)

L60
44 229-C183 BK-14 893-C153 GN-18 4 CONN 12 K864-GF10 PK-18 4 CONN 12 4 K864-C82 PK-18 K856-C95 PU-18 K876-C90 BR-18 H476-C30 WH-18 9 IMPLEMENT PRESS. SW GR 259-5119 3 D-12 ELEC PRIMING PUMP (CAB)
45 229-C184 BK-14 998-C71 BR-18 5 M739-GF6 YL-18 5 5 M739-C134 YL-18 K857-C97 WH-18 K877-C91 BU-18 A755-C24 PK-18 10 THROTTLE-1
46 229-C185 BK-14 A751-C144 YL-18 6 MATE C-C30 K876-GF7 BR-18 6 MATE C-C30 6 K876-C90 BR-18 K858-C99 YL-18 K904-C117 GN-18 A758-C27 BR-18 11 THROTTLE-4 GT 267-7644 3 D-12 UNIVERSAL QUICK COUPLER (CAB) AC
47 C991-C150 PK-18 7 K865-GF11 PU-18 7 7 K865-C89 PU-18 K860-C93 BU-18 K907-C63 BU-18 L972-C33 BU-18 12 ONE TOUCH LOW IDLE SW GU 267-7830 1 H-1 UNIVERSAL QUICK COUPLER (CHASSIS) AC
48 F716-C21 WH-18 8 K877-GF8 BU-18 8 8 K877-C91 BU-18 L20 K861-C96 GN-18 L968-C67 OR-18 184-C109 RD-14 13 +B

L55
49 1 A751-C144 YL-18 F773-C69 OR-18 G973-GC7 OR-18 9 9 9 G973-C201 OR-18 ATCH-BOOM DOWN LINE CUTOFF SOL K862-C98 GY-18 L969-C66 WH-18 235-C110 BK-14 14 GND GV 267-7672 3 B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW) AC
50 CONN 5 2 G833-C145 PK-18 F774-C70 WH-18 147-GC3 PU-16 10 10 10 1850472 K864-C82 PK-18 L972-C33 BU-18 15 RS422 RX- (REMOTE CONTROL EQUIPMENT) GX 327-9998 3 C-10 REAR VIEW CAMERA AF
51 3 T725-C146 WH-18 F889-C129 WH-18 L53 K866-GC1 WH-18 11 11 11 K-C2 K865-C89 PU-18 N793-C86 GN-18 M906-C111 BU-18 16 SQUEEZE PRESS. SENSOR

D D
52 TO VOLUME 4 4 N707-C147 PU-18 G828-C148 WH-18 K871-GC6 WH-18 12 12 12 1552269 K866-C79 WH-18 M737-C77 WH-18 17 SPARE (PWM IN) WJ 319-1335 1 A-12 REFUELING LEVEL SW W
53 LOC: A-3 5 G828-C148 WH-18 G829-C149 GN-18 G973-GC7 OR-18 L56 1 M748-K8 BR-18 K868-C83 BR-18 M739-C94 YL-18 A209-C112 BK-18 18 ANALOG RETURN CABLE AS.
54 6 G829-C149 GN-18 G833-C145 PK-18 G973-GC7 OR-18 2 200-K9 BK-18 K869-C84 BU-18 M740-C74 PK-18 A756-C25 BU-18 19 THROTTLE-2

235-GF23 BK-18
55 7 C991-C150 PK-18 N707-C147 PU-18 235-GC10 BK-18 K871-C78 WH-18 M906-C111 BU-18 A757-C26 GY-18 20 THROTTLE-3 CA 251-0625 1 H-7 BAT. - STARTER (STD)
56 8 T725-C146 WH-18 ATCH-BOOM DOWN PRESS SW K876-C90 BR-18 N789-C107 BU-18 K848-C54 WH-18 21 LH HANDLE FORE SW CC 170-6929 1 H-6 BAT. - BAT. (STD)
57 C-C57 229-C182 BK-14 1673466 K-C3 K877-C91 BU-18 N794-C58 GY-18 K844-C53 GY-18 22 LH HANDLE UPPER SW
58 3E3388 1552269 K904-C117 GN-18 N795-C59 WH-18 308-C113 YL-16 23 KEY SW CE 231-1827 1 H-6 BAT. - DISCONNECT SW (STD)
L75
59 L73 308-K14 YL-18 1 M748-K7 BR-18 M737-C77 WH-18 T967-C118 YL-18 24 RS422 TX+ (REMOTE CONTROL EQUIPMENT) CF 259-5126 1 H-7 BAT. - STARTER (COLD) A
60 SEE VOLUME 4 A209-K15 BK-18 2 M745-K6 GY-18 M740-C74 PK-18 A209-C112 BK-18 25 RS422 TX- (REMOTE CONTROL EQUIPMENT)
61 LOC:E-7 H446-K16 PK-18 M906-C111 BU-18 A209-C112 BK-18 26 SPARE (PWM IN) CG 170-6929 1 H-6 BAT. - BAT. (COLD) A
62 200-K4 BK-18 T967-C118 YL-18 A209-C122 BK-18 E472-C29 GN-18 27 8V SUPPLY (POWER SUPPLY FOR SENSOR) CH 350-8037 1 H-6 BAT. - DISCONNECT SW (COLD) A
63 M745-K2 GY-18 ATCH-BOOM UP DOWN PRESS SW 235-C166 BK-14 A209-C124 BK-18 F889-C115 WH-18 28 BACKUP SW
64 M745-K2 GY-18 2029002 K-C4 A209-C122 BK-18 A209-C125 BK-18 K847-C57 PU-18 29 RH HANDLE FORE SW (FOR SMART BOOM) CJ 251-0303 2 H-3 TERM. BLK - MAIN BKR

L60
65 235-GF23 BK-18 M745-K5 GY-18 1552269 A209-C124 BK-18 235-C166 BK-14 K843-C56 GN-18 30 RH HANDLE UPPER SW CK --- - --- ---
66 M745-K6 GY-18 L74 1 H792-K1 BR-18 A209-C125 BK-18 235-C166 BK-14 H475-C35 BU-18 31 TRAVEL LEFT PRESS. SW
67 M745-K6 GY-18 2 M749-K10 PK-18 M739-C94 YL-18 235-C106 BK-14 K849-C36 YL-18 32 ATT STEM-1 STATUS CL 251-0304 1 H-3 ALT BKR - TERM. BLK
68 200-K9 BK-18 M739-C94 YL-18 235-C110 BK-14 893-C116 GN-18 33 CDL + (ET) CM 234-1035 1 H-3 HEATER BKR - TERM. BLK
69 M749-K10 PK-18 M739-C134 YL-18 251-C49 YL-18 K904-C117 GN-18 34 PUMP PRESS. SENSOR-1

K864-GF10 PK-18
K865-GF11 PU-18

A209-GF19 BK-18

M906-GF12 BU-18
70 35 CN --- - --- ---

K868-GF5 BR-18
PUMP PRESS. SENSOR-2

235-GF23 BK-18

K876-GF7 BR-18

K856-GF1 PU-18

308-GF24 YL-18

K861-GF4 GN-18
K857-GF3 WH-18
K866-GF9 WH-18
K860-GF2 BU-18
K877-GF8 BU-18
M739-GF6 YL-18
M749-K10 PK-18 M739-C135 YL-18 251-C49 YL-18 T967-C118 YL-18
71 L72 200-K9 BK-18 251-C103 YL-18 36 BOOM CYL ROD PRESS. (FOR CRANE) CP 259-5127 1 H-7 JUMP START TERM. BLK - STARTER B
72 M748-K3 BR-18 251-C133 YL-18 NOTE E H446-C119 PK-18 37 BOOM CYL HEAD PRESS. (FOR OL& CRANE)
73 M748-K3 BR-18 251-C133 YL-18 E474-C52 OR-18 38 THUMB WHEEL-LH CR 259-5128 1 H-7 BAT - JUMP START TERM. BLK B
L75 L75
74 M748-K7 BR-18 261-C50 GN-18 H473-C31 BR-18 39 TRAVEL STRAIGHT PRESS. SW CT --- - --- ---
75 ENGINE M748-K8 BR-18 261-C50 GN-18 H474-C34 GN-18 40 TRAVEL RIGHT PRESS. SW
76 M745-K6 GY-18 261-C104 GN-18 K850-C120 BR-18 41 ATT STEM-2 STATUS CU --- - --- ---
77 H792-K1 BR-18 261-C132 GN-18 K851-C37 BU-18 42 ATT STEM-3 STATUS CV --- - --- ---
78 261-C132 GN-18 892-C121 BR-18 43 CDL - (ET)
79 252-C60 YL-18 E473-C55 GY-18 44 THUMB WHEEL-RH CW --- - --- ---
80 L79 252-C60 YL-18 45 CANCEL SW (FOR CRANE) CX --- - --- ---
81 ATCH-HAMMER RETURN FILTER SW ATCH-OLWD PRESS. SENSOR 252-C101 YL-18 46 BUCKET EXTEND PRESS. SW (FOR CRANE)
82 2344515 K-C8 2218859 252-C131 YL-18 N793-C86 GN-18 47 FOOT SW CY --- - --- ---

L61
83 AK-C2 1552267 252-C131 YL-18 G973-C201 OR-18 48 BOOM UP PRESS. SW FA 238-2390 3 A-10 MAIN RELAY - FUSE BASE
84 2304011 84RE01 308-K14 YL-18 A +B 262-C61 GN-18 49 SPARE (PWM IN/STG)
85 1 X738-AK1 PK-18 A209-K15 BK-18 B GROUND 262-C61 GN-18 50 SPARE (PWM IN/STG) FC 238-2391 3 A-10 MAIN RELAY - FUSE BASE
L78
86 2 235-AK2 BK-18 H446-K16 PK-18 C SIGNAL 262-C102 GN-18 51 SPARE (PWM IN) WIRE AS.
87 A768-C64 BU-18 262-C130 GN-18 L19 52 SPARE (PWM IN)
88 A769-C65 GY-18 GF-C12 GF-C20 252-C131 YL-18 N794-C58 GY-18 53 AUX PEDAL LH WA 234-1037 1 H-3 TERM. BLK - START RELAY
89 A209-C122 BK-18 1552269 3E3364 A209-K15 BK-18 261-C132 GN-18 N795-C59 WH-18 54 AUX PEDAL RH WC 234-1038 1 H-3 START RELAY - TERM. BLK
90 A209-C122 BK-18 K864-GF10 PK-18 1 1 ATCH-RELIEF 1 SOL 308-K14 YL-18 251-C133 YL-18

K868-GF15 BR-18
K868-GF16 BR-18
K868-GF14 BR-18
K868-GF13 BR-18

K868-GF25 BR-18
K868-GF25 BR-18

K865-GF11 PU-18

M739-GF21 YL-18

M739-GF22 YL-18
M739-GF22 YL-18
M739-GF21 YL-18

K864-GF10 PK-18

M906-GF12 BU-18
A209-GF19 BK-18
91 2448506 C-C27 WE 238-2280 1 H-3 TERM. BLK - MAIN BKR

K868-GF5 BR-18

235-GF17 BK-18
235-GF20 BK-18
2

K868-GF5 BR-18
K856-GF1 PU-18
K857-GF3 WH-18
K860-GF2 BU-18
K861-GF4 GN-18

K866-GF9 WH-18
K877-GF8 BU-18

235-GF23 BK-18

M739-GF6 YL-18
308-GF24 YL-18

K876-GF7 BR-18
235-GF18 BK-18

235-GF23 BK-18
L34 A209-C188 BK-18 M739-GF22 YL-18 2 H446-K16 PK-18 K-C5
92 A209-C189 BK-18 L27 L28 (NOTE L,M) M745-K5 GY-18 L77 1552269 1532620 84RE01 WF --- - --- ---
93 308-C128 YL-18 GF-C11 GF-C19 L74 M749-K10 PK-18 M749-K10 PK-18 1 ATCH-BOOM CHECK SOL 2 (J1)(54 BLACK)
94 308-C128 YL-18 1552269 3E3364 200-K9 BK-18 200-K11 BK-18 2 2154890 WG --- - --- ---
L52

L54

L65
95 308-C186 YL-18 K876-GF7 BR-18 1 1 ATCH-RELIEF 1 CHECK SOL 200-K9 BK-18
C C

L59
L64 WK 163-6758 3 B-10 LAMP TIMER JUMPER
96 308-C187 YL-18 235-GF20 BK-18 2 2 2154890 200-K11 BK-18 NOTE E C-C35
97 H746-C76 YL-18 (NOTE L,M) 200-K12 BK-18 3E3370 WL --- - --- ---
98 H747-C85 BR-18 L65 L65 GF-C5 GF-C17 200-K13 BK-18 252-C131 YL-18 A CAN 2 RESISTOR WM 267-7807 1 I-17 PRODUCT LINK ANTENNA (GND) Y,Z
99 K904-C117 GN-18 1552267 3E3370 200-K4 BK-18 K-C6 262-C130 GN-18 B 1743016 84RE01
100 M737-C77 WH-18 308-GF24 YL-18 A A +B ATCH-SQUEEZE PRESS SENSOR 200-K4 BK-18 1552269 C STRAP AS.
L76
101 M739-C135 YL-18 A209-GF19 BK-18 B B GROUND 2218859 200-K13 BK-18 M745-K5 GY-18 1 ATCH-BOOM CHECK SOL 1 L19 PA 7G-1060 2 F-10 PLATFORM - CHASSIS
102 T967-C118 YL-18 M906-GF12 BU-18 C C SIGNAL (NOTE L) 200-K12 BK-18 2 2154919
103 PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS
104 L52 L52 GF-C9 GF-C18 NOTE E C-C34 PE 128-8886 1 F-17 ENGINE - CHASSIS
105 1552269 3E3364 3E3370

L63
L62
106 K866-GF9 WH-18 1 1 ATCH-1WAY 2WAY CHANGE SOL 251-C133 YL-18 A CAN 1 RESISTOR
107 235-GF18 BK-18 2 2 2154890 261-C132 GN-18 B 1743016 84RE01
108 L64 (NOTE L,M) C
109 GF-C8 GF-C13 C-C36 C-C37 AM-C2 AM-C1 SYMBOL DESCRIPTION
110
111
L59 L59 1552269 3E3364
K865-GF11 PU-18 1 1 ATCH-RELIEF 2 SOL
2434505
L973-C80 GN-16 1
2304011
1
2304011 1552269
L973-AM1 GN-16 1 ATCH-FINE SWING SOL (NOTE W)
ABBREV COLOR
L63 CONN 17
112 M739-GF21 YL-18 2 2 2448506 200-C169 BK-16 2 2 200-AM2 BK-16 2 1163526 CIRCUIT CONNECTED
113 (NOTE L) RD RED
114 GF-C7 GF-C14 NOTE A: USE WITH COLD WEATHER, -32 DEGREES C.
115 1552269 3E3364
NOTE B: USE WITH JUMP START.
WH WHITE CIRCUIT NOT CONNECTED
116 L62 L62 K877-GF8 BU-18 1 1 ATCH-RELIEF 2 CHECK SOL X-C3
117 235-GF17 BK-18 2 2 2154890 P-C1 1160126 84RE01 OR ORANGE ELECTRICAL CONNECTION TO
118 (NOTE L) CONN 17 2434505 323-X12 WH-10 1 + - NOTE C: USE WITH LONG BOOM.
L49 MACHINE STRUCTURE
119 MATE C-C38 1 616-P1 BU-16 616-P2 BU-16 200-X5 BK-10 2 YL YELLOW
120 2 200-P4 BK-16 200-P5 BK-16 NOTE D: USE WITH SHORT BOOM. INTERNAL ELECTRICAL CONNECTION
L28

TO SURFACE OF COMPONENT
ATCH-REFUELING PUMP NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS. PK PINK
2291859 AT LEAST 1 TURN PER 25 mm.
251-YL AND 261-GN CONNECTOR
616-P3 BU-16 252-YL AND 262-GN
BK BLACK
200-P6 BK-16 X-C8 892-BR AND 893-GN
1552269 T901-YL AND T902-PK GY GRAY H# CIRCUIT GROUPING DESIGNATION
1
235-C172 BK-18

AL-C2
235-C173 BK-18

235-C173 BK-18

325-C174 PK-18

325-C174 PK-18

(NOTE D) 168-X16 RD-18 ATCH-POWER RELAY DIODE


L973-C80 GN-16
487-C19 OR-18
491-C20 PK-18

495-C22 GN-18
321-C40 BR-18

496-C23 WH-18

168-C51 RD-10
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16

2304011 84RE01 GC-C4 329-X17 YL-18 2 1974385 PU PURPLE


ATCH-QUICK COUPLER SOL 1 780-AL1 PU-16 1552269 (NOTE C) NOTE F: USE WITH TIME DELAY CAB LIGHTS. ATCH WIRE, CABLE, COMPONENT
L79
2603876 2 200-AL2 BK-18 K872-GC12 OR-18 1 ATCH-SINGLE ACTION SOL 1 L40 ATCH-BOOM LAMP LH 329-X17 YL-18
K872-GC11 OR-18 200-GC19 BK-18 2 2154890 CONN 18 1532521 168-X16 RD-18 NOTE G: USE WITH TOOL CONTROL SYSTEM CONFIG. 2. BR BROWN
K872-GC12 OR-18 C-C38 N-C1 SPLICE
L54 L58 (NOTE G,H)
200-GC14 BK-18 2304011 2434505 168-X15 RD-18 NOTE H: USE WITH TOOL CONTROL SYSTEM CONFIG. 11. GN GREEN
200-GC19 BK-18 616-C9 BU-16 1 616-N1 BU-16 616-N2 BU-16 168-X14 RD-18 BLADE, SPADE, RING OR SCREW
C-C17 200-GC13 BK-18 GC-C5 200-C193 BK-16 2 200-N4 BK-16 200-N5 BK-16 168-X14 RD-18 NOTE J: USE WITH TOOL CONTROL SYSTEM SYSTEM 3.
L48 BU BLUE TERMINAL
1552269 200-GC15 BK-18 1552269 168-X13 RD-18
RADIATOR FAN SPEED CONT SOL 1 H746-C76 YL-18 200-GC2 BK-18 K872-GC11 OR-18 1 ATCH-SINGLE ACTION SOL 2 168-X1 RD-10 NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.
2590907 2 H747-C85 BR-18 L57 200-GC2 BK-18 200-GC14 BK-18 2 2154890 ATCH-BOOM LAMP RH 323-X12 WH-10

B B
200-GC15 BK-18 (NOTE G,H) 1532521 329-X18 YL-18 NOTE L: USE WITH TOOL CONTROL SYSTEM SYSTEM 14.
L65
200-GC13 BK-18
NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17.
L35

L36

L37

321-C40 BR-18 ATCH-REFUELING POWER RELAY


487-C19 OR-18 616-N3 BU-16 2130772
C-C62 491-C20 PK-18 200-N6 BK-16 NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.
L38 L35
PUMP 1 PRESS. SENSOR +B 1
2304013 84RE01
308-C186 YL-18
GC-C3
1552269
496-C23 WH-18
235-C172 BK-18 NOTE P: USE WITH FRONT GUARD CAB LIGHTS. WIRE GROUP COLOR DESCRIPTIONS
2218859 GROUND 2 A209-C188 BK-18 ATCH-1P 2P CHANGE SOL 2 1 K871-GC8 WH-18 235-C173 BK-18 X-C4
SIGNAL 3 K904-C117 GN-18 1211491 2 235-GC17 BK-18 C-C53 C-C54 1495051 NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION. GROUND CIRCUIT
L57
(NOTE G,H) 1552269 3E3364 235-C173 BK-18 L976-X9 GN-18 1
321-C40 BR-18 1 1 ATCH-TRAVEL ALARM 235-C172 BK-18 322-E2 GY-16 FORWARD WARNING HORN LH (LOW) 365-X6 YL-18 2 NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
L47
235-C177 BK-18 2 2 2139100 235-C175 BK-18 200-E4 BK-16 7Y3919 200-X4 BK-18 3

L49

L48
L76 NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE). WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
C-C63 235-C176 BK-18 4
2304013 84RE01 GC-C2 235-C177 BK-18 329-X18 YL-18 5 NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF.
VOLTAGE CONVERTER OUTPUT CIRCUIT
PUMP 2 PRESS. SENSOR +B 1 308-C187 YL-18 1552269 L52 CONN 19
2218859 GROUND 2 A209-C189 BK-18 ATCH-1P 2P CHANGE SOL 1 1 K871-GC9 WH-18 C-C55 STARTING CIRCUIT
L34 NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER.
SIGNAL 3 T967-C118 YL-18 1211491 2 235-GC16 BK-18 1552269 C-C50 168-C51 RD-10 C-C39 E-C1

323-X12 WH-10

323-X12 WH-10

168-X13 RD-18
168-X15 RD-18
329-X18 YL-18

329-X18 YL-18

L976-X9 GN-18
L37 L37 (CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM START AID CIRCUIT

200-X5 BK-10

168-X1 RD-10

365-X6 YL-18

200-X4 BK-18
(NOTE G,H) 496-C23 WH-18 1 HYD OIL LEVEL SW 1552269 322-C6 GY-16 322-C6 GY-16 2434505 2304011 322-E2 GY-16 ATCH-REFUELING STOP RELAY CONFIG. 1, 2, 3, 3' AND 11)
235-C176 BK-18 2 2130677 1 495-C22 GN-18 325-C174 PK-18 616-C9 BU-16 L40 322-C6 GY-16 1 322-E1 GY-16 322-E1 GY-16 FORWARD WARNING HORN RH (HIGH) 1495050 MACHINE CONTROL CIRCUIT
2 235-C173 BK-18 607-C7 PK-16 L973-C80 GN-16 200-C194 BK-16 2 200-E3 BK-16 200-E3 BK-16 7Y3920 NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM.
616-C9 BU-16 200-C169 BK-16 200-E4 BK-16 X-C5 MONITOR CIRCUIT
L39
C-C61 GC-C1 L38 L973-C80 GN-16 200-C193 BK-16 1495051 NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.
1552269 1552269 200-C194 BK-16 L976-X19 GN-18 1 MACHINE SECURITY CONTROL CIRCUIT
L36
POWER SHIFT PRESS. SOL 1 A768-C64 BU-18 ATCH-DOUBLE ACTION SOL 1 K879-GC5 GN-18 235-C175 BK-18 FUEL LEVEL SENDER 200-C169 BK-16 L45 365-X7 YL-18 2 NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE ENGINE CONTROL CIRCUIT
1119916 2 A769-C65 GY-18 1211491 2 200-GC15 BK-18 GF-C16 GF-C4 3411842 200-C193 BK-16 168-C51 RD-10 607-C7 PK-16 CHASSIS LAMP 168-X15 RD-18 3 PL321SR SYSTEM IMPLEMENTATION (RADIO
& GATEWAY ECM).
(NOTE G,H) 3E3364 1552269 200-C194 BK-16 325-C174 PK-18 200-C195 BK-16 1532523 4 IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN HEATER AND AIR CONDITIONER CIRCUIT
ATCH-STEM 2 RETRACT SOL 1 1 K861-GF4 GN-18 C-C52 C-C51 200-C195 BK-16 607-C7 PK-16 L41 L976-X19 GN-18 5 (GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN
L76
L57

1119916 2 2 K868-GF13 BR-18 491-C20 PK-18 235-C175 BK-18 2304011 2434505 200-C196 BK-10 200-C195 BK-16 L976-X10 GN-18 (C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
TURN SIGNAL / WIPER WASHER CIRCUIT
(NOTE L,M) 235-C178 BK-18 1 325-C174 PK-18 200-C196 BK-10 THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).
T 2 CAT DATA LINK
C-C60 C-C59
3E3364 1552269 GF-C15 GF-C3 HYD TEMP SENDER ATCH-REFUELING START RELAY NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION. CAN DATA LINK
ATCH-FLOW LIMIT SOL 1 1 M737-C77 WH-18 3E3364 1552269 4I5394 CONN 7 1495050

L44
1710188 2 2 M739-C135 YL-18 ATCH-STEM 2 EXTEND SOL 1 1 K857-GF3 WH-18 WJ-C1 C-C40 C-C41 X-C2 168-X1 RD-10 NOTE AC: USE WITH UNIVERSAL QUICK COUPLER. RS-232 DATA LINK
1119916 2 2304011 1160126 1211038 1211038 CONN 23
200-GC15 BK-18

BK-16

2
200-GC13 BK-18

BK-16
BK-16
BK-16

200-C196 BK-10
(NOTE G,H,J,K,L,M) K868-GF14 BR-18 235-C178 BK-18 365-X6 YL-18 SWITCH AS.
200-GC2 BK-18
200-WJ2 BK-18
200-WJ2 BK-18

200-K13 BK-18
200-K4 BK-18

(NOTE J,L,M) 325-WJ1 PK-18 1 168-C51 RD-10 1 1 168-X1 RD-10 168-X1 RD-10 L976-X9 GN-18 X-C7 Y-C1 2381594 CAN DATA LINK 1
L62
HYD OIL FILTER INDICATOR 2 200-C196 BK-10 2 CONN 20 2 200-X2 BK-10 325-X3 PK-18 200-X4 BK-18 2304011 2434505
NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5.
C-C56 1733518 1
CAN DATA LINK 2
GF-C21 GF-C2 L42 365-X6 YL-18 L43 200-X5 BK-10 168-X13 RD-18 168-Y1 RD-18 NOTE AE: USE WITH 12V RADIO READY.
200-C169
200-C193
200-C194
200-C195

GG-C3 GE-C3 3E3364 1552269 1552269 C-C42 C-C43 X-C1 365-X7 YL-18 168-X13 RD-18 L976-X11 GN-18 2 L976-Y2 GN-18

ATCH-STEM 3 RETRACT SOL 1


1552269
K862-GG6 GY-18 ATCH-STEM1 RETRACT SOL 1
1552269
K857-GE2 WH-18
ATCH-STEM 1 RETRACT SOL
1119916
1
2
1
2
K860-GF2 BU-18
K868-GF15 BR-18
235-C178 BK-18
487-C19 OR-18
1
2
GROUND
SIGNAL
2434505 2304011
325-C174 PK-18 1 1
2304011
325-X3 PK-18
365-X8 YL-18
L976-X9 GN-18
168-X15 RD-18
168-X15 RD-18 ATCH-REFUELING START SW NO
NOTE AF: USE REAR VIEW CAMERA. OTHER COLOR DESCRIPTIONS
CONN 21 L45
1119916 2 K869-GG17 BU-18 1119916 2 K868-GE5 BR-18 (NOTE L,M,AD) 325-WJ1 PK-18 2 2 L976-X10 GN-18 365-X7 YL-18 6T9442
(NOTE N) (NOTE K) GF-C1 L976-X11 GN-18 L976-X10 GN-18 HIGHWAYS
GG-C2 1552269 WJ-C2 200-X2 BK-10 325-X3 PK-18
1552269 CONN 22
A
2304011
A
L65 GE-C2 L59 ATCH-STEM 1 EXTEND SOL 1 K856-GF1 PU-18 200-X2 BK-10 365-X8 YL-18 L46 SWITCH AS.
ATCH-STEM 3 EXTEND SOL 1 K858-GG5 YL-18 1552269 1119916 2 K868-GF16 BR-18 1 325-WJ1 PK-18 200-X4 BK-18 168-X13 RD-18 X-C6 AA-C1 2381596 AWG SXL MM2 AV MM2
1119916 2 K869-GG18 BU-18 ATCH-STEM1 EXTEND SOL 1 K856-GE1 PU-18 (NOTE J,L,M,AD) 2 200-WJ2 BK-18 200-X5 BK-10 L976-X11 GN-18 2434505 2304011 00 63.4 60
(NOTE N) K869-GG27 BU-18 1119916 2 K868-GE4 BR-18 365-X8 YL-18 1 365-AA1 YL-18
K869-GG27 BU-18 (NOTE K) K868-GE3 BR-18 325-X3 PK-18 2 325-AA2 PK-18 0 50.1 50
K868-GE3 BR-18 ATCH REFUELING LEVEL SW 4 18.93 20
3122645 GND-FR 4 ATCH-REFUELING STOP SW NC
9X4184 6 12.10 15 THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR ELECTRICAL SYSTEM
8 7.50 8
10 4.73 5 VOLUME 1 of 4: CHASSIS
12 2.96 3
14 1.88 2 MEDIA NUMBER: UENR2637-01
16 1.18 1.25
18 0.78 0.85 SCHEMATIC PART NUMBER: 251-0617, CHANGE: 07, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR2637-01
January 2012

UENR2637-01 VOL 2 of 4
57 56 51 55 52
Component Location - Volume 2

(Dimensions: 56 inches x 35 inches)


Schematic Machine
Component
Location Location
Coil - Exciter (Attch) D-3 B
Converter - 12 Volt F-8 50

53 Diode - ACC
Diode - Hydraulic Lock
Ground - FR 7
Ground - Platform
E-8
E-8
I-15
H-12
G
G
G
G
Heater - Seat (Attch) C-6 51
Indicator - Unit D-3 B
Joystick - Left Hand (3 Sw) (Attch) H-4 C
Joystick - Left Hand (Attch) H-4 C
Joystick - Right Hand (3 Sw) (Attch) E-4 B

G
C
54 Joystick - Right Hand (Attch)
Key Reader - MSS
Motor - Lower Wiper (Attch)
Pedal - Auxilliary LH (Attch)
E-3
D-4
F-1
G-1
B
B
53
52
330D and 336D Excavator
Suspension - Air Seat (Attch)
Switch - Auxilliary Pump Pressure Stem 4
H-5
G-1
51
54
Electrical System
B Switch - Back Up Gov
Switch - Backup EPR Valve
C-6
C-6
B
B
330D: 336D:
Switch - Foot (Attch) G-1 52
Switch - High Pressure Stem 1 (Attch) E-1 54 NBD841-1226 PRF1-UP
Switch - Horn
Switch - Implement Pressure
H-4
E-7
C
G
EAH725-1362 MPL1-UP
Switch - Key D-3 B FFK326-454 JTN1-UP
Switch - Medium Pump Pressure Stem 3 G-1 54
Switch - Neutral Start Limit I-4 C
JLP738-863 JBT1-UP
Switch - One Touch Low Idle E-5 B MEY311-402 KKT1-UP

42 Page,
Switch - Secondary Shut Down C-15 55
Switch - Throttle Postion D-3 B
M4T207-UP
Switch - Travel L Pressure F-1 53
Switch - Travel R Pressure F-1 53
Switch - Travel Straight Pressure (Attch) E-1 54
Unit - Air Conditioner F-13 56
Machine locations are repeated for components located close together.
A = Located on or near the breaker box.
B = Located inside right console.
C = Located inside left console.
G =Located under cab platform.

Volume 2 of 4: Cab

50 © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

56 57 55
Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

C Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows

B Connector Location - Volume 2


through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Schematic Machine circle indicates that the component has screw terminals and a wire can be disconnected from it.
Connector Number
Location Location
CONN 24 G-16 A Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CONN 25 E-16 A No circle indicates that the wire cannot be disconnected from the component.
CONN 26 E-16 A
Ground (Wired): This indicates that the component is connected to a grounded wire. The
G CONN 27
CONN 33
E-16
C-14 55
A
grounded wire is fastened to the machine.

CONN 34 B-14 57 Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 35 C-14 57 It is grounded by being fastened to the machine.
CONN 36 B-12 57
CONN 37 B-11 57 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 38 B-10 57 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 39 B-9 57
Sender: A component that is used with a temperature or pressure gauge. The sender
CONN 40 D-11 57
measures the temperature or pressure. Its resistance changes to give an indication to
CONN 41 F-10 A T
the gauge of the temperature or pressure.
CONN 42A E-7 B
CONN 42B E-7 B Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 43 D-7 B It has a coil that makes an electromagnet when current flows through it. The
CONN 44 D-7 B
electromagnet can open or close the switch part of the relay.
CONN 45 D-7 B
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
CONN 46A C-7 B
coil that makes an electromagnet when current flows through it. The electromagnet
CONN 46A E-9 B can open or close a valve or move a piece of metal that can do work.
CONN 46B C-7 B
CONN 46B E-8 B Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)

50 51 52 53 54
CONN 47 H-7 C
CONN 48 H-7 C that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
CONN 49 F-5 50
CONN 50 D-5 B
CONN 51 B-4 B
Harness and Wire Symbols
CONN 52 C-4 B Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
The connectors shown in this chart are for harness to harness connectors. Harness Connector Serialization Code:
Harness Connector Serialization
Connectors that join a harness to a component are generally located at or near The "C" stands for "Connector" and the
Codes (see sample).
the component. See the Component Location Chart. number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2

Machine Harness Connector and Component Locations Plug Receptacle


Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

Off Machine Switch Specification - Volume 2


Part No. Function Actuate Deactuate Contact Position
ATCH - Aux Pump Pressure Stem 4
ATCH - Medium Pressure
ATCH - Quick Coupler Low
309-5769 Travel Left Pressure 490 ± 49 Kpa 294 Kpa min Normally Closed
Travel Right Pressure (71 ± 7 psi) (42.6 psi min)
ATCH - High Pressure Stem 1
ATCH - Travel Starigh Pressure
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR2637-01 VOL 2 of 4

J J
(Dimensions: 56 inches x 35 inches)

I I
OPERATOR STATION OPERATOR STATION

PA
STRAP PLATF-FRAME GND
7G1060

CONSOLE(LH)
H-C6
CONN 48 H-C9 H-C8 1552267 1
A-C30 H-C2 2304011 2434505 154-H10 RD-18 A 2
2434508 2305010 127-H15 OR-16 1 A588-H11 GN-18 B 3 SW-4
E472-A72 GN-18 1 E472-H1 GN-18 200-H14 BK-16 2 189-H12 RD-18 C 4 SW-COM
E474-A79 OR-18 2 E474-H2 OR-18 5 SW-1
GND-FR 7 K844-A46 GY-18 3 K844-H3 GY-18 1 + B NEUTRAL START LIMIT SW 6 SW-2
L86 200-A82 BK-16 127-A124 OR-16 K848-A36 WH-18 4 K848-H4 WH-18 2 GND 1114799
42 Page,

200-A94 BK-16 154-A23 RD-18 235-A76 BK-18 5 235-H5 BK-18 ATCH-AIR SUSPENSION
200-A102 BK-18 320-A14 RD-18 6 2405063 1
200-A110 BK-18 A588-A12 GN-18 L82 L82 L101 SW-3

L95

L86
200-A111 BK-16 E472-A72 GN-18 A-C19 H-C1 1
200-A112 BK-16 E474-A79 OR-18 2305010 2434508 200-H14 BK-16
K844-A46 GY-18 320-A14 RD-18 1 320-H8 RD-18 A588-H11 GN-18
2 ATCH-JOYSTICK LH 3 SW
K848-A36 WH-18 200-A82 BK-16 200-H13 BK-16 154-H10 RD-18 2475185
998-A138 BR-18 200-A82 BK-16 154-A23 RD-18 3 154-H10 RD-18 189-H12 RD-18 H-C3 H-C7
A588-A12 GN-18 235-A76 BK-18 789-A123 RD-18 4 189-H12 RD-18 320-H8 RD-18 L102 2397352 2472693
A755-A100 PK-18 789-A123 RD-18 A588-A12 GN-18 5 A588-H11 GN-18 E472-H1 GN-18 E472-H1 GN-18 1 1 +B
6 2 GND

200-A102 BK-18
200-A110 BK-18
200-A111 BK-16
200-A112 BK-16
A756-A99 BU-18 127-A124 OR-16 127-H15 OR-16 E474-H2 OR-18 235-H6 BK-18 2

200-A85 BK-16
200-A93 BK-14
200-A53 BK-16

200-A29 BK-14
200-A51 BK-14

200-A82 BK-16
200-A94 BK-16
200-A8 BK-14

200-A7 BK-14
A757-A98 GY-18 K844-H3 GY-18 E474-H2 OR-18 3 3 PWM OUT
A758-A97 BR-18 CONN 47 K848-H4 WH-18 235-H7 BK-18 4 4 SW-COM
H A768-A77 BU-18 535-A65 BU-16 235-H5 BK-18 K844-H3 GY-18 5 5 SW-1 H
A769-A78 GY-18 575-A39 YL-18 235-H5 BK-18 K848-H4 WH-18 6 6 SW-2
E472-A72 GN-18 576-A40 PK-18 235-H6 BK-18
E472-A84 GN-18 235-H7 BK-18
E472-A133 GN-18 E472-A133 GN-18 200-H13 BK-16 1
H473-A38 BR-18 200-H13 BK-16 H-C4 SW-3
E473-A50 GY-18 H474-A147 GN-18 200-H14 BK-16 7Y3967 1
E474-A79 OR-18 H475-A146 BU-18 200-H9 BK-18 320-H8 RD-18 1
E997-A154 RD-18 K849-A150 YL-18 H-C5 ATCH-JOYSTICK LH
F773-A106 OR-18 K851-A142 BU-18 L81 7Y396 HORN SW 2277617
OPERATOR STATION

OPERATOR STATION
F774-A107 WH-18 K852-A105 GN-18 200-H9 BK-18 1 2220225
A-C16 200-A7 BK-14 998-A138 BR-18 F889-A101 WH-18 N793-A160 GN-18
1532620
200-A8 BK-14 A588-A12 GN-18 H473-A38 BR-18 N794-A129 GY-18 CONSOLE(LH)
1 130-A10 RD-14 200-A29 BK-14 A755-A100 PK-18 GND-PLATFORM H474-A147 GN-18
L95
2 172-A9 RD-18 200-A51 BK-14 A756-A99 BU-18 H475-A146 BU-18 200-A110 BK-18
3 L973-A161 GN-16 200-A53 BK-16 A757-A98 GY-18 H476-A145 WH-18 235-A132 BK-18
L87 L87
4 A588-A12 GN-18 200-A93 BK-14 A758-A97 BR-18 K843-A57 GN-18 235-A143 BK-18 A-C28 A-C48
5 200-A85 BK-16 A768-A77 BU-18 K844-A46 GY-18 235-A137 BK-18 3E3364 1552269
6 308-A80 YL-16 A769-A78 GY-18 K847-A22 PU-18 N793-A160 GN-18 1 1 ATCH-FOOT SW
7 184-A11 RD-14 E472-A72 GN-18 K848-A36 WH-18 235-A152 BK-18 2 2 2051339
8 322-A15 GY-16 E472-A84 GN-18 K849-A150 YL-18 120-A1 YL-16
9 607-A81 PK-16 200-A85 BK-16 E473-A50 GY-18 K851-A142 BU-18 135-A25 BU-16
10 780-A83 PU-16 130-A10 RD-14 E472-A133 GN-18 K852-A105 GN-18 179-A64 BU-16
11 616-A13 BU-16 147-A58 PU-16 K906-A73 GN-18 C569-A27 YL-16 L83 A-C36 A-C37
12 147-A58 PU-16 168-A70 RD-10 E474-A79 OR-18 K907-A74 BU-18 200-A111 BK-16 2397352 2472693
13 E554-A4 PK-18 172-A9 RD-18 H474-A147 GN-18 L968-A90 OR-18 200-A112 BK-16 E472-A133 GN-18 1 1 +8V
14 514-A5 PU-16 177-A71 RD-6 F773-A106 OR-18 L969-A89 WH-18 210-A26 BK-16 235-A136 BK-18 2 2 GND ATCH-AUX PEDAL LH
15 C506-A6 WH-16 184-A11 RD-14 F774-A107 WH-18 L972-A96 BU-18 229-A28 BK-16 N794-A129 GY-18 3 3 PWM OUT 2277597
16 403-A52 GN-18 251-A47 YL-18 F889-A101 WH-18 N793-A160 GN-18 4 4
G 17 252-A120 YL-18 H473-A38 BR-18 N794-A129 GY-18 5 5 CALIBRATION G
18 317-A59 YL-18 261-A48 GN-18 E997-A154 RD-18 6 6 CALIBRATION
19 405-A75 GY-18 262-A121 GN-18 H475-A146 BU-18 235-A76 BK-18 235-A137 BK-18 535-A65 BU-16
20 412-A60 BU-18 306-A20 GN-16 H476-A145 WH-18 235-A88 BK-18 103-A63 RD-16 575-A39 YL-18
21 430-A42 BU-18 308-A80 YL-16 K843-A57 GN-18 235-A132 BK-18 105-A37 RD-16 576-A40 PK-18
22 487-A43 OR-18 310-A55 PU-16 K844-A46 GY-18 235-A143 BK-18 169-A140 PK-18 E472-A133 GN-18 A-C31 A-C32
CONN 24 23 491-A56 PK-18 317-A59 YL-18 K847-A22 PU-18 A-C50 A-C49 307-A24 OR-16 1552269 3E3364
24 F716-A114 WH-18 321-A122 BR-18 K848-A36 WH-18 2434505 2304011 308-A139 YL-16 H473-A38 BR-18 K852-A105 GN-18 1 1 ATCH-AUX PUMP PRESS. SW STEM4
L81
MATE C-C1 25 495-A54 GN-18 322-A15 GY-16 K849-A150 YL-18 1 326-A159 RD-16 326-A159 RD-16 H474-A147 GN-18 235-A104 BK-18 2 2 3095769
VOL1 J-1 26 496-A61 WH-18 403-A52 GN-18 K851-A142 BU-18 CONN 41 2 508-A68 PU-18 H475-A146 BU-18
27 A755-A100 PK-18 405-A75 GY-18 K852-A105 GN-18 509-A69 WH-18 K849-A150 YL-18
28 A756-A99 BU-18 412-A60 BU-18 K906-A73 GN-18 GR-C2 103-A63 RD-16 511-A66 BR-18 K851-A142 BU-18
29 A757-A98 GY-18 430-A42 BU-18 K907-A74 BU-18 2434505 105-A37 RD-16 512-A67 GN-18 K852-A105 GN-18 A-C25 A-C45
30 A758-A97 BR-18 487-A43 OR-18 L968-A90 OR-18 326-GR1 RD-16 1 113-A117 OR-18 607-A95 PK-16 N793-A160 GN-18 1552269 3E3364
31 C468-A62 BU-18 491-A56 PK-18 L969-A89 WH-18 2 120-A1 YL-16 607-A103 PK-16 N794-A129 GY-18 K851-A142 BU-18 1 1 ATCH-MIDIUM PRESS. SW STEM3
32 E472-A116 GN-18 495-A54 GN-18 L972-A96 BU-18 127-A124 OR-16 998-A138 BR-18 235-A144 BK-18 2 2 3095769
33 H476-A145 WH-18 496-A61 WH-18 N793-A160 GN-18 135-A25 BU-16 A537-A41 PK-18 200-A110 BK-18
34 H473-A38 BR-18 506-A35 PU-18 N794-A129 GY-18 154-A23 RD-18 A755-A100 PK-18 A-C10 A-C11 235-A143 BK-18
35 G976-A45 BU-18 514-A5 PU-16 169-A140 PK-18 A756-A99 BU-18 2305010 2434508 235-A143 BK-18
36 L972-A96 BU-18 578-A34 BU-16 235-A76 BK-18 179-A64 BU-16 A757-A98 GY-18 1 1 +12V MEMORY OUT 235-A144 BK-18 A-C7 A-C8
37 H474-A147 GN-18 607-A81 PK-16 235-A88 BK-18 326-GR1 RD-16 252-A126 YL-18 A758-A97 BR-18 135-A25 BU-16 2 2 +12V SWITCHED OUT 235-A148 BK-18 1552272 3E3376
38 H475-A146 BU-18 616-A13 BU-16 235-A132 BK-18 262-A127 GN-18 A768-A77 BU-18 210-A26 BK-16 3 3 GND (12V) ATCH-12V-10A CONVERTER 235-A163 BK-18 576-A40 PK-18 3 3
39 K849-A150 YL-18 780-A83 PU-16 235-A143 BK-18 307-A24 OR-16 A769-A78 GY-18 200-A111 BK-16 4 4 GND (24V) 3245770 235-A163 BK-18 535-A65 BU-16 1 1 ATCH-LOWER WIPER MOTOR
40 E997-A154 RD-18 892-A31 BR-18 L88 308-A139 YL-16 A770-A141 PK-18 120-A119 YL-16 5 5 +24V BATTERY IN 235-A104 BK-18 575-A39 YL-18 4 4 1677079
41 K851-A142 BU-18 893-A32 GN-18 A C UNIT 320-A14 RD-18 E472-A84 GN-18 120-A109 YL-16 6 6 +24V SWITCHED IN 235-A149 BK-18 200-A110 BK-18 2 2 + (NOTE S)
42 K852-A105 GN-18 998-A138 BR-18 2299080 A-C6 508-A68 PU-18 E473-A50 GY-18 L84 L83 120-A1 YL-16 235-A132 BK-18 S +1
43 X738-A44 PK-18 A588-A12 GN-18 2304009 84RE01 509-A69 WH-18 F773-A106 OR-18 120-A1 YL-16 235-A137 BK-18 -
44 321-A122 BR-18 A755-A100 PK-18 130-A10 RD-14 B/R 1 124-A86 GN-14 511-A66 BR-18 F774-A107 WH-18 235-A137 BK-18
45 235-A125 BK-18 A756-A99 BU-18 147-A58 PU-16 B/W 2 200-A8 BK-14 512-A67 GN-18 F889-A101 WH-18 J-C8 J-C7 A-C4 A-C5 235-A132 BK-18
F 46 235-A113 BK-18 A757-A98 GY-18 168-A70 RD-10 R 3 175-A87 RD-14 535-A65 BU-16 H476-A145 WH-18 CONN 42A 2305008 2434507 CONN 42B 23050101 2434508 235-A136 BK-18 A-C40 F
47 235-A143 BK-18 A758-A97 BR-18 172-A9 RD-18 R/G 4 E554-A4 PK-18 L89 575-A39 YL-18 K843-A57 GN-18 1 E472-J15 GN-18 1 1 235-A151 BK-18 1552269
48 310-A55 PU-16 A768-A77 BU-18 177-A71 RD-6 P 5 607-A91 PK-16 576-A40 PK-18 K847-A22 PU-18 MATE A-C33 2 E473-J16 GY-18 2 MATE G-C1 C569-A27 YL-16 2 235-A162 BK-18 H475-A146 BU-18 1 TRAVEL L PRESS. SW
49 506-A35 PU-18 A769-A78 GY-18 184-A11 RD-14 B 6 200-A93 BK-14 607-A95 PK-16 K906-A73 GN-18 3 K843-J17 GN-18 3 229-A28 BK-16 3 CONN 49 235-A162 BK-18 235-A148 BK-18 2 3095769
50 578-A34 BU-16 NOTE E C468-A62 BU-18 251-A47 YL-18 R/W 7 514-A5 PU-16 607-A103 PK-16 K907-A74 BU-18 4 M743-J12 GN-18 4 200-A112 BK-16 4 235-A118 BK-18
51 893-A32 GN-18 C506-A6 WH-16 252-A120 YL-18 L90 O/G 8 C506-A6 WH-16 A537-A41 PK-18 L968-A90 OR-18 179-A17 BU-16 5 235-A152 BK-18
52 892-A31 BR-18 261-A48 GN-18 R/L 9 125-A92 RD-16 A770-A141 PK-18 L969-A89 WH-18 179-A16 BU-16 6
53 251-A47 YL-18 E472-A133 GN-18 262-A121 GN-18 10 C569-A27 YL-16 L972-A96 BU-18 179-A64 BU-16 A-C35
54 261-A48 GN-18 E472-A72 GN-18 306-A20 GN-16 11 210-A26 BK-16 200-A94 BK-16 A-C43 179-A64 BU-16 1552269
NOTE E E472-A84 GN-18 308-A80 YL-16 12 229-A28 BK-16 200-A102 BK-18 1552269 H474-A147 GN-18 1 TRAVEL R PRESS. SW
L90

CONN 25 A-C29 E472-A116 GN-18 310-A55 PU-16 235-A88 BK-18 H476-A145 WH-18 1 IMPLEMENT PRESS. SW 235-A149 BK-18 2 3095769

L88
MATE C-C2 1343296 E472-A116 GN-18 317-A59 YL-18 326-GR1 RD-16 252-A126 YL-18 235-A137 BK-18 2 3095769

L89
VOL1 I-1 1 168-A70 RD-10 E473-A50 GY-18 321-A122 BR-18 262-A127 GN-18
E474-A79 OR-18 322-A15 GY-16
A-C1 E554-A4 PK-18 403-A52 GN-18 113-A117 OR-18 CONSOLE(RH)
L973-A161 GN-16

A770-A141 PK-18
2304009 84RE01

308-A139 YL-16
252-A120 YL-18

262-A121 GN-18

321-A122 BR-18

C468-A62 BU-18
G976-A45 BU-18

X738-A44 PK-18

C569-A27 YL-16

113-A117 OR-18

127-A124 OR-16

169-A140 PK-18

252-A126 YL-18
262-A127 GN-18

607-A103 PK-16
A537-A41 PK-18
E997-A154 RD-18 405-A75 GY-18 113-A117 OR-18 A-C12 A-C44
310-A55 PU-16

200-A93 BK-14
261-A48 GN-18

317-A59 YL-18
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10

184-A11 RD-14
251-A47 YL-18

306-A20 GN-16
308-A80 YL-16

322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18

200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
235-A33 BK-18

C506-A6 WH-16
E554-A4 PK-18

200-A93 BK-14

E554-A4 PK-18
C506-A6 WH-16

124-A86 GN-14
125-A92 RD-16
175-A87 RD-14
607-A91 PK-16

103-A63 RD-16

105-A37 RD-16

210-A26 BK-16

135-A25 BU-16
154-A23 RD-18

179-A64 BU-16

307-A24 OR-16

320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
607-A95 PK-16

229-A28 BK-16
200-A8 BK-14
172-A9 RD-18

200-A7 BK-14

514-A5 PU-16

200-A8 BK-14

514-A5 PU-16

120-A1 YL-16
177-A71 RD-6

1 E474-A79 OR-18 F716-A114 WH-18 412-A60 BU-18 113-A155 OR-18 1552269 3E3364
2 K844-A46 GY-18 F773-A106 OR-18 430-A42 BU-18 113-A156 OR-18 ACC DIODE G-C8 G-C9 K849-A150 YL-18 1 1 ATCH-HIGH PRESS. SW STEM1
3 K848-A36 WH-18 F774-A107 WH-18 487-A43 OR-18 113-A156 OR-18 A-C47 1974385 2397352 2472693 235-A151 BK-18 2 2 3095769
CONN 26 4 E473-A50 GY-18 F889-A101 WH-18 491-A56 PK-18 1552269 E472-G1 GN-18 1 1 1 +B
5 K843-A57 GN-18 G976-A45 BU-18 495-A54 GN-18 789-A157 RD-18 1 235-G42 BK-18 2 2 2 GND
MATE C-C3 6 K847-A22 PU-18 H473-A38 BR-18 496-A61 WH-18 113-A156 OR-18 2 CONN 42A CONN 42B E473-G2 GY-18 3 3 SW-4 3 PWM OUT
VOL1 H-1 7 N793-A160 GN-18 H474-A147 GN-18 506-A35 PU-18 789-A157 RD-18 A-C33 G-C1 235-G41 BK-18 4 4 SW-COM 4 SW-COM A-C13 A-C14
8 N794-A129 GY-18 H475-A146 BU-18 514-A5 PU-16 789-A123 RD-18 HYD LOCK DIODE 2434507 2305008 K843-G3 GN-18 5 5 SW-1 5 SW-1 1552269 3E3364
9 H476-A145 WH-18 578-A34 BU-16 789-A158 RD-18 A-C46 1974385 E472-A84 GN-18 1 E472-G1 GN-18 G-C6 G-C7 K847-G4 PU-18 6 6 SW-2 6 SW-2 H473-A38 BR-18 1 1 ATCH-TRAVEL STRAIGHT PRESS. SW
10 252-A120 YL-18 607-A81 PK-16 1552269 E473-A50 GY-18 2 E473-G2 GY-18 2304011 2434505 235-A118 BK-18 2 2 3095769
11 262-A121 GN-18 K843-A57 GN-18 616-A13 BU-16 789-A158 RD-18 1 K843-A57 GN-18 3 K843-G3 GN-18 A537-G9 PK-18 1
12 NOTE E K844-A46 GY-18 780-A83 PU-16 E997-A154 RD-18 2 K847-A22 PU-18 4 K847-G4 PU-18 200-G35 BK-18 2 1 1
K847-A22 PU-18 892-A31 BR-18 200-G33 BK-18 SW-3 SW-3
E A-C41 K848-A36 WH-18 893-A32 GN-18 326-GR1 RD-16 A-C24
CONN 43 G-C2 200-G34 BK-18 ATCH-SEAT HEATER 1 1 E
2434510 K849-A150 YL-18 C468-A62 BU-18 2304009 2434510 200-G32 BK-16 2299093
1 K906-A73 GN-18 K851-A142 BU-18 C506-A6 WH-16 EM-C2 EM-C1 K906-A73 GN-18 1 K906-G5 GN-18 200-G32 BK-16 2359027(UN TILT) G-C10 ATCH-JOYSTICK RH 3 SW ATCH-JOYSTICK RH
2 K907-A74 BU-18 K852-A105 GN-18 E554-A4 PK-18 2312295 2434509 A768-A77 BU-18 2 A768-G6 BU-18 2 7Y3967 84RE01 2475185 2277616
L91

3 A768-A77 BU-18 K906-A73 GN-18 G976-A45 BU-18 1 113-EM1 OR-18 173-EM9 YL-18 1 A769-A78 GY-18 3 A769-G7 GY-18 103-G49 RD-16 1 235-G43 BK-18 1
CONN 27 4 A769-A78 GY-18 K907-A74 BU-18 2 200-EM2 BK-18 200-EM10 BK-18 2 105-A37 RD-16 4 105-G8 RD-16 105-G8 RD-16 G-C11
5 L969-A89 WH-18 L968-A90 OR-18 L973-A161 GN-16 3 509-EM3 WH-18 L162 L163 C563-EM11 BR-18 3 A537-A41 PK-18 5 A537-G9 PK-18 113-G44 OR-18 7Y3967 84RE01
MATE C-C4 6 L968-A90 OR-18 L969-A89 WH-18 X738-A44 PK-18 4 512-EM4 GN-18 C565-EM12 GY-18 4 K907-A74 BU-18 6 K907-G10 BU-18 252-G21 YL-18 L972-G27 BU-18 1 ONE TOUCH LOW IDLE SW
VOL1 H-1 7 F889-A101 WH-18 L972-A96 BU-18 200-A7 BK-14 5 607-EM5 PK-18 607-EM5 PK-18 5 7 M736-G11 BU-18 262-G22 GN-18 2220225
8 F773-A106 OR-18 L973-A161 GN-16 200-A8 BK-14 6 103-EM6 RD-16 153-EM13 RD-16 6 L969-A89 WH-18 8 L969-G12 WH-18 307-G20 OR-16
9 F774-A107 WH-18 N793-A160 GN-18 200-A29 BK-14 7 508-EM7 PU-18 C562-EM14 BU-18 7 L968-A90 OR-18 9 L968-G13 OR-18 308-G17 YL-16 ATCH-MSS KEYREADER
10 998-A138 BR-18 N794-A129 GY-18 200-A51 BK-14 8 511-EM8 BR-18 C564-EM15 GN-18 8 998-A138 BR-18 10 998-G14 BR-18 308-G17 YL-16 L100 2180404
11 X738-A44 PK-18 200-A53 BK-16 (MATE A-C26) (MATE G-C5) A770-A141 PK-18 11 A770-G15 PK-18 308-G18 YL-16 G-C12 G-C14 (NOTE V)
12 235-A143 BK-18 200-A93 BK-14 CONN 46A CONN 46B F889-A101 WH-18 12 F889-G16 WH-18 308-G19 YL-16 1552264 3E3388 ATCH-EXCITER COIL
235-A33 BK-18 326-G54 RD-16 308-G19 YL-16 1 1 KEY ON 2065208
235-A33 BK-18 A-C34
CONN 44 G-C3 508-G50 PU-18 200-G34 BK-18 2 2 GND M-C4 M-C5 (NOTE V)
235-A115 BK-18 235-A115 BK-18 L93 2434508 2305010 509-G46 WH-18 252-G21 YL-18 3 3 CAN + 1552269 3E3364
235-A125 BK-18 F716-A114 WH-18 308-A139 YL-16 1 308-G17 YL-16 511-G51 BR-18 262-G22 GN-18 4 4 CAN - T902-M12 PK-18 2 2
L97 177-A71 RD-6 235-A125 BK-18 326-A159 RD-16 2 326-G54 RD-16 512-G47 GN-18 T901-G52 YL-18 5 5 COIL SIG T901-M11 YL-18 1 1
306-A20 GN-16 235-A76 BK-18 307-A24 OR-16 3 307-G20 OR-16 607-G30 PK-16 T902-G53 PK-18 6 6 COIL RET
200-A85 BK-16 235-A88 BK-18 252-A126 YL-18 4 252-G21 YL-18 607-G48 PK-16 7 7 M-C2 IND UNIT
235-A132 BK-18 262-A127 GN-18 5 262-G22 GN-18 A755-G23 PK-18 8 8 7Y3952 84RE01 1709324
235-A113 BK-18 L84 6 A756-G24 BU-18 CONN 50 607-M1 PK-16 1 GND
235-A113 BK-18 A757-G25 GY-18 G-C13 M-C1 200-M2 BK-18 2 +B
CONN 45
A-C42 G-C4 A758-G26 BR-18 1027964 84RE01 1211168 84RE01
2304009 12 L103
2434510 E472-G1 GN-18 T902-G53 PK-18 T902-M12 PK-18
L97

CONN 40 A755-A100 PK-18 1 A755-G23 PK-18 E473-G2 GY-18 T901-G52 YL-18 11 T901-M11 YL-18
A756-A99 BU-18 2 A756-G24 BU-18 K843-G3 GN-18 607-G30 PK-16 1 607-M1 PK-16 L104 M-C3
ATCH-BEACON LAMP A757-A98 GY-18 3 A757-G25 GY-18 K847-G4 PU-18 200-G33 BK-18 2 200-M2 BK-18 2305010 84RE01
D D
L93

L91

A-C18
A758-A97 BR-18 4 A758-G26 BR-18 L972-G27 BU-18 L100 235-G39 BK-18 3 235-M3 BK-18 235-M3 BK-18 1 BK COM
2434505 L972-A96 BU-18 5 L972-G27 BU-18 200-G45 BK-18 A755-G23 PK-18 4 A755-M4 PK-18 L105 A755-M4 PK-18 2 PK S1 THROTTLE POS SW
6 F774-G28 WH-18 A756-G24 BU-18 5 A756-M5 BLU-18 A756-M5 BLU-18 3 BU S2 3194420 84RE01

M743-J12 GN-18
F774-A107 WH-18

326-GR1 RD-16
1
2

BREAK POINT 1 A-C17 F773-A106 OR-18 7 F773-G29 OR-18 A757-G25 GY-18 6 A757-M6 GY-18 A757-M6 GY-18 4 GN S3
VOL1 G-4 2304011 607-A95 PK-16 8 607-G30 PK-16 L99 235-G41 BK-18 A758-G26 BR-18 7 A758-M7 BR-18 A758-M7 BR-18 5 BR S4
OPERATOR STATION

OPERATOR STATION
9 235-G42 BK-18 308-G18 YL-16 8 308-M8 YL-16 6
F716-A114 WH-18

10 169-G31 PK-18 235-G43 BK-18 326-G54 RD-16 21 326-M23 RD-16


235-A115 BK-18

L163 169-A140 PK-18 L106


A770-A141 PK-18

L973-A161 GN-16

11 200-G32 BK-16 235-G40 BK-18 307-G20 OR-16 9 307-M9 ORN-16


308-A139 YL-16
113-A117 OR-18

252-A120 YL-18

262-A121 GN-18

C468-A62 BU-18

X738-A44 PK-18
127-A124 OR-16

169-A140 PK-18

252-A126 YL-18

262-A127 GN-18

308-A108 YL-16
308-A108 YL-16

321-A122 BR-18

607-A103 PK-16

A537-A41 PK-18

C569-A27 YL-16
G976-A45 BU-18

200-A94 BK-16
310-A55 PU-16
317-A59 YL-18
103-A63 RD-16
105-A37 RD-16

124-A86 GN-14
125-A92 RD-16

780-A83 PU-16
130-A10 RD-14

147-A58 PU-16

175-A87 RD-14
135-A25 BU-16

154-A23 RD-18
168-A70 RD-10

179-A64 BU-16
184-A11 RD-14
251-A47 YL-18

261-A48 GN-18

306-A20 GN-16
307-A24 OR-16
308-A80 YL-16

320-A14 RD-18

322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
578-A34 BU-16
607-A81 PK-16
607-A95 PK-16

607-A91 PK-16
607-A21 PK-16

616-A13 BU-16

892-A31 BR-18
893-A32 GN-18

200-A29 BK-14
200-A51 BK-14
210-A26 BK-16
229-A28 BK-16
235-A33 BK-18
200-A53 BK-16

638-A19 WH-16
607-A21 PK-16

200-A53 BK-16
120-A1 YL-16

172-A9 RD-18

200-A7 BK-14
177-A71 RD-6

L162 235-A88 BK-18 12 235-G36 BK-18 105-G8 RD-16 10 105-M10 RD-16


235-G36 BK-18 113-G44 OR-18 13 113-M13 ORN-18 308-M8 YL-16 R
A-C26
CONN 46A 2434509 G-C5 235-G36 BK-18 200-G45 BK-18 14 200-M14 BK-18
2312295 CONN 46B 235-G40 BK-18 509-G46 WH-18 15 509-M15 WH-18 L107 326-M23 RD-16 C OFF
113-A155 OR-18 1 113-G44 OR-18 235-G39 BK-18 512-G47 GN-18 16 512-M16 GRN-18 307-M9 ORN-16 S ON
200-A102 BK-18 2 200-G45 BK-18 235-G37 BK-18 607-G48 PK-16 17 607-M17 PK-18 105-M10 RD-16 B ST
509-A69 WH-18 3 509-G46 WH-18 235-G37 BK-18 103-G49 RD-16 18 103-M18 RD-18 KEY SWITCH
CONN 33 512-A67 GN-18 4 512-G47 GN-18 508-G50 PU-18 19 508-M19 PU-18 9G7641
607-A103 PK-16 5 607-G48 PK-16 511-G51 BR-18 20 511-M20 BR-18
A-C15 103-A63 RD-16 6 103-G49 RD-16
2304011 508-A68 PU-18 7 508-G50 PU-18
2
1

AG-C1 511-A66 BR-18 8 511-G51 BR-18 BACKUP GOV SW


SECONDARY SHUTDOWN SW
2434505
998-G14 BR-18 2 1 1636711
F773-G29 OR-18
4D1836 NOTE E NOTE E 3 F774-G28 WH-18
2 1 F774-G28 WH-18 1
235-AG1 BK-18 ANTENNA ACC 113-M13 ORN-18
F773-G29 OR-18 GND 2 200-M14 BK-18
3 SPKR LH(-) 3 509-M15 WH-18
4 L107
BACKUP EPR VALVE SW AUX-SPKR(-) C566-M22 PK-18
A770-A141 PK-18

L973-A161 GN-16

3 1636710 SPKR RH(-) 5 512-M16 GRN-18


G976-A45 BU-18
127-A124 OR-16

169-A140 PK-18

308-A108 YL-16

321-A122 BR-18

113-A117 OR-18

A537-A41 PK-18

X738-A44 PK-18

C468-A62 BU-18

262-A127 GN-18
C569-A27 YL-16

262-A121 GN-18
262-A128 GN-18
252-A126 YL-18
252-A120 YL-18

262-A128 GN-18
F716-AG2 WH-18 AJ-C1
C C
310-A55 PU-16

317-A59 YL-18

893-A32 GN-18

578-A34 BU-16

235-A33 BK-18
168-A70 RD-10

130-A10 RD-14

607-A21 PK-16
154-A23 RD-18

306-A20 GN-16
124-A86 GN-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18
184-A11 RD-14

616-A13 BU-16
125-A92 RD-16
322-A15 GY-16

179-A64 BU-16
638-A19 WH-16
105-A37 RD-16

892-A31 BR-18

103-A63 RD-16

430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16

575-A39 YL-18
535-A65 BU-16

576-A40 PK-18

135-A25 BU-16
210-A26 BK-16

229-A28 BK-16

147-A58 PU-16

200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18

495-A54 GN-18
496-A61 WH-18

200-A51 BK-14
251-A47 YL-18
261-A48 GN-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18

252-A49 YL-18

252-A49 YL-18
2
172-A9 RD-18
120-A1 YL-16

200-A7 BK-14
177-A71 RD-6

2312295 K906-G5 GN-18 1 K907-G10 BU-18 ILLUM 6 607-M17 PK-18


1 113-AJ1 OR-18
5 6 169-G31 PK-18 BACKUP 7 103-M18 RD-18
CONN 46B 2 200-AJ3 BK-18 A768-G6 BU-18 L969-G12 WH-18 SPKR LH(+) 8 508-M19 PU-18
MATE A-C26 3 509-AJ4 WH-18
4 A770-G15 PK-18 AUX-SPKR(+) 9 C560-M21 ORN-18
(NOTE R) 4 512-AJ5 GN-18 235-G38 BK-18 8 9 M736-G11 BU-18 SPKR RH(+) 10 511-M20 BR-18
5
L98 7 F889-G16 WH-18
A769-G7 GY-18 11 12 L968-G13 OR-18 ATCH-AM FM RADIO FOR JPN
6 M-C6

M743-J12 GN-18
103-AJ6 RD-16

326-GR1 RD-16
7 508-AJ7 PU-18
10 235-G37 BK-18 2510537 1532541
8 511-AJ8 BR-18 235-G38 BK-18 ATCH AM FM RADIO FOR OSJ
NOTE E 235-G38 BK-18 2510539 M-C8 ANTENNA
235-G37 BK-18 ATCH AM RADIO FOR JPN 7Y3967 2594883

L162

L163
L968-G13 OR-18 2510541 1 C560-M21 ORN-18
A-C22 A-C23
A-C2
F889-G16 WH-18
A-C3 A-C20 1254766 A-C27 1027964
2304011 M736-G11 BU-18 M-C7

L98
1343295 1211168 1211168 A770-G15 PK-18 7Y3966
10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17
18
19
20
21
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2

L969-G12 WH-18 1 C566-M22 PK-18


1
2
3
4
5
6
7
8
9

169-G31 PK-18
K907-G10 BU-18
CONN 34 CONN 35 CONN 36 CONN 37 CONN 38 CONN 39
BREAK POINT 2 MATE F-C10 MATE F-C6 MATE F-C7 MATE F-C8 MATE F-C9 MATE F-C53 BREAK POINT 6 BREAK POINT 4 BREAK POINT 3 BREAK POINT 5 ATCH-ANTENNA CABLE
VOL3 I-12 VOL3 I-11 VOL3 I-10 VOL3 I-9 VOL3 I-8 VOL3 I-7 VOL3 I-6 VOL3 I-5 VOL3 I-15 VOL3 I-15 VOL3 I-15 2382260
CONSOLE(RH)

OPERATOR STATION OPERATOR STATION


B B
SYMBOL DESCRIPTION

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT WIRE GROUP COLOR DESCRIPTIONS
CONNECTOR GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
H# CIRCUIT GROUPING DESIGNATION
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
ATCH WIRE, CABLE, COMPONENT VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
SPLICE
START AID CIRCUIT
BLADE, SPADE, RING OR SCREW MACHINE CONTROL CIRCUIT
TERMINAL
MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT
ABBREV COLOR HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT
RD RED CAT DATA LINK
WH WHITE CAN DATA LINK
OR ORANGE RS-232 DATA LINK

A YL YELLOW
CAN DATA LINK 1
CAN DATA LINK 2
A
PK PINK
OTHER COLOR DESCRIPTIONS
BK BLACK THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR ELECTRICAL SYSTEM
GY GRAY HIGHWAYS
VOLUME 2 of 4: CAB
PU PURPLE
BR BROWN MEDIA NUMBER: UENR2637-01
GN GREEN SCHEMATIC PART NUMBER: 251-0617, CHANGE: 07, VERSION: HE
BU BLUE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR2637-01
January 2012
Component Location - Volume 3
Schematic Machine
Component
Location Location
Alarm - Action F-1 70
Control - Wiper D-2 73

UENR2637-01 VOL 3 of 4
Converter - 12 Volt Power B-10 73

75 57 74 79 81 77
Converter - 12 Volt Radio (Attch) E-10 73
Converter - Radio B-11 73
Diode - Lamp H-12 D
Diode - Main Relay B-13 D
Fuses - Switched Power E-14 D

(Dimensions: 56 inches x 35 inches)


Fuses - Un-Switched Power D-11 D
Ground - Cab 1 D-5 73
Ground - Cab 2 E-9 75

70 Ground - Cab 3
Meter - Service
Monitor
Motor - Wiper
G-4
E-1
G-1
D-1
78
70
79
70
Panel - Switch E-3 71
Relay - Beacon (Attch) F-12 D
Relay - Boom Float / Disable (Attch) G-14 74
Relay - Boom Lamp H-12 D

80
Relay - Cab Lamp G-12 D
Relay - Chassis Lamp G-12 D

D Relay - Ether (Attch)


Relay - Horn
E-12
G-12
D
D
330D and 336D Excavator
Relay - LH - Speaker (-) (Attch) E-16 74

A Relay - LH - Speaker (+) (Attch)


Relay - Main
F-16
B-14
74
D Electrical System
Relay - Neutral Start F-12 D
Relay - Priming Pump (Attch) F-14 75
Relay - QC Hydraulic Lock 1 (Attch) D-16 74 330D: 336D:
Relay - QC Hydraulic Lock 2 (Attch) C-16 74
Relay - QC Hydraulic Lock On (Attch) D-16 74
NBD841-1226 PRF1-UP
Relay - QC Hydraulic Lock Priority (Attch) E-16 74 EAH725-1362 MPL1-UP
Relay - RH - Speaker (-) (Attch) F-16 74
Relay - RH - Speaker (+) (Attch) F-16 74
FFK326-454 JTN1-UP
Relay - Single (Attch) F-14 74 JLP738-863 JBT1-UP
Relay - Smart Boom Down (Attch) G-14 74
Relay - Smart Boom Up / Down (Attch) H-14 74
MEY311-402 KKT1-UP

42 Page,
Relay - Travel Alarm F-12 D M4T207-UP
Resistor - Backup H-10 57
Resistor - Can Data Link 1 D-3 71
Resistor - Can Data Link 2 C-8 73
Switch - Beacon (Attch) B-8 72
Switch - Fine Swing Control (Attch) B-4 72
Switch - Lower Washer (Attch) B-6 72
Switch - Lower Wiper (Attch) B-5 72
Switch - Over Load Warning (Attch) B-7 72
Switch - Quick Coupler (Attch) B-3 72
Switch - Radio Mute (Attch) B-5 72
Switch - Seat Heater (Attch) B-7 72
Switch - Smart Boom Select (Attch) B-6 72
Switch - Speaker Exchange (Attch) B-8 72
Switch - Under Window Limit (Attch) E-1 77
Switch - Universal Quick Coupler (Attch) C-2 72
Switch - Window Limit G-1 80
Timer - Lamp Delay (Attch) C-14 D
Machine locations are repeated for components located close together. Volume 3 of 4: Cab
A = Located in or near breaker box.

78 73 72 71 80 81
D = Located in or near relay / fuse panel.

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

78 Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol
Connector Location - Volume 3
Schematic Machine Symbols and Definitions
A D CONN 28
Connector Number
Location
H-16
Location
A Fuse: A component in an electrical circuit that will open the circuit if too much current flows
CONN 29 H-16 A through it.
CONN 30 H-16 A
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CONN 31 H-16 A
circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONN 32 I-16 A
CONN 34 I-11 57 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CONN 35 I-10 57 No circle indicates that the wire cannot be disconnected from the component.
CONN 36 I-9 57
CONN 37 I-8 57 Ground (Wired): This indicates that the component is connected to a grounded wire. The
CONN 38 I-7 57 grounded wire is fastened to the machine.
CONN 39 I-6 57
Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 53 D-13 D
It is grounded by being fastened to the machine.
CONN 54 D-13 D
CONN 55 B-12 73 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 56 E-11 73 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 57 B-10 73
CONN 58 D-10 D Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
CONN 59 D-10 D T
the gauge of the temperature or pressure.
CONN 60 H-10 57
CONN 61 C-8 73
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 62 ET D-8 73 It has a coil that makes an electromagnet when current flows through it. The
CONN 63 C-4 72 electromagnet can open or close the switch part of the relay.
CONN 64 C-4 72
CONN 65 C-4 72 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
CONN 66 D-4 72 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
CONN 67 D-4 72
CONN 68 B-4 72
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
CONN 69 C-3 72 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
CONN 70 H-3 80 that make electromagnet when current flows through them. It also has an internal switch that places
CONN 71 H-3 80 the latch coil circuit open at the time the coil latches.
CONN 72 H-3 81
CONN 73 H-3 81 Harness and Wire Symbols
CONN 74 H-2 81 Wire, Cable, or Harness Harness Identification Letter(s):

74 75 57 73 72 71 70 77 79
CONN 75 H-2 81 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
CONN 76 H-2 80 Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
CONN 77 H-2 80 Codes (see sample).
number indicates which connector in the
The connectors shown in this chart are for harness to harness connectors. AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
Connectors that join a harness to a component are generally located at or near 111-7898 3E-5179 3E-5179
the component. See the Component Location Chart.
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A

Machine Harness Connector and Component Locations 1


2
Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Fuse (5 Amps) 9X-1123

325-AG135 PK-14
Component
Part Number

1 Sure-Seal connector: Typical representation Harness identification code:


of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

Resistor Specifications - Volume 3


Part No. Component Description Resistance (Ohms)¹
1028016 Resistor: Backup 47 ± 5%
Can 1 Data Link
1743016 Resistor: 120 ± 10%
Can 2 Data Link

¹ At room temperature unless otherwise noted.


16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR2637-01 VOL 3 of 4

J J
(Dimensions: 56 inches x 35 inches)

I I
BREAK POINT 3 BREAK POINT 4
C1 VOL2 B-8 VOL2 B-8 MATE A-C3 MATE A-C20 MATE A-C22 MATE A-C27 MATE A-C23 MATE A-C2 BREAK POINT 6
HARNESS AS BREAK POINT 5 OPERATOR STATION VOL2 B-14 VOL2 B-13 VOL2 B-12 VOL2 B-11 VOL2 B-10 VOL2 B-9 VOL2 B-8 OPERATOR STATION
CONN 32 3068590 VOL2 B-7
1 A571 PU-18 CONN 34 CONN 35 CONN 36 CONN 37 CONN 38 CONN 39
CONN TO CABLE AS
(FOR REAR VIEW CAMERA) 2 235 BK-18

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17
18
19
20
21
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
VOL1 G-1 3 161 PK-18 CAB F-C53 CAB

L98
4 200 BK-18 F-C10 F-C6 F-C7 F-C8 F-C9 2434505

L162

L163
BREAK POINT 2 1343296 1027964 1288950 1027964 1211168
M743-J12 GN-18 VOL2 B-14 CONN 73 CONN 74

A537-F108 PK-18

L973-F197 GN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14

261-F152 GN-18
A770-F66 PK-18

506-F103 PU-18

578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18
893-F111 GN-18

113-F101 OR-18
105-F102 RD-16

308-F104 YL-16

252-F190 YL-18
262-F191 GN-18
M743-J12 GN-18 F-C41 R-C1 R-C3

C468-F9 BU-18

251-F23 YL-18
310-F99 PU-16

135-F95 BU-14
210-F47 BK-14

147-F22 PU-16

405-F62 GY-18
317-F82 YL-18

321-F44 BR-18

430-F33 BU-18
487-F34 OR-18

780-F21 PU-16
200-F68 BK-14
892-F98 BR-18

103-F70 RD-16
168-F73 RD-10

130-F75 RD-14

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

BU-16
RD-16
GY-16
YL-16
RD-18

638-F91 WH-16

169-F18 PK-18

412-F2 BU-18
491-F3 PK-18

495-F1 GN-18
496-F5 WH-18
J-C1 7Y3967 7Y3966 7Y3967
2305008 615-F163 YL-16 1 615-R1 YL-16 1 RD-16 ATCH-CAB LAMP LH
CONN 30 1 H792-J1 BR-18 200-J4 BK-18 177-A71 RD-6 CONN 72 CONN 75 1673441
L148
42 Page,

MATE K-C1 2 M745-J2 BU-18 200-J4 BK-18 F-C42 R-C2 R-C4

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

616-F84
125-F71
322-F86
120-F55
172-F10
VOL1 G-1 3 M748-J3 OR-18 200-J5 BK-18 F-C35 7Y3966 7Y3967 7Y3966

GY-18
BR-18
BU-18
GN-18
4 7Y3955 1 1

200-EM37 BK-18
200-EM19 BK-18
200-EM10 BK-18

200-EM10 BK-18

153-EM13 RD-16
200-J4 BK-18 200-J6 BK-18 200-F161 BK-16 200-R2 BK-16 WH-16

511-EM8 BR-18
508-EM7 PU-18
512-EM4 GN-18
509-EM3 WH-18

200-EM2 BK-18
200-EM2 BK-18
103-EM6 RD-16
113-EM1 OR-18
607-EM5 PK-18

607-EM5 PK-18

173-EM9 YL-18
H792-J1 BR-18 L148 L150 511-F118 BR-18 1 + L115 CONN 71 CONN 76
GA-C1 M743-J12 GN-18 512-F119 GN-18 2 - F-C43 T-C1 T-C3
2434508 L149 M745-J2 BU-18 L164 3 7Y3967 7Y3966 7Y3967

C565-EM12
C563-EM11
C562-EM14
C564-EM15
CONN 29 1 K866-GA1 WH-18 M748-J3 OR-18 615-F164 YL-16 1 615-T1 YL-16 1 RD-16 ATCH-CAB LAMP RH
L146 L137
MATE GC-C7 2 200-GA2 BK-18 143-J13 BR-18 SPEAKER R CONN 70 CONN 77 1673441
VOL1 G-1 3 147-GA3 PU-16 M744-J14 WH-18 F-C12 7Y5505 F-C44 T-C2 T-C4

L138
L150
4 K872-GA5 OR-18 M746-J7 YL-18 7Y3952 F-C34 7Y3966 7Y3967 7Y3966
5 K879-GA4 GN-18 M747-J10 PU-18 LAMP DIODE 1 A623-F131 BU-18 7Y3955 200-F155 BK-16 1 200-T2 BK-16 1 WH-16
6 1211022 2 684-F130 RD-18 L139 508-F120 PU-18 1 +
684-F128 RD-18 509-F121 WH-18 2 -
H GR-C1 3 U-C1 U-C3 H
2305008 FUSE BASE J-C5 F-C58 F-C56 7Y3966 7Y3967
CONN 28

200-F116 BK-14
A537-F108 PK-18

L973-F197 GN-16
1 2304013 2304013 2434506 1 1

113-F101 OR-18

252-F190 YL-18
261-F152 GN-18

506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16

893-F111 GN-18

G976-F36 BU-18

X738-F35 PK-18
200-F113 BK-14

235-F114 BK-18

403-F115 GN-18

PU-18
262-F191 GN-18

WH-18
BR-18
GN-18
326-GR1 RD-16 ATCH-SMART BOOM UP DOWN RELAY SPEAKER L 616-U1 YL-16

200-F68 BK-14
103-F70 RD-16

135-F95 BU-14
147-F22 PU-16
251-F23 YL-18

430-F33 BU-18
487-F34 OR-18

780-F21 PU-16
892-F98 BR-18

210-F47 BK-14

405-F62 GY-18

C468-F9 BU-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
MATE GP-C1 2 A893-GR2 OR-16 L147 1495050 L150 M744-J14 WH-18 1 1 M744-F195 WH-18 7Y5505 U-C2 U-C4

PU-18
SH1 H-1 3 T788-GR3 GN-16 J-C2 M746-J7 YL-18 2 2 M746-F192 YL-18 7Y3967 7Y3966

PK-18
BK-18

BK-18
CONN 60

L161

L160

L166
4 200-GR4 BK-18 1495051 1 149-F125 RD-18 M747-J10 PU-18 3 3 M747-F42 BU-18 1 200-U2 BK-16 1

508-F120
509-F121
511-F118
512-F119
1 M745-J2 BU-18 BOOM LAMP RELAY 2 645-F88 RD-18 V-C1 V-C3
OPERATOR STATION

GT-C6 2 200-J5 BK-18 1613128 3 149-F125 RD-18 F-C57 169-F18 PK-18 615-F129 YL-16 7Y3966 7Y3967

A571
L141
2305008 3 M746-J7 YL-18 4 149-F80 RD-16 1532602 A770-F66 PK-18 615-F129 YL-16 1 616-V1 YL-16 1

161
200

235
CONN 31 1 780-GT1 PU-16 4 M746-J8 YL-18 5 616-F84 BU-16 BACKUP RESISTOR 1 A770-F66 PK-18 M744-F195 WH-18 615-F163 YL-16 V-C2 V-C4
L152 L115
MATE GU-C1 2 779-GT2 WH-16 5 H792-J1 BR-18 1028016 1 169-F18 PK-18 M746-F192 YL-18 615-F164 YL-16 7Y3967 7Y3966
CAB

SH1 G-1 3 A588-GT3 GN-18 169-F175 PK-18 M747-F42 BU-18 200-F161 BK-16 1 200-V2 BK-16 1
4 200-GT4 BK-18 F-C52 169-F175 PK-18 200-F155 BK-16
1532602 200-F149 BK-16 (NOTE P)

143-J13 BR-18

177-A71 RD-6
L116
779-GT2 WH-16 L142 L142 169-F175 PK-18 L137 200-F149 BK-16
779-GT2 WH-16 ATCH-SMART BOOM DOWN RELAY 1 160-F132 PU-18 113-F61 OR-18 200-F68 BK-14 103-F96 RD-16 L114
779-GT5 WH-16 1495050 CHAS LAMP RELAY 2 A623-F131 BU-18 118-F90 GY-16 120-F55 YL-16 A584-F169 BU-18

L117
L147

L146

L134
L98

779-GT6 WH-16 L152 J-C3 1613128 3 160-F132 PU-18 120-F55 YL-16 124-F65 GN-14 200-F157 BK-18
780-GT1 PU-16 1495051 4 160-F53 PU-16 123-F64 WH-18 125-F71 RD-16 200-F162 BK-16 F-C37
A588-GT3 GN-18 1 M746-J9 YL-18 5 607-F49 PK-18 C561-EM25 YL-18 509-EM3 WH-18 124-F65 GN-14 127-F60 OR-16 1673630
A588-GT3 GN-18 2 200-J6 BK-18 607-F87 PK-16 C567-EM24 PU-18 512-EM4 GN-18 L161 127-F60 OR-16 130-F75 RD-14 103-F96 RD-16 1 DOME LAMP

A584-F169 BU-18
3 3 1761986

BK-18

615-F129 YL-16
BK-14
BK-16

BK-16
BK-16

200-F160 BK-16
A588-GT7 GN-18 M748-J3 OR-18 C560-EM23 OR-18 508-EM7 PU-18 129-F57 BU-16 154-F93 RD-18 200-F162 BK-16

103-F96 RD-16
L149
A588-GT8 GN-18 4 M747-J10 PU-18 C566-EM22 PK-18 511-EM8 BR-18 147-F63 PU-16 168-F73 RD-10 2
L153 200-GT4 BK-18 5 M746-J9 YL-18 183-EM34 GY-18 200-EM37 BK-18 152-F59 BU-16 169-F18 PK-18 4
200-GT12 BK-18 M746-J8 YL-18 183-EM34 GY-18 200-EM37 BK-18 172-F10 RD-18 405-F62 GY-18

OPERATOR STATION
200-F157
200-F116
200-F149

200-F162
200-F160
200-GT19 BK-18 1 115-F127 RD-18 183-EM28 GY-18 200-EM30 BK-18 160-F53 PU-16 175-F72 RD-14 412-F2 BU-18 L114
2 WINDOW LIMIT SW
200-GT11 BK-18 CAB LAMP RELAY 684-F128 RD-18 183-EM29 GY-18 200-EM35 BK-18 199-F135 OR-16 L139 491-F3 PK-18 1176306
200-GT10 BK-18 1613128 3 115-F127 RD-18 200-EM35 BK-18 184-F74 RD-14 495-F1 GN-18

L117
200-GT9 BK-18 ATCH-BOOM FLOAT DISABLE RELAY 4 115-F78 RD-16 200-EM35 BK-18 C565-EM12 GY-18 306-F92 GN-16 496-F5 WH-18
G G

CAB
200-GT12 BK-18 1495050 5 615-F129 YL-16 200-EM31 BK-18 L165 C563-EM11 BR-18 L166 103-F6 RD-16 307-F94 OR-16 C468-F9 BU-18 200-F157 BK-18
E562-GT16 PU-16 L154 J-C4 200-EM32 BK-18 C562-EM14 BU-18 105-F77 RD-16 310-F99 PU-16 403-F115 GN-18
E562-GT18 PU-16 1495051 200-EM33 BK-18 C564-EM15 GN-18 125-F71 RD-16 317-F82 YL-18 403-F115 GN-18 103-F24 RD-18
E565-GT20 BU-16 1 143-J11 BR-18 183-EM27 GY-18 130-F75 RD-14 320-F85 RD-18 403-F4 GN-18 251-F147 YL-18 A584-F169 BU-18
2 M743-J12 GN-18 183-EM26 GY-18 183-EM34 GY-18 168-F73 RD-10 321-F44 BR-18 403-F76 GN-18 261-F51 GN-18 MONITOR

L135
L143 L140
3 143-J11 BR-18 200-EM30 BK-18 183-EM27 GY-18 172-F10 RD-18 322-F86 GY-16 308-F144 YL-16 F-C22 3277482
4 143-J13 BR-18 1 114-F126 RD-18 511-EM8 BR-18 183-EM26 GY-18 175-F72 RD-14 607-F87 PK-16 403-F4 GN-18 2397356
5 M744-J14 WH-18 HORN RELAY 2 320-F85 RD-18 C564-EM15 GN-18 184-F74 RD-14 616-F84 BU-16 L117 GND-CAB 3 103-F7 RD-18 405-F62 GY-18 495-F1 GN-18 1 FUEL LEVEL
1613128 3 114-F126 RD-18 C565-EM12 GY-18 114-F79 RD-16 638-F91 WH-16 103-F7 RD-18 412-F2 BU-18 2 COOLANT TEMP
4 114-F79 RD-16 C563-EM11 BR-18 C561-EM25 YL-18 115-F78 RD-16 A770-F66 PK-18 L135 103-F24 RD-18 491-F3 PK-18 491-F3 PK-18 3 HYD OIL TEMP
5 322-F86 GY-16 508-EM7 PU-18 C567-EM24 PU-18 L167 149-F80 RD-16 103-F27 RD-18 495-F1 GN-18 403-F4 GN-18 4 ALT R-TERM.
ATCH RH-SPEAKER(+) RELAY 512-EM4 GN-18 C560-EM23 OR-18 308-F104 YL-16 L118 L118 251-F23 YL-18 496-F5 WH-18 L112 5
1495050 (NOTE AE) 509-EM3 WH-18 C566-EM22 PK-18 149-F80 RD-16 105-F102 RD-16 251-F189 YL-18 892-F12 BR-18 6

L135

L134
L136
EM-C5 C562-EM14 BU-18 115-F78 RD-16 251-F147 YL-18 893-F11 GN-18 7
1495051 ATCH-SINGLE RELAY L144 L144 114-F79 RD-16 251-F147 YL-18 C468-F9 BU-18 405-F62 GY-18 8 ENG OIL PRESS.
1 183-EM26 GY-18 1495050 199-F135 OR-16 105-F102 RD-16 261-F52 GN-18 200-F8 BK-18 C468-F9 BU-18 9 ENG OIL LEVEL
2 200-EM30 BK-18 (NOTE G,H) 1 154-F93 RD-18 160-F53 PU-16 308-F104 YL-16 261-F152 GN-18 L113 410-F89 WH-18 412-F2 BU-18 10 COOLANT LEVEL
3 511-EM8 BR-18 GA-C2 NEUTRAL START RELAY 2 200-F136 BK-18 147-F83 PU-16 103-F6 RD-16 261-F51 GN-18 496-F5 WH-18 11 HYD OIL LEVEL
4 C564-EM15 GN-18 1495051 1613128 3 307-F94 OR-16 322-F86 GY-16 105-F77 RD-16 261-F51 GN-18 12 AIH CONT STATUS

A537-F108 PK-18
A584-F169 BU-18
M744-F195 WH-18
M746-F192 YL-18

L973-F197 GN-16
105-F137 RD-16
105-F137 RD-16

105-F102 RD-16
5 1 4

M747-F42 BU-18

506-F103 PU-18
535-F117 BU-16
603-F133 PK-18

200-F139 BK-16

200-F160 BK-16

113-F101 OR-18

575-F106 YL-18
576-F107 PK-18
578-F105 BU-16

893-F111 GN-18

235-F114 BK-18
684-F130 RD-18

262-F191 GN-18

G976-F36 BU-18

X738-F35 PK-18

308-F144 YL-16
308-F104 YL-16

200-F138 BK-16
331-F187 OR-18

200-F140 BK-16

615-F129 YL-16

615-F129 YL-16

252-F190 YL-18

200-F113 BK-14

261-F152 GN-18
261-F152 GN-18

251-F189 YL-18
C561-EM25 YL-18 K866-GA1 WH-18 154-F93 RD-18 113-F61 OR-18 308-F144 YL-16 F-C23

105-F40 RD-16
105-F40 RD-16
105-F77 RD-16

118-F90 GY-16

152-F59 BU-16

103-F96 RD-16

135-F95 BU-14
113-F61 OR-18

123-F64 WH-18

199-F69 OR-18

607-F49 PK-18
129-F57 BU-16

430-F33 BU-18
487-F34 OR-18

892-F98 BR-18

892-F12 BR-18
893-F11 GN-18
147-F63 PU-16
147-F83 PU-16

645-F88 RD-18

103-F96 RD-16

103-F70 RD-16

103-F70 RD-16

147-F22 PU-16

780-F21 PU-16

210-F47 BK-14

251-F23 YL-18

251-F23 YL-18

261-F52 GN-18
103-F7 RD-18
103-F6 RD-16

103-F6 RD-16

103-F7 RD-18
2 200-GA2 BK-18 L146 5 306-F92 GN-16 199-F69 OR-18 118-F90 GY-16 892-F12 BR-18 410-F89 WH-18 2304009
3 147-GA3 PU-16 306-F92 GN-16 123-F64 WH-18 893-F11 GN-18 103-F27 RD-18 103-F24 RD-18 1 + BATTERY
4 K879-GA4 GN-18 307-F94 OR-16 129-F57 BU-16 199-F165 OR-18 200-F8 BK-18 2 GND
ATCH RH-SPEAKER(-) RELAY 5 K872-GA5 OR-18 310-F99 PU-16 147-F63 PU-16 152-F59 BU-16 308-F144 YL-16 3 ACC
1495050 (NOTE AE) 317-F82 YL-18 147-F83 PU-16 199-F165 OR-18 403-F76 GN-18 4

L136
EM-C6 320-F85 RD-18 118-F90 GY-16 535-F117 BU-16 L111 251-F147 YL-18 5 CAN1 +
1495051 1 603-F133 PK-18 321-F44 BR-18 152-F59 BU-16 152-F59 BU-16 535-F124 BU-16 261-F51 GN-18 6 CAN1 -

C566-EM22 PK-18
C560-EM23 OR-18

A513-EM16 RD-18

C567-EM24 PU-18
C561-EM25 YL-18

A513-EM16 RD-18
1 2 7

200-EM18 BK-18

592-EM17 BU-18

592-EM17 BU-18
200-EM18 BK-18
200-EM19 BK-18
163-EM20 RD-16
183-EM21 GY-18
183-EM21 GY-18
183-EM36 GY-18
183-EM27 GY-18 ATCH-BEACON RELAY 200-F134 BK-18 199-F69 OR-18 L119 506-F103 PU-18 535-F151 BU-16 893-F11 GN-18 CDL +
2 200-EM31 BK-18 1613128 3 199-F69 OR-18 331-F187 OR-18 331-F187 OR-18 535-F117 BU-16 200-F166 BK-18 892-F12 BR-18 8 CDL -
F 3 512-EM4 GN-18 4 199-F135 OR-16 603-F133 PK-18 603-F133 PK-18 535-F124 BU-16 9 F

L145
4 C565-EM12 GY-18 5 638-F91 WH-16 607-F49 PK-18 607-F49 PK-18 535-F151 BU-16 10
5 C567-EM24 PU-18 ATCH-PRIMING PUMP RELAY 607-F87 PK-16 615-F129 YL-16 A584-F169 BU-18 118-F90 GY-16 11
1495050 615-F129 YL-16 645-F88 RD-18 501-F28 GN-18 410-F89 WH-18 12 ACTION ALARM
143-J13 BR-18

177-A71 RD-6

616-F84 BU-16 684-F130 RD-18 506-F103 PU-18 HARNESS AS


GR-C3 638-F91 WH-16 530-F29 OR-18 3068590 P2
1495051 A571 PU-18 1

200-F123 BK-18
200-F136 BK-18
200-F134 BK-18

200-F138 BK-16

200-F140 BK-16
200-F139 BK-16
ATCH LH-SPEAKER(+) RELAY 645-F88 RD-18 M744-F195 WH-18 590-F67 GY-18 1 VIDEO (NTSC/PAL)

200-F68 BK-14

200-GH7 BK-18
200-GH7 BK-18
L110
1495050 (NOTE AE) 1 A893-GR2 OR-16 L147 1 147-F58 PU-18 684-F130 RD-18 M746-F192 YL-18 L126 501-F28 GN-18 A584-F169 BU-18 235 BK-18 2 2 GND
EM-C7 2 200-GR4 BK-18 TRAVEL ALARM RELAY 2 331-F187 OR-18 M747-F42 BU-18 530-F29 OR-18 A586-F26 OR-18 RCA JACK
1495051 3 1613128 3 EM-C19 (VIDEO)
T776-GR5 RD-16 147-F58 PU-18 2312295 200-F138 BK-16 590-F67 GY-18 200-F168 BK-16
1 183-EM28 GY-18 4 4 147-F14 PU-16 200-F123 BK-18 200-F139 BK-16 A586-F26 OR-18 200-F180 BK-18 F-C33

1
2
3
4
5
6
7
8
2 200-EM32 BK-18 5 T788-GR3 GN-16 5 321-F44 BR-18 EM-C20 200-F134 BK-18 200-F140 BK-16 1552269
3 508-EM7 PU-18 2434509 200-F136 BK-18 200-F8 BK-18 199-F165 OR-18 1 ACTION ALARM

L110

L111
EM-C4 L121
4 C562-EM14 BU-18 (NOTE AE) 200-F166 BK-18 410-F89 WH-18 2 1321829
2305010

A584-F169 BU-18
A537-F108 PK-18

L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
5

G976-F36 BU-18

X738-F35 PK-18

199-F165 OR-18

200-F113 BK-14

200-F139 BK-16
113-F101 OR-18

893-F111 GN-18

235-F114 BK-18

535-F151 BU-16

535-F124 BU-16

506-F103 PU-18
535-F117 BU-16
105-F137 RD-16
308-F104 YL-16
308-F144 YL-16
684-F130 RD-18
200-F138 BK-16
200-F140 BK-16

251-F189 YL-18
252-F190 YL-18

575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
262-F191 GN-18

331-F187 OR-18

210-F200 BK-14

210-F200 BK-14

200-F160 BK-16
603-F133 PK-18

235-F114 BK-18
235-F112 BK-18

535-F124 BU-16

535-F151 BU-16

199-F165 OR-18
C560-EM23 OR-18 200-F168 BK-16

L119

L126

L121
892-F98 BR-18
113-F81 OR-18

430-F33 BU-18
487-F34 OR-18

780-F30 PU-18
646-F32 RD-18

113-F61 OR-18

129-F57 BU-16
646-F32 RD-18

147-F22 PU-16

645-F88 RD-18
780-F21 PU-16

780-F31 PU-16

893-F11 GN-18

135-F95 BU-14

210-F47 BK-14

118-F90 GY-16
152-F59 BU-16
105-F40 RD-16

113-F81 OR-18

123-F64 WH-18

147-F63 PU-16
147-F83 PU-16
199-F69 OR-18

261-F52 GN-18

892-F12 BR-18
607-F49 PK-18

780-F21 PU-16

135-F56 BU-14
135-F45 BU-14
135-F45 BU-14
135-F56 BU-14

235-F46 BK-18
210-F97 BK-14
210-F97 BK-14
1
2
3
4
5
6
CONN 56 200-F180 BK-18

161 PK-18

A571 PU-18
200 BK-18

235 BK-18
T776-GR5 RD-16 F-C30

+12 V SWITCHED OUT

+24 V SWITCHED IN
+12 V MEMORY OUT

+24 V BATTERY IN
GROUND
GROUND
1 317-F82 YL-18 200-F136 BK-18 3495085
ATCH LH-SPEAKER(-) RELAY L164 ATCH-ETHER RELAY 2 200-F123 BK-18 200-F134 BK-18 F-C3 103-F27 RD-18 1 +B
1495050 (NOTE AE) 1613128 3 147-F14 PU-16 200-F123 BK-18 9G1906 84RE02 F-C31
EM-C8 4 147-F83 PU-16 200-F68 BK-14 3495085 SERVICE METER
1495051 5 310-F99 PU-16 200-F138 BK-16 129-F57 BU-16 1 CIGAR LIGHTER 200-F166 BK-18 1 GROUND 3660367
1 183-EM29 GY-18 177-A71 RD-6 GND-CAB 2 200-F139 BK-16 9W0335 F-C32

1
2 200-EM33 BK-18 200-F140 BK-16 3495085
L154

L111
L98

3 509-EM3 WH-18 F-C4 403-F76 GN-18 1 SIGNAL


4 C563-EM11 BR-18 200-F122 BK-16 1532602
5 C566-EM22 PK-18
200-EM19 BK-18 L119
FUSE BASE SWITCH PANEL ATCH-UNDER WINDOW LIMIT SW
E 2382319 RELAY SPARE
F-C1 2277575 1296466 E

L127
1636659
SPACE 1 ATCH 12V RADIO CONVERTER L133 L133
ATCH-QC HYD LOCK PRIORITY RELAY 5A 141-2759 (TAN) 3245770 (NOTE AE) 113-F81 OR-18 A1 ACC
A2

L121
1495050 (NOTE AC) 10A 113-8490 (RED) 113-F81 OR-18 200-F25 BK-18 GND 152-F59 BU-16 535-F148 BU-16

L126

L125
GT-C2 15A 113-8491 (LIGHT BLUE) 129-F57 BU-16 251-F109 YL-18 A3 CAN1 +
1495051 25A 113-8493 (NATURAL) ATCH-12V-10A SOCKET B ATCH-12V-10A SOCKET A 251-F189 YL-18 261-F50 GN-18 A4 CAN1 - 535-F117 BU-16
1 E562-GT18 PU-16 30A 124-3548 (GREEN) FUSE BASE 3245771 3245771 251-F189 YL-18 A5 535-F124 BU-16 535-F148 BU-16
2 200-GT9 BK-18 251-F109 YL-18 430-F33 BU-18 A6 AIR CLEANER SW 535-F151 BU-16
3 E564-GT13 PK-18 251-F100 YL-18 487-F34 OR-18 A7 CAPSULE FILTER SW
4 E564-GT15 PK-18 15A 124-F65 GN-14 15A 175-F72 RD-14 261-F52 GN-18 X738-F35 PK-18 A8 SP FILTER SW L110 L110
5 A588-GT7 GN-18 5A 169-F175 PK-18 RELAY SPARE 5A 172-F10 RD-18 261-F52 GN-18 G976-F36 BU-18 A9 WTR SPR LEVEL SW

A537-F108 PK-18
L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
1

1
SPACE 2 A10

893-F111 GN-18

235-F112 BK-18

147-F188 PU-16

535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18

331-F187 OR-18

G976-F36 BU-18

X738-F35 PK-18

A586-F26 OR-18

200-F139 BK-16

200-F160 BK-16

200-F166 BK-18

200-F180 BK-18
210-F200 BK-14

252-F190 YL-18
252-F153 YL-18
252-F153 YL-18

262-F191 GN-18
262-F150 GN-18
262-F150 GN-18

892-F143 BR-18
892-F143 BR-18

893-F142 GN-18
893-F142 GN-18

199-F165 OR-18

200-F182 BK-18
200-F182 BK-18

251-F189 YL-18

200-F122 BK-16

200-F122 BK-16
M747-F42 BU-18

200-F181 BK-18

200-F182 BK-18

200-F113 BK-14

200-F168 BK-16
10A 160-F53 PU-16 10A 149-F80 RD-16 261-F50 GN-18 T725-F37 WH-18 FUEL FILTER SW

105-F40 RD-16

892-F12 BR-18
892-F98 BR-18

893-F11 GN-18

WH-18

147-F17 PU-16

607-F49 PK-18
780-F31 PU-16

200-F25 BK-18

129-F57 BU-16

430-F33 BU-18
487-F34 OR-18

646-F32 RD-18

501-F28 GN-18
530-F29 OR-18
262-F19 GN-18

235-F46 BK-18

780-F30 PU-18
210-F97 BK-14
135-F56 BU-14

135-F45 BU-14

252-F20 YL-18
252-F20 YL-18

262-F19 GN-18

PU-16
PU-16
PU-16

147-F83 PU-16
147-F63 PU-16
147-F22 PU-16

199-F69 OR-18

113-F81 OR-18

261-F52 GN-18

645-F88 RD-18

590-F67 GY-18

200-F8 BK-18
10A 129-F57 BU-16 10A 125-F71 RD-16 F-C47 F-C46 261-F48 GN-18 A11 DIGITAL GND
L142

10A 10A 115-F78 RD-16 1532602 RE01 1532602 RE01 331-F187 OR-18 A12 DIGITAL GND WIPER MOTOR
1893424
T776-GR5 RD-16

210-F200 BK-14
5A 113-F61 OR-18 10A 103-F6 RD-16 430-F33 BU-18

200 BK-18
135-F45 BU-14

135-F56 BU-14

210-F97 BK-14
L143 L123
177-A71 RD-6

ATCH-QC HYD LOCK ON RELAY 10A 147-F63 PU-16 10A 105-F77 RD-16 487-F34 OR-18 R725-F38 WH-18 1 2ND FILTER SW

123-F64
147-F22
147-F63
147-F83
OPERATOR STATION

1495050 (NOTE AC) 5A 123-F64 WH-18 L142 10A 114-F79 RD-16 501-F28 GN-18 E480-F43 PK-18 2 OLWD CANCEL SW
GT-C3 10A 152-F59 BU-16 25A 184-F74 RD-14 530-F29 OR-18 L122 L886-F13 BR-18 3 OPTION STG SW
1495051 10A 118-F90 GY-16 GX-C4 HARNESS AS 15A 130-F75 RD-14 590-F67 GY-18 L973-F196 GN-18 4 FINE SWING SW MOTOR F-C25
1 E564-GT14 PK-18 10A 127-F60 OR-16 143-J13 BR-18 7Y3967 P1 3068590 10A 141-F16 RD-16 645-F88 RD-18 5 SM BM UP/DOWN 7Y3958
CAB

2 200-GT10 BK-18 10A 120-F55 YL-16 GX-C6 180-GX5 GRN-18 1 1 161 PK-18 10A 142-F15 RD-16 646-F32 RD-18 6 SM BM DOWN BU/BK 1 A579-F176 OR-16
3 A588-GT8 GN-18 10A 199-F135 OR-16
CONN 53 7Y3966 30A 168-F73 RD-10 780-F30 PU-18 780-F30 PU-18 7 QUICK COUPLER SW BU/RD 3 A580-F177 BR-16
L109
4 L153 10A 180-F54 GN-16 1 1 180-GX7 GRN-16 GX-C5 5A A586-F26 OR-18 L885-F39 BU-18 8 OPTION ROCKER SW GN 6 A581-F178 GN-16
5 E564-GT14 PK-18 5A 143-F41 BR-18 F-C39 7Y3967 25A G976-F36 BU-18 530-F29 OR-18 9 WASHER BU 4 A582-F179 PU-16
E564-GT15 PK-18 5A 7Y3967 180-GX6 GRN-18 1 AUX CKT 1 25A CONN 59 590-F67 GY-18 10 WIPER INT-3 BK 5 200-F168 BK-16
5A 5A 10A 117-GH4 RD-18 1 AUX CKT 2 X738-F35 PK-18 A586-F26 OR-18 11 WIPER INT-6 2
10A 10A T776-GR5 RD-16 F-C45 200-F25 BK-18 501-F28 GN-18 12 WIPER LOW

L123
10A 188-GH5 WH-16 CONN 54 J-C6 (NOTE AB) 15A 7Y3967 F-C27 GND-CAB 1 200-F122 BK-16 646-F32 RD-18 13 CHAS LAMP RELAY 200-F168 BK-16

L128
ATCH-QC HYD LOCK RELAY 1 15A 7Y3966 REMOVE ESTABLISHED 10A FUSE 30A 9W1951 NOTE E 645-F88 RD-18 14 BOOM LAMP RELAY
D D

L131
1495050 (NOTE AC) 1 1 143-J13 BR-18 CONN 58 E480-F43 PK-18 331-F187 OR-18 15 TRAVEL ALARM
L130 L124 L124
GT-C4 F-C55 1 AUX CKT 3 B 235-F112 BK-18 L973-F196 GN-18 165-F110 YL-18 16 CAUTION LAMP (FOR CRANE) F-C26
1495051 7Y3967 F-C38 D 893-F142 GN-18 17 DIGITAL GND 1114816
1 E564-GT13 PK-18 177-FA1 RD-4 7Y3967 CONN 62 E 892-F143 BR-18 CONN 67 F-C36 18 DIGITAL GND W. CCW 1 A579-F176 OR-16 L109
2 A 7Y3967 2

200-F168 BK-16
200-GT11 BK-18 105-F40 RD-16 W. CW A580-F177 BR-16
3 C 1 F-C2 13
E562-GT16 PU-16 ET CONN OPTION STG SW L886-F13 BR-18 1636699 84RE02 REV A581-F178 GN-16
4 F 262-F150 GN-18 STOP 12 A582-F179 PU-16

L973-F198 GN-16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18

L973-F197 GN-16
L973-F196 GN-18

L973-F198 GN-16
5 4

E480-F43 PK-18
G

113-F185 OR-16
139-F186 OR-16

147-F188 PU-16

199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18

M747-F42 BU-18
200-F181 BK-18
779-GT5 WH-16 T776-GR5 RD-16 T776-GR5 RD-16 T776-GR5 RD-16 117-GH4 RD-18 252-F153 YL-18 F-C19 INT-6 A586-F26 OR-18

780-F31 PU-16
123-F64 WH-18
147-F17 PU-16

199-F69 OR-18

607-F49 PK-18

235-F46 BK-18
H CONN 66 7Y3967 261-F48 GN-18 INT-3 9 590-F67 GY-18
188-GH5 WH-16 188-GH5 WH-16 188-GH5 WH-16 J NOTE E OPTION ROCKER SW 1 L885-F39 BU-18 251-F100 YL-18 LOW 8 501-F28 GN-18
L133 L133 WASH 7 530-F29 OR-18 L110
112-FC1 PU-4 112-FC1 PU-4 RESISTOR 2 F-C54 F-C14 CAN 1 RESISTOR 2 F-C48 GND 10 200-F180 BK-18

OPERATOR STATION
ATCH-QC HYD LOCK RELAY 2 1743016 3E3370 CONN 65 7Y3967 1743016 3E3370 RAISE-S 11
L98 L98
1495050 (NOTE AC) ATCH-LAMP DELAY TIMER A 252-F20 YL-18 2ND FILTER SW 1 R725-F38 WH-18 A 251-F100 YL-18 WA+ 5 506-F103 PU-18
GT-C5 1636704 B 262-F19 GN-18 B 261-F48 GN-18 ACC 6 118-F90 GY-16
1495051 (NOTE F) WK-C1 F-C29 103-AJ6 RD-16 C F-C11 C WIPER CUT 3 A584-F169 BU-18
CONN 64

CAB
1 779-GT6 WH-16 3E3364 1552269 L108 L108 508-AJ7 PU-18 L98 7Y3967
2 200-GT12 BK-18 RELAY 1 684-WK1 RD-18 1 684-F130 RD-18 509-AJ4 WH-18 AJ-C3 F-C51 F-C49 FUEL FILTER SW 1 T725-F37 WH-18 WIPER CONT
3 E565-GT20 BU-16 LAMP SW 2 2 646-F32 RD-18 511-AJ8 BR-18 2434505 2434505 2304011 L130 1557042
4 512-AJ5 GN-18 L120 113-AJ1 OR-18 1 MATE F-C49 1 113-F185 OR-16 F-C59
5 780-GT1 PU-16 200-AJ3 BK-18 139-AJ9 OR-18 2 (NOTE R) CONN 61 2 139-F186 OR-16 CONN 63 7Y3967 200-F168 BK-16
F-C24 F-C28 113-AJ1 OR-18 L160 CAUTION LAMP 1 165-F110 YL-18 CONN 69
3E3370 1552267 113-AJ1 OR-18 GH-C2 CONN 61 (FOR CRANE)
L120
+B A A 105-F137 RD-16 139-AJ9 OR-18 2434505 L154 GT-C7 GV-C1
GND B B 200-F138 BK-16 188-GH5 WH-16 1 MATE F-C49 1636803 1673542
KEY OFF C C 308-F141 YL-16 139-GH6 OR-16 2 (NOTE AB) 5
A513-AJ10 RD-18

A513-AJ10 RD-18

4
592-AJ11 BU-18

592-AJ11 BU-18
509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

512-AJ5 GN-18
511-AJ8 BR-18

200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

3
A513-GH1 RD-18

A513-GH1 RD-18

E565-GT20 BU-16 E565-GV4 BU-16


200-GH3 BK-18
592-GH2 BU-18

592-GH2 BU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 OR-16

FUSE INSTRUCTION 2

183-EM38 GY-18

163-EM20 RD-16
153-EM13 RD-16
308-F141 YL-16 E562-GT21 PU-16 E562-GV3 PU-16
C C

173-EM9 YL-18

103-EM6 RD-16
113-EM1 OR-18
L133
308-F104 YL-16 147-GT17 PU-16 1 147-GV1 PU-16
LEFT SIDE RIGHT SIDE 1

M744-F195 WH-18
A537-F108 PK-18

M746-F192 YL-18

L973-F198 GN-16
200-F173 BK-18

607-F174 PK-18

607-F184 PK-18
607-F172 PK-18

200-F183 BK-18

607-F171 PK-18

200-F170 BK-18

607-F159 PK-18

BK-18

BU-16

607-F154 PK-18

200-F156 BK-18
200-F167 BK-18

M747-F42 BU-18
607-F174 PK-18

199-F165 OR-18
603-F133 PK-18

607-F184 PK-18

200-F173 BK-18

E480-F43 PK-18
200-F183 BK-18

607-F172 PK-18

200-F194 BK-18

607-F171 PK-18
607-F193 PK-18
578-F105 BU-16

535-F124 BU-16
200-F194 BK-18

607-F193 PK-18

OR-16
OR-16
BK-18

PK-18
PK-18

YL-18
PK-18
BK-18
BK-18

147-F188 PU-16

200-F181 BK-18
308-F144 YL-16

200-F167 BK-18
235-F46 BK-18

147-F17 PU-16
780-F31 PU-16
607-F49 PK-18

199-F69 OR-18

123-F64 WH-18
2
NO AMP DESCRIPTION NO AMP DESCRIPTION 147-GT17 PU-16 147-GV2 PU-16
3
E562-GT22 PU-16
1 15A A/C 1 15A A/C BLOWER 4
MAIN RELAY DIODE E562-GT22 PU-16
5
112-FC1 PU-4

177-FA1 RD-4

200-F158

535-F151
139-F186
113-F185
200-F170

607-F159
607-F154

575-F106
576-F107
200-F158
200-F156
2 5A BACKUP 2 5A PRODUCT LINK F-C5 1211022 L154 E562-GT21 PU-16 147-GV2 PU-16
7Y3952 6
E562-GT16 PU-16
3 10A CHASSIS LAMP 3 10A BOOM LAMP 200-F146 BK-18 1 E562-GT18 PU-16
4 10A CIGAR LIGHTER 4 10A A/C CONDENSER FAN 2 AJ-C4 GH-C3 GH-C1
308-F145 YL-18 2312295 AJ-C2 2304013 2305010 ATCH-UNIVERSAL QC SW
2305010 EM-C3 1055175 (NOTE AC)
5 10A 12V-7A CONVERTER 2 5 10A CAB LAMP
1
2
3
4
5
6
7
8

1
2
3
4
5
6

3
2
1

1
2
3
4
5
6

200-F140 BK-16 AJ-C5 GH-C4 1552273 CONN 68


6 5A SW PANEL/RADIO 6 10A DOME LAMP/MEMORY MATE F-C50

4
6
5
2
1
3
308-F144 YL-16 2434509 2434506 SWITCH GP
+12 V SWITCHED OUT

+12 V SWITCHED OUT


+24 V SWITCHED IN

+24 V SWITCHED IN
+12 V MEMORY OUT

+24 V BATTERY IN

+12 V MEMORY OUT

+24 V BATTERY IN

(NOTE AC)
GROUND

GROUND
GROUND

GROUND

7 10A TRAVEL ALARM/ATCH SOL 7 10A KEY SW 308-F104 YL-16 CONN 55 F-C13 F-C18 F-C16 F-C15 F-C21 F-C40 F-C20 F-C17 F-C50 2677671
308-F141 YL-16 CONN 57 1636803 1636803 1636803 1636803 1636803 1636803 1636803 1636803 7Y3952
8 5A SEAT HEATER 8 10A HORN

3
4
3
1
2
5

4
3
2
1
5

4
3
2
1
5

4
3
1
2
5

4
1

4
3
1
2
5

1
2
5

4
3
1
2
5

1
2

1
2
2
5

4
3
(NOTE R) (NOTE AB) GT-C1
9 10A LOWER WIPER/WASHER 9 25A MACHINE ECM 177-A71 RD-6 112-FC1 PU-4 AW-C1 7Y3953
10 10A WIPER/WASHER 10 15A ENGINE ECM 177-FA1 RD-4 7Y3953 E562-GT22 PU-16
MAIN RELAY ATCH BEACON SW 147-GT17 PU-16
11 10A AIR SUSPENSION 11 10A AUX CKT 2 2130772
12 10A 12V-7A CONVERTER 1 12 10A AUX CKT 3 RADIO CONVERTER 12V POWER CONVERTER 780-AW2 PU-16
13 10A BEACON 13 30A REFUELING PUMP 177-FA1 RD-4 177-FA1 RD-4 3245770 3245770
2
(NOTE R) (NOTE AB) 147-AW1 PU-16
14 10A AUX CKT 1 14 5A SPARE 3
L98 L98
15 5A SMART BOOM 15 25A SPARE ATCH-SEAT HEATER SW ATCH-OVER LOAD WARNING SW ATCH-LOWER WASHER SW SWITCH GP
16 5A SPARE 16 25A SPARE 2382211 3280028 ATCH-SMART BOOM SELECT SW 2382210 ATCH-RADIO MUTE SW ATCH-LOWER WIPER SW ATCH-FINE SWING CONT SW 2382478 ATCH-QUICK COUPLER SW
ATCH SPEAKER EXCHANGE SW 2382214 (NOTE S) 2382216 2382209 2382212 7N2353
17 5A SPARE 10A SPARE 1702512 (NOTE AE) (NOTE R) (NOTE S)
17 L154 L154 L154
18 10A SPARE 5A 12V POWER SUPPLY
CAB CAB
B 19 10A 12V POWER SUPPLY SW 18 10A PRIMING PUMP B
20 15A SPARE 19 15A SPARE OPERATOR STATION OPERATOR STATION
20 30A SPARE

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
ABBREV COLOR SYMBOL DESCRIPTION VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
RD RED CIRCUIT CONNECTED
START AID CIRCUIT
WH WHITE CIRCUIT NOT CONNECTED
MACHINE CONTROL CIRCUIT
OR ORANGE MONITOR CIRCUIT
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE MACHINE SECURITY CONTROL CIRCUIT
YL YELLOW
INTERNAL ELECTRICAL CONNECTION ENGINE CONTROL CIRCUIT
PK PINK TO SURFACE OF COMPONENT HEATER AND AIR CONDITIONER CIRCUIT
BK BLACK CONNECTOR TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK
GY GRAY H# CIRCUIT GROUPING DESIGNATION
CAN DATA LINK
A PU PURPLE
ATCH WIRE, CABLE, COMPONENT
RS-232 DATA LINK A
BR BROWN CAN DATA LINK 1
SPLICE CAN DATA LINK 2
GN GREEN
BU BLUE
BLADE, SPADE, RING OR SCREW
TERMINAL OTHER COLOR DESCRIPTIONS THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR ELECTRICAL SYSTEM
HIGHWAYS VOLUME 3 of 4: CAB
MEDIA NUMBER:UENR2637-01
SCHEMATIC PART NUMBER: 251-0617, CHANGE: 07, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
100 101 102 103 104 105 UENR2637-01 Harness And Wire Electrical Schematic Symbols
January 2012
Symbols

95 Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

107 94 Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

106 98 99 91 97 108 330D and 336D Excavator Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

TOP VIEW - ENGINE


Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
330D: 336D:
NBD841-1226 PRF1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
EAH725-1362 MPL1-UP can open or close a valve or move a piece of metal that can do work.

106 99 98 91 97 108 94 109 107 FFK326-454 JTN1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
JLP738-863 JBT1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
MEY311-402 KKT1-UP the latch coil circuit open at the time the coil latches.

M4T207-UP Harness and Wire Symbols


91 Wire, Cable, or Harness
Assembly Identification: Includes
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
92 Part Number: for Connector Plug
111-7898
1
3E-5179 3E-5179
Part Number: for Connector Receptacle
2
Plug Receptacle

93 1 Deutsch connector: Typical representation


Pin or Socket Number
5A
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
LEFT SIDE VIEW- ENGINE 2 sockets and the receptacle contains all pins.
AIR INLET HEATER RELAY
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Volume 4 of 4: Engine 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

96 LEFT SIDE VIEW- ENGINE


90

Component Location - Volume 4


Schematic Machine
Component
Location Location

UENR2637-01 VOL 4 of 4
Control - Engine E-7 90
Relay - Intake Air Heater C-3 91
Sensor - (Cam) Lo Speed / Timing C-3 92
Sensor - (Crank) Hi Speed / Timing C-3 93
Sensor - Atmospheric Pressure B-3 94
Cross Reference for Diagnostic Codes
Sensor - Coolant Temperature C-3 95 Flash Diagnostic Code Flash Diagnostic Code
FMI Code or Description of Code FMI Code or Description of Code
Sensor - Engine Oil Pressure B-3 96 Code Code

(Dimensions: 34 inches x 24 inches)


Event Code Event Code
Sensor - Injector Actuation Pressure B-3 97 14 1074-05 1248-05 Retarder Solenoid current below normal 168-00 168-00 System Voltage high
Sensor - Inlet Air Presssure B-3 98 1074-06 1248-06 Retarder Solenoid current above normal 51 168-01 168-01 System Voltage low

Sensor - Intake Air Temperature C-3 99 16 626-05 2417-05 Ether Injection Control Solenoid open/short to+watt 168-02 168-02 System Voltage intermittent/erratic

Solenoid - Injector 1 D-3 100 626-06 2417-06 Ether Injection Control Solenoid short tog round 56 630-02 268-02 Check programmable Parameters
678-03 41-03 8 Volt DC Supply short to +batt 58 639-09 247-09 J1939 Data Link communications
Solenoid - Injector 2 D-3 101
678-04 41-04 8 Volt DC Supply short to ground 110-15 E361 (1) High Engine Coolant Temperature Warning
Solenoid - Injector 3 D-2 102
620-03 61 110-16 E361 (2) High Engine Coolant Temperature Derate
Solenoid - Injector 4 D-2 103 21 262-03 5 Volt Sensor DC Power Supply short to +batt
1079-03 110-00 E361 (3) High Engine Coolant Temperature Shutdown
Solenoid - Injector 5 D-2 104
620-04 62 111-17 E2143 (1) Low Engine Coolant Level Warning
Solenoid - Injector 6 D-2 105 262-04 5 Volt Sensor DC Power Supply short to ground
1079-04 111-18 E2143 (2) Low Engine Coolant Level Derate
Valve - IAP Control B-3 106 100-03 100-03 Engine Oil Pressure open/short to +batt 111-01 E2143 (3) Low Engine Coolant Level Shutdown
24 100-04 100-04 Engine Oil Pressure short to ground 94-15 E096 (1) High Fuel Pressure Warning
100-10 100-10 Engine Oil Pressure abnormal rate of change 63 94-17 E198 (1) Low Fuel Pressure Warning
102-03 102-03 Boost Pressure Sensor short to +batt 94-18 E198 (2) Low Fuel Pressure Shutdown
102-04 102-04 Boost Pressure Sensor short to ground 1636-15 E539 (1) High Inlet Air Temperature Warning
64
Connector Location - Volume 4 25
102-10 102-10 Boost Pressure Sensor abnormal rate of change 1636-00 E539 (3) High Inlet Air Temperature Shutdown
102-03 1785-03 Inlet Manifold Pressure Sensor voltage above normal 174-15 E363 (1) High Fuel Temperature Warning
Schematic Machine
Connector Number 102-04 1785-04 Inlet Manifold Pressure Sensor voltage below normal 65 174-16 E363 (2) High Fuel Temperature Derate
Location Location
102-10 1785-10 Inlet Manifold Pressure Sensor abnormal rate of change 174-00 E363 (3) High Fuel TemperatureShutdown
CONN 5 A-3 107
108-03 274-03 Atmospheric Pressure open/short to +batt 0441-15 E445 (1) High Auxiliary Temperature Warning
CONN 78 E-4 108 26
108-04 274-04 Atmospheric Pressure short to ground 0441-16 E445 (2) High Auxiliary Temperature Derate
CONN 79 C-3 109 110-03 110-03 Engine Coolant Temperature open/short to +batt 67 0441-00 E445 (3) High Auxiliary Temperature Shutdown
27
The connectors shown in this chart are for harness to harness connectors. 110-04 110-04 Engine Coolant Temperature short to ground 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt
Connectors that join a harness to a component are generally located at or near 28 91-13 91-13 Throttle Position calibration required 1836-04 1836-04 Auxiliary Temperature Sensor short to ground
the component. See the Component Location Chart. 32 91-08 91-08 Throttle Position signal abnormal 1387-15 E443 (1) High Auxiliary Pressure Warning
190-08 190-08 Engine Speed signal abnormal 1387-16 E443 (2) High Auxiliary Pressure Derate
34
723-08 342-08 Secondary Engine Speed signal abnormal 68 1387-00 E443 (3) High Auxiliary Pressure Shutdown
190-15 E362 (1) Engine Overspeed Warning 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt
35
190-00 E362 (3) Engine Overspeed Shutdown 1835-04 1835-04 Auxiliary Pressure Sensor short to ground
94-03 94-03 Fuel Pressure open/short to +batt 651-05 001-05 Cylinder #1 Injector open circuit
37 71
94-04 94-04 Fuel Pressure short to ground 651-06 001-06 Cylinder #1 Injector short

16 Page,
105-03 172-03 Inlet Manifold Air Temp open/short to +batt 652-05 002-05 Cylinder #2 Injector open circuit
38 72
105-04 172-04 Inlet Manifold Air Temp short to ground 652-06 002-06 Cylinder #2 Injector short
164-02 164-02 Injector Actuation Pressure signal erratic 653-05 003-05 Cylinder #3 Injector open circuit
73
164-03 164-03 Injector Actuation Pressure voltage high 653-06 003-06 Cylinder #3 Injector short
39
164-04 164-04 Injector Actuation Pressure voltage low 654-05 004-05 Cylinder #4 Injector open circuit
74
164-11 164-11 Injector Actuation Pressure system fault 654-06 004-06 Cylinder #4 Injector short
42 637-13 261-13 Engine Timing calibration required 75 655-05 005-05 Cylinder #5 Injector open circuit
100-17 E360 (1) Low Engine Oil Pressure Warning 655-06 005-06 Cylinder #5 Injector short
46 100-18 E360 (2) Low Engine Oil Pressure Derate 656-05 006-05 Cylinder #6 Injector open circuit
76
100-01 E360 (3) Low Engine Oil Pressure Shutdown 656-06 006-06 Cylinder #6 Injector short
729-05 617-05 Air Inlet Heater Relay open/current below normal
49
729-06 617-06 Air Inlet Heater Relay grounded/current above norm
7 6 5 4 3 2 1

E E

A-C1
(90)ENGINE CONTROL MODULE 2645732
2477031 J2
1
2
CONN 78
3
4 A-C16 J-C7
INLET AIR HEATER 5 C987-A99 RD-18 1726062 1917823
6 T858-A86 GY-18-XLPE 1 T951-J1 YL-16-NW
7 T858-A85 GY-18-XLPE 2 T952-J3 BR-16-NW
8 T859-A88 WH-18-XLPE 3 T953-J5 BU-16-NW
9 T859-A87 WH-18-XLPE 4 T954-J7 GY-16-NW
IAP CONTROL VALVE RETURN 10 G855-A91 PU-18 T860-A90 OR-18-XLPE 5 T955-A9 GN-16-NW
11 T860-A89 OR-18-XLPE 6 T956-A11 GY-16-NW
12 7
COOLANT TEMPERATURE 13 995-A12 BU-18 8
14 9
INTAKE MANIFOLD AIR PRESSURE 15 R746-A20 PK-18 10
16 11
PRESSURE SENSOR COMMON 17 G829-A93 GN-18 12
18 T962-A28 WH-18-XLPE 13 T962-J12 WH-16-NW
19 T961-A29 GN-18-XLPE 14 T961-J10 GN-16-NW
IAP CONTROL VALVE 20 G854-A92 PK-18 T960-A19 BU-18-XLPE 15 T960-J8 BU-16-NW
21 T959-A18 BR-18-XLPE 16 T959-J6 BR-16-NW
22 T958-A17 YL-18-XLPE 17 T958-J4 YL-16-NW
23 T957-A16 PU-18-XLPE 18 T957-J2 PU-16-NW
24
PASSIVE SPD -1: A CAM SPEED 25 E963-A27 BK-18
D TDC SERVICE PROBE + 26 G856-A22 WH-18 D
27
OIL PRESSURE SENSOR 28 994-A10 GY-18
29 J-C1 J-C2 J-C3 J-C4 J-C5 J-C6
TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18 1539693 1539693 1539693 1539693 1539693 1539693

A
B

A
B

A
B

A
B

A
B

A
B
31
32

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18
33
34
PASSIVE SPD +1: A CAM SPEED 35 E964-A26 WH-18
TDC SERVICE PROBE - 36 G857-A30 YL-18 994-A10 GY-18
37 995-A12 BU-18
38 A751-A13 YL-18
39 E963-A27 BK-18 (100)CYL HEAD SOL 1 (102)CYL HEAD SOL 3 (104)CYL HEAD SOL 5
FUEL PRESSURE 40 C991-A33 PK-18 E964-A26 WH-18
41 E965-A48 BU-18 (101)CYL HEAD SOL 2 (103)CYL HEAD SOL 4 (106)CYL HEAD SOL 6
42 E966-A49 YL-18
43 C967-A15 BU-18
44 C987-A99 RD-18
45 C991-A33 PK-18
PASSIVE SPD +2: B CRANK SPEED 46 E966-A49 YL-18 A-C17 A-C31
1552269 3E3364 CONN 79
PASSIVE SPD -2: B CRANK SPEED 47 E965-A48 BU-18 G826-A1 BR-18 G826-A38 BR-18
48 G826-A35 BR-18 G856-A22 WH-18 1 + TIMING PROBE
49 G827-A2 BU-18 G827-A43 BU-18 G857-A30 YL-18 2 - CONNECTOR
50 G827-A36 BU-18
51 G828-A39 WH-18 A-C9 (91)INTAKE AIR HEATER RELAY
52 G828-A92 WH-18 G828-A40 WH-18 1552269 2095582
53 G828-A95 WH-18 C987-A99 RD-18 1 BK-18
ANALOG RETURN 54 G827-A2 BU-18 G829-A41 GN-18 G850-A98 BU-18 2 BK-18
55 G829-A93 GN-18 G829-A42 GN-18
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 G829-A94 GN-18
ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 G833-A46 PK-18 994-A10 GY-18
58 G833-A47 PK-18 G833-A44 PK-18 995-A12 BU-18
59 G833-A45 PK-18 A751-A13 YL-18
60 C967-A15 BU-18 TWISTED
61 G849-A96 BR-18 C987-A99 RD-18 PAIR A-C15 (93)(CRANK) HI SPD/TMG SNSR A
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 G850-A98 BU-18 C991-A33 PK-18 1003320 40RE01 1097195
C 63 G854-A92 PK-18 E963-A27 BK-18 E963-A27 BK-18 1 SIG - C
64 G855-A91 PU-18 E964-A26 WH-18 E964-A26 WH-18 2 SIG +
DIFFERENTIAL FUEL PRESSURE SW 65 T725-A32 WH-18 G856-A22 WH-18 E965-A48 BU-18 TWISTED
66 G857-A30 YL-18 E966-A49 YL-18 PAIR A-C14 (92)(CAM) LO SPD/TMG SNSR B
67 N707-A31 PU-18 G826-A35 BR-18 1112416 40RE01 1097194 SYMBOL DESCRIPTION
68 R746-A20 PK-18 G826-A38 BR-18 E965-A48 BU-18 1 SIG -
69 R747-A6 GY-18 G827-A36 BU-18 E966-A49 YL-18 2 SIG + CIRCUIT CONNECTED
70 T725-A32 WH-18 G827-A43 BU-18
71 G828-A39 WH-18 A-C12 (99)INTAKE AIR TEMP SNSR CIRCUIT NOT CONNECTED
PRESSURE SENSOR +5V 72 G828-A92 WH-18 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE G828-A40 WH-18 1552269 1309812
T858-A86 GY-18-XLPE G829-A41 GN-18 C967-A15 BU-18
ELECTRICAL CONNECTION TO
73 1 SIGNAL MACHINE STRUCTURE
74 T859-A37 WH-18-XLPE T859-A88 WH-18-XLPE G829-A42 GN-18 G833-A45 PK-18 2 GROUND WIRE GROUP COLOR DESCRIPTIONS INTERNAL ELECTRICAL CONNECTION
75 T859-A87 WH-18-XLPE G829-A94 GN-18 TO SURFACE OF COMPONENT
76 T860-A34 OR-18-XLPE T860-A90 OR-18-XLPE G828-A95 WH-18 A-C11 (95)COOLANT TEMP SNSR GROUND CIRCUIT
77 T860-A89 OR-18-XLPE G833-A44 PK-18 1552269 1309812 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
CONNECTOR

78 G833-A45 PK-18 995-A12 BU-18 1 SIGNAL WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON H# CIRCUIT GROUPING DESIGNATION
AIR INLET HEATER RETURN 79 G850-A98 BU-18 T957-A16 PU-18-XLPE G833-A46 PK-18 G833-A44 PK-18 2 GROUND
UENR2637-01 VOL 4 of 4

VOLTAGE CONVERTER OUTPUT CIRCUIT


ANALOG POWER +5V 80 G826-A1 BR-18 T958-A17 YL-18-XLPE G849-A96 BR-18
A-C5 (94)ATMOSPHERIC PRESS SNSR STARTING CIRCUIT ATCH WIRE, CABLE, COMPONENT
81 T959-A18 BR-18-XLPE G850-A98 BU-18
82 T960-A19 BU-18-XLPE G854-A92 PK-18 1552267 1611703 START AID CIRCUIT
SPLICE
FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18 T961-A29 GN-18-XLPE G855-A91 PU-18 G828-A40 WH-18 A + 5 V MACHINE CONTROL CIRCUIT
BLADE, SPADE, RING OR SCREW
84 T962-A28 WH-18-XLPE G856-A22 WH-18 G829-A42 GN-18 B GROUND MONITOR CIRCUIT TERMINAL
INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18 G857-A30 YL-18 R747-A6 GY-18 C SIGNAL MACHINE SECURITY CONTROL CIRCUIT
86 N707-A31 PU-18 ENGINE CONTROL CIRCUIT
87 R746-A20 PK-18 A-C8 (96)ENGINE OIL PRESS SENSOR
1552267 1611705 HEATER AND AIR CONDITIONER CIRCUIT
(Dimensions: 34 inches x 24 inches)

88 R747-A6 GY-18 TURN SIGNAL / WIPER WASHER CIRCUIT ABBREV COLOR


89 T725-A32 WH-18 G826-A38 BR-18 A + 5 V
90 G827-A43 BU-18 B GROUND CAT DATA LINK RD RED
91 994-A10 GY-18 C SIGNAL CAN DATA LINK
WH WHITE
92 RS-232 DATA LINK
93 A-C4 (98)INLET AIR PRESS SENSOR CAN DATA LINK 1 OR ORANGE
94 1552267 1611704 CAN DATA LINK 2 YL YELLOW
95 G828-A39 WH-18 A + 5 V
96 G829-A41 GN-18 B GROUND OTHER COLOR DESCRIPTIONS PK PINK
97 R746-A20 PK-18 C SIGNAL BK BLACK
98 HIGHWAYS

B INJECTOR 5 &6 HS 99 T860-A34 OR-18-XLPE A-C3 (97)INJECTOR ACTION PRESS SNSR GY GRAY
B
100 3E3370 2244536 PU PURPLE
101 G828-A95 WH-18 A OR-18 V SOURCE
102 G829-A94 GN-18 B YL-18 GROUND BR BROWN
103 G849-A96 BR-18 C GN-18 SIGNAL GN GREEN
INJECTOR 1 &2 HS 104 T858-A23 GY-18-XLPE
INJECTOR 6 LS 105 T962-A28 WH-18-XLPE BU BLUE
INJECTOR 3 LS 106 T959-A18 BR-18-XLPE J-C13
INJECTOR 5 LS 107 T961-A29 GN-18-XLPE 1552269
INJECTOR 4 LS 108 T960-A19 BU-18-XLPE G854-A92 PK-18 1 (106)IAP CONTROL VALVE
109 G855-A91 PU-18 2
110
111
112
113
114 A-C10
INJECTOR 3 &4 HS 115 T859-A37 WH-18-XLPE 1552264
INJECTOR 1 LS 116 T957-A16 PU-18-XLPE A751-A13 YL-18 1
IDENT PART NUMBER CHG LOC NOTE
117 G833-A46 PK-18 2
CONN 5
INJECTOR 2 LS 118 T958-A17 YL-18-XLPE T725-A32 WH-18 3
119 N707-A31 PU-18 4
120 G826-A35 BR-18 5 FUEL JUMPER INTERFACE A 235-8202 04 E-8 ENGINE HARNESS
G827-A36 BU-18 6 MATE C-C57
C991-A33 PK-18 7 VOL 1 D-15 J 215-3249 03 E-5 INJECTOR HARNESS
8
16 Page,

CABLE ASSEMBLIES (CUSTOMER SUPPLIED)

WIRES (E963-BK & E964-WH),(E965-BU & E966-YL),


MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
A A

THIS SCHEMATIC IS FOR THE 330D and 336D EXCAVATOR ELECTRICAL SYSTEM
VOLUME 4 of 4: C9 ENGINE
MEDIA NUMBER: UENR2637-01
SCHEMATIC PART NUMBER: 251-0617, CHANGE: 07, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1

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