Gantry Crane-2 (PYRAMID STEEL STRUCTURES FACTORY)

COST SHEET
9/5/2016

MATERIAL, FABRICATION & SUPPLY

Sr. # Description Net Wt. Gross Wt. Rate Amount

1 Direct Material Cost 19,072 20,979 94.4 1,980,493

Loading Unloading & Transportation from Market

2 - -
to Workshop
Fabrication Cost, including, Oxyfuel Cutting,
3 36.3 760,910
Shearing, Fit-up, Welding & Assembly

4 Finishing & Galvanizing 6.0 114,431

5 Manufacturing Cost 2,855,834

6 Overheads & Profit 8% 228,467

7 Income Tax 4.5% 138,794

Total Manufacturing Cost 169.00 3,223,094

TRANSPORTATION, HANDLING AND INSTALLATION COST

Sr. # Description Net Wt. Gross Wt. Rate Amount

Installation Cost, including Welding & Grinding

1 - - 15.00 286,078
after installation

2 Transportation 3.00 57,216

3 Overheads & Profit 8% 27,463

4 Income Tax 4.5% 16,684

5 Total Installation Cost 20.31 387,441

CRANE KIT AND ITS INSTALLATION COST

1 Crane Kit 700,000

2 Installation of crane 150,000

Total Crane Cost 850,000

SUMMARY

1 MATERIAL, FABRICATION & SUPPLY 169.00 3,223,094

2 TRANSPORTATION, HANDLING AND INSTALLATION COST 20.31 387,441

3 CRANE KIT AND ITS INSTALLATION COST 850,000

Grand Total 234 4,460,535

 Summary
Gantry Crane 2
Heads Total Weight: 20,979 kg Total Remarks
Amount Rs. %age Rs/Kg Amount Rs. %age Rs/Kg
Raw Material 1,980,493 69.06% 79.15 79.15
Purchaseable Local - 0.00% 0.00 79.15
Imported Portion - 0.00% 0.00 79.15
Logistics In land 31,469 1.10% 1.50 2,011,961 70.16% 80.65 80.65
Total Direct Consumables 167,832 5.85% 8.00 88.65
Total Tools Consumed 50,000 1.74% 2.38 217,832 7.60% 10.38 91.03
Total Direct Labour 335,665 11.70% 16.00 107.03
Total Repair & Maintenance 2,868 0.10% 0.14 107.17
Total Depreciation & Amortization 43,016 1.50% 2.05 109.22
Total E&P Cost (Power Generation) 130,000 4.53% 6.20 115.42
D-Total Financial Charges - 0.00% 0.00 115.42
Total Contingencies - 0.00% 0.00 115.42
Total Inspection and Testing - 0.00% - 115.42
Total Sblasting & Painting Cost 125,874 4.39% 6.00 637,423 22.23% 30.38 121.42 1,660,492
Total Salaries & Benefits - 0.00% 0.00 121.42 1,090,910
Total Other Overheads - 0.00% 0.00 121.42 2,751,402 131.2
Total SALARIES & BENEFITS - 0.00% 0.00 121.42 -
Total Genral Expenses and over Heads - 0.00% 0.00 0.00% 121.42 2,751,402 131.2
E-Total E-Textation - 0.00% 0.00 - 0.00 121.42 3,576,823 170.5
NET PROFIT - 0.00% 0.00
SELLING PRICE IN RS 2,867,216 99.98% 121.42
Over Heads 229,377 8.00%
Cost without Profit 3,096,594
Transportation Site 62,937 3
Installation at Site 314,686 15
Total cost 3,474,216
Total cost with profit - 0.0%
Total cost with negotiation - 0.0%
Total cost with incomtax 164,250 4.5%
Quote 3,640,000 173.5
3,650,000
 ESTIMATION SHEET

Client:

Project:

A: VARIABLE COST
2a: DIRECT MATERIAL
i Raw Material
ii Purchaseable Local
iii Imported Portion
iv Logistics In land
Total Direct Materials

2b: DIRECT LABOUR

i Layout
ii Fabrication
iii Welding
iv Machining
v Assembly Site Execution Work
vi Rigging
Total Direct Labour

2c: DIRECT CONSUMABLES

i Electrodes Welding
ii Gases
iii Cutting/Grinding Discs
iv Other project specific Consumables
Total Direct Consumables

2d: E&P COST (POWER GENERATION)

i Power Generation (Utilities)
ii Cranage
Total E&P Cost (Power Generation)

2e: EXTERNAL MACHINERY / EQUIPMENT HIRING

i EXTERNAL MACHINERY / EQUIPMENT HIRING
Total External Machinery / Equipment Hiring

2f: Inspection & Testing

i Radiography & Testing (RT+ DP+ MPT) @
no. of days = 0 10000
no of films 100 x 3000 = 0 385
 no of films 100 x 5000 = 0 400
ii HydroTest
Total volume = 0
Rate water = 0
labour charges per day = 0
QA/QC Inspector charges = 0
Pump power = 0
time to fill tank = 0
Pump Depreciation = 0
iii Vacuum Test
iv Calibration
v Third Party Inspection
Total Estimated visits = 0
Visit charges per tank = 10000
Total Inspection & Testing

A: TOTAL VARIABLE COST (2a+2b+2c+2e+2f)

B: FIXED COST

3a: Tools consumed

3.1. General Consumable & tools

Total Tools Consumed

3b: CONSTRUCTION GENERAL EXPENSES

3.1: Jigs, Fixture & Tools

3.2: TPT FIX. & PACK.

TOTAL CONSTRUCTION GENERAL EXPENSES

3c: REPAIR AND MAINTENANCE

3.1-Repair & Maintenace

Total Repair & Maintenance

3d: DEPRECIATION & AMORTIZATION
3.1: Depreciation & Rental

Total Depreciation & Amortization

3e: SALARIES & BENEFITS FOR 0.00 MONTH PROJECT

3.1. Site Engineer 0 MH
 3.2. QA/QC Engineer 0 MH
3.3. Rigging Supervisor 0 MH
3.4. Welding Supervisor 0 MH
3.5. Fabrication Supervisor 0 MH

Total Salaries & Benefits

3f: Rental of land and Building
3.1: Rental of land and Building

Total Rental of land and Building

3g: Other Overheads
3.1. Printing & Stationary
3.2. Utility Expenses
3.3. Postage & Telegram
3.4. Rent Rate & Taxes
3.5. Fee & Subscription
3.6. Legal & Professional
3.7. Misc. expenses
3.8. Insurrance Charges
3.9. News paper & Tender
3.10. Travelling & Conveyance
3.11. Repair & Maintance expenses
3.12. Entertainment
3.13. Adertisement expenses
3.14. Vehicle Running expenses

Total Other Overheads

3h: Excise Duty

3.1: Excise Duty

Total Excise Duty

3i: Sponsorship Fee

3.1:Sponcership Fee
3.2.CONSULTANCY
3.3.Consultancy/Design Verification (ERK)

Total Sponsorship Fee

3j: Sand Blasting & Painting

3.1. Sand Blasting Cost
Total Area = 419.58 m²
 3.2. Painting Cost
Total Area = 419.58 m²
Hi-build epoxy zinc phosphate primer 0 microns
Iron oxide paint (Red oxide) 0 microns
Polyurethane finish 0 microns
Epilux 78 Primer 0 microns
Hi-build epoxy 218 0 microns
Labour cost 50 /m²
3.3. FRP Lining
Total Area = 0 m²
3 mm
Labour cost 0 /m²
3.4. Insulation
Total Area = 0 m²
Rock Wool 50 mm
Labour cost 200 /m²

Total Sblasting & Painting Cost

Total Fixed Cost B

Total Project (variable and fixed) Cost (A+B)

C: ADMINISTRATIVE COST

4.1: SALARIES & BENEFITS

4.1a-B.D. & Proposal
4.1b-Design & Engineering
4.1c-Accounts Deptt.
4.1d-QA/QC Deptt.
4.1e-PPCD
4.1f-Procurement Deptt.
4.1g-Projects Deptt.
4.1h- Admin. Deptt.
4.1i-Store Deptt.
4.1j-Fabrication & Machine Shop.

Total SALARIES & BENEFITS

4.2: Genral Expenses and over Heads

4.2a. Commission & Speed Money

Total Genral Expenses and over Heads

 4.3: Contingencies

4.3a.Contigency

Total Contingencies

C-Total Administrative Cost

D: FINANCIAL CHARGES

5.1a.Financial Charges
5.1b.Performance Bond
5.1c.Advance Payment Bond
5.1d. Bid Money

D-Total Financial Charges

E: TEXTATION

5.1: INCOME TAX

E-Total E-Textation

TOTAL COST (A + B + C + D + E)

F: NET PROFIT

Total Price

G: SELLING PRICE IN RS

H: SELLING PRICE IN
Dated:

Sheet: Summary
Total Weight: 20,979 kg

Amount Rs. %age Rs/Kg

1,980,493 69.06% 79.15

- 0.00% 0.00
- 0.00% 0.00
31,469 1.10% 1.50
2,011,961 70.16% 95.90

62,937 2.19% 3.00

62,937 2.19% 3.00
62,937 2.19% 3.00
62,937 2.19% 3.00
83,916 2.93% 4.00
- 0.00% 0.00
335,665 11.70% 16.00

62,937 2.19% 3.00

62,937 2.19% 3.00
41,958 1.46% 2.00
- 0.00% 0.00
167,832 5.85% 8.00

130,000 4.53% 6.20

- 0.00% 0.00
130,000 4.53% 6.20

- 0.00% 0.00
- 0.00% 0.00

- 0.00% 0.00
-
-
 -
- 0.00% 0.00
3
m
Rs/m3

kW
hr

-
-
-

- 0.00% 0.00

2,645,458 92.25% 126.10

50,000 1.74% 2.38

50,000 1.74% 2.38

- 0.00% 0.00
- 0.00% 0.00

- 0.00% 0.00

0.10% 2,868 0.10% 0.14

2,868 0.10% 0.14

1.50% 43,016 1.50% 2.05

43,016 1.50% 2.05

250 Rs./MH - 0.00% 0.00

 165 Rs./MH - 0.00% 0.00
145 Rs./MH - 0.00% 0.00
145 Rs./MH - 0.00% 0.00
145 Rs./MH - 0.00% 0.00

- 0.00% 0.00

- 0.00% 0.00

- 0.00% 0.00

0.00% - 0.00% 0.00 0.13%

0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.05%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.10%
0.00% - 0.00% 0.00 0.10%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.05%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.50%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.13%

- 0.00% 0.00

0.00% - 0.00% 0.00

- 0.00% 0.00

- 0.00% 0.00
- 0.00% 0.00
- 0.00% 0.00 140.3082
33.42758
- 0.00% 0.00 173.7358

@ 4.39% 6.00
300 125,874
 0.00% 0.00
rate/litre
450 - Hi-build epoxy zinc phosphate primer
600 - Epoxy ultra build liner
750 - Polyurethane finish
0 - Epilux 78 Primer
0 - Hi-build epoxy 218
0 -

rate/m2 1775.4
2000 -
-

rate/m2
320 -
-

125,874 4.39% 6.00

221,758 7.73% 10.57

2,867,216 99.98% 136.67

0.00% - 0.00% 0.00 0.50%

0.00% - 0.00% 0.00 1.00%
0.00% - 0.00% 0.00 1.00%
0.00% - 0.00% 0.00 0.25%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.25%
0.00% - 0.00% 0.00 0.25%
0.00% - 0.00% 0.00 0.50%
0.00% - 0.00% 0.00 0.13%
0.00% - 0.00% 0.00 0.13%
- - -

- 0.00% 0.00

0.00% - 0.00% -

- 0.00% 0.00
0.00% - 0.00% -

- 0.00% 0.00

- 0.00% 0.00

0.0% - 0.00% 0.00

0.0% - 0.00% 0.00
0.0% - 0.00% 0.00
0.0% - 0.00% 0.00

- 0.00% 0.00

0.00% - 0.00% 0.00

- 0.00% 0.00

2,867,216 99.98% 136.67

0.00% - 0.00% 0.00

2,867,216 99.98% 136.67

2,867,728 100.00% 136.69

0.02% 512 0.02% 0.02

0
d epoxy zinc phosphate primer
ultra build liner
ethane finish

d epoxy 218
 Fabcon Design and Engineering (Pvt) Ltd.
Bill of Quantity
Part L W T L Weight Qty. Unit QTY Net QTY Gross Total
Description Unit Rate Remarks
No. (mm) (mm) (mm) (mm) (Formula/unit) /Weight /Weight Weight Price
1 Anchor Bolt with 2 Hex nut and was Kgs. M 12 355 Lg. 0.00089 kg/m x L 268 0.355 97.4 107.1 150 16,071
2 Angle Nos. 75 75 6 18700 7.22 4 135.0 540.1 594.1 88 52,277
3 Angle Nos. 38 38 5 1000 2.49 36 2.5 89.6 98.6 88 8,677
4 Box.Section Nos. 228 228 6 2256 41.8 1 94.3 94.3 103.7 88 9,128
5 Box.Section Nos. 150 150 5 40480 22.765 1 921.5 921.5 1013.7 88 89,204
6 Channel Nos. 75 38 5x6 15602 4.92 1 76.8 76.8 84.4 75 6,333
6
7 Chq.Plate Nos. 282 15035 4 LxWxTx7.85/10 1 133.1 198.0 217.8 85 18,513
8 Hex Bolt With Nuts & Washer Kgs. M 12 45 0.0662 392 0.1 26.0 28.5 150 4,282
9 Hex Bolt With Nuts & Washer Kgs. M 20 75 0.289 168 0.3 48.6 53.4 150 8,011
10 M10 L-Key Bolt Kgs. M 10 25 Lg. 0.12 64 0.1 7.7 8.4 150 1,267
11 Pipe1" NPS Sch.10 Nos. 48000 2.09 1 2.1 100.3 110.4 80 8,828
12 Plate Nos. 18700 350 10 LxWxTx7.85/106 6 513.8 2891.1 3180.2 85 270,318
13 Plate Nos. 18700 700 8 LxWxTx7.85/106 8 822.1 6730.8 7403.9 85 629,330
14 Plate Nos. 650 292 5 LxWxTx7.85/10 6
85 7.4 632.4 695.6 85 59,129
6
15 Plate Nos. 200 155 12 LxWxTx7.85/10 430 2.9 1256.4 1382.0 85 117,473
16 Plate Nos. 380 380 16 LxWxTx7.85/106 65 18.1 1171.0 1288.1 85 109,489
17 Plate Nos. 150 1735 4 LxWxTx7.85/10 6
23 8.2 185.8 204.4 85 17,372
6
18 Plate Nos. 568 297 6 LxWxTx7.85/10 39 7.9 311.7 342.9 85 29,144
19 Rail Track Kgs. 67000 Lg. 22.3 kg/m x L 2 1494.1 2988.2 3287.0 120 394,442
20 Round Bar Nos. Ø 60 1560 Lg. 34.6387 1 34.6 34.6 38.1 60 2,286
22 Round Bar Nos. Ø 260 104 Lg. 43.3625 4 43.4 173.5 190.8 90 17,172
23 Round Bar Nos. Ø 140 18 Thk. 2.17602 8 2.2 17.4 19.1 90 1,723
24 Rubber Nos. Ø 85 100 Lg. 4.45628 4 4.5 17.8 19.6 60 1,176
Spherical Roller Bearing
25 22308E 16 3,000 48,000
26 Trolley Rail 40 40 18350 LxWxTx7.85/106 2 230.5 461.0 507.0 120 60,846
= 19072 20979 1,980,493

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