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2015 Cassava Its Polymer Fiber Composite
2015 Cassava Its Polymer Fiber Composite
discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/276270535
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4 authors, including:
Ahmed Edhirej,1 Salit Mohd Sapuan,1,2 Mohammad Jawaid,2 Nur Ismarrubie Zahari1
1
Department of Mechanical and Manufacturing Engineering, University Putra Malaysia, 43400 UPM Serdang,
Selangor, Malaysia
2
Laboratory of Biocomposites Technology, Institute of Tropical Forestry and Forest Products, University Putra
Malaysia, 43400 UPM Serdang, Selangor, Malaysia
Cassava is a type of plant which has different pur- years, natural fibers have been used quite a lot and there
poses of use. It is used to produce various foods, bio- seems to be an overall increase in the interest in its use.
fibers, bio-composites, and bio-polymers. Besides, it is
now used as renewable energy source of starch. The
There are various advantages of these composites such as
intention of the paper is to focus on the importance of less tool wear, biodegradability, low cost, low density and
cassava fibers, polymers, and composites as well as availability. The generally common plant which is used in
its potential applications, another focus point of this such applications is bast fibers like sisal, hemp, kenaf,
research is the biodegradable polymer development jute, and flax [2]. Biodegradable plastics which are rich in
which is taken out from cassava starch. Moreover, this
work gives a comprehensive review about surface cellulose and starch fibers apparently are the ones that
treatments as well as the most recent developments of undergo persistent growth with respect to usage. This is
cassava polymer/fiber based bio-composites and the the time when researchers and scientists should study the
summary of main result presented in the literature, potential hidden in fiber and polymer. They can be used
focusing on properties of cassava composite and for the development of biodegradable polymer with respect
applications. These applications were related to vari-
ous industrial application as well as others such as the to the development of technology and science. With all
production of xylenes, ethanol and bio-fuel, food, food that said, the environment should be taken care of during
packaging and cassava foam. POLYM. COMPOS., the aforementioned development [3]. With rice an maize
00:000–000, 2015. VC 2015 Society of Plastics Engineers
being the first and second most significant source of calo-
ries respectively, cassava is the third most grown plant in
the subtropical and topical areas of Africa, Latin America
INTRODUCTION and Asia 262,585,741 tonnes of cassava was produced
With the increase in awareness levels about the envi- worldwide in 2012 where Nigeria, Thailand, Brazil and
ronment, the interest to develop biodegradable material via Indonesia topped the producer list [4]. Besides, an advant-
renewable sources seems to be growing. Since starch is age of cassava is that is can be grown on marginal lands
attributed to offer a favorable combination of cost, avail- and bad soils as it is tolerant to bad weather and drought.
ability and performance is said to be very effective and Cassava has a wide range of usage with respect to many
valuable as compared to other polymers [1]. Lately, there industrial applications. Popular examples include produc-
is a rapid increase in the composite components’ use in tion of ethanol and biofuel which has become quite a
sports, leisure and automotive. This has generally focused focus by researchers in the last ten years with respect to
on renewable and sustainable reinforced composites. There limited reserve of fossil oil [5]. A significant component
are many kinds of materials and shapes ranging from natu- of cassava root is starch which can be around 80% of the
ral to synthetic, which allows meeting the requirements for total dry weight [6]. The quality of starch in cassava is
the production of composites having demined characteris- highly responsible for the determination of the quality of
tics. The inclusion of reinforcements like fillers and fibers cassava itself. Since starch is sustainable, natural, biode-
into offers a source of improvement in the composites gradable, and abundant, it is the most favorable material to
properties which follows the requirements of almost every produce biodegradable plastics and relevant composites.
application related to engineering [2]. For the last 10220 Besides, it can also show thermoplastics attitude when
there is utmost stress and high temperature [7]. In order to
develop and increase the moisture resistance and mechani-
Correspondence to: S.M. Sapuan; e-mail: sapuan@upm.edu.my
DOI 10.1002/pc.23614
cal characteristics of the hybrid composite, it is preferable
Published online in Wiley Online Library (wileyonlinelibrary.com). to hybridize the natural fiber like synthetic fiber and kenaf
C 2015 Society of Plastics Engineers
V [8–10].
POLYMER COMPOSITES—2015
CASSAVA PLANT
History of Cassava
Cassava (Manihot EsculentaCranz. tapioca, manioc) is
considered as the third most significant source of food
for those who live in tropical areas. It is also the fifth
most produced starch crop around the world [11]. It can
be defined as a starchy sort of root which belongs to the
family of Euphorbiaceae. Since the crop is grown from
sea level to a height of 1,800 m, it is highly adapted.
The temperature is kept around 202308C where the opti-
mum temperature is 248C. The humidity levels are
50290% where the optimum humidity level is 72%. The
rainfall annually is around 6002300 mm where 1,500
mm is the optimum level of rainfall [12]. It can grow up
FIG. 1. Cassava plant (Manihot esculenta Crantz) [15]. [Color figure
to 4.5 m that is 15 feet. We can refer the whole plant as can be viewed in the online issue, which is available at www.inter-
the food factory where the end products are the tubers science.wiley.com.]
for the consumption of animals and humans. The func-
tioning of the roots, stem, and leaves, their development Leaves. The protein and starches are produced by the
and the soil and the climate are highly responsible for leaves. These nutrients are the major building blocks for
the tuber yields [11]. Since cassava is one of the staple the growth of the cell and its development. Therefore, the
foods for about 800 million of population in South yield is greatly influenced by the extent to which the
America, Asia, the pacific islands and Africa, it is very leaves are healthy.
significant for these countries [11, 13, 14]. Cassava plays
a particularly important role in agriculture in developing
Stems. The stems play the function of transport organs
countries, especially in sub-Saharan Africa, because it
as it transfers the produced food to different plant parts
does well on poor soils and with low rainfall, and
for the development and growth. They also offer planting
because it is a perennial that can be harvested as
material for various related crops.
required. Its wide harvesting window allows it to act as a
famine reserve and is invaluable in managing labour
schedules. It offers flexibility to resource-poor farmers Roots. There are three kinds of roots in cassava plant.
because it serves as either a subsistence or a cash crop Namely: thick roots, tuberous roots and fine white roots.
[15]. Cassava holds a lot of energy and is comprised of The thick roots help anchoring the plant to the ground
80% starch. It is rich in minerals, carotenoids, and vita- while the tuberous roots store carbohydrates. The fine
min C [16]. The short life span of cassava is a limitation white roots on the other hand, absorb nutrients and
of its growth [13, 14]. It is available all year round water [15].
because of the flexible harvesting and crop planting. There is a gradual increase in the research interest
Hence, with all these traits, cassava is a very reliable with respect to plant fibers. This is because of the
food crop. It also has riboflavin, nicotinic acid, thiamine advantages they carry, such as low cost, renewable,
and carbohydrate. However, there is no presence of pro- light weight, environmental friendly, biodegradability,
tein the crop [17]. Around 80% production of cassava is easy to separate, recyclable, and carbon dioxide seques-
done for human food in Africa, while more than 50% is tration [18].
used in different forms of processing. In America, around
40% is produced for human food while 30% for the feed
Cassava Application
of livestock. Asia on the other hand exports its produc-
tion of cassava [17]. There are multiple uses of biodegradable polymer
materials. Examples include agriculture, medicine, auto-
motive, packaging and drug release. There is an
Cassava Plant Parts
increased awareness of environmental responsibility
Cassava is produced in different countries like Latin with respect to the industry as well as the consumers.
America, Asia and Africa, and it is the fourth most signif- The processes that make use of greater development of
icant crop in the world. It is a starch rich root crop and biopolymer materials via natural resources, appears to
provides major calories in tropical regions. It is also used be most promising [3]. Cassava is also sued as the raw
as a raw material for different applications in the industry material to produce cakes, traditional foods and cassava
[4]. There are three major cassava plant parts which are starches. Since cassava leaves are rich in bioactive com-
shown in figure 1 and described below: pounds and protein, they can be used as medicine and
obtained from the extraction that consists of fibrous mate- parison to sugar cane bagasse is that it does not require
rials and starch which has not been extracted. Substantial any pretreatment. Moreover, this residue offers lower ash
amount of bagasse is generated in the industry, which is content as compared to other agricultural deposits like rice
around 900 kg of bagasse, with 85% moisture for every straw (17.5% ash content and wheat straw (11% ash con-
tent) being used in bioconversion processes utilizing
tonne of processed root. It is the origin of the cassava
microbial cultures as shown in Table 1 [44, 46–49].
and the processing method that determines the composi-
tion of the bagasse, however, most of it comprises of
starch (40260%) and fiber (15250%), as well as small
amounts of lipids and proteins [44]. Significant quantities Cassava Peels. Cassava, one of the basic foods in the
of lignocellulose wastes are developed through industrial tropical regions, is normally utilized in traditional food
procedures such as cassava bagasse and are used for items, cakes, etc. There is a significant amount of cassava
xylenes production by means of the fermentation process production; however, very small quantity is used in tradi-
[45]. It is important to develop thermostable xylenes tional food industries, while the remaining is utilized in
using economic conditions because of the vast-scale the form of raw materials in cassava starch industries.
applications. The renewable solid waste material, cassava The production of cassava starch usually involves a sig-
bagasse is developed from processing industry and is nificant amount of solid wastes (cassava peel), and if
present in lands close to the processing unit. However, it these solid wastes are directly released, significant envi-
has a larger organic content and biodegradability which ronmental issues can arise [19]. Cassava peel is a thin
leads to greater pollution [44]. It consists of around 20% brown outer layer that has a thicker leathery parenchyma-
cellulose fibers and does not include any cyanide. The tous inner layer. This is the foremost waste that is devel-
protein is present in small quantity, hence, it is not uti- oped in cassava processing that take place in either food
lized as a cattle feed. One of the latest developments in or other industrial products. In the developing nations,
the field of biochemical engineering pertains to the use of cassava provides the third highest calories, following
the biodegradable waste for generating more significant wheat, and rice [11]. The cassava peel can form around
products like organic acids, xylenes enzyme, bio polymer, 10220% of the wet weight of the roots [50] which sug-
and antibiotics [21, 44]. The content of ash is quite low, gests that it has a huge potential to be used in biotechno-
hence, cassava bagasse is a prospective and appealing logical and industrial processes since it is available in
substrate for microbial production instead of other agri- large quantities and is not very expensive. These peels
cultural waste substances like rice straw and wheat straw are, however, considered to be a waste substance and are
[44]. directly released which leads to severe environmental
issues with respect to their decomposition. Animal feed
Cassava Bagasse Properties. Cassava bagasse is simply a uses very little amount of the cassava, since there is little
fibrous deposit containing no cyanide, less protein content protein content and excessive amounts of hydro cyanide
and 50% starch on dry weight basis [46]. The constitu- and high crude fiber. The protein content is improved
ents of cassava bagasse and their percentages obtained using successful microbial methods [51, 52].
from different sources have been summarized. The varia-
tion in the amount of the constituents’ maybe due to the Cassava Peel Properties. After conducting several tests and
fact that varying crop varieties has been used by each experiments the chemical properties of the cassava peels
source. The samples of cassava bagasse used in the formu- were determined; thus, obtaining the percentage existence
lation were obtained at different time and from varying of various components constituting cassava peels. It has
processing units in the State of Parana, Brazil. Poor use of been deduced from the results that cassava films have
technology may also be the reason for varying results by lower contribution of lignin (7.5%), ash content (4.5%),
different sources. Cassava bagasse is not suitable for ani- and hot water solubility (7.6%) whereas higher values of
mal feed because of its low protein concentration but due extractives were observed particularly in 1% sodium
to its easy energy regeneration capacity as compared to hydroxide solubility (27.5%). Higher concentrations of
other crop deposits it has been deliberated as an efficient holocellulose were also obtained (66%) but the amount
store for solar energy. Another advantage of this in com- was less than that observed in wood sources (10280.5%)
Properties
Swelling power (g/g) 29.11 6 0.08a 17.80 6 0.38 b 17.58 6 0.22 b 13.57 6 0.01 c 13.82 6 0.07 c
Solubility (%) 25.66 6 0.18 a 17.17 6 0.05 b 12.50 6 0.26 c 11.07 6 0.18 d 10.70 6 0.13 d
Gel hardness (N) 0.70 6 0.03 b 1.70 6 0.01 a 1.68 6 0.07 a 1.64 6 0.20 a 1.56 6 0.08 a
Pasting temperature (8C) 64.5 6 0.1 c 68.5 6 0.1 ab 69.5 6 1.3 a 67.4 6 0.4 b 68.6 6 0.1 ab
Peak viscosity (RVU) 364.3 6 1.5 a 301.3 6 5.4 b 274.0 6 3.6 c 218.7 6 2.7 e 260.0 6 0.3 d
Breakdown (RVU) 215.8 6 0.7 a 103.0 6 1.7 c 86.7 6 2.1 d 86.7 6 0.6 d 113.5 6 2.2 b
Setback (RVU) 69.6 6 2.3 d 88.0 6 1.3 b 93.6 6 2.8 a 84.5 6 0.6 c 91.9 6 0.4 a
Final viscosity (RVU) 215.0 6 1.6 d 283.7 6 4.4 a 285.3 6 1.6 a 225.0 6 4.1 c 238.5 6 2.3 b
sodium hydroxide at three concentrations (0.1 N, 1 N, due to the fibers [74]. Mechanical tests were used to
and 4 N). This was done to remove lignin and to modify assess the impact of various treatments and filler contents
its polarity. This process results in a flexible, resistant, of the bio-composites. It was indicated through the find-
and elastic material. The features of this material are sim- ings that the optimum filler content was 6%, and after
ilar to that of plastic, and could be utilised for the pur- every treatment, the tensile strengths and the moduli of
pose of decorative products. However, the difference is the bio-composites increased. The formation of cassava
that this material is derived from plants. An outstanding starch based composites including fibers taken from green
outcome was achieved when natural fiber (agave) was coconuts is explained in the study by Lomeli Ramirez
used with an alkali treatment of 1N in 1,000 ml of water. et al. [75] various quantities of coir fibers were used to
This proved what was presented in the past research [73]. prepare these composites through thermal moulding and
An appropriate concentration combination for the bio- by using glycerol as a plasticizer for the starch. The
product is 40% of biopolymer and 60% of fiber. It is laccase-mediator system was used by Narkchamnan and
stated that pure biopolymer is useful for manufacturing Sakdaronnarong [76]. To perform the treatment of cellu-
decorative products, and inclusion of natural fiber will lose fibers and lignin in order to improve the strength of
enhance the quality and resistance of that product [73]. binding of lignin compounds and natural fibers into cas-
The tensile strength of the films was determined and the sava starch composite matrix. Testing of Violuric acid
results are plotted in Fig. 3a. As shown, the film rein- (VA) was done to determine its impact as mediator for
forced with treated fibers had a higher tensile strength laccase treatment. It was indicated through the results that
compared to the neat matrix film, which had the lowest flexural strength and modulus increases by four times
tensile strength (3.5 MPa) compared to the controlled when compared to the control if 15% (w/w) fibers are
matrix. Acid hydrolysis resulted in an enhancement of included in the bio-composite at 44% (w/w) water con-
91–134% in terms of tensile strength compared to the tent. The highest amount of enhancement of flexural
control film [73]. The work by Fiore et al. [74] using strength for 375.8% and modulus for 1140% as much as
kenaf fibers pretreated in a NaOH solution (6% in neat starch bio-composite occurred due to combination of
weight) at room temperature for two different periods (48 fibbers 1VA. Water resistance of starch bio-composite
and 144 h) using unidirectional long fibers or randomly considerably improved due to the existence of lignin, VA,
oriented short fiber, the result from tensile test showed and fibbers as mediator for laccase treatment. This was
that all of the composites show higher tensile modulus as found through a change observed in the water drop con-
compared to neat epoxy resin. The alkali treatment tact angle on bio-composite surface [59, 76].
increased the mechanical properties of the composites,
due to the improvement of fiber–matrix compatibility.
The flexural properties of composites are similar to those CASSAVA COMPOSITE
of tensile test. As shown in Fig. 3b [74]. The plant fibers have been used in recent times to pre-
pare a different type of bio-composite. The new class is
basically an All Plant Fiber Composite (APFC) [18, 77].
Thermal Treatment
This material recently formed is eco-friendly and if for its
Thermal treatment was carried out on the matrix and preparation petroleum-based constituents are not used
composites. The fibers and thermal treatment led to then it totally based on bio-materials [78]. In order to
improvement in the tensile properties of cassava starch. enhance the interfacial bond, it is found that we need to
The inclusion of fibers led to decrease in water uptake, use the same molecular quantity as medium [79]. There-
swelling, and moisture absorption of TPS. This occurred fore, to refrain from pollution optimum use of CSR in
due to improved interfacial linkage between the fibers manufacturing of APFC is important as this will also aug-
and the matrix, and the difficulty of absorption occurred ment the value of lignocellulose’s quantity. The three
main parts of a plant fiber are the lignin, cellulose and 100% outcome as it was seen that without usage of PVA
hemicellulose, which is an established fact. One thing only 90% yield of production resulted. Furthermore, water
that should be mentioned here is that plants due to the absorption was decreased and a minimum level of absorp-
crystalline and net like structure cannot be treated like the tion in trays was achieved by incorporating 2.525%
normal polymers of plastic [18, 80]. Nowadays, eco- PVA. A decrease in density and enhancement in thickness
friendly polymer and natural fiber is being used to pre- resulted due to the addition of polyvinyl alcohol. Lastly,
pare bio-composite which then being used to manufacture usage of PVA augmented the stress at break values by
recyclable and eco-friendly products rather than plastics 8211 times. Optimistic characteristics were obtained
made from petroleum-based components [81–83]. Another when 2.525% polyvinyl alcohol was used [85]. The study
study that was conducted to characterize CSF by mixing conducted by Vallejos et al. [86] was done on composites
cassava starch foam with zein, gluten, soy protein, kraft based on corn and cassava starches that had been turned
fiber, and palm oil at various concentrations with 0, 5, to plastic using 20% by weight of glycerine mixed with
10, and 15% by wt. of starch, along with different con- 0215% of bagasse fiber. The experiment conducted for
centrations of palm oil by Kaisangsri et al. [84] The addi- malleability showed that strengthened thermoplastic had
tion of Kraft, gluten and zein material resulted in their stiffness greatly improved. However, if only 10% of
increasing the compressive and flexibility strength. It was strengthening agent was added no change in stiffness was
observed that to obtain maximum flexibility and compres- observed. About 10% of bagasse fiber increased the
sion strength 15% of Kraft has to be added. Refined and strength of corn starch by 44% in contrast with a 47%
uniform structured foam was obtained due to the presence increase in strength found in cassava starch on addition of
of zein and gluten. The water solubility and water absorp- bagasse fibers. A fourfold change in elastic modulus was
tion in CSF is far more than Extended Polystyrene Foam; observed due to the increased strength provided by 15%
this is why cassava starch foam is generally preferable for by weight of bagasse fiber; on the other hand a decline in
packaging of food with low water content as suggested ductile strain was seen [86]. The thermoplastic cassava
by this study. Kraft, zein and gluten only help in improv- starch fortified with jute and kapok fibers was taken up
ing the mechanical characteristics of CSF [84]. When for study by Prachayawarakorn et al. [87] Incorporation
Poly Vinyl Alcohol (PVA) is blended with cassava of these cellulose fibers yielded two major changes. First,
bagasse (CB) the resultant foam trays are decomposable regression in water content uptake by TPCS reinforced
as proposed in the study by Debiagi et al. [85] approxi- with jute and kapok was observed. Second, Young’s mod-
mately 0210% of polyvinyl alcohol mixed in 90-100% of ulus and the strain at full-load augmented considerably
CB was baked at a high temperature to produce the with the use of these cellulosic fibers. Opposite behavior
required foam trays. Addition of PVA helped in getting was seen for thermal degradation temperature as yielded
films ranged in between (11.8 6 2.2) % and (41.1 6 0.33) 3 10210 g/s.m. Pa and (4.47 6 0.44) 3 10210 g/
1.5)% [115]. s.m.Pa [115].
TABLE 6. Moisture contents, water solubility, water vapor, and mechanical properties of cassava films, as a function of glycerol content.
WSP (x 10210/
Glycerol content s.M.Pa) [115] WS (%) [115] MC (%) [115] r (MPa) [116] (%) [116] E (MPa) [116]
30 3.28 (0.33) 23.0 (0.5) 11.8 (0.2)* 2.4 (0.2) 49.4 (3.4) 46.3 (4.6)
35 4.22 (0.11) 26.0 (1.8) 22.2 (1.9) 2.1 (0.2) 41.9 (3.2) 32.2 (3.7)
40 4.39 (0.14) 29.2 (1.6) 24.8 (1.5) 1.4 (0.1) 28.8 (2.4) 14.7 (1.2)
45 3.39 (0.14) 32.1 (1.5) 41.1 (1.5) 1.2 (0.2) 26.8 (4.0) 14.0 (.01)
FIG. 5. Starch foam: (a) Pesika Naturpack GmbH; (b) Suedstraerke GmbH. [116]. [Color figure can be
viewed in the online issue, which is available at www.interscience.wiley.com.]
CONCLUSIONS
Cassava starch is viable, available widely and it is
quite cheap; therefore, cassava starch is being used in a
wide variety of application. Some of the functional and
structural properties of cassava starch are: The starch
granules are rounded, oval, and truncated and exhibit
great variety in gelatinization, rheological properties, sol-
ubilisation and swelling. Certain modification in the
starch structure can lead to varying physical, chemical
and enzymatic properties. Various modifications for cas-
sava fibers are still necessary to be investigated to maxi-
mize the benefit of such fiber type. It has been observed
that the nomenclature particularly for starch molecule
(e.g., definitions of A-chain of amylopectin and cluster) is
FIG. 7. Film production by extrusion: (a) acquisition of pellets and (b) a bit ambiguous; therefore, some uniform nomenclature
formation of tubular film. [101]. [Color figure can be viewed in the criterion have to be developed. Another important obser-
online issue, which is available at www.interscience.wiley.com.] vation is the repetition of research (e.g., starch