Professional Documents
Culture Documents
MMB LPG Engineering Proposal
MMB LPG Engineering Proposal
MMB LPG Engineering Proposal
CONTENT PAGES
1 ENGINEERING EXECUTION..........................................................................................................5
1.1 EVALUATION FEED DESIGN............................................................................................................5
1.2 DETAIL DESIGN............................................................................................................................5
1.3 PROCUREMENT SUPPORT...............................................................................................................6
1.4 CONSTRUCTION SUPPORT..............................................................................................................6
1.5 COMMISSIONING SUPPORT.............................................................................................................6
2 ENGINEERING SCOPE..................................................................................................................7
2.1 PROCESS.....................................................................................................................................8
2.2 PROCESS FACILITY IN TERMINAL.....................................................................................................10
2.2.1 Product Tanks.................................................................................................................10
2.2.2 Pumps.............................................................................................................................11
2.2.3 Truck loading facility......................................................................................................13
2.2.4 Jetty Facility....................................................................................................................14
2.2.5 LPG bottling system........................................................................................................14
2.2.6 Import, Export and recirculation Lines............................................................................14
2.2.7 Plant Air system..............................................................................................................15
2.2.8 Compressor system.........................................................................................................15
2.2.9 Odorizating system.........................................................................................................15
2.3 PLOT PLAN................................................................................................................................15
2.3.1 General Plot Plan............................................................................................................15
2.3.2 Site Preparation and Grading Layout..............................................................................15
2.3.3 Earthwork.......................................................................................................................15
2.3.4 Rainwater.......................................................................................................................16
2.4 MECHANICAL.............................................................................................................................16
2.4.1 Scope of work.................................................................................................................16
2.4.2 Design Factors of tanks / Vessels....................................................................................16
2.5 MATERIALS...............................................................................................................................23
2.5.1 Materials for Tank (with capacity no less than 6000 M.ton)..........................................23
2.5.2 Material for Sphere Tank................................................................................................23
2.5.3 Materials for Sediment Tank..........................................................................................24
2.5.4 Materials for Tank (other else).......................................................................................24
2.5.5 Accessories.....................................................................................................................24
2.6 ARCHITECTURAL.........................................................................................................................25
2.6.1 Scope of work.................................................................................................................25
2.6.2 List of buildings...............................................................................................................25
2.6.3 Design Principle..............................................................................................................26
2.6.4 Structure style and building material..............................................................................27
2.7 STRUCTURAL..............................................................................................................................27
2.7.1 SCOPE OF WORK.............................................................................................................27
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2.12.3 STORAGE TANKS EXTERNAL COATINGS (Gasoil/gasoline, Jet Fuel, LPG, Fire Water)....48
2.12.4 STORAGE TANKS TANKS BOTTOM UNDERSIDE COATINGS...........................................48
2.12.5 STORAGE TANKS TANKS INSIDE COATINGS..................................................................48
2.13 AIR CONDITIONING &VENTILATION..............................................................................................49
2.13.1 Air conditioning System................................................................................................49
2.13.2 Ventilation System........................................................................................................49
3 STANDARDS AND RULES..........................................................................................................51
4 ENGINEERING DELIVERABLES...................................................................................................56
4.1 DETAIL DRAWINGS......................................................................................................................56
4.2 SPECIFICATIONS, DATA SHEETS......................................................................................................63
4.3 STUDY REPORTS.........................................................................................................................66
4.4 SOFTWARE................................................................................................................................67
4.5 PLAN AND PROCEDURES FOR REVIEW AND APPROVAL DOCUMENTATION..............................................69
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1 Engineering Execution
MMB will perform the detailed EPC of this PROJECT under Employer‘s
direction at the Headquater Office in Yangon.
The Design Verification Document will confirm the hydraulic study and the
performance of the piping (flow rates and in/out pressure).
In order to meet these requirements, the review will include, but not be limited
to, the following:
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Scope of works for detail engineering will be carried out by MMB within the
specification, codes, standards and criteria as stated in the Tender & Contract
Specifications and will be performed in line with good engineering practice.
MMB will provide all necessary design and engineering service and facilities
to perform the work, including the following engineering disciplines.
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2 Engineering Scope
The Employer's specifications are the preferred codes. If the local authority’s
laws and regulations are more stringent then the Employer‘s specifications,
the former shall take precedence. Where a conflict between specifications,
codes and local authority's regulations occur, the matter shall be referred to
the Employer's Engineer for ruling.
The Contractor shall be responsible for the provision of all engineering, design
and construction services necessary to complete the project in conformity with
the requirements indicated within this Scope of Work. The general
requirement will include but not be limited to:
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The Jetty
The trestle
The process piping and equipment on Jetty
The Jetty firefighting system, The Jetty water supply and The Jetty oily
water
The instrument and Electrical works on Jetty aha trestle
2.1 Process
Scope of works:
LPG MLH —> LPG pipeline (from jelly to terminal) —> LPG tanks
LPG tanks —> LPG vapour pipeline (terminal to jetty) —> LPG vapour MLH.
LPG which come from vessels or barges will be connected with LPG marine
loading hose and LPG vapour marine loading hose at first. And then
transmitted LPG with pipeline from jetty to terminal by ship pump. Meanwhile,
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LPG tanks —> Truck loading pumps —> Truck loading arm
Maximum tank emptying rate for tanks in LPG tank farm is 200m 3/hr.
2.2.2 Pumps
Details of the Pumps to be provided in LPG pump station are as follows:
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Truck drivers will be able to pre-set required batch product volumes and to
shut-down the whole system by means of local push buttons.
Loading system will be connected to TMS which monitors the loading volume
and the inventory of the plant.
Flow rates will be measuring via the automatic tank gauging (ATG) system, by
the difference of level in product tank.
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Each Tank Farm shall be provided with a 2” Plant Air header. The material for
the pipe of plant air system will be carbon steel.
General Plot Plan, General Layout for Pipeline and Cables / Underground
Service, Site Preparation and Grading Layout. Earthwork Volume Calculation,
Road and Paving Layout, Storm water Drainage System Layout, Typical
Drawing for Bund Wall, Road and Paving etc.
2.3.3 Earthwork
The work include cutting and filling and leveling up to required FGL level from
suitable cutting material, and removal of debris, trees, shrubs and any other
undesired material from site to suitable place.
2.3.4 Rainwater
The rainwater is accumulated from tank farm will go into the drainage network.
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The clean rainwater discharged from the terminal will be led to the Yangon
River.
2.4 Mechanical
3 Nos. — 2,500 m3 LPG Sphere Storage Tank (LPG 501 to LPG 504)
1 No — 30 x 17.5 x 2.2m depth Fire Water Pond
Tank diameter: 8m
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2.5 Materials
2.5.2 Accessories
Accessories consist of:
2.6 Architectural
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Develop a complete set of architectural documents, but not be limited to, all
necessary specifications to construct the buildings.
The building will be designed and constructed to house the stair and
equipment safely, economically and functionally. The final design of building
will use the highest standards of professional architectural design to create an
aesthetically pleasing and functional facility,
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The buildings in general are single storey with reinforced concrete frame
structure or steel structure system.
Exterior Walls first class bricks having standard size quality, dimensions
tolerances, etc.
Interior Walls: first class bricks having standard size, quality, dimensions,
tolerances, etc.
roof: reinforced concrete slab roofing will be used for the frame structure
buildings, Corrugated GI Sheet (CGI) Roofing or Corrugated Asbestos
Cement (AC) Sheet Roofing will be used for the light steel sheds as specified.
Interior and Exterior wall finish, steel structure and relevant steel items
coating: both interior and exterior walls, false ceiling, steel structure and other
miscellaneous steel items will be painted as specified.
2.7 Structural
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Office building and substation are reinforcement concrete structure, with PHD
pile foundation. The foundations guard house are concrete independent
foundations.
The pipe sleeper foundation and pit are reinforcement concrete structure.
Foundations of equipment with dynamic load or heavy load are PHC pile
foundation.
The crossover/access platforms, operating platforms and pipe rack are steel
structure
2.7.3 MATERIAL
All concrete shall be mixed concrete & works shall be in accordance with ACI
318M-08 "building code requirements for reinforced concrete". The minimum
concrete strength as determined by 28-days cylinder test to ASTM
C192/C192M, and Grades of Concrete as follows:
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2.7.4 CODE
Standard Test Methods for Cylindrical Compressive Strength of
Concrete General Requirements for Steel Sheet Metallic-Coated by the
Hot Dip Process ASTM A924)
Minimum Design Loads for Buildings and other Structures (ASCE 07-10)
Building Code Requirements for structural Concrete (ACI 318-08)
Foundations for dynamic equipment (ACI 351.3R-04)
Building Code Requirements for Masonry Structures (ACI 530-08)
Standard Specification for Deformed and Plain Carbon-Steel Bars for
Concrete Reinforcement (ASTM A615)
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(MM) Scale.
NFPA 15 Standard for Water Spray Fixed Systems for Fire Protection
NFPA 20 Standard for the Installation or Stationary Pumps for Fire Protection
NFPA 24 Standard for the Installation of Private Fire Service Mains and Their
Appurtenances
API RP2030 Application of Water Spray Systems for Fire Protection in the
Petroleum Industry
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According API 2510 and API 2030, the whole surface area of the burning LPG
Sphere tank will be cooling with the application rate 10.2 L/min.m 2 and 4 hours
control time. The biggest volume of the firewater is occurred in the LPG-502
burning, in this situation, the whole LPG Sphere shell of VS-502 need to be
cooling and half of the each adjacent tank's area or VS-501 need to be
cooling.
Diesel Engine Driven Firewater Pumps, with the capacity of 2000 GPM @
1.2MPa. The firewater pump should be UL / FM approved.
* Detail calculation will be given to confirm require flow rate for the pump
The aboveground firewater piping shall be carbon steel with external epoxy
coating.
The block valve shall be UL/ FM Approved butterfly valve with post indictor.
There are not more than 5 sets of fire hydrant between two block valves.
All the high point shall be equipped with vent valve, and the low point shall be
equipped with drain valve.
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The hose boxes (cabinets) shall be located near to the tire hydrant and be self
standing type, and the material of the boxes shall be steel with red color.
The hose shall be for three-layer type, first layer shall be synthetic (nitrile)
rubber hose, second layer shall be Jacket which made from woven fiber, third
(outside) layer shall be synthetic (nitrile) rubber cobber. It shall be red in
Color.
The oil tank shell and the root shall be equipped with the firewater cooling
system. The UL/FM Approved open type spray nozzle shall be installed on
the firewater cooling ring pipe. And the control valve for firewater cooling
piping will using the UL / FM Approved deluge valve, the deluge valve shall be
equipped with solenoid valve to open / close the deluge valve from the control
room.
The UL / FM Approved foam chamber will installed at the top of the oil tank
shell to extinguish the tank tire. The control valve for the foam solution piping
will be the motor driven butterfly valve to open / close the deluge valve from
the control room.
The LPG tank shall be equipped with firewater cooling ring pipe, and the UL /
FM Approved open type spray nozzle shall be installed. The control valve will
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The foam and firewater spray system will be installed for the oil pump shelter
and the oil loading bays.
The firewater spray system will be installed for the LPG pump shelter, LPG
loading bays and LPG Cylinder Filling Area.
The UL / FM Approved deluge valve will be used control firewater system and
the motor driven butterfly valve will be used control foam system.
There may be install 2 Nos. of monitor tower with fire water monitors located
on the two sides of the jetty. Each of the monitor towers will be double
platforms, the lower platform will install the fire water monitor and the upper
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platform will install the foam monitor. The flow rate of the monitor shall be
100L/S@ 7Bar.
The fire hydrants and the fire extinguisher will be the supplement equipment
for the fire fighting equipment.
If the tanker or the jetty loading and unloading facilities catching a biggest fire,
the 2 No. of firewater monitors will used to extinguishing the fire.
The water source will be the municipal water supply system nearby, and the
deep bore well water supply system In the Terminal will be the backup water
source.
The water supply system including municipal water supply pipe, and deep
bore well with pumps, hydrocyclone desander, potable water tank, water
pumps, UV Disinfector and so on.
The water source for the tank farm is introduced from municipal water supply
system or deep bore well by pump (200m3/hr), then goes through the
hydrocyclone desander to remove large particles, And then, one part will go to
refilling the firewater tank, another part will go to the portable water system
and stored in the potable water tank, then the portable water pump will
pumping to control building, guard house, and other consumption points.
There will be install some emergency eyewash and showers in the product
pump shelter, LPG pump shelter, loading bays and etc.
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The sanitary sewer system is a closed system designed to collect all sanitary
waste from washbasin, water closet, urinal, shower and etc. in the building in
the terminal.
The sanitary waste water will collect via gravity through the underground
manhole, chambers, piping and transferred to the septic tank for pretreatment.
After the septic tank, the sanitary water will go to the small sanitary sewage
treatment package located near the building. The treated water will discharge
to sea by the rain ditch.
The oily water system is mainly including oily water catch basins, manholes,
valve pits, underground piping, oily water collection pit, CPI oily water
treatment package, low grade oil tank and etc.
The oily water system is to deal with the potential oil contaminated water,
such as the rain water from the oil tank farm, ground flushing water from the
product pump shelter, loading bays, flushing water from the oil tank, etc.
The initial 10 minutes for the potential oil contaminated rain water in the oil
tank farm will be collected to the CPI oily water treatment package to separate
the oil and the water by gravity. After separating, the oily water is divided into
water and oil. The water will be discharged into the sea with uncontaminated
water. The oil will be collected to the low grade oil tank and transferred to the
nearby for treat.
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2.9.2 General
The management and control system will achieve the function as following:
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Operator workstation
Engineering station
Marshalling Panel, Power supply
Licensed software, Licensed Key, Network Connectors
Main control PLC
Others
The main functions of the control system are to control all dedicated
equipment in such a proper and safe operation. In addition the Control System
shall communicate with loading batch controller, Tank Gauging System, fire
alarm system and other third parties.
Operator workstation
Marshalling Panel, Power supply
Licensed software, Licensed Key
Network Connectors
Others Scope of Work
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General
The management and control system will achieve the function as following:
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The main control PLC (dual redundant) will carry out all data acquisition and
process, analysis management and display in the terminal. BPCS is
composed of following several parts:
Operator workstation
Engineering station
Marshalling Panel, Power supply
Licensed software, Licensed Key, Network Connectors
Main control PLC
Others
The main functions of the control system are to control all dedicated
equipment in such a proper and safe operation. In addition the Control System
shall communicate with loading batch controller, Tank Gauging System, fire
alarm system and other third parties.
Operator workstation
Marshalling Panel, Power supply
Licensed software, Licensed Key
Network Connectors
Others
The signals of tuning fork type level switches in all tanks, explosion proof gas
detectors, emergency shutdown valves and smoke and heat detectors in the
important room such as control room, cabinet room, etc. are uploaded to the
IPS (Instrumented protective System).
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Auto Tank Gauging System (ATG) System includes Radar Type Level Gauge.
Remote Display Unit, Pressure transmitter, Temperature sensing probe with
water
With the Radar Transmitters the following equipment will be provided for all
tanks:
A batch controller.
A grounding monitor.
Emergency Stop Pushbutton.
One metering system composed by flowmeter, and flow control valve.
One top loading arm and an overfilling level switch on the arm.
One level overfill protection switch shall be set on loading arm for each Day.
When the level switch alarms, the batch controller will make the control value
closed automatically to avoid oil overfilling.
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In the important room in the building, such as control room, cabinet room, etc.
smoke and heat detectors will be set. And the alarm information will be sent to
IPS PLC.
Instruments, the important factor of the system operation, are the key of
process data acquisition and carrying out commands from computer control
system. So the selected instruments must be able to meet the necessary
accuracy, pressure rate, and temperature and explosion proof requirements.
Generally, instruments with transmitter signal will be electrical instrument.
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Pressure instruments
Pressure gauge is used to display pressure locally, the accuracy will be ±1%
full span. And Accuracy of pressure transmitters will be ±0 075% full span.
Level measurement
The solution for level measurement of liquid fuels is based on the high
precision radar technology level gauging. The installed accuracy will be better
than ± 2 mm.
The solution for level measurement of other tanks adopts servo liquid meter or
other types.
Turbine flowmeter
The Truck loading system will be metered by Turbine flow meter. The
accuracy will be better than ±0.5%.
The signals of all flow meters and interrelate pressure and temperature
transmitters will upload to BPCS PLC.
Switch type instruments will output dry contact, contact rating will be not less
than 24VDC, 1A. They include tuning fork type level switch.
Control valve
Control valve will be used to control the pressure, temperature and/or oil flow
in nitrogen cleaning system and fuel loading pipeline.
Safety Instruments
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2.9.7 Others
Power Supply
Grounding System
The grounding system Includes safety earth and signal earth, the grounding
system will be designed by electrical department. The resistance of
combination grounding will be according to the requirement but less than 4Ω.
Cable Laying
The cable will be selected as per the output signals of the instruments and
control equipments. If the output signal is analogue signal, copper core
polyvinyl chloride insulated and sheathed and copper wire braid shielded
control cables will be selected. If the output signal is digital signal, copper core
polyvinyl chloride insulated and sheathed control cables will be selected. If the
signal is communication protocol signal, communication cable will be selected.
2.10 Electrical
The electrical scope or work includes power supply system, power distribution
system, lighting system, lightning protection, anti-electrostatic and earthing
systems.
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One 33kV power supply will be fed from local power grid. Due to the
unreliability of local power grid, four 0.4kV diesel generator sets shall be
provided. One 500kW generator sets, as standby power source, will be
designed to supply 50% power in case of main power failure. This generator
set will be provided as emergency power source of important.
The UPS system will be provided to ensure the continuity and reliability of
power for important load of control system, instrumentation,
telecommunication and so on. The battery type of UPS is VRLA type and the
required autonomy time is 2 hours.
2.10.3 Lighting
The minimum maintained illumination shall be according to the related IEC
standard.
High mast lights and street lights are adopted for the outdoor lighting. The
outdoor lighting shall be controlled by photo-electric cell with manual override
control.
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The earthing network will comprise horizontal earth electrode, vertical earth
electrode and subsidiary branch earthing cable. Horizontal earth electrode
shall be galvanized flat steal. Vertical earth electrode shall be galvanized
angle steel.
Copper core insulated wires for lighting circuits in building shall be laid in
flame retardant PVC conduits or steel conduits in the wall or ceiling. Flame
retardant copper core insulated wires for lighting circuit shall be laid in steel
conduits along the wall in explosive and fire hazardous area.
2.11 Telecommunication
2.11.1 General
The document defines the minimum technical requirements for the
telecommunication systems design.
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The CCTV System and general wiring system (network and voice) in
Myanmar Petroleum Terminal & Storage Project (Thilawa) is in the scope of
our work, other area is out the scope of our work.
2.12 Anti-corrosion
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Corrosion Outer tape wrap with min thickness 1mm 55% overlaps.
The office building, duty room will be air conditioned by split Air Conditioning
for continuous running operation to maintain the temperature & humidity
inside shelters at all the time with reference to the changing of outside
weather condition.
The control room and UPS room shall be equipped with one 100% back-up
split AC unit.
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Rooms with special ventilation requirements like Battery Charging roam, Fire-
Fighting room, Inert Gas Storage room etc. shall be ventilated according to
the specific functional, safety and emergency requirements.
Special attention shall be paid to spaces with explosion risk, All HVAC
equipment for such spaces shall be in explosion proof design.
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All design, construction, installation works shall comply and be carried out in
accordance with the latest editions of the relevant Standards, Codes, Rules,
Regulations and Laws. (NOTE: In EPC stage, same standards list below can
be replaced by equivalent international standard after approving by
EMPLOYER),
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EN 206 Concrete
BS 4027 Suflate-resisting Portland cement
EN-197 Specification for Portland cement
UBC Uniform building code
BS 8004 Code of Practice for Foundations
EN 1991-1 Loading for Building
BS 5950 Structural Use or Steelwork in Building
EN 1992 Design of Concrete Structure
BS 5606 Guide to accuracy in building
Air conditioning & Ventilation
ASHRAE American Society of Heating, Refrigeration and Air
Conditioning Engineers
Control and Instrumentation
API MPMS Manual of Petroleum Measurement Standards
ISA 5.1 Instrumentation Symbols & Identification
ISA 5.2 Binary Logic Diagrams for Process Operations
ISA S 18.1 Specifications and Guides for the use of General
Purpose
Annunciators
ISA S 71.01 Environmental Conditions for Process
Measurement and Control Systems
ISA S 71.04 Environmental Conditions for Process
Measurement and Control Systems: Airborne
Contaminants
ISA 84.01 Application of Safety Instrumented System for
Process Industries
ISA 91.01 Identification of Emergency Shutdown System and
Controls that are critical to maintaining safety
ISA RP 55.1 Hardware Testing of Digital Process Computers
ISA 9241/3 Standard for monitor ergonomics
ISO 3511 Process measurement control function and
instrumentation -
symbolic representation.
IEC 60364 Wiring Recommendation for the Electrical and
Electronic Equipment
IEC 61511 Functional Safety of Safety Instrumented Systems
for the
Process Sector
IEC 60529 Ingress Protection
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Protection
NFPA 24 Standard for the Installation of Private Fire
Service Mains and
Their Appurtenances
Electricity
API RP 505 Recommended Practice for Classification of
Locations for Electrical Installations at Petroleum
Facilities classified as Class I, Zone 0. Zone 1,
and Zone 2
API RP 540 Electrical Installation in Petroleum Processing
Plants
IEC 60034 Rotating Electrical Machines
IEC 60076 Power Transformers
IEC 60079 Electrical Apparatus for Explosive Gas
Atmospheres
IEC 60099 Lightning Arresters
IEC 60255 Electrical Relays
IEC 60287 Calculation of the Continuous Current Rating of
Cables
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4 Engineering Deliverables
MMB will carry out our design work strictly according to the Tender & Contract
Specifications. And deliver our detailed design documents in time according to
the stated codes. The planned detailed design documents to deliver are listed
in the following datasheet.
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No TITLE
.
Specification for Centrifugal Pump
Specification for Gate and Ball and Check Valve
Specification for Truck Loading Arm (Top)
Specification for Marine Loading / Unloading Hose
Specification for Compressor Air System
Specification for Compressor System
Data Sheet for Centrifugal Pump
Data Sheet for Gate Valve
Data Sheet for Ball Valve
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No TITLE
Calculation for Pumps Sizing
Calculation for Pressure / Thermal Relief Valves
Calculation for Pipe Size
Calculation for Pipe Wall Thickness
Report of Basic Design
Stress Analysis Report for Tank Area
Stress Analysis Report for Pump Station
Process Operation Principle
CALCULATION FOR PILE
CALCULATION OF FOUNDATION FOR LPG-501
CALCULATION OF FOUNDATION FOR LPG-502
CALCULATION OF FOUNDATION FOR LPG-503
CALCULATION OF FOUNDATION FOR LPG-504
CALCULATION OF OFFICE BUILDING
CALCULATION OF COMPRESSOR ROOM
CALCULATION OF GENERATOR SHED
CALCULATION OF LPG PUMP SHED
CALCULATION OF PIPE SUPPORT OUT 0F TANK FARM
Calculation report for 3,300 m3 LPG Bullet Storage Tank
Calculation report for fire fighting system
4.4 Software
The system/software which the CONTRACTOR proposes to use for detailed
design, CAD is as the following table.
No Item Software
A Engineering Software
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1 Process
2 Process
3 Structure
4 Mechanical
5 Mechanical
6 Electricity
7 Instrumentation and
Control
B Drafting Software
1 Process AutoCAD Ver 2010 Office 2007
2 Mechanical AutoCAD Ver 2010 Office 2007
3 Civil AutoCAD Ver 2010 Office 2007
4 Electricity AutoCAD Ver 2010 Office 2007
5 Instrumentation and AutoCAD Ver 2010 Office 2007
Control
6 Water Engineering AutoCAD Ver 2010 Office 2007
7 Telecommunication AutoCAD Ver 2010 Office 2007
8 Plot Plan and Piping AutoCAD Ver 2010 Plant Office 2007
Design
System Ver 6.3
9 Cathodic Protection AutoCAD Ver 2010 Office 2007
10 Air-conditioning & AutoCAD Ver 2010 Office 2007
Ventilation
C Management Software
1 Photoshop Ver 6.0 Office 2007
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and approved in accordance with the MMB’s internal quality control and
administration system and will be signed by related designer, checker and
approver. The drawings and documents will be in the Employer required
numbering system, size and format. The drawings and documents will be
submitted to Employer for comments as per the MMB’s document
management system which is in accordance with Employer’s document
management requirements. MMB will submit the documents within certain
working days which required by the tender & contract specifications.
MMB hereby suggest it is better for the Employer to assign operation director
and design specialists to work together with MMB in MMB office so as to
shorten design documentation submittal and approval time. And the submitted
design documents shall be returned by the Employer within five (5) days upon
receipt time of the same.
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