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KOM - Classification of Mechasnisms
KOM - Classification of Mechasnisms
UNIT – 1
Learning Objectives :
By the end of studying this chapter, the student must be able to understand :
What is a Kinematic link, Kinematic pair, Kinematic chain,
Mechanism, and Machine.
Different types of Kinematic links.
Different types of Kinematic pairs.
Different types of Classification of Kinematic pairs.
Different types of Constraints between the Kinematic links.
Inversion of a mechanism.
Different Inversions of some important mechanisms like the Four – bar
Chain, Single – slider crank chain, and Double – slider crank chain.
Compound Kinematic chains.
Theory of Machines
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Statics : This deals with the effect of forces which act on the machine
parts, when the parts are assumed to have no mass.
Kinetics : This deals with the inertia forces that arise out of the combined
effect of mass and motion of the parts.
Machine :
A machine may be defined as a contrivance which receives energy in some
available form, and utilizes it to do some particular kind of work.
Ex: (1) A crowbar → A machine which uses Muscular energy to raise some
heavy Load.
(2) An I.C. Engine→ converts the Heat energy derived from the
combustion of fuel to Mechanical energy.
(3) A Lathe → is a machine which converts the Mechanical energy from
the line shaft of a motor→To remove metal from a bar stock.
KINEMATIC LINK or ELEMENT : Each part of a M/c which has motion
relative to some other part.
Each link → may consist of several parts Manufactured as separate units.
Example: (1) Piston Rod and C/s head of a steam engine → when assembled in the
Engine Consist one link only Rigidity fastened together.
(2) Connecting rod of I.C. engine together with the big end and small
end bearings, bolts etc →constitutes one single link.
(3) Crank pin, Crankshaft, and fly wheel → toget h er one link only.
A link→ Not necessarily a RIGID body → but it must be A Resistant
body, i.e. it must be capable of transmitting the required force
with negligible deformation.
e.g. (1) Fluid links (in Hydraulic presses )→Resistant to Tensile forces.
Classification of Kinematic Links :
The kinematic links may be classified as Binary, Ternary, and
Quaternary links based upon the ends on which the revolute (turning) pairs can
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be placed as shown in Fig.1.1(a), (b), and (c) respectively.
Fig.1.1
As shown in the figure a binary link has two vertices, a ternary link has
three vertices, and a quaternary link has four vertices, and so on.
Types of Kinematic Links :
1. Rigid Link : This is a link which does NOT undergo any appreciable
deformation while transmitting motion, e.g., crank, connecting rod, etc.,
2. Flexible Link : This is a link which, while transmitting motion, is partly
deformed – but – in such a way that as not to affect the transmission of
motion, e.g., belts, ropes, springs, etc.,
3. Fluid Link : This contains a fluid held in a closed vessel, and the motion is
transmitted by the deformation of the fluid under pressure, e.g., in a fluid
brake, hydraulic press, etc.,
KINEMATIC JOINT :
In general, there are three types of kinematic joints used in mechanisms. They are :
1. Binary Joint : In this, two links are connected at the same joint by a pin as
shown in Fig.1.2(a).
Fig.1.2
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2. Ternary Joint : In a ternary joint as shown in Fig.1.2(b) three links are
connected at the same joint by a pin. This is equivalent to two binary joints. In
the Fig.1.2(b) the joints at B and C are ternary joints, and all the others are
binary joints.
2. Quaternary Joint : When four links are connected at the same joint by a pin
as shown in Fig.1.2(c) it is termed as Quaternary joint. Thus, in the Fig.1.2(c)
only the joint at B is a quaternary joint ; the joints at A, C, E, and F are
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Refer Fig.1.3(c) and 1.3(d), or Fig.1.3(e) and 1.3(f). In these, the
connection between A and B is modified such that the constraint for relative
motion between them is complete, e.g., in Fig.1.3(c) and 1.3(d), the cross
section of B and the shape of hole in A are both rectangular. Therefore, B
can only slide through the hole in A. Thus A and B form a sliding pair and it is
completely constrained. Further, if the type of connection between A and B
is modified as shown in the Fig.1.3(e) or 1.3(f) – with collars provided to the
shaft B – as shown in these figures – then B can only rotate about its axis, but it
cannot have translational motion relative to A because of the collars. Thus, the
relative motion between A and B is completely constrained to rotation only.
And, if the connection between A and B is as shown in the Fig.1.3(g)
and 1.3(h) such that the contact surfaces between A and B are screw
threads, it forms a screw pair, wherein although both rotation and sliding of
B w.r.t. A is possible, a given amount of rotation of B w.r.t. A results in a
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Fig.1.3
(c) Successful Constraint :
Refer to Fig.1.3(i) and (j). In this, the left hand side collar is removed.
Thereby, the relative motion between A and B becomes incomplete, because
then B may have both rotational and sliding motion w.r.t. A. However, if
there is an axial force which is acting towards left such that it would
prevent B from sliding axially towards the right, then the constraint of
relative motion is complete. Such a constraint is termed as Successful
constraint. In a successfully constrained motion, the constraint for relative
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motion between the two links is constituted not within the links but
through some external means.
e.g., (1) In vertical turbines The connection between the shaft and thrust
bearing Does not → AS A RULE → prevent the axial movement
of the shaft in the upward direction.
However, → The Weight of the Turbine → is far in excess of any upward
force likely to arise during the operation of the turbine.
Thus → this Kinematic Pair between the shaft and thrust
bearing → is Force – closed.
(2) The connection between the Piston and Cylinder in an I.C. Engine
is another example for the successful constraint.
Here, the axis of the gudgeon pin -- and -- the axis of the Crank
pin → are maintained parallel to each other → by the connecting
rod.
∴ The Piston → only reciprocates → without any turning motion inside the
cylinder.
TYPES OF KINEMATIC PAIRS:
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e.g., A wheel rolling on a surface, A cam and follower,
Gears, Ball and Roller bearing, etc.,
The Fig.1.4 shows two examples of Higher pairs. Fig.1.4(a) represents a
pair of friction discs in which the contact between the two links is line
contact. Fig.1.4(b) shows a cam and follower arrangement, wherein the
contact between the two links is point contact.
(a) (b)
Fig.1.4
(B) According to the nature of mechanical constraint :
(1) Closed pair: → Here, the two elements of the pair which are
geometrically identical are held together
mechanically.
One element Solid and full.
Other element Hollow or Open.
e.g., All lower pairs and some higher pairs
(2) Open pair: → Here, the two links are in contact either due to the
the force of gravity or some spring force. The links are
not held together mechanically. e.g., Cam and follower.
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(C) According to the nature of Relative Motion :
(1) Turning Pair: → Here, the two links have relative motion of
rotation between them.
e.g., A shaft in a bearing, A Hooke’s joint, etc.,
(2) Sliding pair: → Here, the two links have relative motion of sliding
between them, e.g., A piston moving in a cylinder
in an I.C. Engine.
(3) Rolling Pair: → Here, the two links have rolling motion between
each other.
e.g., (i) In a Ball bearing → The Ball and Shaft
→ constitute one rolling pair - and -- the
Ball and bearing constitute another
rolling pair.
(ii) Roller bearing.
(4) Screw Pair: → Here, the two links have turning as well as
sliding motion between them.
e.g., A pair of screw and nut.
(5) Spherical Pair: → Here, one link is in the form of a Ball or
Sphere → which turns inside a fixed link.
e.g., A Ball and Socket joint.
Fig.1.5
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in Fig.1.5. In this, a link which makes one complete revolution → is termed
as → CRANK -- and -- the link opposite to the fixed link → Coupler.
The 4th link → Lever (or) Rocker → if it oscillates
(or) Another crank → if it rotates.
Inversions of Four – bar Chain :
(a) If the sum of the lengths of the largest and shortest links in this chain ≤
the sum of the lengths of the other two links, i.e., (s + l) ≤ (p + q) , where
s and l are the lengths of the shortest and the longest links, and p and q are
the lengths of the other two links, then such a four – bar chain is termed as
Class I Four – Bar Chain. In such a kinematic chain only, it is possible
Fig.1.6
Such a mechanism → is termed as the Crank – Rocker mechanism (or)
Crank – Lever mechanism (or) Rotary – Oscillating converter.
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(b) If the shortest link is fixed : (Refer Fig 1.7).
The links 2 and 4 adjacent to the fixed link ‘1’ would make complete
revolutions.
This Mechanism → is termed as the Crank – Crank mechanism (or)
Double – Crank mechanism (or)
Drag – Crank mechanism (or)
Rotary – Rotary converter.
Fig.1.7
(c) If the link opposite to the shortest link is fixed : (Refer Fig.1.8)
Fig.1.8
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Here the links 2 and 4 would oscillate.
This mechanism is called as The Rocker – Rocker mechanism (or)
Double – Rocker mechanism (or) Double – Lever mechanism (or)
Oscillating – Oscillating converter.
(d) If the sum of the lengths of the largest and shortest links > the sum of
the length of other two links such a 4 – bar chain is termed as the
Class II 4 – bar chain In this mechanism, fixing of any link → always
results in a Rocker – Rocker Mechanism.
(e) If the length of one of the links > the sum of lengths of the other three
links it is impossible to have a 4 – bar chain (refer Fig.1.9).
Fig.1.9
(f) Parallel crank 4 – bar chain: Here, two opposite links are parallel and
equal in length Then any of these two links may be fixed The two
links adjacent to the fixed link always act as cranks ., i.e., Double – crank
mechanism e.g., (Refer Fig.1.10).
Fig.1.10
II. SINGLE SLIDER CRANK CHAIN MECHANISM – INVERSIONS :
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(1) This mechanism, shown in Fig.1.11 is primarily used in the I.C. Engines.
Here, the link AC (link 1) is fixed. The crank AB (link 2) revolves with
a uniform angular velocity of ω rad/s. BC is the connecting rod (link 3),
and a slider D (link 4) is attached to it at the point C. As the crank
rotates, the slider reciprocates to and fro within the guides. Thus, this
mechanism transforms the rotary motion of crank into reciprocating
motion of the slider, which is normally the piston in an I.C. Engine.
In the above mechanism, if the link 1 is fixed, then we get the
inversion which is used in the following applications.
Fig.1.11
Applications : (1) Reciprocating engine.
(2) Reciprocating compressor.
(2) If the link 2 in the Single – slider crank chain is fixed , → then the link
3 together with the slider at its end C acts as the crank.
There are two applications for this inversion
(a) Whitworth Quick – Return motion mechanism (Fig.1.12)
(b) Rotary engine mechanism (Fig.1.13)
(a) In the Whitworth Quick – Return motion mechanism since the link 1
is fixed, the crank 2 rotates about ‘C’ along with the slider 4. And the
slider 4 reciprocates in the slotted link 3. This mechanism is termed as
Quick –Return mechanism because obviously → the two extreme
positions of the Ram 6 will correspond to the two positions DP1 and DP2 of
the slotted link. If the crank AC → rotates C.C.W → the time taken to
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turn from DP1 to DP2 is > the time taken to turn from DP2 to DP1. Therefore,
the movement of RAM → from left to right → is made the Cutting Stroke.
(Since this takes place at a lower mean speed than the Return Stroke). And
the movement of RAM → from right to left → is made the Return
Stroke.
Fig.1.12
Legend : 1 Fixed link ; 2 Crank ; 3 Slotted lever ; 4 Slider ;
5 Connecting link ; 6 Ram ;
Time of cutting stroke 360 0
∴
Time of return stroke > 1 {since β < (3600 – α)}
(b) Rotary Engine mechanism : This is shown in the Fig.1.13. In this
mechanism, the crank OC is fixed. The complete assembly of the
cylinders and crank case rotates about the center ‘C’, and the pistons
reciprocate in their respective cylinders, i.e., as the link OC rotates, the
sliders (Pistons) reciprocate in their cylinders.
(3) If the link 3 (in the single – slider crank chain) is fixed → we get the
Oscillating cylinder engine mechanism -- and -- the Crank – and –
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Slotted lever mechanism.
(a) Oscillating cylinder engine mechanism : (Refer Fig.1.14).
In this mechanism, the link 4 is made in the form of a Cylinder --
and -- a Piston (Slider) 5 is attached to the link 1. If the crank 2
rotates → the Piston reciprocates in the link 4 → and thereby the
link 4 oscillates.
Fig.1.13
Fig.1.15
Here the link AB → is shorter than AO Therefore the slotted link OP
oscillates between the two extreme positions OP1 and OP2 – while – the
crank AB revolves about ‘A’. The Pin P → is connected to the Pin Q
on the RAM of the Slotting / Shaping Machine.
∴ The Ram (Q) → reciprocates along a path perpendicular to AO.
(4) If the link 4 (in the single – slider crank chain) is fixed, we get the
Pendulum Pump or Bull Engine mechanism. (Refer Fig.1.16). In this
mechanism, the link 3 can oscillate about the fixed point C on the
link 1 → Hence the end ‘A’ of the link 2 reciprocates along the axis
of the fixed link 4. This mechanism → is not of much practical
importance.
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(The above figure number is to be corrected as Fig.1.17)
Fig.1.18
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Each of the Die blocks → forms a sliding pair with the frame – and – a
turning pair with the link AB. The slotted frame 1 is fixed. Any point ‘C’ on
this link AB will trace an Ellipse as the die – blocks A & B slide along
their respective slots.
For the Ellipse → AC → Semi – major axis.
BC → Semi – minor axis.
(Refer Fig.1.18) : Here the link 1 is in the form of a frame – having guides
for the sliders 3 and 4 -- and -- the link 1 is fixed.
Any point C on the link 2 will trace an Ellipse -- and -- the mid – point of
AB → traces a Circle.
Ellipse.
∴ Semi – Major axis of Ellipse = AC; Semi – Minor axis = BC.
(a) (b)
Fig.1.19
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Fig.1.23
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This is known as Kutzback’s criterion for the mobility of a mechanism
having plane motion. However, it is hardly necessary to use the above expression
to find the degrees of freedom of a mechanism. Because, most of the mechanisms
are two – dimensional wherein the translation is possible along two axes (i.e., one
restraint) and rotation is possible about only one axis (i.e., two restraints).
Therefore, for plane mechanisms, the number of degrees of freedom can be
obtained as F = 3 (N – 1) – 2P1 – 1P2 ------------------------------ (D)
The above Eqn. (D) is sometimes referred to as Gruebler’s criterion for
the number of degrees of freedom of plane mechanisms in which each movable
link possesses three degrees of freedom.
Again, if a mechanism does not contain any higher pairs, i.e., all kinematic
pairs are of single degree of freedom only then, the Eqn. (D) can be modified
as : F = 3 (N – 1) – 2P1 -------------------------------------- (E)
In general a mechanism with N number of links may have j binary
joints (i.e., lower pairs with one degree of freedom each), and h number of higher
pairs (with two degrees of freedom each). Then the general equation for the
number of degrees of freedom of a mechanism may be written as :
F = 3 (N – 1) – 2 j – h ------------------------------------ (F)
However, if a mechanism does not contain any higher pairs, then h = 0. In that
case, the above equation may be written as :
F = 3 (N – 1) – 2 j ---------------------------------------- (G)
Further, two empirical relations may be observed for plane mechanisms
having turning (lower) pairs only. Thus, if L is the number of loops in a
mechanism, then we have the following relations :
F = N – (2L + 1) ------------------------------------------- (H)
– and – P1 = N + (L – 1) -------------------------------------------- (I)
Note :
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1. If F = 0 the mechanism forms a structure, i.e., there will be no relative
motion between the links.
2. If F = 1 the mechanism is of single degree of freedom, hence can be
driven by a single input motion.
3. If F = 2 the mechanism will have two degrees of freedom hencetwo
separate input motions are necessary to produce constrained motion for the
mechanism.
4. If F = – 1 or less the kinematic chain forms a statically indeterminate
structure.
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