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Wedge Lock Splice - Connectors
Wedge Lock Splice - Connectors
Wedge Lock Splice - Connectors
BRACKETS
CONNECTORS
ELBOWS
FLANGES
SLIP-ON FITTINGS
BIKE RACKS
MISCELLANEOUS PRODUCTS
Single-Lock Splice-Locks™
Single-Lock Splice-Locks
Available in Steel, Aluminum Alloy 3003 and Stainless Steel
Type 304. Splice-Locks are designed for the alignment of
Handrail sections and as expansion joints. They are most
effective as a joint stiffener when used within 12" of a welded Threaded Hole 3
c = 3/8" for 33/4" Long /8" Socket
Post or Handrail Bracket. c = 17/32" for 6" Long
c is Extruded
Before Tapping Headless
Set Screw
The Screw hole is threaded into the Connector and the Cup End
Splice-Lock’s prongs hold the piece together as a unit
allowing for simple insertion into the Pipe or Tube. The Set
Screw is a headless socket with a cup end.
Splice-Locks have a similar shear strength as standard Pipe
but are not to be used in Post Assemblies.
Single-Lock Splice-Locks are for use as Connectors or
Prongs Hold Splice-Lock
expansion joints. For maximum strength, use Double-Lock Drill 13/32" Hole Hairline Joint
Together As A Unit Making
Splice-Locks shown on the next page. It Easy To Insert Into Pipe
Use as Connectors or
Expansion Joints
30 ISO 9001:2008 F 414 214 0450 • P 414 214 0444 • T 888 243 6914
Double-Lock Splice-LockTM
Double-Lock Made in
MILWAUKEE
Splice Locks
Proven the best mechanical Splice available for Pipe
and Tubular Railing field joints.
Threaded Hole
Splice-Locks are most effective as a joint stiffener
STANDARD PRODUCTS
3
c = 3/8" for 33/4" Long is Extruded /8" Socket
c c
Headless
when used within 12" of a welded post or Handrail c = 17/32" for 6" and 8" Long Before Tapping
Set Screw
Bracket. Cup End
RAILING SYSTEMS
Together As A Unit Making
It Easy To Insert Into Pipe
Double Splice-Lock for Pipe and Round Tubing
HOT DIP
Tube Wall PLATED GALVANIZED
Pipe Sch. Diameter Thickness a STEEL STEEL STEEL ALUMINUM STAINLESS Set Screw
1.25" .065"a 33/4" 3374 3375 3376 5
/16" × 7/8"
1" 40 1.315" .133" 33/4" 3350 PL3350 G3350 3351 3353 5
/16" × 7/8"
1.50" .065" 33/4" 3366 3367 3369 3
/8" × 1"
1.50" .065" 6" 3366-6 3367-6 3369-6 3
/8" × 1"
1.50" .120" 33/4" 3366-8 G3366-8 3367-8 3369-8 3
/8" × 1"
TRADITIONAL RAILING
11/4" 40 1.66" .140" 33/4" 3354 PL3354 G3354 3355 3357 3
/8" × 1"
11/4" 40 1.66" .140" 6" 3356 PL3356 G3356 3372 3389 3
/8" × 1" Splice-Lock Video
11/4" 80 1.66" .191" 33/4" 3396 3355H 3
/8" × 1"
1.625" .065" 33/4" 3366-5 3367-5 3369-5 3
/8" × 1"
1.625" .120" 33/4" 3366-5 3367-5 3369-5 3
/8" × 1"
11/2" 5 1.90" .065" 33/4" 3380 3
/8" × 13/8"
11/2" 40 1.90" .145" 33/4" 3358 PL3358 G3358 3359 3361 3
/8" × 13/8" Double-Lock Splice-Lock
11/2" 40 1.90" .145" 6" 3368 PL3368 G3368 3384 3390 3
/8" × 13/8" Assembly
11/2" 80 1.90" .200" 33/4" 3388 3359H 3
/8" × 13/8" The Splice-Lock contacts the
2.00" .065" 33/4" 3378 3380 3
/8" × 13/8" inside of the Pipe or Tube in four
2.00" .065" 6" 3378-6 PL3378-6 3379-6 3380-6 3
/8" × 13/8" areas along its length to ensure
2.00" .120" 33/4" 3378 PL3378 3380 /8" × 13/8"
CUSTOM SERVICES
3
alignment and maximum strength.
2.00" .120" 6" 3378-6 PL3378-6 3379-6 3380-6 3
/8" × 13/8"
1. Drill 13/32" diameter hole for 3/8"
2" 40 2.375" .154" 33/4" 3362 G3362 3363 3365 3
/8" × 15/8"
Screws or 11/32" hole for 5/16"
2" 40 2.375" .154"
a 6" 3373 PL3373 G3373 3377 3377-2 3
/8" × 15/8" Screws. This clear hole should
2" 80 2.375" .218" 33/4" 3370 PL3370 3363H 3
/8" × 15/8" be centered 3/8" from the end of
2.50" .120" 8" 3391-8 PL3391-8 3392-8 3393-8 3
/8" × 21/4" each Pipe or Tube for 33/4" Splice-
3.00" .065" 8" 3397-8 PL3397-8 3398-8 3399-8 3
/8" × 23/8" Locks or 17/32" to center for 6" and
3.00" .120" 8" 3394-8 PL3394-8 3395-8 3396-8 3
/8" × 23/8" 8" Splice-Locks, as shown.
2. Insert Splice-Lock into this first
section.
3. Insert and partially tighten the
Set Screw.
APPENDIX
shopwagner.com 31
Wedge-LockTM Welding Connectors and New Splice-LockTM
Wedge-Lock Instructions:
Made in 1. P
lace Connector in each end of Pipe or Tube until it makes
MILWAUKEE contact with the Wedge-Lock’s ribs.
2. Insert
wedge into groove of Wedge-Lock and hammer into
For Pipe and Round Tubing place.
Pipe Tube
Size Schedule OD Wall STEEL ALUMINUM STAINLESS
3. The Wedge-Lock will expand against the material wall to
properly lock and align the Pipe or Tube.
1.000" .065" 1008 1009 1010
3
/4" 40 1.050" .113" 1008 1009 1010 4. W
eld the joint solid and grind smooth.
1.250" .065" 1013-SR
1" 10 1.315" .109" 1013-L
1" 40 1.315" .133" 1013 1014 1015
1.50" .065" 1023T 1024T 1025T
1.50" .125" 1023T.11* 1024T.11* 1025T.11*
11/4" 10 1.660" .109" 1023-L Wedge-Lock
11/4" 40 1.660" .140" 1023 1024 1025 Connector
11/2" 10 1.900" .109" 1033-L Wedge-Lock Video
11/2" 40 1.900" .145" 1033 1034 1035
2.000" .120" 1033T 1034T 1035T
2" 10 2.375" .109" 1043-L Wedge-Lock Weld a flat weld bead.
2" 40 2.375" .154" 1043 1044 1045 Connector May eliminate grinding.
2.500" .120" 1043T 1044T 1045T Ready to paint.
* This Connector is only available without the wedge.
33/4"
Headless
alignment of Handrail sections and as expansion joints. for Double-Lock.
3
Set Screw
/8"
They are most effective as a joint stiffener when used 2. Insert Splice-Lock into this first section.
Cup End
within 12" of a welded post or Handrail Bracket. 3. Insert and partially tighten the Set Screw.
Splice-Locks have a similar shear strength as standard 4. Slide other section to be joined over the Splice-Lock. If you
Pipe, but are not to be used in Post Assemblies. are using a Double-Lock Splice-Lock, drill a 13/32" diameter
hole in this section as well and insert second Set Screw.
Single-Lock Splice-Locks are for use as Connectors
5. Complete tightening of the Set Screw(s) until no movement
or expansion joints. For maximum strength, use is possible.
Double-Lock Splice-Locks.
33/4"
H
11/2" 40 1.90" .145" G3318S 3
/8" × 13/8" S
G3314S 3
/8" C
U.S. Patent # 7,618,210
Double-Lock One Piece Splice-Lock 33/4"
G3354S
Note: Both sections to be joined must have the same wall thickness. U.S. Patent # 7,618,210 31
3/8" Soc
/32"
Headle
NUMBERS IN BOLD TYPE are typically in stock. Other items may not be available for immediate shipment or are made-to-order – Set Scr
Cup En
requiring a minimum quantity and a longer lead time. Visit shopwagner.com for availability.
32 ISO 9001:2008 F 414 214 0450 • P 414 214 0444 • T 888 243 6914
Miscellaneous Couplings and Sleeves
Miscellaneous Couplings
and Connectors
These Fittings are used to connect Pipe or Tube end- IR70E-7
to-end mechanically or with Adhesive. If used as an Internal Sleeve GR2190S
expansion joint, connect one end and leave the other
STANDARD PRODUCTS
May be used with Aluminum or Stainless Steel.
unattached.
Ribbed outer surface. Attach using Epoxy – page 29.
EXTRUDED
Pipe Size Schedule Tube OD Tube ID Length ALUMINUM
11/4" 40 1.66" 1.38" 4" IR70E-7
21/4" Threaded
37/8" Hole 11/4" 5 1.66" 1.54" 5" GR3166S
11/2" 40 1.90" 1.62" 5" SA517
Expansion Connector 11/2" 10 1.90" 1.68" 5" GR2190S
For small diameter Pipe and Tube: 11/2" 5 1.90" 1.78" 4" GR3190S
• 3/4" Nominal Pipe 2.00" 1.75" 5" GR2200S
• 1" Nominal Extra Heavy Pipe 2.50" 2.25" 5" GR2250S
RAILING SYSTEMS
• 1" 16 Ga. OD Tubing 3393 2.50" 2.38" 5" GR325CS
• 1" Square Tubing 1/8" Wall
Drill Holes as Shown 11/4" 40 1.66" 1.38" 12 feet IR70E-712
for 1/4" Set Screw. 11/2" 40 1.90" 1.62" 15 feet SA517-15
STEEL
3393
a
Connector Sleeve
b
6"
Internal Splice c d c For use with GR21686" Slotted Handrail – page 103.
Ribbed outer surface. Attach using Epoxy – page 29.
TRADITIONAL RAILING
ALLOY 535
Pipe Size a b c d ALUMINUM When assembling, insert and allow to set in one section before
11/2" 4" 19/16" /8"
5
23/4" SR70ES-8 inserting into mating section.
2" 4" 2" /8"
5
23/4" SR70ES-9 EXTRUDED
Use With Package Length ALUMINUM
GR2168 2 6" GR2168S
1.90" 4"
Straight Coupling
.10
9"
d
Galvanized Malleable Iron.
1.66"
For Aluminum Couplings, go to pages 82 and 88. Slip-Fit Splice Connector
1"
.10
CUSTOM SERVICES
9"
Go to page 74 for more infomation. US Pat. 8757566
3
/"
Pipe Size Tube OD d MALLEABLE IRON 4
1.66"
3
/4" 1.050" 3" KK14-5
ZINC PLATED STEEL SATIN STAINLESS STEEL
1" 1.315" 31/2" KK14-6
11/4" 1.600" 4" KK14-7 WR1166SF.PL WR3166SF
11/2" 1.900" 4" KK14-8
2" 2.375" 47/8" KK14-9
Transition Sleeve a
GR330LS
Aluminum for use with either Aluminum or Stainless Steel Top Rails. Internal Splice
• T his step-down Sleeve is used to transition These Sleeves are set into place with Lido-Weld Adhesive – page 29.
between thinner walled Slotted Top Rail and
APPENDIX
matching Wall Returns, Rail Ends and Posts. Pipe STAINLESS 14 GAUGE .050"
• Use Epoxy for attachment – page 29. LU402 Size Tube OD Tube ID Length STEEL STEEL BRASS
1.50" 1.38" 6" GR315LS
HANDRAIL Join to ALUMINUM 1.50" 1.40" 6" 14621-15
GR2168 to 11/4" Sch. 40 Pipe LU404 11/4" 1.66" 1.38" 5" 1224 1220
GR2190 to 11/2" Sch. 40 Pipe LU403 11/2" 1.90" 1.62" 5" 1225 1222
GR3166 GR3168 to 11/4" Sch. 10 Pipe LU408 2.00" 1.87" 6" GR320LS
GR3166 GR3168 to 11/4" Sch. 40 Pipe LU402 2.00" 1.90" 6" GR3207S 14621-2
GR3190 GR3192 to 11/2" Sch. 40 Pipe LU401 3.00" 2.87" 6" GR330LS
GR3200 to 2" OD Tube w/.188" Wall LU400 3.50" 3.38" 6" GR335LS
4.00" 3.87" 6" GR340LS
shopwagner.com 33
Flush Welding Tees, Elbows and Crosses
Beveled
Wall thickness is compatible with Schedule 40 Pipe. Tee
May be used with Wedge-Lock™ Connectors shown 55° Elbow
Floor
on page 32. Beveled Flange
Cross
Supplied in mill finish. Other finishes are available upon
request. Beveled
Tee
869
a Tee
Pipe Size Tube OD a STEEL
11/4" 1.66" 31/4" 848
11/2" 1.90" 37/16" 865
865
2.00" 33/4" 2106
3
/4"
Cross
Pipe Size Tube OD STEEL
11/4" 1.66" 857
11/2" 1.90" 873
2.00" 2108
3
/4"
873
90° Elbow
1
/8" Inside Radius
Pipe Size Tube OD STEEL ALUMINUM STAINLESS
3
11/4" 1.66" 801 806 810
/4" 820 824 828 11/2" 1.90" 820 824 828
NUMBERS IN BOLD TYPE are typically in stock. Other items may not be available for immediate shipment or are made-to-order –
requiring a minimum quantity and a longer lead time. Visit shopwagner.com for availability.
34 ISO 9001:2008 F 414 214 0450 • P 414 214 0444 • T 888 243 6914
Socket Weld Pipe Fittings
STANDARD PRODUCTS
In the field – slip top rails through the Tees, place
middle rails into Crosses and then weld.
Formed Fittings have an open seam. Welded seam
is available.
Supplied in mill finish. Other finishes available upon
request; contact rfq@mailwagner.com.
RAILING SYSTEMS
Weld All Around the
End of Each Fitting.
TRADITIONAL RAILING
Heavy
Base
Flanges
a
Socket Weld Tee
Fits Over 3003
Pipe Size Tube OD a STEEL ALUMINUM
CUSTOM SERVICES
11/4" 1.66" 3.75" 2106 2124
11/2" 1.90" 4.12" 2110
2106 2124 3
/4"
shop.wagnercompanies.com 35
Fabric Mounting Hardware / U-Brackets
Type A Elbow
Types D, 35°
E or F Elbow
Type A
55° Type A
Elbow
Floor Flange
a
Type A
Line Corner Post
Post
Types D,
125° E or F
Elbow Dimensions to Center Line
Pipe 90° 32° 32° 36° 36° 45° 45°
Size a b c b c b c
11/4" 1.00" 2.31" 1.96" 2.56" 2.07" 2.31" 1.63"
Made in 11/2" 1.12" 2.69" 2.28" 2.69" 2.18" 2.69" 1.90"
MILWAUKEE
2" 1.31"
SCH. 40 4
36 ISO 9001:2008 F 414 214 0450 • P 414 214 0444 • T 888 243 6914