PI 101: PI System Basics

Kevin Doherty – Systems Engineer

Stuart Collins – Product Marketing Manager

March 23, 2017

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Building the PI 101 agenda:
Its Day 3 of the UC
• What gaps are in your knowledge?

• What else do you want to do with the PI System?

• What can we clarify?

• Simply put, what remaining questions do you have?

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PI 101 Agenda
• PI System 10,000 ft. view
• Power of the PI Server
• How to visualize PI System data
• How to build a PI System

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The PI System
is operations
software The PI System
appears here
Operations software

Sales & Mking Big Data Core systems,

software aggregation business & IT
software software

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 Process Asset Health Quality
Safety & Energy Regulatory
Security
Efficiency Performance
Utilization

Real-time data and event

PI System
enterprise infrastructure

Control networks
&
Assets Assets Assets Remote assets Assets Assets Assets

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 From Silos and Complexity
Historian Excel
PLC1 SCADA 1

PLC2 SCADA 2

IPC 1
Asset
ERP Traditional
Reliability Strategy
IPC 2

Planning and
Instrument CAPA
Scheduling
IoT
Gateway
Instrument CBM Learning Mgmt.

Controller EMS LIMS

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 To Standards and Simplicity
PLC1 SCADA 1

PLC2 SCADA 2

IPC 1

Enhance

Deliver
Collect
IPC 2

Instrument ERP
IoT
Gateway CMMS
Instrument
Analytics / Big Data

Controller LIMS

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One Common Infrastructure for your Operational Data

Manage
Collect Deliver
Enhance

PI Interfaces, PI Server To Users

PI Connectors and Systems

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 Data collection &
the PI Server

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Connectivity – PI Interfaces & PI Connectors
Native connections
to 100s of data sources
Configurable connections
to everything else

• PI Connector for OPC

• PI Connector for UFL (and REST)
• PI Connector for Wonderware Historian
• PI Manual Logger
• PI Interface for Relational Database
• PI Interface for HTML
• And ~300 more…
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 PI System Infrastructure

PI Notifications

PI Interfaces & PI Connectors PI Event

Frames

Analytics

PI Asset
Framework

PI Data
Archive

PI Server

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 PI System Infrastructure

PI Notifications

PI Interfaces & PI Connectors PI Event

Frames

Analytics

PI Asset
Framework

PI Data
Archive

PI Server

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PI Data
Archive
PI Data Archive (Time-Series Database / “Historian”)
• Real-time data stream/sensor reading  PI Tag
TAG TIME VALUE STATUS
TIC1001.PV 23-MAY-16 11:01:02 12.3 GOOD
LIC30211.PV 23-MAY-16 11:01:03 198.4
GOOD
….
• Proprietary database optimized for time-series data

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Proven Engine – PI Server
PI Data
Archive

Core Capabilities Max PI Tag Count 20M+

System of Record Startup Time <30 sec/Mtags

Real-time Processing
Data Out (Archive) >10M ev/sec
Data Calculations
Alerting Engine Data In (Snapshot) >1M ev/sec
Metadata Layer
Data In (Archive) >500K ev/sec
Event Tagging

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 PI Asset
Framework
Asset Framework
PI
Data • A virtual asset for each physical asset
Archive
• Virtual assets are organized by physical and logical relationships
• Allows inclusion of meta data (information about the data)

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Analytics & Templates Analytics

PI Asset
Framework
Process
Boiler
Boiler Efficiency = AVG(B1..Bn) PI Data
Archive
Template
Boiler1
Flow Out
Fuel Flow Rate
Efficiency = Steam Flow Out/Fuel Flow Rate * (hs - hfw)/HHV
Boiler2
Flow Out
Fuel Flow Rate
Efficiency
Boiler3
Flow Out
Fuel Flow Rate
Efficiency

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 Complex equations and analytics

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 PI Event
Frames

Event Frames Analytics

PI Asset
Framework

PI Data
Archive

Efficiency

myEF
|Efficiency
|Fuel Flow Rate
|Efficiency
|Flow Out

Efficiency = (Flow Out / Fuel Flow Rate * 3.14)

myEF.Start = (Efficiency < LIMIT)
myEF.End = (Efficiency > LIMIT) AND (Fuel Flow Rate > 25)

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Time-Series Data, Assets, and Events

PI Data
Archive
PI Vision

PI Asset
Framework

Event Frame
PI Event Process Excursion Batch
Attributes
Frames Shift Startup Downtime
Shutdown Grade Change
Environmental Excursion

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 Trigger-based Notifications

PI Notifications

CMMS /
Maintenance
Image from http://www.emisoftech.com/Site/Solutions/EMICBM.html
Web Service / XML System
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 Get the Complete Picture
Analyses
• Efficiency analysis Time-series
• Key Performance • In-Flow
Indicators (KPI) • Pressure
• Vibration data

Asset details
Events • Name
• Downtime
• Model
• Startup
• Manufacturer
• Failure

Notifications External data

• High speed • Performance curves
• Rotor failure • Last maintenance date
• Low pressure • Design documents
• Best operating procedures

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 PI System Visualization

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25
 PI System Infrastructure

PI Notifications

PI Interfaces & PI Connectors PI Event

Frames

Analytics

PI Asset
Framework

PI Manual Logger
PI Data
Archive PI Visualization PI Vision
Suite
PI ProcessBook

PI DataLink
PI Server
PI WebParts

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PI System visualization tools
Daily Operations Report
Daily Performance Report

Compressor Performance Curve

Process Displays Mobile Spreadsheets

PI Vision PI DataLink
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PI Vision

Modern and intuitive web tool:

– Efficient search
– Rapid screen creation
– Intuitive learning of its
functionalities
– Facilitated collaboration
and sharing of insights

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Compare modeled and predicted datasets against live sensor data

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Compare similar events with event overlays

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PI DataLink

• PI System data in
Microsoft Excel
• Allows summary
calculations and
filtering of the data
• Access to Excel
functionalities

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PI System Infrastructure
PI System Access
PI Notifications

PI Interfaces & PI Connectors PI Event PI Integrators Business

Frames
Analytics
Analytics
PI Cloud Services
PI Cloud
PI Asset ™
Connect
Framework

PI Manual Logger
PI Data
Archive PI Visualization PI Vision
Suite
PI ProcessBook

PI DataLink
PI Server
PI WebParts

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 Building a PI System

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Building blocks of a PI System: Block 1

PI Connector
software

Data
Source Win OS

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Building blocks of a PI System: Block 2

VM and Cloud server hosting possible

PI Connector PI Server
software software

Data Win Server OS

Source Win OS

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Building blocks of a PI System: Block 3

PI Connector PI Server PI Client

software software software

Data Win Server OS

Source Win OS Mobile, PC,
browser, etc.

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 Questions Interlude

Next: Moving data from AB

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PI Integrator for Business Analytics
data
quality Business
CLEANSE Intelligence &
PULL model Visual Analytics
normalization

AUGMENT SHAPE
Data
data
aggregation
Warehouse
PUSH
TRANSMIT

data Big Data

compatibility

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PI System data animates an ESRI map

PI AF Template

Current Value
Attribute Symbology

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PI Cloud
Connect

Powered by:

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 Corporate Site
PI Cloud Connect Joint Ventures

PI Data PI AF
Archive PI Data PI AF
Archive
PI Data PI AF
Archive

Suppliers
™ Partners

PI Data PI AF
Archive

PI Data PI AF
Archive

Production Site
Powered by: PI Data PI AF
Archive
PI Data PI AF
Archive
Vendors Production Site

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Internet of Hotel Things (IoHT)
Experience PI Vision from your own device!

Enter our Data

Analysis Competition
for a chance to win a
$100 Amazon gift
card!!

For more information visit

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provided by the following
partners:

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Have an idea how OSIsoft wants to
to improve our hear from you!
products?
https://feedback.osisoft.com/

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