CKE6150 CKE6156 Horizontal CNC Lathe CKE6166 Operating Manual (Mechanical, hydraulic part) Max. swing over bed — 500mmc19¥"inch) Max. workpiece length 750mm 29}"inchy 1000mm ¢394"inch 1500mm (59 inch) 2000mm « 783" inch) Ser. No. ore) Dalian Machine Tool Group Corp. The People’s Republic of ChinaCKE6150 CKE6150-012 CKEGI56 ti cece Operating Manual aes Pagel Contents of list 0. Preface —-----------------— 2 1. Brief introduction —-———-——-—=—==—~—~— 3 2. Safety instruction —~ ~~~ ~~ >>> 3 3, Machine handle, installation, clean and run in—-—— 15 4. Main technical specifications———————--——— 20 5, Tronsmission system -—------------- 2% 6. Lubrication system —-----------~-- 4 7. Cooling system 46 8, Hydraulic system 48 9. Main structures and usage & adjustment— 10. Diagram for cutting limit of tool post---—--—— 57 11, Perishable parts 57 12. Check and maintenance— ————-—-——~~~~— 62 13. Common mechanical faults check —-—————— 64 N.B.: This Operating Manual consists of Mechanical Hydraulic & Electric Parts, please read the three parts together when operating this machine. Address: 100 Liaohe East Road, DD port, Dalian,China CNC Machine Tool Div. DMTG Tel: 0086-0411-87549488 87549179 Fax: 0086-0411-87549193 Http: — www.dmtg.com Postcode: 116620‘ CKE6I50-012 Operating Manual Total 64 Page 2 Preface We would like to thank you for choosing our machine, CKE6150 series lathe can bring together the requirements for better machining, high precision, easy to operating, quick way from drawing to workpiece, low mointenonce and special features for nowadays~modern workshop. With proper care, under the assisting of our Operating and Maintenance Manual, you will get satisfied productions from this machine. This menuol is meant for the following staff, who before commencement of operating the machine, must thoroughly study ond understand the contents Process engineer Lathe operator Head of maintenance and service Head of operating machine tools in production shop To ensure full and proper utilization of the machine tool and extend its operation life, lower operational costs and obtain economic effects, the following should be observed : 1. Comply with industrial safety regulation. For this purpose, the operation instruction, lubrication instruction and work safety recommendation should be available in a visible and accessible place near the lathe. 2. Follow the requirements and directions of this manual in the scope of operation and maintenance. Keep the machine clean, perform continuous maintenance and immediately eliminate any defects and damages noticed. 3. Only the persons, who have been trained and well acquainted with the information content of this manual, con operate the machine. NOTE Due to the constant technical improvements, this reference manual relates only to the machine too! with which it is delivered. Illustrations and specifications are not binding in details in this manual. The designs are subject to modification without notice. Anything unclear or wrong is found, please contact the manufacturer in time. Otherwise, the manufacturer do not take any consequence for financial loss accordingly.CKE61S0—-012 Operating Manual Total 64 Page 3 1. Brief introduction 1.1 Main pplication and structure feature The horizontal machine can move X-axis ond Z~axis to finish automatically turning of internal /external cylinder, taper, end face, grooving and chamfer of shaft and disc parts. Additionally, it can also cut metric and imperial thread as well as end face thread and taper thread. This machine adopts semi—closed CNC system having FANUC, DMTG, SIEMENS, Guangzhou CNC or any other required CNC sytem, corresponding AC servo motors as driving parts, ond MPG as detecting elements. There are four types of headstock: a)dual speed motor + solenoid relay, can realize auto, speed changing within 3 manual ranges; b)frequency conversion motor can realize stepless change within 3 manual ranges; c)frequency conversion motor can realize stepless change within 3 automatic ranges; d)Adopt AC main servo motor, realize stepless speed change. Tool post con be vertical 4-station or horizontal 6—station electric type. Chuck is manual one or hydraulic one. And manual tailstock and hydraulic tailstock can be choosed. The mating faces between saddle and slide way are of Turcite-B. Forced lubrication is done to mating faces between ballscrew and guideway by centralized lubricator. All the above makes feed system to optimize the static and dynamic performance of rigidity and friction damp factor. Simultoneously, precision movement amount of the parts can be got, thus improving the positioning accuracies and service life of the quideway. This machine, according to man-machine engiesing principle, has pleasant appearance and adopts full quards to protect operator against the splash of the chips and coolant. 1.2. Machine overview (see Fig. 1) 2. Safety instruction 2.1. Notice to operator: «a. Only the operators, who thoroughly understand the safety instruction, operation and maintenance manual, can operate the lathe. The lathe operator should wear protective clothing and helmet, and avoid being damaged by the rotating workpiece. Never let the head and hand reach over rotating parts. Never operate the lathe after toking OTC medicine or much alcohol. b.The technological process person should be trained on preparing production of CNC machine tools. Ensure clamping of cutting tools and workpiece secure and reliable so os not to allow any tools or workpiece loose caused by cutting forces. A skilled ond experienced operator is needed to start the lathe for the first time. Before starting the lathe, do close and lock all the doors and covers. And check for proper setting of operating elements(buttons, knobs, levers, switches, etc.). It is forbidden to utilize the lathe or internal unit after confirming damage to any electric, mechanical safeguards, interlocking and setting elements and equipments. Anything abnormal or breakdown should be reported to relevant person c.lt is forbidden to operate the lathe after confirming damage to safety elements. d.Before switching on or putting the lathe into motion, it should be checked that this task does not form a danger to another person e.Not permit strangers to the lathe without the qualified supervisors.Operating Manual CKE61S0—-012 Total 64 Page 4 wag) 9416 CHINE TOOL GROUP Fig.1 Overview of machine‘ CKE6I50-012 Operating Manual Total 64 Page 5 f.Keep work area clean and dry, remove chips, oil ond other obstacle; In order to obtain optimal autput and safe work condition, use cabinets or shelves to store the tools; Furthermore, provide the suitable tools to operate and service units and platform. g.The stopped lathe should be protected against accidental switching on (in case of lubricating, cleaning, or other intervals in work switch off the mains). For large repairs and adjustments, flow of current to the electric cabinet should be completely cut off, ond then wires L1,L2,L3 removed from terminal board and bore ends insulated, It is forbidden to switch off power supply by means of the main switch on E/cabinet or the external main switch while main drive is on or spindle is rotating, h.For the sake of transportation safety, the movable parts(such as guard door and console, etc) shouldbe fied (see Fg 2).The user should remove the fang plate before coming into use the lathe, and keep them wel for future use ilnstall the lathe on a proper foundation. Considering convenient and safe operation, leave enough room to open the quards and doors during adjustment, lubrication and inspecion. And before proceeding to work, check the lathe earthing condition for safety j. Ensure the lighting is well 200-500Lx.». Only o operator, who has been trained ond has good knowledge of this Manual, can independently operate the lathe k. Every time restart the lathe after a long time idle, ubricate it by the manual pulling rod of the lubricating pum. |. Do not run the lathe unattended rm. When fixing the chuck or some attachments on spindle, the power should be cut off in spindle running n. Never mount a fixture, which has not been verified for its compatibility. 0. Check the load of all centers Fixing location for the doors FixinQNacation for the/geors Fig.2 Fixing location diagram for machine transport‘ CKE6I50-012 Operating Manual Total 64 Page 6 2.2 Danger The following dangers should be aware: 2.241 Cutting fuid Cancer of the skin may be produced by continuous contact with ol; particulary with straight cutting oils, but olso with soluble oils. The following precautions should be taken: a ,Avoid unnecessary contact with ol. b. Wear protective clothing, c Use protective shields and guards. 4,Do not wear oii soaked or contaminated clothing, e. After work thoroughly wash all parts of the body that have come into contact with ols f Avoid mixing different types of oils. g..Change oils regularly, h Dispose of oils correctly 2.2.2 Safe operation of chucks All workholding devices must be clearly marked indicating the max, safe RPM. This must not be exceeded. It must be noted that the max. RPM marking usually assumes ideal working conditions. Lower maximum speeds should be used typically for the following reasons: a. Used in sound condition b. If the chuck has sustained damage, high speeds may be dangerous. This applies particularly to chucks with grey cast iron bodies wherein fractures may occur. ¢. The gripping power required is not known in advance. 4, The strength of the component being gripped, the area of the grip, the balance of the workpiece,etc. wil all have a major effect on the safe max. RPM that can be used, There is the possibilty of the workpiece becoming insecurely gripped due to the influence of centrifugal force. The factors involved include Speed is too high ; Weight ond type of gripping jaws is non-standard; Improper radius of gripping jaws are operating; Inadequate lubrication condition ; State of balance; The gripping force applied to the workpiece in the static condition; Magnitude of the cutting forces involved ; Whether the workpiece is gripping externally or internally; Careful attention must be paid to these factors, As they vary with each particular application, o manufacturer cannot provide specific parameters for general use, the factors involved being outside his control‘ CKE6I50-012 Operating Manual Total 64 Page 7 2.2.3 General principles concerning operator sofety a.Do not grip @ component with grease or oil on it:Grip all components firmly;Do not attempt to hold components that are too awkward or too difficult to hold ;Do not hold components that cre too heavy for the lathe ;Know how to hold components properly when lifting. b.Be sure to clean oil or grease from hand tools and levers; Be sure there is enough texture on the surface of the hand tool or levers for proper safe hand contact; Always choose proper hand tool and oppropriate grip position on the lever; Do not use hand tools or levers in on awkward position; Do not apply excessive force; Do not use broken, chipped or defective tools;Do not allow any unfixed hand tools or handles on the chuck; Do not use tools without handles. c.Be sure workpiece cannot move in chuck or other holding device. d.Beware of irregular shaped workpiece and large burrs on workpiece. e.Always select the correct tools for the job. {Always support the workpiece as necessary using chucks, steadies and centers. g. Correctly locate tool in socket heads and screw slots. Ensure check screw is tight. h. Do not rush work. Never substitute the wrong size tools if the correct sized tool is not available or cannot be located in the shop. Do not move quards or open guard doors while lathe is under power. i, Do not place hand or body in path of moving objects. Beware of moving lathe parts that con fall.Be aware of where you are moving your hand or body in relationship to the lathe. Beware of holding tools or other parts inserted in or attached to the chuck or workpiece. Beware of hands or other ports of body that may in position to be hit by a chuck or workpiece. Never place hand on chuck or workpiece to stop rotation of the spindle j. Beware of accident occurring because of pulling levers, operating clutch or switching on power. Know the function of each and every control. On machines with clutch drive make sure clutch is completely disengaged on stopping, and kept proper adjusted. k. Make sure power has been turned off when lathe is unused for sometime.Allow chuck to stop before operating it. Always check chuck area for chuck keys and loose items. Never start spindle with chuck key in the chuck.Do not allow distractions to interfere with lathe operctions. Beware of lathe dangers when attending to other aspects of lathe operation.eg, whilst operating talistock. Beware of chuck guard and other guards loosing m.Beware of loose hair near the rotating parts of the lathe.Make sure wearing protections before operating the lathe. Always wear the proper protections, Bewore of performing another operation while in close proximity to rotating parts on the lathe. n.Always attend to filing and deburring operations. Always pay attention to file or deburring tools close to the chuck. Files and deburring tools may catch on chuck. , Be sure clutch (where applicable) is in the neutral position when using gauges on the lathe. Beware of spindle running/stopping position when hands are resting on clutch levers‘ CKE6I50-012 Operating Manual Total 64 Page 8 B Be sure lathe is in neutral position when placing gauges on components gripped in the chuck fe sure motor is not running when using gauges on the chuck. q. Beware of material fiying from the lathe. Keep protective quards at the point of operation. r. When the chuck and workpiece are in motion never reach over, under or around them to make an adjustment. Never reach over, under or around a chuck or workpiece to retrieve anything Beware of where you leave your tools during set up. Never reach over, under or around workpiece to move hand tool/lathe to another position. Never reach over, under or around the workpiece to tighten a lathe port, Never reach over, under or around workpiece to remove swart, s. Know the proper procedure for applying loads. Never apply force from an awkward position. Never mount a workpiece too large /heavy for the lathe. Never mount a workpiece too srge/neany forte operator. Use the eument necessary fr haringworpieces. Newt oppy undue force on the accessory or control lever. Secure all workpiece. Secure all jaws, nuts, bolts and locks. Always use the correct equipment. Never take cuts beyond machine's capability. t. Never use excessive force in polishing ond deburring, Always use proper hand tools to remove wart, Never hurry to remove swarf. Beware of swarf wrapped around the chuck or workpiece. Cut off the power, before replacing the changewheels. Beware of parts may falling during operating chuck/lathe. Make sure that max. RPM of chuck and permitting cutting speed of gripped component are up to the requirement of RPM of choosed spindle. Be sure the end guard door is closed before lathe running U. On the end quard door, have two name plates os shown, one means if spindle is running, do not touch; the other means do not touch the running pulley and belts, WARNING nif £3 NEVER REACH OVER ROTATING CHUCK & WORKPIECEOperating anua CKE61S0—-012 Total 64 Page 9 A\ WARNING Pi High speed rotating belt and pulley rein the belt cover. Please switch off ne poner before opening the belt rver.Never reach over the belt or pulley ten the machine is cunning. If anyone discbays the above nentioned peration rules, fingers nay be entangled for i i ini 2.2.4 Accidents at Metalworking Lathes using Emery Cloth A high proportion of ail accidents at metalworking lathes involve the use of emery cloth and result in injuries such as broken and occasionally, amputated fingers. Emery cloth is used to deburr, polish or size a wide range of components while they are rotating in lathes. Most accidents happen when each end of a strip of emery cloth is held in separate hands and passed around the back of the component being linished. If the cloth is wrapped around the fingers or becomes snagged on the component while it is tightly gripped, then o serious injury may occur‘ CKE6I50-012 Operating Manual Total 64 Page 10 Precautions Employs should assess the need to use emery cloth on components rotating in a lathe. Such operations may not be necessary if: the finish being sought is not demanding; a sizing operation con be successfully performed either by turning or by further operations in a dedicated polishing or grinding machine. fit is required in process using the emery cloth against rotating components, then emery cloth should be applied using either: a). a backing board of good quality wood; »). a tool post onto which the emery cloth may be placed; ¢). a *nutcracker* consisting of two backing boards, which are lined with emery cloth ond joined ot end and shaped so that they may pass the surface to be linished 4). abrasive-impregnated wire brushes. Force should be applied by pulling both ends of the cloth upwards, never allowing the cloth to go slack or to wrap around either the operators’ finger or the component.Only very short lengths or pads of cloth should be used which are incapable of causing entanglements. Gloves should never be worn when polishing is being carried outCKE61S0—-012 Operating Manual Total 64 Page 11 2.3 General practical operation knowledge Danger (1)Never touch any HI-VO connector of control panel, transformer, motor, distributing box, and never make them short circuit. (2)Never touch these locations with wet hands to avoid short circuit. Warning: (1) Any operation is forbidden before ESB is release. (2ilsolate the machine before replacing fuse. (3) Allow sufficient working area for safe operation. (4) Always keep the floor dry and clean. (5)Check the connecting condition for correctness before starting the machine. Notice: (1 Cut off the main control switch immediately the wiring is disconnected. (21Use the specified hydraulic oil and lubricant. (3)Replace the fuse with the rated one. (4)Any element in the electric cabinet shouldn't be short, otherwise, accident or malfunction will occur. (5) Never alter the data capacity or other pre-set electric data. 2.4 Set-up before starting Danger Check carefully the insulating layer of cable, wire and conductor, which can cause electric shock and break. Warning (1)Understand thoroughly the mechanism diagram and programming to aware of all the functions and operation sequences. (2)Wear protection, such as oil-proof shoes and clothes. (3)Ensure all NC units, control panel and door to the electric cabinet are closed. Danger (1) The distributing board, connected with the factory power, must be installed in a distant position from the machine. The distributing box installed on the floor should be with guard to avoid short by iron chip.‘ CKE6I50-012 Operating Manual Total 64 Page 12 (2iFor the first use of the machine after unpacking or use after a long time idle, every lubrication location must be filed with lubricont, Lubricate the guideway by the manual pulling rod of the lubricaing pump. (3)Check the lubrication oii tank, hydraulic oil tonk and coolant tank to ensure (4)Check the action flexibility of each switch, The machine should be started sequentially, ice the factory power switch, machine mains and start switch on the control panel 2.5 Regular inspection Warning Never reach your hand into the gap between belt and pulley when checking the belt tension Notice 1)Check the value of pipe pressure gauge (2)Check the lubrication condition of every lubrication location. (3)Check the statue of every pilot lamp. (4 Check belt tension 2.6. Warm-up Notice Worm up of the machine, especially for spindle ond feed shaft, they should be carried out at 1/2-1/3 of the max. speed for 10-20 minutes in automatic mode. And check the running condition of every part 2.7. Set-up Warning (1) The tools should meet requirements of machine‘ in length ond diameter) (2) Check the wear condition of tools and replace with new one in time. (3)Never lay tool or anything on the cover, where it may fall down for vibrating, (4) The escapeway should be built in the operation area, where enough brightness is required. Notice (1) The length and installation location of the tools should be dependent on the workpiece to avoid danger. (2) Trial run is needed after the installation of the tool. 2.8. Operation Warning‘ CKE6I50-012 Operating Manual Total 64 Page 13 (Never operate machine with long loose hair but you can have your hair curved and put on hat. (2)Never manipulate switch with gloves on, otherwise malfunction will happen. «3) The lathe should be stopped while adjusting the direction of cooling nozzle. (A)Never touch the moving workpiece or rotating spindle Notice (1)Be sure to avaoid squeezing fingers when closing quard doors of the lathe. (2) Never open the guard door of the lathe during its normal running. «3)When powerful cutting is carried out, take care of the chips and exposed body. 2.9. Interruption working Warning Moke sure power for the control pane! and mains has been turned off when lathe is unused for some time after finishing a task of work. 2.40. Safety unit (1)Guard covers for quideways. (2) Overtravel limit switch for X,Z—axis. (3) Soft limit switch «4)Emergency button. Instructions to overload protection of main drive parts: Solenoid clutch is mounted on 1 axis of universal headstock. When spindle overloaded because of unexpected reason, friction disc of solenoid clutch on | axis will slip against damaging of main drive system elements. Instructions to overioad protection of X, Z-axis drive parts: X, Z-axis drive parts overload protection can be realized by electric system control. The instant current to X,2-oxis servo motor may too large coused by malfunction of saddle and cross slide, which collide with workpiece or chuck; or caused by saddle and cross slide overtravels for the damage of X,2—oxis overtravel switch. If the current is larger than set value of the system, alarm will occur on the display. Two servo motors will stop at once. 2.11. Maintenance Donger Any operation is forbidden before the power for mains and control panel is turned off. Worning (1) The electric system should be maintained only by professional technicians and two more technicians are better.CKE61S0—-012 Operating Manual Total 64 Page 14 (2)Never change the position of overtravel switch and stop at will, otherwise fault will follow. (3)Record should be kept for maintenance. 4)0nly after reading carefully the Maintenance Manuol and Operation Manual, can the operator commence maintenance. 2.12. Application condition (1)Power :Rated voltage 210%. (2)Frequency:50Hz+0.5Hz- (3)Relative humidity slower than 75%. (4) Ambient temperature :5~40", Average temperature is no more than 35° within 24h (5)No condensation. (6 »Atmosphere :no extro dust, acid rain, corrosive gas and solinity (7 Avoid temperature growing because of lathe exposed to the sun directly or heat radiation, (8)Avoid abnormal vibration of the lathe. Warning : Provided the lathe is used to machine cast iron, dust collector should be used to ensure normal running of the lathe. 2.13. Max. permitting load of the lathe Universal type Inverter type Servo type Power &kw 7.5Kw Tikw Torque THOONM 1300NM 135NM Cpiting 10000N 12000N 2T00N Wax. permitting weight Tor workpiece gripped in chuck: sok 2.14, Other declaration Warning Never change the spindle speed when itis rotating! The workpiece must be gripped by the chuck whilst itis running at high speed to protect the chuck jaws from flying! 2.15, The following industrial safety recommendations should be placed on the machine tool or « notable position near the machine «. Only a worker, who has been trained and is familar with the Manua!’s content, may have the right to independently operate the machine too b. Before starting the machine, check the proper setting of operating elements ond selection of parameters. The operator should wear proper protective clothing, c. Before switching on the machine, check that this task dose not form a accident hazard to another person, 4. Do not let hands or head reach over rotating or moving ports. @. In case of incorrect operation occurs, switch off the machine and report to the superior.CKE61S0—-012 Operating Manual Total 64 Page 15 f. Secure the workpiece and tools gripping. So it is not allow any fastener loose caused by cutting forces. g. Maximum speed of spindle The operator has to verify the max. allowed speed of the chuck ‘indicated on the chuck 1and has to limit the speed of the spindle accordingly. If the workpiece, which the operator is working with, is beyond rear of spindle, consequently the spindle speed has to be limited. h. The tailstock should be used according to this Manual and be well clamped before working, Connot unclamp or lift it during working. i, Only the responsible and authorized service technicians, who have technical knowledge of the machine ond relevant technical documents, can motor protector. After opening, it should be good closed and well fixed with the previous screws. 2.16. Noise level According to GB/T16769-1997 Metal Cutting Machine Tool- Noise Level Measuring, measure at 6 positions 1m 40 inch raway from the machine (height is 1 meter). Maximum noise level is less than 83dB (A). Note: The meosuring congitign is that the spindle with standard c} speed. is running at top 3. Machine handling, installation and run in 3.1. Handling Transfer the machine as follows: Fix the guard door during transportation (Lock tight the fastening screws of fixing parts both sides under the quard door). The machine packing case should be lifted by steel cable according to the lifting marks outside the package. Additionally, lessen kinds of impact and vibration Especially, when handling and lowering the machine, never make the bottom and sides of the packing case be impacted and vibrated fiercely, and never make the packing case over-siant, otherwise the machine's accuracies can be affected or the machine can be damaged. When moving the machine package with rolling bar on inclination floor, itis required that the inclination angle not be more than 15° and the diameter of the rolling bar not more than 70mm(2.76 inch). Moreover, the machine package is not allowed to be put on the edged things or put upside down, and all the measures are to keep the machine's accuracies.Operating Manual CKE61S0—-012 Total 64 Page 16 When unpacking the machine, first to inspect the appearance of the machine, then check the accessories and tools according to the Packing List. When lifting the unpacked machine with crane, steel cable should be inserted into the bed web of No. ‘and No. 3 holes, as shown in Fig. 5, At the same time, saddle and tailstock should also be used to keep balance. When hoisting, wood pads should be put in the area where steel cable touches the machine and protect plate; or put the steel cable inside one rubber tubing, as can protect the machine and protect plate. Fig.3. Machine lift‘ CKE6I50-012 Operating Manual Total 64 Page 17 3.2. Unpacking and transportation Using iron pallet or wooden board for packing, and depend on transportation means and order to choose one Ater receiving the lathe, its external state and equipment should be checked. It is need corefully check the condition of all the hoisting equipments and replace anything unreliable, Inno case should operating or moving parts (such as guards, saddle, tallstock,etc.), when lift the machine. liis recommended to locate the lathe far from vibration, chemical gas, and without the influence of electrical interference. Keep the balance, when lift and unload the machine. To avoid damaging of paint coating, cushion blocks should be used in all places where slings touch the machine housing, 3.3 When lifting the machine, the following iterns should be paid enough attention to: a. Never impact the NC system and hi-vo switch plate. Before hoisting the machine, first to inspect whether all parts are fixed and if any excess thing is laid on the machine. b. Keep the machine balanced both in longitudinal and cross direction, thus, keep it balanced once it leaves the floor. c. The lifting angle of the stee! cable should not be more than 60°. d. Whenever lifting the machine, if more than one person operates, they must send out information mutually to guarantee their safety. WARNING The minimum capacity of hoisting equipments crane sing, ete. must more than weight of the machine! 3.4. Required space and the surroundings Allow sufficient area around the machine to ensure easy operation and reparation, e.g. work loading, chips removal, coolant tank cleaning and access to the electric cabinet. Since these machines are constructed with the higher level of accuracy, it is therefore necessary that they ore instolled in work shops having better conditions than average. Recommended operating conditions: —Relative humidity of air 50% to 70%, at the temperature of 20C’; Temperature in work shop is 18C° to 22C’; Temperature gradient 0.5C’/h. ~Away from all sources of vibrations. Otherwise build vibration—proof ditch around the lathe. ~The noise level around the lathe is no more than 78dB. The level of vibration of the foundation defined by an acceleration of up to 0.5m(0.02 inch)/s* —Lighting of the work shop should be uniform and shadow-‘free. ~The working area should free from condensed water, dust and chemical gas. —Do not expose the lathe to the sun directly. Separate the power wire and other high-power devices.‘ CKE6I50-012 Operating Manual Total 64 Page 18 3.5, Requirements to foundation Build the foundation according to the Foundation Installation Diagram ‘Fig.4 »before installing the machine. Place wedges around every foundation bolt hole, then put the machine onto the wedges. Leveling the machine, and make the readings of the level not exceed 0.06/1000mm «0.06 /39.37inch rboth in longitudinal and cross direction. Then fix the foundation bolts with concrete, simultaneously check the setting of the machine with level again. Check the accuracy when concrete is fully dry and finish cleaning, At last, fix the wedges with concrete, Inspect 4 os the method shown in Certificate of Qual. 3.6. Cleaning in the period of set-up of the lathe, clean all anti-rust coating with cleaning agent. Coat the gliding surfoce and oll the exposed surfaces with oil against rust. After cleaning the machine thoroughly, fill adequate lubricant according to the machine lubrication chart. 3.7, Run in Before run-in, remove the quotas cand fixing parts for the NC system during transportation (see Fig.21, and keep them well for future use, Before power on the machine, check whether the electric system is in good condition and whether the motor is damp; then switch on the mains and simultaneously check the following items: Pull the selector lever of headstock to the neutral position, then start the main motor. Provided oil can be observed in the sight glass located in front of the headstock, moke the spindle run for some time at the lowest speed, afterwards increase the spindle speed step by step to drive the tool post moving in X- and Z-axis. And then do rapid moving to test the function of limit switch. Manual operation is adopted. After verifying every motion is normal by manual operation, do the dry run under mouanl input mode cand check if CNC device is stable and reliable. Finally, input the program to carry out automatic cycle test. SUGGEST To keep high precision, for newly installed machine, check its level every week. When the foundation is rigid enough, you may level the machine once per 1-3 month(s). 3.8. Connecting up to mains supply The lathe should be connected to the electric mains according to the Electric Manual. The voltage should be same with the lathe. The coolant pump and spindle motor have the phases separately. If the motor runs reversibly, please adjust the phase of the main power supply. WARNING Only the professional can connect the mains. Please do not switch on the machine if the voltage of the machine is different from the supplied power, and please contact the electric engineer to modify.. CKE6150-012 Operating Manua \ Total 64 Page 19 = f 795(29.72")) en 967 (38.0/" 1445.30) MBAG7) a it a 885 134.84" J y 3 6 T f i I tat S : cl B s 130qig") 2610.47) 3] 8 2 a| & & f 980(22.83") 2611.02") S p05«15.55" ||" 632(24.88"» Taba a ne ake 2 Max.length A B c S 391.38") 750110697 | Sige [OLAS - os. nS) fama] me Power leadin s00x89 06] 3277305 hoen nce ation Diagrarn 2000¢78.74"| 27587" basa fsaOperating anual CKE61S0—-012 Total 64 Page 20 4. Main technical specification ond parameters (universal, inverter, servo type) Ser. No. Item Max. swing dia. over bed Max. swing dia, over slide Max. turning diameter Unit . 1750429)" mm tinch mm tinch mmcinch) |9500«#19" Specification & parameters 10001394") fisoocse", [e000 7eF 950010193") 92801011") )(4-station) _9400¢815%" (6-station J Wax. length of workpiece mmcinch) | ggo.926%" » | 930.369" 1430.956}")] 19301076" Distance tory spindle center to bed quideway surface mm cinch) 2501991 Pestence tom spindle canker mm cinch) 1130449") 5/8 x-axis mm cinch 280:11" 2 z-axis mm inch) | 6854927") | 935364 | 1435 564" 1 | 19351763"» wo |S |_Work feed im cinch min 0.01-300010~118") 3 3 |x Rapid feed im cinch ) /min} 400011574") | Z| Work feed mmcinch» /min} _0.01-6000:0~2364") .0t-4000:0~157) 2 | | Rapid feed im cinch /min 8000(315") 60001236]") Spindle speed universal} ¢/min 45-2000 Spindle speed inverter) | ¢/min 7-220 4/3 Spindle speed servo) r/min 30-3000 -E | Type of spindle nose F |_ahiversahinerer 08 Type of spindle nose 48 (servo) 2 Spindle bore dia, mm inch} 982103)" ) Too! station station 4 6 5 [Tool shank mmiinch] 95x25 1x1") 25x25 1x1") B JTool change timert station S 2.4 2.0 Toot change time ul stations) S 43 Manual Hydroulic | Pneumatic Mox. travel mm inch) 150°6")| 120048) | 120043" g |S |_Luill diameter mmtinch)? 975193") | 47513") | 975103") S| Taper of tallstock quill Morse 5 5 5 2CKE61S0—-012 Operating Manual Total 64 Page 21 Ser. Specification & parameters No. Item Unit 1750:294") |1000.39}") | 150059") | 2000.78") Power kw 6.5/8 Main motor > tuniversaly | Speed | r/min 1440/2880 Power | kw 7.5 Main motor - tinverter | Speed | r/min 150~2970 . Power | kw 1 S| Moin motor = 3 | (servo) Speed | r/min 06000 Classification FANUC Oi mate SIEMENS X-oxis servo - 7 motor Power | kw 1.2 0.94 speed | r/min 3000 3000 Classification FANUC Oi mate SIEMENS Z-axis servo |” Power kw 12 1.88 motor > Speed | r/min 3000 3000 Cooling pump | Power | _kW 0.12 moter Flow | L/min 25 Centralized | power lubricator ma W 5 motor Disploce-|_ mm /time: 5 Bipoce-| mi / 55 i h b es) oy. Dia, mm«nen) 920( 94") 5 OXIS Finreadpiter] mm inch 4y") 8 | 2 a Dia. mminch) 40014") 05012") Fons eas h | 1 5 Ginch) 7D > read ite! mm ind 6d) 6) Chuck type tuniversa| inverter K11250C; D8 Chuck type (servo) K11254C/A,86