CKE6140 Horizontal CNC Automatic Lathe Qperating Manual (Electrical) Max. swing over bed: 400mm Max. workpiece length: — 750mm 1000mm Ser.No. : ora) Dalian Machine Tool Group Corp. The People's Republic of ChinaEeeeraci Operating Manual (Electrical) KET 018 CKE6140Z Total 70 [Paget Contents 1, Preface---———————————————-——-—————-~ 2 2. Brief introduction to CNC lathe-------------—-—~; 2 3. Safety instruction---------------------—~ 4 4. Brief introduction to electric system—-—----—-—————! 5 5, Operation—---——-—-—--—------------1 6. Parameter setting———-——-—-----------_--4 3 7. arm list -----——-——-——————————-——-—-— 30 8. Reference point and limit setting------—----—-—— 33 9, Replacement of battery and fuse-—----—-—-——-—- 36 10. Perishable port ist-------------------- 38 11. Electric circuit diagram —---—-------—-———— 4 12. Electric wiring diagram------—--------—-——+ 56 13. Electric assembly diagram-----—-—-—---—-——— 69 Notice: Before operating this machine, the operator must read thoroughly and understand the Operating Manual and the technology documents supplied by FANUC.KE4274-018 ; 7 - Operating Manual (Electrical) Tata 70 | Page? 1. Preface We would like to thank you for choosing our CKE6140 machine. We'd like to build a good felationship between us via the machine , and we also hope our sincerely service could satisfy you. 1.1 Application scope This Manual only gives the statements and stipulations on the installation, operation and some maintenance of the electric system, and the user is kindly requested to observe this Manual in order to operate machine safely and stipulately. As to the mechanical operation and workpiece programming not included in this Manual, please refer to the CNC System Operation Manual, CNC System Maintenance Manual & Instruction Book etc., which are supplied with the machine. 1.2 Operating staff This Manual should be studied, applied and managed by these persons who know electric speciality very well or by electricians 1.3 User's rights and interests This Manual is only for the end-user who purchases our machine, and they are also required to keep the technology confidential. This Manual isn’t permitted to be reproduced, duplicated and copied without any written authorization, nor to supply them to the other users. If any violation of the above mentioned rules, the user should compensate us for the loss according to the law. 1.4 Reserved copyright Modification will be given subject to change without notice in advance. 1.5 Supply scope This Operation Manual for Electric System is only provided to the end-user of this machine . If any problem occurs, please contact the local sales persons and Dalian Machine Tool Group Corp.(OMTG). We would like to give our help for you to make the best use of this machine 2. Brief introduction to CNC latheKE4274-018 Operating Manual (Electrical) Total 70 Page 3 CKE6140 is the new generation CNC automatic lathe developed by DTG. This kind of CNC automatic lathe, incorporated with many years’CNC automatic lathe developing experience and up-to-date CNC automatic lathe designing concept, is of flat bed. This kind of CNC lathe shall be the first selection of the customer for its good economic and practical applicablity. The CNC automatic lathe CKE6140i can be equipped with the following CNC system: FANUC Oi-MATE TD, FANUC—Oi-TD, YASKAWA JSOL,SIEMENS 802D, FAGOR 8055T and FAGOR 80557 etc. So multi-cycle machining can be done to the parts. The machine is universal one, especially for war industry, auto, tractor and metallurgy industry etc. It con perform serni—finish and finish turning of the all sorts of shaft and disc parts. On this machine, internal/external cylindrical surfaces, taper surface, thread, boring, reaming and ny other curves can be performed. Basic configuration 1). The CNC automatic lathe CKE6140 is constructed in flat bed. Both the bed and plinth is cast by resin sand, which have been processed by ageing. The induction hardened guideway offers high solid rigidity. 2).Two main drives Universal type: dual—speed motor, as can make the machine perform 6 manual speed ranges and automatic speed changed in each range. Inverter drive type: Inverter drive motor is adopted and 2 manual speed ranges or automatic ranges can be realized, moreover infinite speed change is in each range. 3). The feed system consists of servo motor, precision ball screw with high rigidity precision composite bearing, so the feed system has high positioning accuracy and high transmission efficiency. 4), The standard accessory of the machine is vertical 4station tool post, and horizontal 6-station turret is optional. 5). Hydraulic chuck and hydraulic tailstock can be provided tailored to the customer. 6). Pressure lubrication can be done to the saddle and slide by the separate centralizing lubricator. The headstock is equipped with separate lubrication unit. 7). The machine is quipped with separate cooling system, 8). The following CNC system as FANUC Oi-MATE, YSKAWA J50A and SIEMENS 8020 are available for customer to select. 9). The streamline external guarding makes the machine beautiful, peculiar, water-proof, swarf-proof and easy to maintain. 10). The independent control box can be moved in longitudinal direction, which facilitates the operator's aligning tools as near as possible. The control panel, with the touch buttons, is both beautiful and reliable. 11). For the coolant through tool post, itis good for machining parts without raising tool post and it also avoids the coolant splashing; 12). Both the saddle and slide way mating surfaces ore with Turcite~B, so the moving parts can jog and have no crawling.KE4274-018 Operating Manual (Electrical) Total 70_[ Poet 3, Safety instruction Enough attention must be paid to the electric safety, which can help to ensure the safety of the operator and maintenance person, and avoid unexpected injuries and deaths, so the machine can also be kept in good running state. Although when designing the machine, safety devices have been supplied to the machine to ensure the human safety of the operator and maintenance person, yet any disobeying the operator safety rules will cause human injuries or accidents. So the operator or maintenance person should read thoroughly and carefully the safety precaution we give and obey it strictly. 3.1 General safety precautions (1) Medium and high—woltage terminals are mounted inside the electric cabinet and the console. These terminals cannot be touched by hand or other conductor. In addition, the electric cabinet and the console cannot be opened at will besides the specialized electricians maintain or service the machine; (2) Nobody is permitted to touch the electric control element, switches or buttons with wet hands; (3) Always remember the position of the Emergency Stop button and the mains Switch , and prepare to operate them at anytime to avoid the accident; (4) When replacing the fuse by the specialized electrician, the power must be turned off, and the new fuse should be a rated one, (5) Only the specialized maintenance person can carry out the maintenance and service, and nobody else is permitted to do that (6) When maintaining the machine, the maintenance persons must obey the concerning electrician safety rules, for example, he must wear insulating shoes and put on the maintenance and service marks (7) Any nonspecialized maintenance persons mustn't open the electric cabinet or the console. The specialized maintenance persons must use the specialized tools to open the electric cabinet and console, at the same time, tag out the machine. (8) The electric control system and control elements are inside the electric cabinet, so never knock on or beat the cabinet, otherwise the error alarm and accident will result. (9) Do not change the machine parameters and setting values of the electric elements at will. Keep a good record for the original machine data and the setting values of the electric element in order to manage the machine better. (10) All the above-mentioned rules are only given on the safety, and for the details, please refer to the Safety Operation Rules and Electric Maintenance Rules of our own company. 5.2 Notice before and after machine power on (1) Before powering on the machine, make all the guarding doors closed to avoid the outside matter, such as dust and chip etc. going inside the electric cabinet and the control panel. (2) If the machine power lead~in is on the floor, the necessary protection measures must be taken, e.g. guarding covers. As can protect the lead-in from shorting or breaking by theKE4274-018 ; 7 - Operating Manual (Electrical) Tata 70 | Pages chip etc. Check regularly the lead-in for the following items: damage state, short, break or poor contact ete. If any trouble occurs by the lead-in, it must be removed after turning off the workshop mains switch and the machine mains switch immediately. (3) Every time after machine power on, inspect if the lubricant purnp works normally and if each fan functions normally. Provided any trouble occurs,it should be maintained in time. (4) When trouble occurs to the machine [but the lead-in trouble must be removed according to the above item (3)], the general operation procedure is as follows: frst press emergency stop button to turn off the system, then press down the emergency stop button,and finally switch off the machine mains. This operation sequence is also for machine stop under normal condition, Provided emergency occurs to the machine, the emergency stop button must be depressed. 3.3 Notice for starting the machine (1) Before starting the machine, the workpiece must be clamped very firmly and the guarding doors must be closed. It is not permitted to machine the workpiece with guarding door open. (2) While the machine is running , never touch or reach over the driving parts or rotating parts, otherwise accident will occurs. (3) Don’t touch any switch or button by wet or oiled hand. (4) Never operate the machine with removing the quardings. 3.4 Notice for stopping machine (1) If the machine will be stoppped after machining(or off work), you should obey the Item "(4)" in Section 3.2.If the ambient temperature is over high, the electric cabinet should keep heat radiation. (2) Regularly remove the dust and outside matter inside the electric cabinet and console, and the fan filters inside the cabinet and the control panel should be cleaned every 10-20 days, which can guarantee the heat radiation and ventilation normally. Especially in the dust concentrated environment, the machine cleanness is much more important. (3) Never wipe the control panel and CNC panel with chemical reagent to avoid chemical action, Particularly, never wipe the CNC system fluorescent screen panel with any kind of chemical reagent (4) Don’t change or alter the set parameters randomly and don’t set the electric control elements and the set values provided. Only the specialized maintenance person can do some alteration, but which must be permitted by the relative technician(s) of our company. (5) In the event of the machine is unused for some time, it should be powered on every 7 days to make the electric elements and CNC system energized and run for 2-3 hours, as can keep the dryness of the electric cabinet and the control panel, and further to keep the electric system and elements in good running environment. Provided the machine is unused for very long without power, the parameters or program can be lost. 4. Brief introduction to electric system The electric system of CKE6140i horizontal CNC automatic lathe consists of CNC controlKE4274-018 ; 7 - Operating Manual (Electrical) Tata 70 | Paves unit, AC servo drive unit as well as LO/HI voltage electric parts. The servo drive unit, servo motor and CNC control unit are made up to semi closed loop control system, which makes the machine have high machining and positioning accuracies. Both the CNC control unit and the sevo drive unit are from FANUC, as makes the machine have good price-performance ratio. Simultaneously, with the builtin PLC, the machine can run reliabley and stably. From the above-mentioned, we can say it is a kind of ideal CNC automatic lathe with high accuracy and high efficiency. 4.1 Block diagram of machine control system LCD/CNC control panel FANUC 01 MATE TD tI PLC X-axis T-axis Lo-Fi volt Machine servo unit servo unit control unit control panel a { den f J } ) ( J j ants Eos Spindle motor Coolant Tool post servo motor servo motor pump motor motor Hydraulic pump motorOperating Manual (Electrical) KE4274-018 Total 70 Page 7 4.2 General introduction (1) Capacity and technical requirements Total capacity: 16KVA Total current: 244 Total fuse current: 40A Protect class: IP 54 (2) Main technical requirements S-phase, 4—conductor AC electric network 440V.60Hz is adopted by the machine power supply. Both the 3 phase—wires(L1,L2&L3) and 1 off neutral wire(N) are inlet from the bottom of the electric cabinet to the terminals of L1,L2, L3 and PE in the main wiring board, which is on the distributing board inside the cabinet. In factory, the PE has been connected to the N terminal , so you only need to connect the neutral wire of the power supply to the PE terminal. The section area of the power cable or wire should not be less than 6mm‘, and the copper wire with high conductivity should be adopted. The protective earthing must be grounded stably and reliably with the special earthing screws. The earthing resistance should be less than 0.10. Network voltage: AC3-440V(+10%-~ -10%) Network frequency: 60Hz(+1Hz) Ambient temperature: 5—40°C Relative humidity: 80%at 25°C 4.3 Structure of machine electric system (1) The electric system consists of CNC unit, AC digit servo unit and ralative control unit for LO-HI voltage electric parts. a: CNC unit ‘The CNC unit is form the FANUC, Japan; type FANUC Oi MATE TD Main function: . Metric/imperial systme conversion Machine lock . Sequence No. search Program No. search _ Reference point position setting(without stop) - Linear interpolation Circular interpolation . Feed stop . Polar coordinates interpolation Cylindrical interpolation Multi-start thread interpolation . Skip 634KE4274-018 ; 7 - Operating Manual (Electrical) Tata 70 | Pages . Back to reference point G28 Back to reference point and detect G27 Language display: English,Japanese,German, Italian, Chinese,Spanish, Portuguese, Korean,Polish, Hungarian and Swedish; . Feedrate/min 698 . Feed /rev 699 . Automatic accel /decel External storage and subroutine calling function Absolute & increment programs used in the same block . 4 subroutine nesting calling . Graph display ~ Background edit External interface R232 transmission . External PC CARD storage and transmission . Software limit switch of system Alarm message storage Tool compensation . Pitch compensation . MPG(? off)function Servo motor and servo amplifier X-axis B8/3000iS servo motor Z-axis B8/3000iS servo motor X-axis B SVM1—20i servo amplifier Z-axis B SVM1-20i servo amplifier The same type servo motor are used for X—axis and Z-axis, which enhances the performance of X-axis. This servo motor is equipped with absolute value encoder and it can function safety protection, if power is cut off while machining, (2) LO-HI voltage electric parts control unit a: High voltage circuits Spindle motor Mt 5.5KW 1500r/min—--Inverter drive motor Spindle motor MI 3/4.5KW 720/1440r/min--—Dual speed motor Tool post motor M2 0.09KW 1440r/min Coolant pump motor M4 0,09KW 2800r/min Hydraulic pump motor M5 1.5KW. 1400r/min b :LO-HI votage control circuit Control transformerTC1--—AC 440V/110V/24V/26V/28V/110V 630VA It mainly supplies AC 110V power for stabilivolt power GD1(The stabilivolt power GD1 mainly supplies DC24V power for (PLC) 1/0 interface, Operation pane! and It also suppliesOperating Manual (Electrical) KE4274-018 Total 70 Page 9 110V AC for the cooling fan and the lamp, 26V AC power for the commutator.) DC stabilivolt power CD2: It mainly supplies DC power 24V for the CNC unit, AC digit drive unt. -The contactor is the executing element of the electric output part and the relay is the amplifier of the electric output part. Besides,pressure switches, protect switches, pedal switches and buttons are made up to the electric output elements. C. The protect elements of main machine electric circuit and control power: (1) The motor loop Use the motor protection switch made in Beiding machine electric L1D.co, the specification ond setting value in the different machine voltage as follows: Name Specs. Set value] Explain Toot post motor M4 | svetois-zev00 | set 0.424 ‘tation Coafant QW4 | 3vEI015-20U00 | set 0.3A pump motor Hydra QMS | sve1015-a100 | set 3.54 err M1 | sveto1s-anuoo | set 144 Inverter input QM3_ | 3vet015-8LU00 | set BA Servo driver input AC HOV QF1 | 3vetors-sHuoo | set 24 transformer input (2)Control loop Use the circuit—breaker made in ShangHai LiangXin Ltd.co. Their spcification as follows: [Tab Specs Function QF2 NDM1-63D1P_ 3A [Secondary col for~110V outpu QF3 NDM1—63D1P 104 Secondary col for~26V output OFS NDM1—65D1P 104 +24V QF6 NDM1-63D1P3A secondary coll for~110V outpu QF7 NOM1-63D1P 4A, pinbdle gear auto chang inpOperating Manual (Electrical) KE4274-018 Total 70 Page 10 4, Earthing protection For the details of the earthing system, see Fig.2 The earthing between electric cabinet and machine is of 6mm yellow 8 green wire, While the earthing between electric cabinet and other operational parts is 1-3mmyellow & green wire. Electric cabinet Console \ Machine Tr Fig.2 Mahince earthing diagramKE4274-018 ; 7 - Operating Manual (Electrical) Fatal 70 | Paget! 5.Machine operation instruction 5.1 Control panel of CNC system A CNC system control panel 3: Sub-panel C: Touch panel (J Ie 4 =< 8 i) 3 e 6 g 5 is 10 je Zo co BO leco] 8 Sz i ma = Seo ays SIs 2 Operating Manual (Electrical) oo amis mae TaWnSes | aes es oe \ sugKE4274-018 ; 7 - Operating Manual (Electrical) Tata 70 | Poe 13 5.2 Control panel of CNC system (1). RESET button : Alarm release and CNC reset (2). HELP button :To display how to operate the machine (3). DELETE button :Program delete (4). INPUT button : To edit program and alter parameters (5). ALTER button :For editing program (6). CAN button : Delete the digits or numeric character keyed in (7). INSERT button :In MDI mode, input program (8). SHIFT button :To choose teh characters on the keypad (9). PAGE button : To display page (10).Cursor button :Move the cursor position (11). SYSTEM button :To display system screen (12),POS button : To display position screen (13). MESSAGE button :To display information screen (14).PROG button : To display program screen (15).CUSTOM button : To display the macro program screen of users (16).0FFSET SETTING button : To display tool offset/setting screen For details, refer to the original edition Oi MATE TD Operating Manual 5.3 Introduction to machine control panel Notice: The preconditions of the following buttons function are: a.Machine mains switch is ON. b.No alarm to CNC system and machine c. CNC system is in running state (1), System start/stop button SYSTEM sygeM After pressing the system start button for 10-50. seconds, LCD will display the initial screen to wait for operation, When depress the emergency stop button, the LCD screen will display alarm. The main role of the system start button is to energy the system. When press down the system stop button, the CNC system wil power off and there is no any display on the LCD unit immediately. Provided you will turn off the machine mains, only after switching off the CNC system, can the machine power be switched off.Operating Manual (Electrical) Kea274- 018, Total 70 Page 14 (2). Emergency stop button When the emergency stop button is depressed, the LCD unit will display alarm information, then rotate the button clockwise to release it and the alarm wil disappear from the LCD unit, What should be emphasized is that when machine is of overtravel, alarm wil also be displayed on LCD unit ever*if press down the limit switch (3). Dryrun oer Dryrun is only active in auto mode. In this mode, the machine run at a constant speed instead of the speed specified in the program, The machine running condition (without part) can be detected in this mode. Normally, this function is applied for trid running the program after editing the part machining program. (4), Block skip Boon SKIP. The optional block /additional optional block skip is only active in auto mode. 5.Mode selection There are altogether 5 kinds of work modes to be selected. Here touch panel buttons are used to select work mode. A. Editing mode oor When the program protect switch is closed bykey, editing, modificantion, deletion or part machining program transmission can be done. je B. Automatic mode [1 Select the part machining program from the memory (for the edited part machining program ) and set the tool offset value. With the guarding door closed, press down the CYCLE START button, and the machine will rn according to the part machining program. Press the FEED HOLD button to make the machine dwell. If ony accident happens, press down the emergency stop button, o C. MOI mode a In MDI ( manual data input) mode, one program block can be input through LCD /MOI control panel and execute the function of the program blockKE4274-018 : / : Operating Manual (Electrical) Total 70 | Page 15 D. JOG mode 06 In JOG mode, together with X- or Z-axis travel button, the jog of each axis can be relized. Moreover, the jog speed can also be selected by the feed override switch and rapid jog can be performed by the rapid feed button. E. Handle/single—step mode (e HANOLE} Only in this mode, can the MPG(manusl pulse generator) function, And at the same time, X-onis or Z-axis direction and MPG override will also be selected by means of X— or Z~axis directrion button. Single-step motion function can also be relized in this mode, The method is: first, press the desired axis travel button by means of X—axis or Z-axis derectional button, then select the override X1,X10 or X100 to travel x (6). Axis selection ° This button is used to select X-axis or Z-axis in MPG mode. (2). Speed change: x1,x10,x100 |® 4 [Io |] S00 In MPG mode, the machine can perform jog by means of manual pulse generatior(MPG) after ascertaining axis—selection signal. Xi: IN MPG feed mode, press Xi button, then X1 pilot lamp will light and the min. increment of MPG feed is X1. X1 means the machine will travel 0.001mm every time the MPG turns one division, X10: In MPG feed mode, press X10 button, then X10 pilot lamp will light and the min, increment of MPG feed is X10. X10 means the machine will travel 0.0imm every time the MPG truns one division. X100: In MPG feed mode, press X100 button, then X100 pilot lamp will light and the min. increment of MPG feed is X100. X100 means the machine will travel 0.1mm every time the MPG turns one division. (8). Zero return( optional) ser If absolute position encoder is adopted, it is unnecessary to carry out zero return. This button is only for the machine with mechanical zero return switch. The machine, before operaton, must return to zero point. And the zero return method is as follows: after pressing +X,+Z, then carry out zero retum by rapid travel button, then move to reference point at a specified speed. When making zero return of the machine, the X-axis carries out zero return before Z—axis, and avoid colliding between tailstock and tool post. If make Z-axis return zero point first, alarm will occur.KE4274-018 ; 7 - Operating Manual (Electrical) Tata 70 | Poe 6 X-ZERO (9). X-axis zero return pilot lamp(optional) Oo When in MANUAL and Zero Return mode, depress +X button, to make the machine return to reference point along with +X axis, When the machine returns to reference point, the pilot lamp is ON; in other modes, when the machine is away from the reference point, the pilot lamp is off. Z-ZERO (10). Z-axis zero return pilotlamp(optionsl) "Cy When in MANUAL and Zero Return mode, depress +Z button to make the machine return to reference point along with +Z axis. When the machine retruns to reference point, the pilot lamp is ON; in other modes, when the machine is away from the reference point, the pilot lamp is off. 11), Single block S (11), Sing bloc Et Single block is only active in Auto mode. When the pilot lamp is ON, it is active. After executing one block, the machine stops running. If press the Cycle Start button to execute one more block, after executing, the machine will stop again. (12). Program protect paaceny ‘The program protect key can prohibit the part machining program, offset value, parameter and the stored data from being stored, modified or cleared by mistake. In editting mode, switch it on bykey to edit or modify the part machining program. Before executing part machining program, the program protect switch must be turned off. (13). Cycle start button OYCLE START In auto mode, press the cycle start button, then the CNC system will start to execute one part machining program or single block command. When press the cycle start button, the machine and the CNC system must meet the necessary preconditions, such as, the machine must be in the machining original point etc Ha) 6 (14). Cycle stop button ome In automatic mode, press down this button, then CNC system will stop executing one part machining program or single block command. And if press the RESET button on the LCD/MDI unit, the program will continue to be executed.) KE4274-018 : THlantn Operating Manual (Electrica Total 70 | Page 7 Vena et rT (15). +X,-X,rapid, +Z ond -Z =] OVERRIDE SAS. 100 (16). Feed override (oY so FEEDRATE OVERRIDE When the manual continuous feedrate is set to 1500mm/min by system parameter 1423, the feedrate can be regulated between 0-2250mm /min by command G01 in manual feed mode. Feedrate can also be adjusted between 0~2250mm /min by 0%-150% executing program together with dry run button. When feedrate override switch is switched to position 0», «FEED ZERO* will show on LCD unit. The manual continuous feed rate can be set by parameter 1423 tailored to customer's requirement. But the better choice is not to make the feedrate more than 1500mm/min. (17). Spindle speed ratio adjustment switch: n.][%en. | [Seo DEC 100% INC Spindle deceleration; spindle at 100% spindle acceleration——(for inverter drive spindle) First, only when S code is executed in auto mode, can spindle speed be adjusted. In ‘auto mode, the spindle speed can be adjusted by the spindle speed percentage button. In MDI mode, spindle speed ratio adjustment switch is also active. Spindle speed deceleration range: the spindle speed can reduce from 150% to 60%. Spindle speed at 100% Only when this button is active, con spindle speed in S code be executed. Spindle speed acceleration range: spindle speed can reach up to 150% of S code. (18). Spindle forward, spindle stop and spindle reverse | %sy1 1 |p | [%o01 ow | | Srap | | cow Under JOG mode , spindle forward/reverse and stop can be controlled by this button . POWER (19).Power pilot lamp O The pilot lamp is ON after energizing the machine. CHUCK OUT ' (20).Chuck control knob [| It is only used for the machine with hydraulic chuck. Normally, the knob can control theKE4274-018 : THlantn Operating Manual (Electrical) Total 70 | Page 8 internal or external clamping of the chuck; while the pedal switch controls the clamp /unclamp of the chuck, = (21).oNe Ne Due to programming ,for example,machining is a kind of three—dimensional stbstantiality the machining programme is alaways long even tens to hundreds megabytes 50 the programme could onlybe stored in hard discs. When machining ink computer and CNC system RS232 port by using DNC sofeware. After running one part of the programme,maching could require the computer to send one more part ,so that is called ONC run. DNC run mode is a kind of automatic run, parameters should be set first in order to make DNC function effective. For details, see Operating Manual (22).Coolant ant This coolant button can control coolant starting and stopping. (23).LOCK--—machine lock [® ye 10ck With machine lock function, we can monitor the displayed position change without moving the machine. In this mode, all the machine lock signals ro axis(axes)-lock signal(s) will be active. So in manual or automatic mode, pulse will not be transmitted, but command can still be distributed, and absolute coordinate value and relative increment will also be renewed. Thus the operator can check if the command is editted correctly by observing the position change condition. Generally, the function is applied for checking the part machining program command and location displacement. (24). Work lamp Foex LAMP When CNC starts, work lamp on and off can be controlled by work lamp button. (25), Optional stop (MO! pT ‘STOP. When the optional stop switch is on, program block of MOt optional stop »command (MO!) is executed, and automatic run wil stop. Restart the auto. operation by Cycle Start button, (26).Lubrication ee This lubrication button can control lubrication starting by manual,then lubrication control by PLC at automatic.KE4274-018 ; 7 - Operating Manual (Electrical) Tata 70 | Poe 9 5.4 Soft key of the CNC system ‘The soft keys switch of this machine: (1), Not available (2). Not available (3). Not available (4). SRN---program restart This function is used to assign the sequence No. or program No. to restart the programming after tool break ro repair-For the details, refer to Operating Manual (5). Not-available (6). Not available (7). Not available N.B.: Check the pressure relay SP3 before choose hydraulic tailstock, If Pressure relay SP3 is not delicacy or damaged, ajust or replace it in time. Otherwise, you should take the responsibility for any emergency. (8). Not available Operation of soft key: A. Press down the function key "OFFSET SETTING” B. press down the next menu key, then press the chapter selection key "OPR” C.In this screen, you can press the "page up ” and “page down” till the required display shows. D. Set the desired running condition by moving the cursor mark @. OFF is used to turn off the soft key function and ON is to start the function. Note: Only when K0.3=1, the internal soft keys can be on and off. For the details, refer to Operating Manual 5.5 Preparation function (6 function) see Fig.3 For details,see Ol MATE TD Operating Manual List of G code: Gcode | Group Function 600 a Positioning (Rapid feed) col Linear interpolation (Cutting feed) G02 Circular interpolation CW (clockwise) 603 Circular interpolation CCW (counterclockwise) CoM 00 Stop 627 Preference point return&detection 628 Preference point return 632 01 Cutting threadOperating Manual (Electrical) KE4274—-018 Total 70_| Page 20 Continuation: G40 07 Cancel tool tip compensation G41 Tool tip R compensation (Left) C42 Tool tip R compensation (Right) 650 00 _ Set coordinate system and max spindle speed cao | on 1.D.and 0.0.turning cycle cg2 Thread cutting cycle Cod Face turing cycle 698 05 Feedrate per minute For details, see Operating Manual of FANUC. 5.6 Auxiliary function (M function) M code Function M00 _[__Program stop MO2_|__Program end MOS Spindle motor forward M04 Spindle motor reverse MO5__[~ Spindle motor stop M08 Coolant ON M09 Coolant OFF M30 Program stops and returns to starting point MAT_[_ Spindle low speed range M42_[_ Spindle hight speed rangeKE4274—-018 Operating Manual (Electrical) Total 70] Page 21 5.7 Spindle speed change control M03, M04: start the spindle (forward or reverse); MOS: the spindle stop. (1), Dual speed headstock There are two manual speed change rods. One is for choosing H(high),L(low)range; the other is for 3 steps speed change within each range ; And exchanging dual speed motor between high and low speed within each range is controled by S~code:S1 choose 4 (low speed trun ,S3 choose double Y type thigh speed run. (2). Inverter type headstock (this is an option) ‘The machine makes use of NC S—code to control the inverter; and the inverter controls the inverter motor to adjust the spindle spped. For the relationship between S-code and speed, refer to headstock nameplate. (3). Single spindle inverter headstock For CKE6140i: stepless speed adjusting can be realized within 200~ 3500 rev. (4). Manual+-inverter type headstock Spindle has high and low ranges :low is 32~650rpm,high is 125~2500rpm,Stepless speed change can be realized within two ranges. When spindle exceed some range,range converting should be operated. Steps as follows :Stop the spindle first , then put speed change rad to the correspondling position by hand (the spindle can not be started until the gear is on the proper position). After put it to the right position, input MO3 or M04 to start ihe spindle. Also input S~code to appoint the speed. (5). Speed auto change inverter headstock: The main difference with speed manual change is that when spindle need change gear ithe M41 and M42 commands can be edited in the program to change the spindle in the proper position without stopping the spindle and do any manual operation. 5.8 Tool post control 4 station or 6-station tool post can be used optional) Tools use TI digit command. And Tl~T4 ‘or T6)can be used assign one of the tools in the corresponding tool post. The working principle of the tool post is: the tool post will swivel forward after receiving command T, then it will find tool position by tool post Hall device, next the tool post forward stop and delays; after that tool post reverse is on and it is locked. T command has been achieved. 5.9 Hydraulic chuck/ hydraulic talstock optional Don't rotate the spindle when operating the hydraulic chuck vice versa. Two types of clamp are available-——internal and external clamp,it switch is in “Internal” ; the internal clamp could be selected, The same with “External” switch. The clamp /unclamp of the hydraulic chuch can be controlled by the pedal switchi the chuck isn’t in clamp state when the switch is in “internal clamp”or “external clamp",the system wil alarm.And after the hydraulic chuck is in clamp state,clarm will be released automatically