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Historical Reliability Data For Ieee 3006 Standards Power System
Historical Reliability Data For Ieee 3006 Standards Power System
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IEEE 3000 Standards Collection™
for Industrial & Commercial Power Systems
Compiled by the
Technical Books Coordinating Committee
of the
IEEE Industry Applications Society
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Abstract: Reliability data gathered from equipment reliability surveys and analyses over a period
of 35 years or more is summarized in this collection. Equipment surveys conducted prior to 1976,
detailed reports on the surveys and data collection efforts, and extensive lists of references on
equipment reliability are presented. The collection provides the analyst with options for determining
reliability parameters for older electrical systems.
This IEEE-SA publication is not a consensus document. Information contained in this work has
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the National Fire Protection Association.
Mission critical facilities is a registered trademark of EYP Mission Critical Facilities, Inc.
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iii
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Foreword
Compiled in this collection of historical reliability data is invaluable information supporting the planning
and design of industrial and commercial electric power distribution systems. It is a compilation of historical
survey information collected through the efforts of Don Koval and Charles Heising over a period of
approximately 35 years. This is a tribute to them and all of the contributors that made IEEE Std 493TM
(IEEE Gold BookTM) one of the best in what was the IEEE Color Book® series.
This collection summarizes the reliability information collected from equipment reliability surveys over a
period of 35 years or more. It consists of equipment surveys conducted prior to 1976, detailed reports on the
surveys and data collection efforts, and extensive lists of references on equipment reliability. Selected
reliability and availability numeric from the survey efforts are also presented in this document.
This document provides the analyst with options for determining reliability parameters for older electrical
systems. Data not found anywhere else is the cornerstone of this document, with some surveys spanning
many years. In addition, there is utility numeric critical to facility assessments that identifies available
power.
iv
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Contents
Report on Reliability Survey of Industrial Plants—Parts I, II, and III ............................................................ 1
Report of Switchgear Bus Reliability Survey of Industrial Plants and Commercial Buildings .................. 100
Working Group Procedure for Conducting an Equipment Reliability Survey ............................................ 109
Reliability Study of Cable, Terminations, and Splices by Electric Utilities in the Northwest .................... 151
Summary of CIGRE 13.06 Working Group World Wide Reliability and Maintenance Cost Data
on High Voltage Circuit Breakers above 63 kV....................................................................................... 161
Report of Circuit Breaker Reliability Survey of Industrial and Commercial Installations ......................... 170
Reliability Survey of 600 to 1800 kW Diesel and Gas-Turbine Generating Units ..................................... 187
Reliability/Availability Guarantees of Gas Turbines and Combined Cycle Generating Units ................... 203
Interruption Costs, Consumer Satisfaction, and Expectations for Service Reliability ................................ 258
Survey Results of Low-Voltage Breakers as Found During Maintenance Testing ..................................... 266
Survey of Reliability and Availability Information for Power Distribution, Power Generation, and
HVAC Components for Commercial, Industrial, and Utility Installations .............................................. 271
v
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Report on Reliability Survey of Industrial Plants
Part I
Reliability of Electrical Equipment
Part II
Cost of Power Outages, Plant Restart Time, Critical Service Loss
Duration Time, and Type of Loads Lost Versus Time of Power Outages
Part III
Causes and Types of Failures of Electrical Equipment,
the Methods of Repair, and the Urgency of Repair
By
Reliability Subcommittee
Industrial and Commercial Power Systems Committee
IEEE Industry Applications Society
W. H. Dickinson, Chair
P. E. Gannon C. R. Heising A. D. Patton
M. D. Harris D. W. McWilliams W. J. Pearce
R. W. Parisian
Published by
IEEE Transactions on Industry Applications
March/April 1974
1
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HISTORICAL RELIABILITY DATA
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HISTORICAL RELIABILITY DATA
Part V
Plant Climate, Atmosphere, and Operating Schedule, the Average Age
of Electrical Equipment, Percent Production Lost, and the
Method of Restoring Electrical Service after a Failure
Part VI
Maintenance Quality of Electrical Equipment
By
Reliability Subcommittee
Industrial and Commercial Power Systems Committee
IEEE Industry Applications Society
A. D. Patton, Chair
C. E. Becker P. E. Gannon R. W. Parisian
W. H. Dickinson C. R. Heising S. J. Wells
D. W. McWilliams
Also published
IEEE Transactions on Industry Applications
July/August and September/October 1974
Part IV, pp. 456–462
Part V, pp. 463–466
Part VI, pp. 467–468, 681, 469–476
61
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By
Power Systems Reliability Subcommittee Industrial and
Commercial Power Systems Committee
IEEE Industry Applications Society
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93
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IEEE
HISTORICAL RELIABILITY DATA
94
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IEEE
HISTORICAL RELIABILITY DATA
By
Power System Reliability Subcommittee
Industrial and Commercial Power Systems Committee
IEEE Industry Applications Society
A. D. Patton, Chair
C. E. Becker P. E. Gannon D. W. McWillams
M. F. Chamow C. R. Heising R. W. Parisian
W. H. Dickinson M. D. Harris S. J. Wells
R. T Kulvicki
95
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IEEE
HISTORICAL RELIABILITY DATA
96
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IEEE
HISTORICAL RELIABILITY DATA
97
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IEEE
HISTORICAL RELIABILITY DATA
98
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IEEE
HISTORICAL RELIABILITY DATA
99
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IEEE
HISTORICAL RELIABILITY DATA
By
Power Systems Reliability Subcommittee
Power Systems Support Committee
Industrial Power Systems Department
IEEE Industry Applications Society
Published by
IEEE Transactions on Industry Applications
March/April 1979, pp. 141–147
100
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IEEE
HISTORICAL RELIABILITY DATA
101
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IEEE
HISTORICAL RELIABILITY DATA
102
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IEEE
HISTORICAL RELIABILITY DATA
103
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IEEE
HISTORICAL RELIABILITY DATA
104
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IEEE
HISTORICAL RELIABILITY DATA
105
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IEEE
HISTORICAL RELIABILITY DATA
106
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IEEE
HISTORICAL RELIABILITY DATA
107
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IEEE
HISTORICAL RELIABILITY DATA
108
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IEEE
HISTORICAL RELIABILITY DATA
By
Power Systems Reliability Subcommittee
Power Systems Technology Committee
Industrial Power Systems Department
IEEE Industry Applications Society
Procedure I
109
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IEEE
HISTORICAL RELIABILITY DATA
110
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IEEE
HISTORICAL RELIABILITY DATA
111
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IEEE
HISTORICAL RELIABILITY DATA
112
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IEEE
HISTORICAL RELIABILITY DATA
113
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IEEE
HISTORICAL RELIABILITY DATA
By
James W. Aquilino
114
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IEEE
HISTORICAL RELIABILITY DATA
115
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IEEE
HISTORICAL RELIABILITY DATA
116
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IEEE
HISTORICAL RELIABILITY DATA
117
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IEEE
HISTORICAL RELIABILITY DATA
118
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IEEE
HISTORICAL RELIABILITY DATA
119
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IEEE
HISTORICAL RELIABILITY DATA
120
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IEEE
HISTORICAL RELIABILITY DATA
121
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IEEE
HISTORICAL RELIABILITY DATA
122
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IEEE
HISTORICAL RELIABILITY DATA
123
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IEEE
HISTORICAL RELIABILITY DATA
By
P. O’Donnell
124
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IEEE
HISTORICAL RELIABILITY DATA
125
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IEEE
HISTORICAL RELIABILITY DATA
126
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IEEE
HISTORICAL RELIABILITY DATA
127
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IEEE
HISTORICAL RELIABILITY DATA
128
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IEEE
HISTORICAL RELIABILITY DATA
129
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IEEE
HISTORICAL RELIABILITY DATA
130
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IEEE
HISTORICAL RELIABILITY DATA
131
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IEEE
HISTORICAL RELIABILITY DATA
132
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IEEE
HISTORICAL RELIABILITY DATA
133
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IEEE
HISTORICAL RELIABILITY DATA
134
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IEEE
HISTORICAL RELIABILITY DATA
135
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IEEE
HISTORICAL RELIABILITY DATA
136
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IEEE
HISTORICAL RELIABILITY DATA
137
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IEEE
HISTORICAL RELIABILITY DATA
138
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IEEE
HISTORICAL RELIABILITY DATA
139
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IEEE
HISTORICAL RELIABILITY DATA
140
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IEEE
HISTORICAL RELIABILITY DATA
141
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IEEE
HISTORICAL RELIABILITY DATA
142
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IEEE
HISTORICAL RELIABILITY DATA
143
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IEEE
HISTORICAL RELIABILITY DATA
144
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IEEE
HISTORICAL RELIABILITY DATA
145
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IEEE
HISTORICAL RELIABILITY DATA
146
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IEEE
HISTORICAL RELIABILITY DATA
147
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IEEE
HISTORICAL RELIABILITY DATA
148
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IEEE
HISTORICAL RELIABILITY DATA
149
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IEEE
HISTORICAL RELIABILITY DATA
150
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IEEE
HISTORICAL RELIABILITY DATA
By
William F. Braun
151
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IEEE
HISTORICAL RELIABILITY DATA
152
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IEEE
HISTORICAL RELIABILITY DATA
153
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IEEE
HISTORICAL RELIABILITY DATA
154
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IEEE
HISTORICAL RELIABILITY DATA
155
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IEEE
HISTORICAL RELIABILITY DATA
156
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IEEE
HISTORICAL RELIABILITY DATA
157
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IEEE
HISTORICAL RELIABILITY DATA
158
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IEEE
HISTORICAL RELIABILITY DATA
159
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IEEE
HISTORICAL RELIABILITY DATA
160
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IEEE
HISTORICAL RELIABILITY DATA
By
C. R. Heising, A. L. J. Janssen, W. Lanz,
E. Colombo, E. N. Dialynas
161
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IEEE
HISTORICAL RELIABILITY DATA
162
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IEEE
HISTORICAL RELIABILITY DATA
163
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IEEE
HISTORICAL RELIABILITY DATA
164
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IEEE
HISTORICAL RELIABILITY DATA
165
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IEEE
HISTORICAL RELIABILITY DATA
166
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IEEE
HISTORICAL RELIABILITY DATA
167
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IEEE
HISTORICAL RELIABILITY DATA
168
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IEEE
HISTORICAL RELIABILITY DATA
169
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IEEE
HISTORICAL RELIABILITY DATA
By
A.T. Norris
170
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IEEE
HISTORICAL RELIABILITY DATA
171
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IEEE
HISTORICAL RELIABILITY DATA
172
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IEEE
HISTORICAL RELIABILITY DATA
173
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IEEE
HISTORICAL RELIABILITY DATA
174
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IEEE
HISTORICAL RELIABILITY DATA
175
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IEEE
HISTORICAL RELIABILITY DATA
176
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IEEE
HISTORICAL RELIABILITY DATA
177
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IEEE
HISTORICAL RELIABILITY DATA
178
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IEEE
HISTORICAL RELIABILITY DATA
179
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IEEE
HISTORICAL RELIABILITY DATA
180
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IEEE
HISTORICAL RELIABILITY DATA
181
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IEEE
HISTORICAL RELIABILITY DATA
182
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IEEE
HISTORICAL RELIABILITY DATA
183
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IEEE
HISTORICAL RELIABILITY DATA
184
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IEEE
HISTORICAL RELIABILITY DATA
185
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IEEE
HISTORICAL RELIABILITY DATA
186
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IEEE
HISTORICAL RELIABILITY DATA
By
Clayton A. Smith, Michael D. Donovan, and Michael J. Bartos
187
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IEEE
HISTORICAL RELIABILITY DATA
188
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IEEE
HISTORICAL RELIABILITY DATA
189
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IEEE
HISTORICAL RELIABILITY DATA
190
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IEEE
HISTORICAL RELIABILITY DATA
191
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IEEE
HISTORICAL RELIABILITY DATA
192
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IEEE
HISTORICAL RELIABILITY DATA
193
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IEEE
HISTORICAL RELIABILITY DATA
194
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IEEE
HISTORICAL RELIABILITY DATA
195
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IEEE
HISTORICAL RELIABILITY DATA
196
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IEEE
HISTORICAL RELIABILITY DATA
197
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IEEE
HISTORICAL RELIABILITY DATA
198
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IEEE
HISTORICAL RELIABILITY DATA
199
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IEEE
HISTORICAL RELIABILITY DATA
200
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IEEE
HISTORICAL RELIABILITY DATA
201
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IEEE
HISTORICAL RELIABILITY DATA
202
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IEEE
HISTORICAL RELIABILITY DATA
By
Thomas E. Ekstrom
203
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IEEE
HISTORICAL RELIABILITY DATA
204
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IEEE
HISTORICAL RELIABILITY DATA
205
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IEEE
HISTORICAL RELIABILITY DATA
206
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IEEE
HISTORICAL RELIABILITY DATA
207
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IEEE
HISTORICAL RELIABILITY DATA
208
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IEEE
HISTORICAL RELIABILITY DATA
209
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IEEE
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210
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IEEE
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211
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IEEE
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212
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IEEE
HISTORICAL RELIABILITY DATA
213
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IEEE
HISTORICAL RELIABILITY DATA
214
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Part I
By
R. B. Adler, S. L. Daniel, Jr., C. R. Heising,
M. G. Lauby, R. P. Ludorf, T. S. White
Part 2
By
Don O. Koval
Part 3
By
Don O. Koval
221
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241
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242
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243
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244
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245
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246
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247
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248
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249
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250
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251
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252
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253
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254
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255
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257
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HISTORICAL RELIABILITY DATA
By
Michael J. Sullivan, Terry Vardell,
B. Noland Suddeth, Ali Vojdani
258
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261
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262
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263
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HISTORICAL RELIABILITY DATA
By
Pat O’Donnell
266
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270
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Survey of Reliability and Availability Information for Power
Distribution, Power Generation, and
HVAC Components for Commercial,
Industrial, and Utility Installations
By
Peyton S. Hale, Jr., and Robert G. Arno
271
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HISTORICAL RELIABILITY DATA
A computerized system named PREPIS (Power The first of these was included because it is known that
Reliability Enhancement Program Information System) was maintenance policies and practices directly affect
developed to assist technical staff in organizing, tracking, equipment availability. High levels of maintenance lower
analyzing, and reporting all of the technical and contact availability, but have the potential to increase reliability.
information during the execution of this PREP program. Too little maintenance raises availability, but has the
The two major components in PREPIS are: potential to decrease reliability. During a prolonged period
1 . Contact records: contains site information; it is of operation time with little maintenance, availability and
comprised of 6208 contact records. reliability both decrease drastically. The amount of
2 . Equipment records: contains performance and maintenance performed can drastically affect the
maintenance information; it includes 4043 performance parameters being collected.
equipment records.
3. This comprehensive database system was organized A process of identification and certification of data was
functionally to support the following tasks: developed to ensure that each data collection trip was
- Record individual site information successful. Minimum requirements for data were
- Prioritize site visits established to ensure a sound statistical basis for the
- Collect and organize site data analysis:
- Data input and verification • A minimum of five years of operational data was
- Data summarization and analysis collected.
- Report generation • A minimum sample size of 40 with a maximum site
allocation of 10 items each was imposed.
The output record generator contains several “canned” • A minimum of 3.5 million calendar hours total for
reports designed for data summary and availability each component was established.
calculations. Some of the reports are designed to allow the
user the flexibility to select a multitude of query topics. Data Contacts
The format of the report generator allows easy construction Contacts were the key to the success of this program.
of custom reports for individual needs. The cooperation and support of the people involved from
the many facilities, even during times of budget and
This database, developed in 1991, was adequate for the personnel reduction is demonstrated in the quality of data
task. As new, more efficient database tools were developed received to support the PREP.
it became apparent that a more portable, user friendly
database tool was needed. In addition several inquiries of A concerted effort was employed to develop an
the database resulted in a significant effort to recreate data extensive contact database using manufacturers, facilities,
reports to satisfy requests. A better method was sought to societies, and locations of any potential data contributor
minimize this time. utilizing PREP components. Manufacturers were contacted
not only for contacts, but also for any warranty data that
RAC began the arduous task in 1998 of creating a may be available. A total of 25 manufacturers participated,
common database and has transferred the data into including Caterpillar, Westinghouse Electric, EMD, and
Microsoft Office Access database allowing the user the MFG Systems Corporation. A total of 25 professional
ability to develop customized data extraction scenarios on a societies were contacted, including:
273
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HISTORICAL RELIABILITY DATA
274
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IEEE
HISTORICAL RELIABILITY DATA
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275
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HISTORICAL RELIABILITY DATA
V. CONCLUSIONS REFERENCES
Information collected in this study is useful in determining the site [1] GO, available from Electric Power Software Center,
reliability or availability. The actual value that is predicted for a University Computing Company, 1930 Hi Line Drive, Dallas,
specific system may not be totally definitive, but the comparisons TX 75207.
between systems is of greater value. [2] Design of Reliable Industrial and Commercial Power
Systems, IEEE Standard 493-1990.
The data and procedure can be used in different manners to aid the [3] Dickinson, W.H., Gannon, P.E., Heising, C.R., Patton, A.D.,
facility designer and facility engineer. The designer can use the data and McWilliams, D.W., “Fundamentals of Reliability
to evaluate different designs. The designer can estimate the length of Techniques as Applied to Industrial Power Systems,”
downtime by adding the failure time to the production or mission loss Conference Record 1971, IEEE Industrial Commercial Power
and can estimate the total length of time from line stop to line start as Systems Technical Conference, 71C18-IGA, p. 10-31.
a result of failures. New designs or redesigns can be evaluated to [4] Singh, C. and Billinton, R., System Reliability Modeling and
minimize the production/mission failure with estimates on money Evaluation, Hutchinson Educational, London, England, 1977.
saved by avoiding downtime. The engineer can estimate the down [5] IEEE Standard 493-1980, IEEE Recommended Practice for
times associated with the systems or sub-systems and compare these the Design of Reliable Industrial and Commercial Power
results to the actual times. This could identify problem areas that Systems, Table 2. In general, failure duration is actual hours
may need more (or less) maintenance time and systems that may downtime per failure based on industry averages. Data from
benefit from redundancy or replacement. “All Equipment Failures” are used, as opposed to median
plant averages, which use data of all plants that reported
VI. WHERE TO GET ADDITIONAL INFORMATION actual outage time on equipment failures.
276
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PREP DATABASE /Version 4.2
The header below represents the header in the database. Each column heading is explained in the text boxes. The formulas, representing the column heading, are contained in the
table in Section V above.
277
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24'2 4QNN7R4GRQTVD[%CVGIQT[%NCUUCPF+VGO
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