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DQE International Iraq Branch

JOB SAFETY ANALYSIS (JSA)

Country / Location: SH 13 Operator : GKPI Date

Description of Job Rig: 040


or Work Activity: Lower Substructure and Mast JSA #

TO BE
Work Sequence (Job Steps) Hazards or Potential Incidents Recommendations to Eliminate or Reduce Hazards VERIFIED BY

1-Preparation for the job, fill up sub base and No PTW Raise PTW and get it signed and approved by Rig Manager and Rig Manager/
lowering mast checklist and verify the points No pre job meeting DSV before starting the work Ch.Mech./ Ch.
by key persons and also verify that the Rig Crew don’t know where to be what to watch Hold PJSM and make sure all crew understand their Job Elect./Tool
mast raising sub cylinder is working properly. what to do during lowering operation responsibility Pusher
Raising sub cylinder mal functioning Select experienced crew to attend this operation
substructure falls, mast falls in the process Minimum personnel to be exposed
Personnel injuries, rig destroy. Rig Manger is in charge of the operation
Chief Mechanic runs the controls of the winches
Raising slings damage can cause big disaster Chief Electrician watch the grass hopper folding
Drop Objects Driller check the substructure as it comes down, check the level of
the substructure
Strong wind, sand storm, raining, foggy, night.
Three roustabouts pull electric hose/ cables out of way and then
return to a safe area
It is important to assess the condition of the Sub raising cylinder
and ensure it’s working properly before the task and test it
Derrick man must inspect the mast and make sure all equipment
on heights is properly secured.
Mechanic, Electrician and driller function test the equipment and
make sure that all equipment is working properly and free from
defect.
DQE International Iraq Branch
JOB SAFETY ANALYSIS (JSA)

Ensure good weather condition before lifting operation


Don’t lower the mast and sub base if wind speed is above of 8.3
M/S or 32 KMPH or 17.4 Knots
Lowering operation shall be done during day time only
LOWER SUB BASE
2- Pick up the travelling block and tighten pin slip, hand tool slip Personnel should stay at right area and wear PPE, take care of pin Driller/Tool
bridge line, take out the pins which connect slip, Pusher
Personal injury. Make sure the tools which used free from any grease and in good
sub base and sub structure
Dropping the pin of the floor to sub base while condition
removing pin Rope to be used to hold the pin tightly and not to let the pin fall
down while removing.
3-When substructure is landed on sub base, Hand injury. Install properly the securing pins of the sub base, maintain good Driller/Tool
lock it with the pins provided at the back, and communication, use correct tool for the job Pusher
Poor body posture.
secure with safety pins.
Body Posture to be make good and hammering with proper
Pinch Points while inserting the pins.
position to insert the pins in the pockets.
Line of fire while hammering on the pin.
Line of fire to be kept clear and stay away from swing radius of the
while hammering
Finger saver to be used while inserting the pin.
During lowering the sub tool pusher has to keep an eye on the X-
mass tree
During lowering ensure no one is entering sub base area and to
keep the area clear of people
Stop all the movement of crane and forklift
Gate man to close the gate and do not allow any vehicle from
entering the location until get permission the job is done

LOWER MAST
4-Remove U-clamps from A frame to lower Pinch points Inspect the man lifter before using Derrick
DQE International Iraq Branch
JOB SAFETY ANALYSIS (JSA)
the derrick, push the mast with the hydraulic Dropped tools Only authorized person to operate it man/Man lifter
pistons. Fall hazard from height Use the man lifter to remove the u-clamp Op.
Non authorized person operating the hydraulic Fall protection i.e. full body harness to be used while working at Ch.Mech.
pistons height.
Equipment failure The Lanyard is securely attached to the competent lifeline or to the
Breakdown in communication between anchor point to ensure the 100% tie off.
Driller/Tool pusher & Mechanic while lowering Tethered tools to be used while working at height
the derrick Look after the pinch points while hammering
Correct use of hand tools. Do not place fingers or hands into pinch
points
Only competent operator to operate hydraulic system.
(Ch./mechanic)
Equipment to be visually inspected and checked prior start the
operation
Push both pistons slowly
Ch. Mechanic to keep good communication with Driller and
pushing the piston and lowering the mast shall be at the same time
Ensure clear signals and communication is established between
Rig Manger, Ch. Mechanic and rest of the crew involving.
Derrick man to perform drop survey to ensure all the items are
secured properly
5- Allocate crewmen as spotters. Poor signalling Crewmembers not to stand under the derrick at any point. Tool
lower the derrick and rest on mast Stand Suspended load No unnecessary people on the area close to derrick. Only Pusher/Driller
Communication failure assigned crewmembers to observe the derrick for integrity, cables
Drops and lines for snags or tangles. If something goes wrong STOP
People standing under suspended load. immediately.
Mast stand rest point not ready /positioned at Use radio for better communication
correct place Ensure the mast stand is prepared and ready at the correct
Counter weight & derrick escape lines left position to receive and rest the mast.
loosen may stuck in the mast lowering sheave Lower the derrick with a stable & slow speed
or any part of the dog houses or sub base. No one stay under the load, while the mast is suspending.
Rest the derrick on the Mast Stand at a correct place, follow the
signals of Rig Manager
Counter weight and derrick escape lines to be hold by the
designated crew members to keep tight to avoid any cable to stuck
DQE International Iraq Branch
JOB SAFETY ANALYSIS (JSA)
with dog house or reeve in the sheave of mast lowering.
Stop all the movement of crane and forklift
Gate man to close the gate and do not allow any vehicle from
entering the location until get permission the job is done
SIGN-OFF

JSA Approved
By: ____________________________________________

Job Title:

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