Equipment Owner Type / Model

Manufacturer Serial
Manufacture Date Capacity / SWL
Reference Specification GI 7.030 Standard Lifting Procedure
ASME B30.16, ASME B30.7
BS 3243, BS 4898

A R
Final Result
(A: Accept / R: Reject)

Item Inspection Criteria RESULTS

Pass Fail N/A Comments

1 General Requirements

1.1 Equipment documents are available

1.2 Previous inspection reports are checked
Serial number and Rated Load are clearly marked or
1.3
tagged
1.4 Hoist manufacturer’s data available
The examination is to be carried out in adequate
1.5
lighting
2 Monorail Components

2.1 Monorail bumpers are fitted

2.2 Trolley brakes are working properly
2.3 Trolley`s truck frame in good condition
2.4 Monorail is securely anchored
2.5 Rails are level straight and secured
3 Hoisting Components

All safety devices i.e. bottom limit and upper limit is to

3.1
be checked for correct operation
Check the hoist frame for distortion, corrosion and
3.2
any missing or damaged guards
3.3 Scheck supporting structure and foundation
Check for missing, loose, damaged or corroded fixing
3.4
bolts
Check all moving parts for slackness, wear and any
3.5
other damage
3.6 Check clutch engagement working condition
Operate the hoist and listen for excessive noise and
3.7
vibration particularly when the winch is being lowered
3.8 Hoisting unit brakes is working
3.9 Controls and protective equipment available
3.10 Audio warning devices are working (if fitted)
3.11 All hoist limit devices are working
3.12 All travel limit devices are working
Make sure that the air filter and water trap is fitted to
3.13
the supply end of the winch
 4 Wire Rope Sling for Drum Hoist (if fitted)

4.1 Manufacturer’s name and data

Ensure SWL and identification number is legible and
4.2
is cross-referenced on the proofload certificate
The thimble is to be checked for distortion, wear and
4.3
closing of the thimble
The ferrule is to be checked for cracks, severe
4.4 crushing or abrasion. Also check to see that the wires
are not pulling-out of the ferrule
Check the whole length of the wire rope including
where it terminates on the drum for broken wires,
4.5 excessive wear, kinks, unstranding, birdcaging, main
strand displacement, core protrusion, lack of
lubrication, heat damage and corrosion
Check the rope diameter for deviation from nominal
4.6
diameter as per manufacturer recommendations
The rope anchorage is to be checked to see that the
rope has not been pulled through or slipped on the
4.7
anchorage and that the bolts are not loose, corroded,
damaged or missing
4.8 Ropes lubricated and free of damages
4.9 Check the spelter termination visually and MPI
4.10 Drum assemblies shall be operational
4.11 Drum capacity shall be recommended size
4.12 Rope shall remain on the drum and full wrap
4.13 Drum brakes is operable
5 Chain Hoist (if fitted)

Check for signs of damage or distortion to the slack

end anchor that connects the load chain to the block
5.1
casing and/or signs of damage to the load chain stop
where one is fitted
Operate the block and check that the chain does not
5.2
jump or is excessively noisy
5.3 Check the chain guide or stripper for wear or damage
Check that the load wheel is not worn or damaged
5.4 and that the chain seats snugly into the pockets of
the load wheel
Check that the block stops when the operating button
5.5
is released
If a slack chain collection box is fitted make sure that
5.6 it is securely attached and that the drainage holes are
clear
5.7 Check for cracks at bends or changes in section
5.8 Check for stretch due to wear and possible overload
Check the load chain diameter for deviation from
5.9 nominal diameter as per manufacturer
recommendations
Hooks should be checked for free swivel, distortion,
5.10
stretch, corrosion, cracks, nicks, gouges and wear
All load pins should be examined for wear and
5.11
damage
5.12 Check safety latch and its operation
Check if any signs of arcing, burns or weld splatter on
5.13 the chain, cracks, weld faults or any erosion of the
material due to chemical attack
6 Pendant Control

Check that the pendant control box runs freely along

6.1 its track and that the festoon (if applicable) and
pendant connections are secured
Make sure that the pennant controller is
6.2 independently supported by wire rope or chain and
not by the electrical wires
Check that all control devices are durably marked
6.3 identifying the motion controlled and the direction of
the movement
Check operation of all the buttons including
6.4 emergency stop and key switch. These buttons
should be shrouded
Check if pendant control emergency push button
6.5
working

REMARKS