Banyu Urip Project

Calculation for
Anchor Bolt

IDBC-TS-NCCAL-C00008

B 22-Sep-11 Issued for Approval YON LHP IWS INM

A 16-Aug-11 Issued for Internal Review YON LHP IWS INM
Prepared Endorsed Approved
REV DATE DESCRIPTION Checked by
by by by
 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11

PROJECT Rev. B
MPI : Not Classified Page 2 of 6

REVISION MODIFICATION LOG

REVISION
PAGE DESCRIPTION
A B
1
2
3
4
5
6

ATT - A
ATT - B
ATT - C
ATT - D

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Page 3 of 6

TABLE OF CONTENTS

1.0 GENERAL……………………………………………………………………………………………………………………..……… 4
1.1 Scope………………………………………………………………………………………………….................................
4
1.2 Codes, Standards, and References…………………………………………………………………………………………
4
1.3 Units …………………………………………………………………………………………………..................................
4
1.4 Quality of Material ………………………………………………………………………………………………….............
4
1.5 Unit Weight of Material …………………………………………………………………………………………………......
4

2.0 DESIGN ANALYSIS ……………………………………………………………………………………………………….. 5

2.1 Design Criteria …………………………………………………………………………………………………..................
5

3.0 CALCULATION ……………………………………………………………………………………………………………………. 5

3.1 Effective Area Calculation…………………………………………………………………………………………………..
5
3.2 Tension Capacity Calculation………………………………………………………………………………………………
5
3.3 Shear Capacity Calculation…………………………………………………………………………………………………
5
3.4 Minimum Edge Distances and Spacings.…………………………………………………………………………………
5
3.5 Minimum Embedment Length……………………………………………………………………………………………… 5

4.0 SUMMARY………………………………………………………………………………………………………….. 6

ATTACHMENT
A. Anchor Bolts Calculation Detail
B. Calculation For Anchor Bolt Capacity Based on ACI 318 Appendix D
C. MCL's Standard Anchor Bolt Drawings
D. Proposed Standard Anchor Bolt Data Table

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Page 4 of 6

1.0 GENERAL

1.1 Scope
This document presents calculation for ANCHOR BOLT Banyu Urip Project.

1.2 Codes, Standards, and References

1. Banyu Urip Project, ID01-MCE-G-CK-1000.0002 Rev Z
"Standard Anchor Bolts & Sleeves General Notes and Typical Details"
2. ACI 318-08 "Building Code Requirements for Structural Concrete and Commentary"
Chapter 12 Development and Splices of Reinforcement
3. ACI 318-08 Appendix D
4. AISC ASD Manual 9th Edition Part 4.
5. ASTM-A307, "Bolts and Studs, Carbon Steel, 60000 psi Tensile Strength"

1.3 Units
All Units are in SI Unit, unless noted otherwise

1.4 Quality of Material

Table 1.4 Quality Material
Material Strength (MPa)
Structural Concrete fc' = 35.00
Anchor Bolt ASTM A307 Grade C fy = 240.00
ft all = 137.30
fv all = 68.60
Structural Steel, ASTM A 36 fy = 240.00
fu = 400.00
HS Bolt, ASTM A 325 fy = 400.00
fu = 600.00

1.5 Unit Weight of Material

Table 1.5 Unit Weight of Material
Material Unit Weight (kN/m3)
Reinforced Concrete (γc) 23.60
Steel (γs) 77.00

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Page 5 of 6

2.0 DESIGN ANALYSIS

2.1 Design Criteria
Design Methodology that used in this calculation is based on ACI 318-08 Appendix D

3.0 CALCULATION
3.1 Effective Area Calculation (Ref. 5 Table 3)

As = 0.7854 ∗ [d b − (0.9743/ n )]
2

As = Stress Area (in2)

db = Nominal Diameter (in)
n = Threads per inch

3.2 Tension Capacity Calculation (Ref. 4 Section 4)

T all = A s ∗ F t

F t = 0 . 33 ∗ F u
T = Allowable tension capacity (kips)
Ft = Tension Capacity (ksi)
Fu = Specified minimum tensile strength of material (60 ksi) (ksi)

3.3 Shear Capacity Calculation (Ref. 4 Section 4)

V all = A s ∗ F v

Fv = 0 .17 ∗ Fu
V = Allowable shear capacity (kips)
Fv = Specified minimum shear strength of material (ksi)

3.4 Minimum Edge Distances and Spacings. (Ref. 3 Section D.8)

Min. Edge Distance = 6 * db

Min. Spacing = 4 * db

3.5 Minimum Embedment Length (Ref. 2 Section 12.2.2)

Ld 1 = 0 .04 ∗ d b ∗ f y / fc ' (For db = 3/4 in and smaller)

Ld 1 = 0 . 05 ∗ d b ∗ f y / fc ' (For db = 7/8 in and larger)

Ld 2 = 0 . 0003 ∗ d b ∗ f y

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Page 6 of 6

3.6 Calculation Result

Table 1. Allowable Tension and Shear Capacity Based on AISC ASD

Allowable Allowable Min.
Diameter Tension Shear Embedment
Capacity Capacity Length
(in) (mm) (kN) (kN) (mm)
1/2 12 12.00 5.70 280
5/8 16 20.00 9.70 340
3/4 18 29.30 14.60 410
7/8 22 40.90 20.40 590
1 25 53.80 26.60 670
1 1/4 32 85.80 42.70 820
1 1/2 38 124.90 62.20 1000
1 3/4 44 168.50 84.00 1150
2 50 221.90 110.70 1300
2 1/4 58 288.60 144.10 1480
2 1/2 64 355.40 177.40 1630
2 3/4 70 438.50 219.20 1810
3 75 530.60 265.10 1960
(See attachment 1 for the detail of calculation)

Table 2. Allowable Tension and Shear Capacity Based on ACI318-08 Appendix D

Allowable Allowable Min.
Diameter Tension Shear Embedment
Capacity Capacity Length
(in) (mm) (kN) (kN) (mm)
1/2 12 31.30 16.2 156
5/8 16 49.80 25.9 192
3/4 18 73.70 38.3 240
7/8 22 101.80 52.9 264
1 25 133.60 69.5 300
1 1/4 32 213.80 111.1 384
1 1/2 38 310.00 161.2 456
1 3/4 44 419.10 217.9 542
2 50 551.20 286.6 640
2 1/4 58 716.50 372.6 696
2 1/2 64 882.30 458.8 768
3 75 1145.10 684.6 988
(See attachment 2 for the detail of calculation)

4.0 SUMMARY

- Since the allowable tension and shear capacity result based on AISC ASD is smaller than the result
based on ACI318-08, therefore for conservative result, the result based on AISC ASD was taken
as govern allowable tension and shear capacity.
- Minimum embedment length was taken from MCL's standard drawing

(See attachment 3 for MCL's Standard Anchor Bolt Drawings)

(See attachment 4 for Proposed Standard Anchor Bolt Data Table)

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 ATTACHMENT A
Anchor Bolts Calculation Detail
 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Attachment A - Page 1 of 2

Anchor Bolt Properties; Recommended Loads, A-307 Steel

Based on Geotechnical Engineering: Foundation Design by Prof. John N. Cernica, PE, PhD., 1995
Diameter Diameter Eff. Area
Cross Sectional Area, (in Allowable Tension F E Min. Embedment Length
Allowable Shear Capacity
D Gross Thread/in As Capacity Ld1 Ld2 Ld
2
(in) (in) (mm) As n (in ) (kips) (kN) (kips) (kN) (mm) (mm) in in in ft mm
1/2 0.500 12 0.196 12 0.138 2.70 12.00 0.10 0.40 51 80 10.2 5.4 11 0.9 280
5/8 0.625 16 0.307 11 0.226 4.50 20.00 0.10 0.40 64 100 12.7 6.8 13 1.1 340
3/4 0.750 18 0.442 10 0.334 6.60 29.30 0.20 0.80 76 120 15.3 8.1 16 1.3 410
7/8 0.875 22 0.601 9 0.462 9.20 40.90 0.30 1.30 89 140 17.8 9.5 18 1.5 460
1 1.000 26 0.785 8 0.606 12.10 53.80 0.40 1.70 102 160 20.4 10.8 21 1.8 540
1 1/8 1.125 28 0.994 7 0.763 15.20 67.60 0.50 2.20 114 180 22.9 12.2 23 1.9 590
1 1/4 1.250 32 1.227 7 0.969 19.30 85.80 0.70 3.10 127 200 25.5 13.5 26 2.2 670
1 3/8 1.375 34 1.485 6 1.155 23.00 102.30 0.80 3.50 140 210 28.0 14.9 29 2.4 740
1 1/2 1.500 38 1.767 6 1.405 28.10 124.90 1.00 4.40 152 230 30.5 16.2 31 2.6 790
1 5/8 1.625 41 2.074 5 1.606 32.10 142.70 1.20 5.30 165 250 33.1 17.6 34 2.8 870
1 3/4 1.750 44 2.405 5 1.899 37.90 168.50 1.40 6.20 178 270 35.6 18.9 36 3.0 920
2 2.000 50 3.142 4.5 2.498 49.90 221.90 1.80 8.00 203 310 40.7 21.6 41 3.4 1050
2 1/4 2.250 58 3.976 4.5 3.248 64.90 288.60 2.40 10.60 229 350 45.8 24.3 46 3.8 1170
2 1/2 2.500 64 4.909 4 3.999 79.90 355.40 2.90 12.80 254 390 50.9 27.0 51 4.3 1300
2 3/4 2.750 70 5.940 4 4.934 98.60 438.50 3.70 16.40 279 420 56.0 29.7 57 4.8 1450
3 3.000 76 7.069 4 5.967 119.30 530.60 4.40 19.50 305 460 61.1 32.4 62 5.2 1580
3 1/4 3.250 81 8.296 4 7.099 141.90 631.20 5.30 23.50 330 500 66.2 35.1 67 5.6 1710
3 1/2 3.500 88 9.621 4 8.329 166.50 740.60 6.20 27.50 356 540 71.3 37.8 72 6.0 1830
3 3/4 3.750 94 11.045 4 9.657 193.10 858.90 7.20 32.00 381 580 76.4 40.5 77 6.4 1960
4 4.000 100 12.566 4 11.083 221.60 985.70 8.30 36.90 406 610 81.5 43.2 82 6.8 2090
Notes: In the drawing, Lp will be rounded to the nearest 1/8"

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Attachment A - Page 2 of 2

Nomenclature
Symbol Description Value Unit Remarks
Ld max. rounded embedment length of anchor bolt See the above table
Ld1=0.04*db*fy/(fc')^0.5 For D = 3/4 in and smaller (ACI 318-08 Sect. 12.2.2)
Ld1=0.05*db*fy/(fc')^0.5 For D = 7/8 in and larger (ACI 318-08 Sect. 12.2.2)
Ld2=0.0003*db*fy ACI 318-08 Sect. 12.3.2
Lp projection length of anchor bolt See the above table
Lp=tg+tp+AL+hn+t
tg thickness of grout between concrete & base plate
AL added length according to AISC
hn heigth of single or double nut (s)
t thickness of washer
t=2/3*tp
di hole diameter of washer
B width of washer
Lt total length of anchor bolt
Lt=Ld+Lp
Lh hook length
Lh=8*db
tp base plate thickness of equipment 0.75 in Mechanical data
fc' specified concrete strength 5 ksi See project design basis
fy yield stress of anchor bolt 36 ksi See project design basis
Fu specified minimum tensile 60 ksi AISC ASD Manual 9th Edition Part 4, Table 1-C
strength of the material
Ft 0.33 * Fu 20 ksi AISC ASD Manual 9th Edition Part 4, Table 1-B
Fv 0.17 * Fu 10 ksi AISC ASD Manual 9th Edition Part 4, Table 1-D
F Min Bolt Pitch : 4 db ACI 318-08 Appendix D Sec. D.8
E Min Distance to Edge : 6 db ACI 318-08 Appendix D Sec. D.8

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 ATTACHMENT B
Calculation For Anchor Bolt Capacity
Based on ACI 318 Appendix D
 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Attachment B - Page 1 of 2

Calculation For Anchor Bolt Capacity Based on ACI 318 Appendix D

Bolt Type : A307 (minimum embedded length: 12d)
(minimum edge distance: 5d > 4 in)
fy = 240 Mpa
fc' = 35 MPa
= 5076 psi
Tensile strength of steel Concrete breakout Pull out strength
Nominal Nominal Threads Area Effective Minimum Minimum Allowable Allowable Allowable Allowable Allowable Allowable
Bolt Bolt per inch Area Embedded Edge Tension Shear hef Tension Tension Abrg Tension Tension
Diameter Diameter Length Distance Capacity Capacity Capacity Capacity Capacity Capacity
(inch) (mm) (ea) (mm2) (mm2) (mm) (mm) (kN) (kN) (mm) (lb) (kN) (in2) (lb) (kN)
1/2 13 13.00 133 92 156 102 31.30 16.28 156 18,218.00 82.63 0.291 8,272.00 37.52
5/8 16 11.00 201 146 192 102 49.86 25.93 192 24,876.00 112.83 0.454 12,906.00 58.54
3/4 20 10.00 314 216 240 102 73.79 38.37 240 34,765.00 157.69 0.654 18,591.00 84.32
7/8 22 9.00 380 298 264 110 101.87 52.97 264 40,108.00 181.92 0.891 25,328.00 114.88
1 25 8.00 491 391 300 125 133.65 69.50 300 48,586.00 220.38 1.163 33,061.00 149.96
1 1/4 32 7.00 804 625 384 160 213.82 111.19 384 70,360.00 319.14 1.817 51,652.00 234.28
1 1/2 38 6.00 1134 907 456 190 310.06 161.23 456 91,050.00 412.99 2.617 74,394.00 337.44
1 3/4 44 5.00 1521 1225 528 220 419.10 217.93 542 113,444.00 514.57 4.144 117,803.00 534.34
2 50 4.50 1963 1612 600 250 551.22 286.63 640 137,423.00 623.34 5.316 151,120.00 685.46
2 1/4 58 4.50 2642 2095 696 290 716.58 372.62 696 171,690.00 778.77 - - -
2 1/2 64 4.00 3217 2580 768 320 882.32 458.80 768 199,010.00 902.69 - - -
3 75 4.00 4418 3850 900 375 1316.66 684.66 988 252,462.00 1,145.14 - - -

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Attachment B - Page 2 of 2

Govern Allowable Tension and Shear Capacity and Embeded Length

Nominal Nominal Allowable Allowable Minimum Note :

Bolt Bolt Tension Shear Embedded
Diameter Diameter Capacity Capacity Length Nsa : The nominal strength of a single anchor or group of anchor in tension
(inch) (mm) (kN) (kN) (mm) futa : Shall not be taken greater than the smaller of 1.9fya and 125000 psi
1/2 13 31.30 16.20 156 n : Number of bolts
5/8 16 49.80 25.90 192 Nsa = n * Ase * Nfuta (ACI318-08 Appendix D, D.5.1)
3/4 20 73.70 38.30 240 Nb : The basic concrete breakout strength of a single anchor in tension in cracked concrete
7/8 22 101.80 52.90 264 kc : 24 for cast-in anchors
1 25 133.60 69.50 300 hef : Embedment length
1 1/4 32 213.80 111.10 384 Nb = kc * λ * (fc')^0.5 * hef (ACI318-08 Appendix D, D.5.2.2)
1 1/2 38 310.00 161.20 456 Npn : The nominal pullout strength of a single anchor in tension
1 3/4 44 419.10 217.90 542 ψc,p : 1 for conservative result
2 50 551.20 286.60 640 Abrg : Bearing Area of Heads and Nuts
2 1/4 58 716.50 372.60 696 Npn = ψc,p * Abrg * 8 * fc' (ACI318-08 Appendix D, D.5.3)
2 1/2 64 882.30 458.80 768 Vsa : The nominal strength of a single anchor or group of anchors in shear
3 75 1145.10 684.60 988 Vsa = n * 0.6 * Ase * futa (ACI318-08 Appendix D, D.6.1)

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 ATTACHMENT C
MCL's Standard Anchor Bolt Drawings
 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT MPI : Not Classified Attachement C - Page 1 of 2

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 Attachement C - Page 2 of 2

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt

 ATTACHMENT D
Proposed Standard Anchor Bolt Data Table
 IDBC-TS-NCCAL-C00008
BANYU URIP Calculation for Anchor Bolt 22-Sep-11
Rev. B
PROJECT Attachment D - Page 1 of 1
MPI : Not Classified

STANDARD ANCHOR BOLT DATA TABLE

Thread Minimum Anchor Type 1 Anchor Type 2 Min. Allowable Allowable Washer and Thread Length
Allowance for Nuts Sleeve Min. Bolt
Bolt Dia. d Length Embedment Distance Tension Shear P & PSL Bolts
Grip Length, L Grip Length, L Pitch, F
N1 N2 N3 At Top K G Length to Edge, E Capacity Capacity W Thickness N3
in mm mm mm mm mm mm mm mm mm mm mm mm mm mm kN kN mm mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (10) (9) (12) (13) (16) (17) (18) (19) (20) (21) (22) (23)
1/2 12 20 32 26 58 50 128 290 20 360 230 610 50 80 12.00 5.70 65 10 50
5/8 16 26 44 26 70 50 178 320 30 410 230 690 70 100 20.00 9.70 65 10 55
3/4 18 32 50 32 76 50 178 360 35 460 230 740 80 110 29.30 14.60 75 12 65
7/8 22 32 58 32 82 50 178 410 40 510 230 870 90 140 40.90 20.40 75 12 70
1 26 38 64 38 88 76 256 480 40 590 305 1050 110 160 53.80 26.60 100 15 80
1 1/4 32 50 82 44 108 76 256 530 50 660 305 1120 130 200 85.80 42.70 130 20 95
1 1/2 38 58 96 50 120 100 381 640 60 790 305 1400 160 230 124.90 62.20 150 20 110
1 3/4 44 70 11 58 140 100 381 700 70 870 305 1480 180 270 168.50 84.00 180 25 125
2 50 76 128 64 152 100 458 800 80 990 460 1810 200 300 221.90 110.70 205 25 140
2 1/4 58 90 146 70 172 100 458 840 90 1050 460 1880 240 350 288.60 144.10 205 32 160
2 1/2 64 96 160 76 184 150 610 870 100 1100 460 1930 260 390 355.40 177.40 230 32 170
2 3/4 70 108 178 82 204 150 610 920 110 1170 460 2010 280 420 438.50 219.20 255 40 190
3 76 114 192 88 216 150 610 990 115 1250 460 2240 310 460 530.60 265.10 280 40 205

Note :

Anchor Type 1 : For structures and other equipment (Type "H" & "HSL" Bolts, Type "P" & "PSL" Bolts) as per drawings.
Anchor Type 2 : For vertical vessels only (Type "VSL" Bolts) as per drawings.

See the figures for detail of N1, N2, N3, K, G, W, and T .

IDBC-TS-NCCAL-C00008 Rev.B Calculation for Anchor Bolt