GAIL UJJAIN BOQ

Scope of Work

Sr.N Description of Work Unit Qty. Supply Installation Total AMT

o
Rate Amount Rate Amount
1 Chiller 120 TR %
Supply of 120 TR (nominal) capacity Confrigure water cooled
series. Nos 2 blue star scope 32000 64000 64000
5"Butterfly valve for cooler & condenser Inlet & outlet Nos 8 0 1350 10800 10800
6mm Vibration pad Nos 16 125 2000 30 480 2480
RCC foundation for chiller Nos 2 15000 30000 5000 10000 40000
2 Condenser Water Pumps 25 mtr head
Supply, Installation, Testing and Commissioning of Split Casing
Chiller Water Pump (end suction type pump) set capable of
delivering required flow of water against 25 mtr head, - Flow
Rate - 386.1 usgpm, Pressure Drop- 11.7 ft H2O,Max Operating Nos 2 blue star scope 3200 6400 6400
Pressure- 150 psig (Water Side), Fouling Factor-0.000250 Sq ft
Hr °F/Btu, Total Heat Rejection -149.6 TR
Gate valve -125mm Nos 4 0 1350 5400 5400
NRV valve -125 mm Nos 2 0 1350 2700 2700
Y-stainer -125mm Nos 2 0 1350 2700 2700
Pressuse guage -Pressure gauge of appropriate range and 150
mm. dial size Nos 4 0 150 600 600
6mm Vibration pad Nos 8 125 1000 30 240 1240
RCC foundation for pump Nos 2 7000 14000 3000 6000 20000
3 Chilled Water Pumps 25 mtr head
Supply, Installation, Testing and Commissioning of Split Casing
Chiller Water Pump (end suction type pump) set capable of
delivering required flow of water against 25 mtr head, - Flow
Rate -300.0 usgpm, Pressure Drop- 9 ft H2O,Max Operating Nos 2 blue star scope 3200 6400 6400
Pressure- 150 psig (Water Side), Fouling Factor-0.000100 Sq ft
Hr °F/Btu
Gate valve -125mm Nos 4 0 1350 5400 5400
NRV valve -125 mm Nos 2 0 1350 2700 2700
Y-stainer -125mm Nos 2 0 1350 2700 2700
Pressuse guage -Pressure gauge of appropriate range and 150
mm. dial size Nos 4 0 150 600 600
6mm Vibration pad Nos 8 125 1000 30 240 1240
RCC foundation for pump Nos 2 7000 14000 3000 6000 20000
4 Cooling tower 150 TR
Cooling tower 150 TR Nos 2 blue star scope 20000 40000 40000
Butter fly valves -6" Nos 4 0 1450 5800 5800
Pressuse guage -Pressure gauge of appropriate range and 150
mm. dial size Nos 4 0 150 600 600
6mm Vibration pad Nos 16 125 2000 30 480 2480
RCC foundation for Cooling tower Nos 2 21000 42000 5000 10000 52000
Air Handing Unit 28000 CFM
Supply of double skin modular construction, Floor Mounted
(FM) Air Handling Units,28000 CFM , FM, Coil-6 +2, SP- Nos 2 blue star scope ###
65,Phase/HP- 3 /25
Gate valves 4" Nos 8 0 1300 10400 10400
Y-stainer -5" Nos 3 0 0 0 0
Pressuse guage -Pressure gauge of appropriate range and 150
mm. dial size Nos 10 0 150 1500 1500
6mm Vibration pad Nos 36 125 4500 30 1080 5580
RCC foundation for AHU Nos 2 10000 20000 5000 10000 30000
CONDENSER and CHILLED WATER PIPING- Pipes shall be
6 Mild Steel confirming with IS 1239 and IS 3589. ###
150mm M 127 1495 189865 1090 138430 328295
125 mm M 66 1299 85734 925 61050 146784
100 MM M 16 1104 17664 760 12160 29824
80 mm M 9 840 7560 595 5355 12915
50 mm M 9 627 5643 430 3870 9513
25 mm M 40 545 21800 290 11600 33400
232465
7 CHILLED WATER PIPE INSULATION ###
19 mm thick nitrile pipe 125 mm dia chilled water piping SQMT 145 450 65250 215 31175 96425
Balancing Valve shall be of cast iron flanged construction
with EPDM/SG iron with epoxy coated disc with built in
8 pressure drop measuring facility (pressure test cocks) to ###
compute flow rate across the valve. The test cocks shall be
long enough to protrude out of pipe insulation.
125 MM Balancing valve at the outlet of coil. Nos 0 0 0
9 Expansion tank ###
PVC expansion tank of 1000 Ltr. Nos 1 12000 12000 1500 1500 13500
10 G. I. DUCTING & GRILLES AND DIFFUSERS ###
 Supply, fabrication, installation and testing of G. I.
sheet 24 guage as per IS-655, GI sheets having SQMT 182.5 765 139612.5 369 67342.5 206955
minimum 120 g/m2 of zinc coating.
22 Gauge SQMT 224.08 925 207276.775 369 82686.627 289963.402
20 Gauge SQMT 102.24 1025 104796 369 37726.56 142522.56
Canvas Connection Nos 2 2500 5000 1500 3000 8000
Supply and fixing of 25 mm thick Acoustic lining inside the
ducts SQMT 111.60 0 215 23994 23994
Supply and fixing of 19 mmcomplete
thick aluminum foil thermal
insulation ducts SQMT 508.38 0 215 109301.7 109301.7
supply air grill with VCD SQMT 3.96 0 968 3833.28 3833.28
Return air grill with VCD SQMT 3.74 0 968 3620.32 3620.32
Supply air diffuser with VCD SQMT 5 0 0 0
SITC. volume control damper SQMT 3.99 5300 21147 968 3862.32 25009.32
Fire Dampers SQMT 2.80 0 968 2710.4 2710.4
11 MAIN AC AUXILLARY PANEL, EARTING PITS blue star scope ###
SITC of free standing floor mounted dust and vermin proof
compartmentalised cubical Electrical Main panel. SET 1 45000 45000 45000
Earthing strip of 25 X 4 mm minimum aluminum RMT 150 142 21300 35 5250 26550
12 POWER & CONTROL CABLE, BMS PLANT MANAGER ###
ARMOURED CABLES Aluminium 3.5C X 120 sqmm RMT 64 0 95 6080 6080
ARMOURED CABLES Aluminium 3.5C X 50 sqmm RMT 77 0 75 5775 5775
ARMOURED CABLES Aluminium 4C X 25 sqmm RMT 100 0 60 6000 6000
ARMOURED CABLES Aluminium 4C X 10 sqmm RMT 100 0 50 5000 5000
PVC copper cable 2C X 1.5 sqmm RMT 100 0 35 3500 3500
13 Cable try ###
150X 50 mm X 1.6 mm thickness RMT 80 265 21200 125 10000 31200
300 X 150 mm X 1.6 mm tbick ness RMT 20 445 8900 125 2500 11400
14 PLC microprocess ###
PLC Panel Set 1 blue star scope 15000 15000 15000
16 Temporery cooling proviation JOB 1 135000 135000 40000 40000 175000
17 Transportation & other expanses Lot 1 0 0 0 0 100000

1 Three way valve Nos 2 6000 12000 12000

2 Make up water line of Cooling tower & Expansion tank Rmt 36 32000
3 Civil Work Lot 1 85000
 4 Diffrance amount of Flanges change Lot 1 21600
5 Old system Dismantaling charges Lot 1 100000
6 fire panel Nos 1 14000
7 Angle frames for duct, Duct supports & piping supports, Kg 1820 150 273000 273000
8 Gate Valve 3" Nos 1 4750 4750
9 Flanges for 3" Gate Valve Nos 2 1200
10 Flanges for 3 way Valve Nos 6 3600
margin
11 on insulation, valves, cable, three way valve, grill dampers, fire dampers 100000
12 Unloading Charges of Chillers, Cooling Towers, AHUs. Lot 1 25000

SUB TOTAL 1200248.28 1193007.71 2932940.982

GST @ 18% 527929
GRAND TOTAL 3460870
GRAND TOTAL(in words)
 Condenser pump - Qty - 2 No.s Evaporator Pump - Qty - 2 no.s
Leaving Temperature 94.30 °F Leaving Temperature
Entering Temperature 85.00 °F Entering Temperature
Delta T 9.30 °F Delta T
Flow Rate 386.1 usgpm Flow Rate
Pressure Drop 11.7 ft H2O Pressure Drop
Max Operating Pressure 150 psig (Water Side) Max Operating Pressure
Fouling Factor 0.000250 Sq ft Hr °F/Btu Fouling Factor
Total Heat Rejection 149.6 TR Head
Head 25 Mtr.
porator Pump - Qty - 2 no.s
44.00 °F
54.00 °F
10.00 °F
300.0 usgpm
9.00 ft H2O
150 psig (Water Side)
0.000100 Sq ft Hr °F/Btu
25 Mtr.
Valves:
8.5.1. The gates valves shall be cast iron body confirming with IS standards.
8.5.2. Balancing valve shall be of cast iron flanged construction with EPDM/SG iron with epoxy
coated disc with built in pressure drop measuring facility (pressure test cocks) to
compute flow rate across the valve. The test cocks shall be long enough to protrude out
of pipe insulation.
8.5.3. Non return valves shall be of gun metal construction upto 65 mm, the metal conforming
to class 2 of IS: 778. For 75 mm and above, the valve shall be of bronze or gun metal,
body being of cast iron. While screwed or flanged ends may be provided upto 65 mm,
flanged ends shall be provided for larger sizes.
8.6. Strainers
8.6.1. 'Y' strainers shall be provided on the inlet side of each air-handling unit and pump in
chilled water and condenser water circuit.
8.6.2. Strainers shall be provided with equal size isolating gate valves on either side so that the
strainers may be cleaned without draining the system.
Capacity 28000CFM, Static Pressure 65 mm Wg.
The air handling unit shall be of double skin construction, draw through type in
sectionalized construction consisting of blower section, coil section, filter section and
insulated drain pan. The unit may be vertical or horizontal type.
The coil shall be designed for a face velocity of air not exceeding 155m/min.
The air outlet velocity from the blower fan shall not exceed 610 m/min.
Noise level at a distance of 2M from AHU shall not exceed 75 dBA.
Double skin panels shall be 25mm+1 thick, made of 0.6mm (minimum) preplasticized
and pre-painted with PVC guard, galvanized steel sheet on outside and
0.8mm galvanized sheet inside with Polyurethane foam insulation of density not
less than 38 kg/cu. m injected in between by injection molding machine.
The entire housing shall be mounted on galvanized steel channel frame
work made out of G.I. sheet of thickness not less than 2mm. For higher capacity
AHUs hot dip galvanized steel channel framework made of minimum 3 mm thick
G.S. sheet shall be used.
The coil shall be made from seamless solid drawn copper tubes. The minimum
thickness of tube shall be 0.5 mm for the cooling coils.
The depth of the coil shall be such as to suit the requirements as per the
application. The coil shall be minimum 4 rows deep. In case of 8 rows deep coils,
it shall be made of 2x4 rows deep coils with a spacing of 200mm between the two
coils, access door and independent drain pan.
The headers shall be of copper and shall be complete
with water in/out connections, vent plug on top and drain at the bottom. The coil
shall be designed to provide water velocity between 0.6 to 1.8 m/s in the tubes.
The fins shall be of aluminum. The minimum thickness of the fins shall be 0.15
mm nominal. The no. of fins shall not be less than 4.7 per cm length (12-13 per
inch) of coil. Fins may be of either spiral or plate type.
Water coils shall be designed for a minimum working pressure of 10 kg./sq.cm.
The supply air fan shall be AMCA certified centrifugal type with
forward/backward curved blades double inlet double width type.
Fan outlet velocity shall be restricted within 9.2 m/s.
The fan motor shall be totally enclosed fan cooled squirrel cage induction motor with IP-54 protection & selected
running. The motor shall be suitable for operation on 415 + 10%V, 3 phase, 50 Hz, A.C. supply. The fan motor s
premium efficiency IE3 class, as per IS 12615. The motor rating (exclusive of service factor) shall be minimum 1
limit load power required (including the transmission losses) at operating condition. The motor shall be suitably d
for use with variable frequency drive.
Pre filter section with MERV-7 filters