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Parts Manual - 1629343 - (B222E) - (08-2007)
Parts Manual - 1629343 - (B222E) - (08-2007)
MANUAL
REACHSTACKER
RS45-27CH, 45-31CH, 46-36CH,
RS45-24IH, 45-28IH, 46-33IH
(B222)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
10 BOOM
11 ATTACHMENTS
12 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE B222
08/2007 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR AND ATTACHING PARTS....................................................................................................... 9-62
AIR CLEANER PLUMBING................................................................................................................................ 2-82
AIR CONDITIONING SYSTEM
COMPRESSOR AND HOSES........................................................................................................................ 1-64
CONDENSER
HEATER AND EVAPORATOR MOUNTING ................................................................................................ 1-72
FILTER ............................................................................................................................................................ 1-74
AIR FILTER SYSTEM........................................................................................................................................... 3-4
AIR TRANSFER CONNECTION ........................................................................................................................ 2-84
ALTERNATOR .................................................................................................................................................... 4-48
ALTERNATOR DRIVE PULLEY ......................................................................................................................... 4-52
ALTERNATOR MOUNTING................................................................................................................................ 4-50
ARMREST ASSEMBLY ...................................................................................................................................... 1-60
B
BOOM
INNER............................................................................................................................................................. 10-6
OUTER ........................................................................................................................................................... 10-4
BOOM DERRICKING CYLINDER ASSEMBLY.................................................................................................. 9-84
BOOM DERRICKING CYLINDER MOUNTING ................................................................................................. 9-78
BOOM EXTENSION CYLINDER ASSEMBLY.................................................................................................... 9-76
BOOM EXTENSION CYLINDER MOUNTING ................................................................................................... 9-74
BOOM HYDRAULIC SYSTEM ........................................................................................................................... 9-70
BOOM LIGHTS................................................................................................................................................. 4-180
BOOM MOUNTING ............................................................................................................................................ 10-2
BRAKE AND INCHING PEDAL LINKAGE ......................................................................................................... 8-10
BRAKE ASSEMBLY
PARK BRAKE ................................................................................................................................................... 8-6
SERVICE BRAKES........................................................................................................................................... 8-8
BRAKE SYSTEM.................................................................................................................................................. 8-2
BRAKE VALVE ASSEMBLY................................................................................................................................ 8-12
BREATHER PLUMBING..................................................................................................................................... 2-12
BUMPERS ASSEMBLY
INSET ........................................................................................................................................................... 11-38
STANDARD................................................................................................................................................... 11-37
C
CAB ASSEMBLY ................................................................................................................................................ 1-16
CAB ATTACHING PARTS ................................................................................................................................... 1-18
CAB DOOR
LEFT HAND .................................................................................................................................................... 1-24
RIGHT HAND.................................................................................................................................................. 1-22
CAB DOOR ATTACHING PARTS ....................................................................................................................... 1-20
CAB FLOORMATS ............................................................................................................................................. 1-28
CAB MOUNTING
NON-POWERED SLIDING CAB .................................................................................................................... 1-30
POWERED SLIDING CAB.............................................................................................................................. 1-32
CAB PANELS ..................................................................................................................................................... 1-36
CAB RECIRCULATING FAN ............................................................................................................................ 4-183
CAB SOUND REDUCTION................................................................................................................................ 1-39
DESCRIPTION PAGE
C (continued)
CAB SUNSHADE
REAR .............................................................................................................................................................. 1-41
TOP................................................................................................................................................................. 1-40
CAB TRAINING SEAT ........................................................................................................................................ 1-43
CAB WINDOWS ................................................................................................................................................. 1-44
CAM FOLLOWER LEVER.................................................................................................................................. 2-66
CAMSHAFT........................................................................................................................................................ 2-68
CAP ASSEMBLY
CONTROL VALVE (#1)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP................................................................................ 9-60
CHAIN AND SUPPORT ATTACHMENT............................................................................................................. 10-8
CONDENSER ASSEMBLY................................................................................................................................. 1-66
CONSOLE
INDICATOR DISPLAY AND CONTROLS ....................................................................................................... 4-20
RADIO............................................................................................................................................................. 4-28
CONTROL PANEL
AIR CONDITIONER........................................................................................................................................ 4-22
CONTROL VALVE ASSEMBLY (#1)
LEFT AND RIGHT HYDRAULIC PUMPS ....................................................................................................... 9-55
CONTROL VALVE ASSEMBLY (#2)
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ................................................................................... 9-56
COOLANT HEATER STARTING AID ................................................................................................................. 2-90
COOLING ........................................................................................................................................................... 2-88
CORROSION RESISTOR .................................................................................................................................. 2-50
COUNTERWEIGHT ........................................................................................................................................... 1-14
CRANKSHAFT ................................................................................................................................................... 2-22
CRANKSHAFT MAIN BEARINGS...................................................................................................................... 2-23
CYLINDER ASSEMBLY
EXTENSION ................................................................................................................................................. 11-14
PILE SLOPE ................................................................................................................................................. 11-16
POWERDAMP .............................................................................................................................................. 11-17
SIDE-SHIFT .................................................................................................................................................. 11-13
CYLINDER BLOCK ............................................................................................................................................ 2-18
CYLINDER BLOCK PLUMBING ........................................................................................................................ 2-20
CYLINDER HEAD .............................................................................................................................................. 2-70
CYLINDER LINER.............................................................................................................................................. 2-21
D
DASH AND AIR DUCT ASSEMBLY
CAB................................................................................................................................................................. 1-38
DC-DC CONVERTER AND ATTACHING PARTS............................................................................................... 4-26
DOOR CONTACT SWITCH................................................................................................................................ 4-24
DRIVE AXLE
DIFFERENTIAL AND CARRIER....................................................................................................................... 6-4
HOUSING ......................................................................................................................................................... 6-2
HUB AND SHAFT ............................................................................................................................................. 6-8
DRIVE PULLEY
AIR COMPRESSOR ....................................................................................................................................... 2-10
DRIVE TIRES AND WHEELS
DESCRIPTION PAGE
D (continued)
18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-10
18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS................................................................................................ 12-14
18.00 X 33, RADIAL
BRIDGESTONE VCHS, ALL TRUCKS ..................................................................................................... 12-18
18.00 X 33, RADIAL, MICHELIN XZM
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-16
E
ELECTRIC BOXES........................................................................................................................................... 11-41
ELECTRICAL ACCESSORIES .......................................................................................................................... 4-44
ELECTRICAL SYSTEM.................................................................................................................................... 11-34
BOOM ............................................................................................................................................................. 4-14
CHASSIS
SHEET 1 OF 3 .............................................................................................................................................. 4-4
SHEET 2 OF 3 .............................................................................................................................................. 4-7
SHEET 3 OF 3 ............................................................................................................................................ 4-10
ENGINE ASSEMBLY............................................................................................................................................ 2-8
ENGINE COMPARTMENT AND STAIR LIGHTS ............................................................................................... 12-2
ENGINE CONTROL SYSTEM ........................................................................................................................... 4-42
ENGINE COVERS................................................................................................................................................ 1-2
ENGINE MOUNTS ............................................................................................................................................... 2-4
EXHAUST........................................................................................................................................................... 2-78
EXHAUST MANIFOLD ....................................................................................................................................... 2-80
EXHAUST OUTLET CONNECTION .................................................................................................................. 2-81
F
FAN DRIVE AND SPACER................................................................................................................................. 2-92
FENDERS .......................................................................................................................................................... 1-10
FLOORPLATES AND STEPS .............................................................................................................................. 1-4
FLOW AMPLIFIER ............................................................................................................................................. 9-34
FLYWHEEL......................................................................................................................................................... 2-40
FLYWHEEL HOUSING....................................................................................................................................... 2-38
FRONT DRIVE TRAIN ....................................................................................................................................... 2-14
FRONT ENGINE SUPPORT ................................................................................................................................ 2-6
FRONT GEAR COVER ...................................................................................................................................... 2-26
FRONT/REAR LIGHTS AND BACK-UP ALARM ............................................................................................. 4-178
FUEL FILTER AND WATER SEPARATOR ........................................................................................................... 3-6
FUEL FILTER PLUMBING.................................................................................................................................... 3-8
FUEL INJECTOR ............................................................................................................................................... 3-17
FUEL PUMP ASSEMBLY ................................................................................................................................... 3-12
FUEL PUMP COUPLING ................................................................................................................................... 3-14
FUEL PUMP DRIVE ........................................................................................................................................... 3-10
FUEL PUMP INTAKE FITTING .......................................................................................................................... 3-11
FUEL PUMP PLUMBING ................................................................................................................................... 3-15
FUEL SYSTEM..................................................................................................................................................... 3-2
FUSE BOX.......................................................................................................................................................... 4-16
DESCRIPTION PAGE
G
GEAR HOUSING................................................................................................................................................ 2-28
H
HANDRAIL ......................................................................................................................................................... 12-8
HANDRAILS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH,
RS46-38/S IH .................................................................................................................................................. 1-6
RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH......................................................................... 1-8
HEATER AND EVAPORATOR ASSEMBLY........................................................................................................ 1-70
HEATER HOSES................................................................................................................................................ 1-68
HORN AND ATTACHING PARTS ....................................................................................................................... 4-40
HYDRAULIC CONTROLS MOUNTING ............................................................................................................ 9-22
HYDRAULIC GEAR PUMP EXTERNAL PARTS
STEERING AND BRAKE
SHEET 1 0F 2 ............................................................................................................................................. 9-52
SHEET 2 OF 2 ............................................................................................................................................ 9-54
HYDRAULIC MOTOR
POWERED SLIDING CAB.............................................................................................................................. 9-64
HYDRAULIC PUMP AND ATTACHING PARTS
RIGHT AND LEFT HAND ............................................................................................................................... 9-46
HYDRAULIC PUMP EXTERNAL PARTS
LEFT HAND MAIN
SHEET 1 OF 2 ............................................................................................................................................ 9-48
SHEET 2 OF 2 ............................................................................................................................................ 9-50
HYDRAULIC STOP ASSEMBLY ...................................................................................................................... 11-40
HYDRAULIC STOP KIT.................................................................................................................................... 11-39
HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 1 0F 2 ........................................................................................................................................... 11-30
SHEET 2 OF 2 .......................................................................................................................................... 11-32
SHEET 1 OF 5 .................................................................................................................................................. 9-4
SHEET 2 OF 5 .................................................................................................................................................. 9-8
SHEET 3 OF 5 ................................................................................................................................................ 9-12
SHEET 4 OF 5 ................................................................................................................................................ 9-14
SHEET 5 OF 5 ................................................................................................................................................ 9-18
HYDRAULIC TANK AND ATTACHING PARTS
⇒S/N B222E01525E ...................................................................................................................................... 9-24
S/N B222E01526E⇒ ...................................................................................................................................... 9-26
I
IDLER GEAR...................................................................................................................................................... 2-24
INTAKE CONNECTOR
AIR COMPRESSOR ....................................................................................................................................... 2-34
INTAKE MANIFOLD ........................................................................................................................................... 2-86
J
JOYSTICK ASSEMBLY ...................................................................................................................................... 4-38
JOYSTICK ASSEMBLY ...................................................................................................................................... 9-68
JOYSTICK INSTALLATION ................................................................................................................................ 9-66
DESCRIPTION PAGE
L
LABELS
EXTERIOR...................................................................................................................................................... 1-76
INTERIOR....................................................................................................................................................... 1-80
LIFTING BRACKET............................................................................................................................................ 2-16
LIGHT BAR AND MOUNT
TWISTLOCK MODULE
LOAD MOMENT INDICATOR ..................................................................................................................... 4-36
LIGHT SWITCHES ............................................................................................................................................. 4-30
LOAD HOLDING VALVE
DERRICKING ................................................................................................................................................. 9-82
TELESCOPING .............................................................................................................................................. 9-80
LOCKABLE DISCONNECT SWITCH LEVER.................................................................................................... 12-4
M
MAIN CONTROL VALVE AND ATTACHING PARTS
⇒S/N B222E01518D ...................................................................................................................................... 9-28
S/N B222E01519D⇒ ...................................................................................................................................... 9-30
MAIN CONTROL VALVE ASSEMBLY ................................................................................................................ 9-32
MAIN MANIFOLD ASSEMBLY ........................................................................................................................... 9-36
MAIN MANIFOLD FITTINGS.............................................................................................................................. 9-38
MAIN WINDOW ASSEMBLY .............................................................................................................................. 1-26
MAINFRAME ...................................................................................................................................................... 11-2
MANIFOLD
BRAKE............................................................................................................................................................ 9-44
CAB
⇒S/N B222E01518D .................................................................................................................................. 9-40
S/N B222E01519D⇒ .................................................................................................................................. 9-42
MAP LIGHT ...................................................................................................................................................... 4-182
MIRRORS
FRONT FENDER............................................................................................................................................ 1-12
N
NOISE PANEL .................................................................................................................................................... 2-56
O
OIL COOLER WATER PLUMBING .................................................................................................................... 2-44
OIL FILLER......................................................................................................................................................... 2-48
OIL FILTER......................................................................................................................................................... 2-46
OIL FILTER AND COOLER HEAD ..................................................................................................................... 2-42
OIL LEVEL GAUGE............................................................................................................................................ 2-52
OIL PAN
⇒S/N B222E01552E (300 HP ENGINE) ⇒D/B 05/2007 (335 HP ENGINE) ................................................. 2-58
S/N B222E01553E⇒ (300 HP ENGINE) D/B 06/2007⇒ (335 HP ENGINE) ................................................. 2-60
OIL PUMP AND ATTACHING PARTS ................................................................................................................ 2-54
P
PENDULAR TWIST LOCK ............................................................................................................................... 11-10
PISTON AND CONNECTING ROD.................................................................................................................... 2-62
PISTON COOLING NOZZLE ............................................................................................................................. 2-64
PISTON HOUSING
DESCRIPTION PAGE
P (continued)
R
RADIATOR ASSEMBLY...................................................................................................................................... 2-98
RADIATOR PLUMBING.................................................................................................................................... 2-100
RELAYS AND FUSES
OPERATOR COMPARTMENT
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-100
ROCKER LEVERS ............................................................................................................................................. 2-32
ROTARY GROUP
HYDRAULIC PUMP AND HYDRAULIC GEAR PUMP ................................................................................... 9-59
ROTATOR ASSEMBLY ....................................................................................................................................... 11-4
S
SEAT AND SUSPENSION MOUNTING............................................................................................................. 1-50
SEAT ASSEMBLY............................................................................................................................................... 1-46
SEAT SUSPENSION ASSEMBLY
AIR .................................................................................................................................................................. 1-56
MECHANICAL ................................................................................................................................................ 1-52
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION ............................................................................................................... 4-184
SOUND REDUCTION ........................................................................................................................................ 12-6
STABILIZER CYLINDER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-48L
IH, RS46-38LS IH ......................................................................................................................................... 9-90
STABILZER HYDRAULICS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-48L
IH, RS46-38LS IH ......................................................................................................................................... 9-86
STARTER MOTOR ............................................................................................................................................. 4-53
STEER AXLE AND ATTACHING PARTS ............................................................................................................. 7-2
STEER AXLE ASSEMBLY
KESSLER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH........................................................................................................................................ 7-6
OMCI
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH........................................................................................................................................ 7-8
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ................................................ 7-4
STEER CYLINDER ............................................................................................................................................ 7-10
STEER TIRES AND WHEELS
18.00 X 25
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH ONLY .............................. 12-12
18.00 X 33 X 36 PLY, BIAS
BRIDGESTONE ELS-2 E4, ALL TRUCKS................................................................................................ 12-20
18.00 X 33, RADIAL
DESCRIPTION PAGE
S (continued)
T
THERMOSTAT.................................................................................................................................................... 2-96
THERMOSTAT HOUSING.................................................................................................................................. 2-94
THROTTLE PEDAL AND LINKAGE ................................................................................................................... 3-18
TRANSMISSION
CASE AND REAR COVER ............................................................................................................................. 5-14
CONTROL VALVE ASSEMBLY....................................................................................................................... 5-46
CONTROL VALVE MOUNTING ...................................................................................................................... 5-44
FIRST SPEED CLUTCH SHAFT .................................................................................................................... 5-26
FIRST SPEED GEARS................................................................................................................................... 5-22
FIRST SPEED SHAFT AND IDLER GEAR .................................................................................................... 5-24
FORWARD CLUTCH SHAFT ......................................................................................................................... 5-18
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS............................................................................................ 5-16
FOURTH SPEED CLUTCH SHAFT ............................................................................................................... 5-32
INPUT DRIVE GEARS.................................................................................................................................... 5-10
OUTPUT SHAFT ............................................................................................................................................ 5-34
PUMP DRIVE.................................................................................................................................................... 5-8
REGULATOR VALVE AND HYDRAULIC PUMP............................................................................................. 5-36
REMOTE FILTER AND ADAPTER ................................................................................................................. 5-48
REVERSE AND SECOND CLUTCH SHAFT ................................................................................................. 5-20
THIRD SPEED CLUTCH SHAFT ................................................................................................................... 5-30
THIRD SPEED GEARS .................................................................................................................................. 5-28
TORQUE CONVERTER AND DRIVE PLATE................................................................................................. 5-38
TORQUE CONVERTER HOUSING ............................................................................................................... 5-40
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .................................................................................... 5-12
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-6
TRANSMISSION CONTROLLER AND SHIFT LEVER...................................................................................... 4-18
TRANSMISSION LINES AND ATTACHING PARTS ............................................................................................. 5-2
TURBOCHARGER ............................................................................................................................................. 2-72
TURBOCHARGER PLUMBING ......................................................................................................................... 2-76
DESCRIPTION PAGE
V
VALVE ASSEMBLY
DAMPING ..................................................................................................................................................... 11-28
EXTENSION CYLINDER .............................................................................................................................. 11-22
PILE SLOPE ................................................................................................................................................. 11-20
ROTATION AND BRAKE............................................................................................................................... 11-24
SIDE-SHIFT .................................................................................................................................................. 11-26
SWIVEL ........................................................................................................................................................ 11-21
TILT FLOAT................................................................................................................................................... 11-19
VALVE COVER ................................................................................................................................................... 2-30
VIBRATION DAMPER ........................................................................................................................................ 2-36
W
WATER PUMP.................................................................................................................................................. 2-101
WEAR PADS ...................................................................................................................................................... 11-8
WINDOW WIPER SYSTEM
SHEET 1 OF 2 ................................................................................................................................................ 4-54
SHEET 2 OF 2 ................................................................................................................................................ 4-56
WIRE HARNESS
ARMREST ...................................................................................................................................................... 4-60
ATTACHMENT SIGNAL
CAB TO FRAME ......................................................................................................................................... 4-63
BOOM EXTENSION
INTERMODAL HANDLER......................................................................................................................... 4-154
STANDARD SPREADER 1 ....................................................................................................................... 4-150
STANDARD SPREADER 2 ....................................................................................................................... 4-152
BOOM LIGHTS
DISTRIBUTION ......................................................................................................................................... 4-160
BOOM VALVES............................................................................................................................................. 4-156
CAB RELAYS
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-122
CAB SIDE CONSOLE
SHEET 1 OF 2
⇒PENDING PER ECN 68389-15............................................................................................................ 4-76
SHEET 2 OF 2
⇒PENDING PER ECN 68389-15............................................................................................................ 4-82
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
PENDING PER ECN 68389-15⇒............................................................................................................ 4-94
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
PENDING PER ECN 68389-15⇒............................................................................................................ 4-86
CAB UNDERFLOOR .................................................................................................................................... 4-124
CHASSIS
PENDING PER ECN 68389-15⇒ ............................................................................................................. 4-112
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-104
CLOSED CAB................................................................................................................................................. 4-74
CONTROLLERS
⇒PENDING PER ECN 68389-15 ............................................................................................................. 4-136
ENGINE ........................................................................................................................................................ 4-164
ENGINE COMPARTMENT ........................................................................................................................... 4-175
ENGINE CONTROL SYSTEM........................................................................................................................ 4-46
viii See Service Manual ©2007 HYSTER COMPANY
for service procedures.
UNIT CODE B222
08/2007 EUROPE
DESCRIPTION PAGE
W (continued)
ENGINE POWER
CAB TO FRAME ......................................................................................................................................... 4-64
FRONT LIGHTS............................................................................................................................................ 4-158
FRONT STOP BUTTON
POWERED SLIDING CAB ........................................................................................................................ 4-168
HYDRAULIC RELAYS .................................................................................................................................. 4-132
INNER AND OUTER
BOOM LIGHTS ......................................................................................................................................... 4-162
LH2 ............................................................................................................................................................... 4-148
LMI CAN CONNECTION
CAB TO FRAME ......................................................................................................................................... 4-68
LMI COLOR DISPLAY .................................................................................................................................... 4-70
LMI MONOCHROME DISPLAY ...................................................................................................................... 4-72
POWERTRAIN CAN CONNECTION
CAB TO FRAME ......................................................................................................................................... 4-67
POWERTRAIN SIGNAL 1
CAB TO FRAME ......................................................................................................................................... 4-66
POWERTRAIN SIGNAL 2
CAB TO FRAME ......................................................................................................................................... 4-65
REAR CAB.................................................................................................................................................... 4-130
REAR LIGHTS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH......................................... 4-119
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-120
REAR STOP BUTTON
POWERED SLIDING CAB ........................................................................................................................ 4-170
REAR WIPER EXTENSION ........................................................................................................................... 4-58
SLIDING CAB ................................................................................................................................................. 4-98
STABILIZER VALVE...................................................................................................................................... 4-177
STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-172
STAIR LIGHT ................................................................................................................................................ 4-176
STEER COLUMN ......................................................................................................................................... 4-128
TRANSMISSION........................................................................................................................................... 4-166
TWIST MODULE AND LMI DISPLAY ........................................................................................................... 4-134
WIRE HARNESS (CONTROLLERS)
WITH STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH.................................................................................................................................... 4-144
WITHOUT STABILIZERS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
PENDING PER ECN 68389-15⇒.......................................................................................................... 4-140
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 13-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
1 FRAME
1 FRAME
UNIT CODE B222
08/2007 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
ENGINE COVERS
1 176640 Capscrew..................................................................................................................... 36
2 320158 Washer ........................................................................................................................ 40
3 1536247 Cover (LH) ................................................................................................................... 2
4 1547417 Cover ........................................................................................................................... 1
5 1609022 Cover (RH)................................................................................................................... 1
6 1609724 Cover (RH)................................................................................................................... 1
7 302400 Locknut ........................................................................................................................ 4
8 1609723 Cover (LH) ................................................................................................................... 1
9 1536246 Cover ........................................................................................................................... 1
10 1609021 Cover (LH) ................................................................................................................... 1
11 1543047 Step ............................................................................................................................. 1
12 296172 Capscrew..................................................................................................................... 4
13 320160 Washer ........................................................................................................................ 4
14 1616037 Edge Trim .................................................................................................................... 2
15 1616038 Edge Trim .................................................................................................................... 2
16 1615004 Platform (LH) ............................................................................................................... 1
17 320161 Washer ........................................................................................................................ 12
18 246001 Capscrew..................................................................................................................... 8
19 1546615 Bracket......................................................................................................................... 2
20 302402 Locknut ........................................................................................................................ 4
21 1615003 Platform (RH)............................................................................................................... 1
22 1543048 Step ............................................................................................................................. 1
23 a 1639747 Step ............................................................................................................................. 1
24 a 320159 Washer ........................................................................................................................ 8
25 a 136985 Capscrew..................................................................................................................... 4
26 a 302401 Locknut ........................................................................................................................ 4
FOOTNOTES:
a With Power Sliding Cab
HANDRAILS
RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH,
RS46-38/S IH
FOOTNOTES:
a With Power Sliding Cab
HANDRAILS
RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH
FOOTNOTES:
a With Power Sliding Cab
FENDERS
KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH, RS46-41/S CH, RS46-38/S IH
B: RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Without Powered Sliding Cab
MIRRORS
FRONT FENDER
1 1598029 Bracket......................................................................................................................... 2
2 886835 Mirror ........................................................................................................................... 2
3 320158 Washer ........................................................................................................................ 16
4 176640 Capscrew..................................................................................................................... 8
5 302400 Locknut ........................................................................................................................ 8
6 a 1641749 Mirror ........................................................................................................................... 2
7 a 1641793 Bracket......................................................................................................................... 1
8 a 320159 Washer ........................................................................................................................ 8
9 a 302401 Locknut ........................................................................................................................ 4
10 a 292517 Capscrew..................................................................................................................... 4
FOOTNOTES:
a With Power Sliding Cab
COUNTERWEIGHT
KEY:
A: HR45-27
B: HR45-36
C: HR45-31
D: RS46-41/S CH, RS46-38/S IH
E: RS46-41L/S CH, RS46-38L/S IH
QTY
ITEM PART NO. DESCRIPTION A B C D E
1-17
UNIT CODE B222
EUROPE 08/2007
CAB DOOR
RIGHT HAND
FOOTNOTES:
a Not Illustrated
CAB DOOR
LEFT HAND
FOOTNOTES:
a Not Illustrated
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Sold by the foot
1-27
UNIT CODE B222
EUROPE 08/2007
CAB FLOORMATS
1 1601929 Buckler......................................................................................................................... 4
2 1493283 Floormat (Cowl) ........................................................................................................... 1
3 1493281 Floormat (Main) ........................................................................................................... 1
4 1468318 Screw........................................................................................................................... 4
5 1492140 Washer ........................................................................................................................ 4
6 1498365 Strip ............................................................................................................................. 1
7 1493282 Floormat (Seat)............................................................................................................ 1
CAB MOUNTING
NON-POWERED SLIDING CAB
CAB MOUNTING
POWERED SLIDING CAB
CAB MOUNTING
POWERED SLIDING CAB
1671642 Service Kit (Sliding Cab Valve) (Includes Items 38-39, 63, 75) ................................... 1
FOOTNOTES:
a ⇒ D/B 06/2007
b D/B 07/2007 ⇒
1-35
UNIT CODE B222
EUROPE 08/2007
CAB PANELS
FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒
CAB SUNSHADE
REAR
CAB WINDOWS
SEAT ASSEMBLY
1603522 Seat Assembly (Mechanical Suspension) (Fabric Cover) (☞ Figure 1-25) ................ 1
1603524 Seat Assembly (Air Suspension) (Fabric Cover) (☞ Figure 1-25) ............................. 1
1482798 Seat Top Assembly (With Armrest) ......................................................................... 1
a 1482915 Spacer................................................................................................................. 1
a 292528 Capscrew ............................................................................................................ 1
a 1482917 Locknut................................................................................................................ 4
a 1615073 Bolt...................................................................................................................... 4
1 1482974 Bracket Kit (RH) .................................................................................................. 1
1 1482806 Bracket............................................................................................................ 1
1 1482917 Locknut ........................................................................................................... 3
1 1482951 Bolt.................................................................................................................. 1
1 1482919 Locknut ........................................................................................................... 2
1 1482924 Screw.............................................................................................................. 2
1 1482952 Clip.................................................................................................................. 2
1 1482953 Cable Tie ........................................................................................................ 1
2 1615147 Upper Backrest Kit .............................................................................................. 1
2 1574082 Backrest.......................................................................................................... 1
2 1615149 Tube (Guide) ................................................................................................... 2
3 1482957 Back Cushion Assembly ..................................................................................... 1
3 1482802 Back Cushion.................................................................................................. 1
3 1482924 Screw.............................................................................................................. 2
4 1482959 Back Pan Kit........................................................................................................ 1
4 1615056 Back Pan......................................................................................................... 1
4 1482917 Locknut ........................................................................................................... 8
4 1482919 Locknut ........................................................................................................... 2
4 1482924 Screw.............................................................................................................. 2
4 1615057 Bolt.................................................................................................................. 1
4 1482913 Connector ....................................................................................................... 6
5 1482960 Armrest Assembly (LH)....................................................................................... 1
5 1482804 Arm Rest......................................................................................................... 1
5 1482919 Locknut ........................................................................................................... 1
5 292528 Capscrew........................................................................................................ 1
5 1482920 Washer ........................................................................................................... 2
5 1482961 Screw.............................................................................................................. 1
6 1467522 Holder Kit ............................................................................................................ 1
6 1482925 Riser ............................................................................................................... 1
6 1482948 Box.................................................................................................................. 1
6 1482949 Screw.............................................................................................................. 4
6 1482950 Cover .............................................................................................................. 1
7 1482969 Bracket Kit (LH)................................................................................................... 1
7 1482805 Bracket............................................................................................................ 1
7 1482917 Locknut ........................................................................................................... 3
7 1615057 Bolt.................................................................................................................. 1
7 292528 Capscrew........................................................................................................ 1
7 1482919 Locknut ........................................................................................................... 2
7 1482924 Screw .................................................................................................................. 2
7 1482910 Nut .................................................................................................................. 1
7 1482952 Clip.................................................................................................................. 2
7 1482961 Screw.............................................................................................................. 1
7 1482953 Cable Tie ........................................................................................................ 1
8 1615062 Seat Belt Kit ........................................................................................................ 1
SEAT ASSEMBLY
8 292528 Capscrew........................................................................................................ 1
8 246001 Capscrew........................................................................................................ 1
8 1615063 Washer ........................................................................................................... 3
8 1615064 Spacer ............................................................................................................ 2
9 1615066 Service Kit (Operator Presence System) ............................................................ 1
9 1615067 Switch (Operator Presence System) .............................................................. 1
9 1615068 Harness (Operator Presence System) ........................................................... 1
9 1482953 Cable Tie ........................................................................................................ 2
9 1482952 Clip.................................................................................................................. 2
10 1482970 Recliner Kit.......................................................................................................... 1
10 1467531 Recliner Knob ................................................................................................. 1
10 1482904 Lever ............................................................................................................... 1
10 1482905 Sector ............................................................................................................. 1
10 1482906 Latch ............................................................................................................... 1
10 1482907 Cover .............................................................................................................. 1
10 1482908 Spring ............................................................................................................. 1
10 1482909 Spring ............................................................................................................. 1
10 1482919 Locknut ........................................................................................................... 2
10 1615057 Bolt.................................................................................................................. 1
10 1482917 Locknut ........................................................................................................... 5
10 1482952 Clip.................................................................................................................. 2
10 1482953 Cable Tie ........................................................................................................ 1
10 1482910 Nut .................................................................................................................. 1
10 1482924 Screw.............................................................................................................. 2
11 1482971 Seat Pan Kit ........................................................................................................ 1
11 1482801 Seat Pan ......................................................................................................... 1
11 1482917 Locknut ........................................................................................................... 12
11 1482951 Bolt.................................................................................................................. 6
11 1482952 Clip.................................................................................................................. 2
11 1482953 Cable Tie ........................................................................................................ 1
11 1615057 Bolt.................................................................................................................. 2
11 1482919 Locknut ........................................................................................................... 2
12 1615158 Seat Cushion Assembly ...................................................................................... 1
12 1482803 Seat Cushion .................................................................................................. 1
12 1482952 Clip.................................................................................................................. 2
12 1482953 Cable Tie ........................................................................................................ 1
13 1558035 Lockwasher.................................................................................................................. 4
14 1634996 Armrest Assembly ....................................................................................................... 1
15 1571627 Pivot Arm Assembly (☞ Figure 1-29) ......................................................................... 1
16 1476584 Cover (Capscrew Head) .............................................................................................. 4
17 136681 Capscrew..................................................................................................................... 4
1561530 Cushion and Upper Backrest Service Kit (Includes Items 2-3).................................... 1
FOOTNOTES:
a Not Illustrated
1-49
UNIT CODE B222
EUROPE 08/2007
KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
ITEM PART NO. DESCRIPTION A B
9 1615076 Pin....................................................................................................................... 1
9 1615077 Clip...................................................................................................................... 4
9 .. . . . Retaining Ring .................................................................................................... 2
9 1615078 Clip...................................................................................................................... 2
9 1615079 Cam Follower ...................................................................................................... 1
9 1483018 Spacer................................................................................................................. 2
9 .. . . . Bearing................................................................................................................ 2
9 1483031 Roller................................................................................................................... 2
10 1483034 Weight Adjust Knob................................................................................................. 1
10 1483036 Knob and Shaft Assembly................................................................................... 1
10 1483011 Roll Pin................................................................................................................ 1
11 1483037 Service Kit (Suspension Scissors) .......................................................................... 1
11 1483039 Suspension Scissors........................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 1483026 Bushing ............................................................................................................... 2
11 1483010 Nut ...................................................................................................................... 2
11 275608 Fastener .............................................................................................................. 1
1-55
UNIT CODE B222
EUROPE 08/2007
7 .. . . . Bearing................................................................................................................ 4
7 1482990 Bolt...................................................................................................................... 4
7 1483010 Nut ...................................................................................................................... 2
7 1483003 Push Fixing ......................................................................................................... 9
7 1483004 Nut ...................................................................................................................... 3
7 1482953 Cable Tie............................................................................................................. 1
7 1615132 Bumper ............................................................................................................... 2
7 1615126 Bushing ............................................................................................................... 1
7 1615127 Bushing ............................................................................................................... 1
7 275608 Fastener .............................................................................................................. 1
7 1482980 Washer................................................................................................................ 4
8 1483061 Air Hose Kit ............................................................................................................. 1
8 1483062 Hose.................................................................................................................... 1
8 1615111 Connector ........................................................................................................... 1
8 1483060 Fitting .................................................................................................................. 1
8 1615138 Cap ..................................................................................................................... 1
8 1615139 O-Ring................................................................................................................. 1
9 1483056 Spring Kit (Air) ......................................................................................................... 1
9 1483057 Spring.................................................................................................................. 1
9 1483058 Screw .................................................................................................................. 1
9 1483059 Bolt...................................................................................................................... 1
9 1483060 Fitting .................................................................................................................. 1
9 1615136 Clip...................................................................................................................... 1
9 1483062 Hose.................................................................................................................... 1
9 1483003 Push Fixing ......................................................................................................... 10
9 1483004 Nut ...................................................................................................................... 3
9 1615137 Screw .................................................................................................................. 1
10 1528714 Compressor Kit........................................................................................................ 1
10 1615140 Compressor (24 Volt) .......................................................................................... 1
10 1615141 Bracket (Plastic) .................................................................................................. 1
10 1483067 Screw .................................................................................................................. 2
10 1483062 Hose.................................................................................................................... 1
10 1615111 Connector ........................................................................................................... 1
10 1483060 Fitting .................................................................................................................. 1
11 1615143 Service Kit (Suspension Scissors) .......................................................................... 1
11 1615144 Suspension Scissors........................................................................................... 1
11 1615126 Bushing (Shock) (Upper)..................................................................................... 1
11 1615127 Bushing (Shock) (Lower)..................................................................................... 1
11 1483031 Roller................................................................................................................... 4
11 .. . . . Bearing................................................................................................................ 4
11 275608 Fastener .............................................................................................................. 1
1-59
UNIT CODE B222
EUROPE 08/2007
ARMREST ASSEMBLY
CONDENSER ASSEMBLY
HEATER HOSES
FOOTNOTES:
a ⇒ PENDING PER ECN 68204-68
b PENDING PER ECN 68204-68 ⇒
1 1635017 Bracket......................................................................................................................... 1
2 1566041 Screw........................................................................................................................... 8
3 1635016 Bracket......................................................................................................................... 1
4 2076655 Condenser Assembly................................................................................................... 1
5 1493394 Foam............................................................................................................................ 1
6 1558029 Foam............................................................................................................................ 1
7 a 1558045 Heater And Air Conditioner Assembly ......................................................................... 1
7 b 1656599 Heater And Air Conditioner Assembly ......................................................................... 1
8 320160 Washer ........................................................................................................................ 3
9 292513 Capscrew..................................................................................................................... 3
10 1493312 Cover (Capscrew Head) .............................................................................................. 3
11 1493397 Cover (Capscrew Head) .............................................................................................. 4
12 292501 Capscrew..................................................................................................................... 2
13 320156 Washer ........................................................................................................................ 4
14 316834 Nut ............................................................................................................................... 2
15 1493393 Clamp .......................................................................................................................... 2
16 1603503 Hose ............................................................................................................................ 1
17 1393499 Clamp .......................................................................................................................... 4
18 1506825 Strap Clamp................................................................................................................. 2
19 1468319 Screw........................................................................................................................... 4
20 1603502 Flange.......................................................................................................................... 1
21 1607231 Wire Harness (Rear Cab) ............................................................................................ 1
FOOTNOTES:
a ⇒ PENDING PER ECN 68204-68
b PENDING PER ECN 68204-68 ⇒
1-75
UNIT CODE B222
EUROPE 08/2007
LABELS
EXTERIOR
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer
b Not Illustrated
c Only On RS46-33IH, RS45-28IH, RS45-24IH, RS46-36CH, RS45-31CH, RS45-27CH
d Only On RS46-41CH, RS46-41S CH, RS46-38IH, RS46-38S IH
1-79
UNIT CODE B222
EUROPE 08/2007
LABELS
INTERIOR
KEY:
A: Container Handler
B: Intermodal Handler
QTY
ITEM PART NO. DESCRIPTION A B
1-82
UNIT CODE B222
08/2007 EUROPE
2 ENGINES
2 ENGINES
UNIT CODE B222
08/2007 EUROPE
SECTION 2
ENGINES
DESCRIPTION PAGE
SECTION 2
ENGINES (Continued)
DESCRIPTION PAGE
2-3
UNIT CODE B222
EUROPE 08/2007
ENGINE MOUNTS
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-9
UNIT CODE B222
EUROPE 08/2007
DRIVE PULLEY
AIR COMPRESSOR
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
BREATHER PLUMBING
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
LIFTING BRACKET
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
CYLINDER BLOCK
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01552E
c S/N B222E01553E ⇒
d ⇒ S/N B222E015565E
e S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a Excludes Item 3, Contains 4 of Item 4
b ⇒ S/N B222E01552E
c S/N B222E01553E ⇒
d ⇒ S/N B222E015565E
e S/N B222E015566E ⇒
IDLER GEAR
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d D/B 06/2006 ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-29
UNIT CODE B222
EUROPE 08/2007
VALVE COVER
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
ROCKER LEVERS
FOOTNOTES:
a Includes Items 11, 12, 13, 14, 15, 16 and 17
b Includes Items 11, 12, 14, 18 and 19
c ⇒ S/N B222E01552E
d S/N B222E01553E ⇒
e ⇒ S/N B222E015565E
f S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-35
UNIT CODE B222
EUROPE 08/2007
VIBRATION DAMPER
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FLYWHEEL HOUSING
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FLYWHEEL
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
OIL FILTER
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-49
UNIT CODE B222
EUROPE 08/2007
CORROSION RESISTOR
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c S/N B222E015566E ⇒
d ⇒ D/B 05/2006
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b ⇒ S/N B222E01552E (300 HP ENGINE)
c S/N B222E01553E ⇒
d S/N B222E01553E ⇒ (300 HP ENGINE)
e ⇒ S/N B222E015565E
f S/N B222E015566E ⇒
2-57
UNIT CODE B222
EUROPE 08/2007
OIL PAN
(⇒S/N B222E01552E (300 HP ENGINE) ⇒D/B 05/2007 (335 HP ENGINE))
OIL PAN
(S/N B222E01553E⇒ (300 HP ENGINE) D/B 06/2007⇒ (335 HP ENGINE))
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-65
UNIT CODE B222
EUROPE 08/2007
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01552E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-69
UNIT CODE B222
EUROPE 08/2007
CYLINDER HEAD
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
TURBOCHARGER
TURBOCHARGER
44 1515862 Gasket................................................................................................................. 1
45 1513338 Nut ...................................................................................................................... 4
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-75
UNIT CODE B222
EUROPE 08/2007
TURBOCHARGER PLUMBING
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
EXHAUST
1 292533 Capscrew..................................................................................................................... 8
2 284521 Washer ........................................................................................................................ 16
3 71368 Mount........................................................................................................................... 16
4 1599382 Plate ............................................................................................................................ 2
5 134881 Clamp .......................................................................................................................... 4
6 302402 Locknut ........................................................................................................................ 8
7 1599753 Tube ............................................................................................................................. 1
8 1608423 Tube ............................................................................................................................. 1
9 1594206 Tube ............................................................................................................................. 1
10 1582010 Bracket......................................................................................................................... 2
11 1608422 Muffler.......................................................................................................................... 1
12 1581752 Tube ............................................................................................................................. 1
13 1497569 Clamp .......................................................................................................................... 2
14 1529583 Flex Tube ..................................................................................................................... 1
15 1529534 Tube ............................................................................................................................. 1
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-83
UNIT CODE B222
EUROPE 08/2007
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
INTAKE MANIFOLD
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
COOLING
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-93
UNIT CODE B222
EUROPE 08/2007
THERMOSTAT HOUSING
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
THERMOSTAT
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
RADIATOR ASSEMBLY
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
2-102
UNIT CODE B222
08/2007 EUROPE
3 FUEL SYSTEM
3 FUEL SYSTEM
UNIT CODE B222
08/2007 EUROPE
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
FUEL SYSTEM
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
1 1494675 Bracket......................................................................................................................... 1
2 1468323 Washer ........................................................................................................................ 1
3 136749 Capscrew..................................................................................................................... 1
4 353195 Bumper ........................................................................................................................ 1
5 352499 Pedal............................................................................................................................ 1
6 352885 Pad .............................................................................................................................. 1
7 1558053 Bolt .............................................................................................................................. 1
8 325708 Bushing........................................................................................................................ 1
9 1558049 Spring .......................................................................................................................... 1
10 353142 Spring .......................................................................................................................... 1
11 353143 Spring .......................................................................................................................... 1
12 352485 Shaft ............................................................................................................................ 1
13 320156 Washer ........................................................................................................................ 1
14 15200 Cotter Pin..................................................................................................................... 1
15 353129 Rod .............................................................................................................................. 1
16 2076661 Sensor (Throttle Pedal Position) .................................................................................. 1
17 1492253 Washer ........................................................................................................................ 2
18 292501 Capscrew..................................................................................................................... 2
19 1493397 Cover (Capscrew Head) .............................................................................................. 2
20 1558052 Washer ........................................................................................................................ 3
21 302401 Locknut ........................................................................................................................ 2
22 316835 Nut ............................................................................................................................... 1
23 320158 Washer ........................................................................................................................ 1
24 1532541 Buzzer.......................................................................................................................... 1
3-20
UNIT CODE B222
08/2007 EUROPE
4 ELECTRICAL SYSTEM
4 ELECTRICAL SYSTEM
UNIT CODE B222
08/2007 EUROPE
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 4
ELECTRICAL SYSTEM (Continued)
DESCRIPTION PAGE
SECTION 4
ELECTRICAL SYSTEM (Continued)
DESCRIPTION PAGE
ELECTRICAL SYSTEM
CHASSIS
SHEET 1 OF 3
KEY:
A: RS46-41CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH
B: RS45-27CH, RS46-36CH, RS45-31CH
C: RS46-38IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH
D: RS45-24IH, RS46-33IH, RS45-28IH
QTY
ITEM PART NO. DESCRIPTION A B C D
ELECTRICAL SYSTEM
CHASSIS
SHEET 1 OF 3
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒
KEY:
A: RS46-41CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH
B: RS45-27CH, RS46-36CH, RS45-31CH
C: RS46-38IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH
D: RS45-24IH, RS46-33IH, RS45-28IH
QTY
ITEM PART NO. DESCRIPTION A B C D
1 302400 Locknut .......................................................................................... 3 3 3 3
2 223216 Bushing.......................................................................................... 6 6 6 6
3 1641489 Control Box .................................................................................... .. 1 .. 1
3 1659632 Control Box .................................................................................... 1 .. 1 ..
4 320158 Washer .......................................................................................... 3 3 3 3
5 1300165 Spacer ........................................................................................... 3 3 3 3
6 287817 Capscrew....................................................................................... 4 4 4 4
7 320156 Washer .......................................................................................... 12 12 12 12
8 320154 Washer .......................................................................................... 16 16 16 16
9 2065989 Capscrew....................................................................................... 12 12 12 12
10 1595757 Control Module (TE27 Transmission) ............................................ 1 1 1 1
10 1609003 Control Module (TE32 Transmission) ............................................ 1 1 1 1
11 2054005 Switch (Powered Sliding Cab) ....................................................... 1 1 1 1
11 1487428 Switch - Blank (Non-Powered Sliding Cab) ................................... 1 1 1 1
12 815597 Nut ................................................................................................. 4 4 4 4
13 1301224 Diode Block.................................................................................... 1 1 1 1
14 302398 Nut ................................................................................................. 4 4 4 4
15 2072354 Screw............................................................................................. 1 1 1 1
16 320155 Washer .......................................................................................... 4 4 4 4
17 1625708 Programmable Controller............................................................... .. 1 .. 1
©2007 HYSTER COMPANY See Service Manual 4-7
for service procedures.
UNIT CODE B222
EUROPE 08/2007
ELECTRICAL SYSTEM
CHASSIS
SHEET 2 OF 3
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒
4-9
UNIT CODE B222
EUROPE 08/2007
ELECTRICAL SYSTEM
CHASSIS
SHEET 3 OF 3
KEY:
A: RS46-41CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH
B: RS45-27CH, RS46-36CH, RS45-31CH
C: RS46-38IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH
D: RS45-24IH, RS46-33IH, RS45-28IH
QTY
ITEM PART NO. DESCRIPTION A B C D
ELECTRICAL SYSTEM
CHASSIS
SHEET 3 OF 3
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒
4-13
UNIT CODE B222
EUROPE 08/2007
ELECTRICAL SYSTEM
BOOM
FOOTNOTES:
a Intermodal Handler
4-17
UNIT CODE B222
EUROPE 08/2007
1 1635012 Screw........................................................................................................................... 2
2 320156 Washer ........................................................................................................................ 3
3 a 1640506 Wire Harness (Side Console) (☞ Figure 4-40, ☞ Figure 4-41, ☞ Figure 4-45) ....... 1
3 b 1648896 Wire Harness (Side Console) (☞ Figure 4-41) .......................................................... 1
4 1558041 Screw........................................................................................................................... 1
5 1492146 Plate (Relay) ................................................................................................................ 1
6 316834 Nut ............................................................................................................................... 3
7 292501 Capscrew..................................................................................................................... 1
8 1635013 Spacer ......................................................................................................................... 2
9 a 1640507 Wire Harness (Cab Relays) (☞ Figure 4-50) ............................................................. 1
10 1579257 Shift Lever.................................................................................................................... 1
11 1558054 Screw........................................................................................................................... 2
12 1558055 Washer ........................................................................................................................ 2
13 1393781 Alarm (Slow Pulse) ...................................................................................................... 1
14 1598236 Switch .......................................................................................................................... 1
15 1601751 Plate ............................................................................................................................ 1
16 320156 Washer ........................................................................................................................ 6
17 1571775 Screw........................................................................................................................... 6
18 2078867 Label (Transmission Calibration) ................................................................................. 1
19 320156 Washer ........................................................................................................................ 4
20 292501 Capscrew..................................................................................................................... 2
21 1607230 Wire Harness (Hydraulic Relays) (☞ Figure 4-54) ..................................................... 1
22 1595757 Control Module (TE27 Transmission) .......................................................................... 1
22 1609003 Control Module (TE32 Transmission) .......................................................................... 1
23 316834 Nut ............................................................................................................................... 2
24 292500 Capscrew..................................................................................................................... 2
25 320156 Washer ........................................................................................................................ 2
26 1571634 Plate ............................................................................................................................ 1
27 1492167 Edge Protector............................................................................................................. AR
28 1635014 Screw........................................................................................................................... 8
FOOTNOTES:
a ⇒ PENDING PER ECN 68389-15
b PENDING PER ECN 68389-15 ⇒
CONSOLE
INDICATOR DISPLAY AND CONTROLS
CONTROL PANEL
AIR CONDITIONER
1 a 1640506 Wire Harness (Side Console) (☞ Figure 4-40, ☞ Figure 4-41) ................................ 1
1 b 1648896 Wire Harness (Side Console) (☞ Figure 4-42, ☞ Figure 4-43) ................................ 1
2 1566765 Bracket......................................................................................................................... 1
3 1558027 Adhesive Sticker .......................................................................................................... 1
4 1566764 Socket (12 Volt) ........................................................................................................... 1
5 2055678 DC-DC Converter ........................................................................................................ 1
6 296415 Washer ........................................................................................................................ 4
7 1571789 Screw........................................................................................................................... 4
FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒
CONSOLE
RADIO
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Container Handler
b Intermodal Handler
KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH
QTY
ITEM PART NO. DESCRIPTION A B
4-35
UNIT CODE B222
EUROPE 08/2007
FOOTNOTES:
a Optional
b Standard For IH Sliding Cab
JOYSTICK ASSEMBLY
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
ELECTRICAL ACCESSORIES
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
WIRE HARNESS
ENGINE CONTROL SYSTEM
FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01552E
c S/N B222E01553E ⇒
d ⇒ S/N B222E015565E
e S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
e ⇒ D/B 10/2006
f D/B 11/2006 ⇒
4-49
UNIT CODE B222
EUROPE 08/2007
ALTERNATOR MOUNTING
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
FOOTNOTES:
a ⇒ S/N B222E01552E
b S/N B222E01553E ⇒
c ⇒ S/N B222E015565E
d S/N B222E015566E ⇒
WIRE HARNESS
REAR WIPER EXTENSION
WIRE HARNESS
ARMREST
WIRE HARNESS
ARMREST
4-69
UNIT CODE B222
EUROPE 08/2007
WIRE HARNESS
LMI COLOR DISPLAY
WIRE HARNESS
LMI MONOCHROME DISPLAY
WIRE HARNESS
CLOSED CAB
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 1 OF 2
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 2
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 2
(⇒PENDING PER ECN 68389-15)
14 1484685 Locknut................................................................................................................ 1
14 1484686 Washer (Spring) .................................................................................................. 1
14 1330437 Terminal (Pin)...................................................................................................... 4
14 1463140 Terminal (Pin)...................................................................................................... 38
14 1484377 Terminal (Plug).................................................................................................... 5
15 .. . . . Fusebox Assembly (4) (12 Volt) .............................................................................. 1
15 1484681 Fuse Box (10-Way) ............................................................................................. 1
15 1389477 Lock .................................................................................................................... 1
15 1490250 Bridge Piece (2-Way) .......................................................................................... 3
15 1489957 Connector (1-Way) .............................................................................................. 7
15 1389479 Electrical Fitting................................................................................................... 2
16 .. . . . Fuse Box Assembly (2) (Lights) .............................................................................. 1
16 1484681 Fuse Box (10-Way) ............................................................................................. 1
16 1389477 Lock .................................................................................................................... 1
16 1490250 Bridge Piece (2-Way) .......................................................................................... 4
16 1489957 Connector (1-Way) .............................................................................................. 9
16 1389479 Electrical Fitting................................................................................................... 3
17 .. . . . Fuse Box Assembly (1) (Hydraulics) ....................................................................... 1
17 1484681 Fuse Box (10-Way) ............................................................................................. 1
17 1389477 Lock .................................................................................................................... 1
17 1496884 Bridge Piece (3-Way) .......................................................................................... 2
17 1489957 Connector (1-Way) .............................................................................................. 7
17 1389479 Electrical Fitting................................................................................................... 3
18 .. . . . Fuse Box Assembly (3) (Engine)............................................................................. 1
18 1484681 Fuse Box (10-Way) ............................................................................................. 1
18 1389477 Lock .................................................................................................................... 1
18 1489957 Connector (1-Way) .............................................................................................. 8
18 1490250 Bridge Piece (2-Way) .......................................................................................... 2
18 1496884 Bridge Piece (3-Way) .......................................................................................... 1
18 1490249 Connector (1-Way) .............................................................................................. 2
18 1389479 Electrical Fitting................................................................................................... 1
19 .. . . . Terminal Group (Calibration Switch)........................................................................ 1
19 1624103 Receptacle .......................................................................................................... 2
19 1610947 Insulator (Receptacle) ......................................................................................... 2
20 .. . . . Connector Assembly (Diagnostic)....................................................................... 1
20 1484397 Connector (3-Way) .............................................................................................. 1
20 1610944 Secondary Lock .................................................................................................. 1
20 1518112 Terminal (Socket) ................................................................................................ 2
20 1330439 Terminal (Plug).................................................................................................... 1
21 1610942 Diode Assembly (Auxiliary Relay) ........................................................................... 1
22 .. . . . Connector Assembly (Auxiliary Relay Diode).......................................................... 1
22 1610950 Housing (Sealed) (4-Way)................................................................................... 1
22 1484656 Terminal (Socket) ................................................................................................ 3
22 1482659 Seal (Rubber)...................................................................................................... 3
22 1610941 Seal (Dummy) ..................................................................................................... 1
24 1610953 Diode Assembly ...................................................................................................... 1
25 .. . . . Connector Assembly (Override and Red Light Diode) ............................................ 1
25 1610950 Housing (Sealed) (4-Way)................................................................................... 1
25 1484656 Terminal (Socket) ................................................................................................ 4
WIRE HARNESS
CAB SIDE CONSOLE
SHEET 2 OF 2
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)
24 1610954 Seal..................................................................................................................... 2
24 1610953 Diode Assembly ...................................................................................................... 1
25 .. . . . Connector Assembly (Diode) .................................................................................. 1
25 1610950 Housing (Sealed) (4-Way)................................................................................... 1
25 1610941 Seal (Dummy) ..................................................................................................... 2
25 1484656 Terminal (Socket) ................................................................................................ 2
25 1482659 Seal (Rubber)...................................................................................................... 2
25 1546697 Secondary Lock....................................................................................................... 1
26 .. . . . Connector Assembly (Armrest Harness)................................................................. 1
26 1484664 Housing............................................................................................................... 1
26 1484685 Locknut................................................................................................................ 1
26 1484686 Washer (Spring) .................................................................................................. 1
26 1330437 Terminal (Pin)...................................................................................................... 7
26 1463140 Terminal (Pin)...................................................................................................... 38
26 1484377 Terminal (Plug).................................................................................................... 2
27 .. . . . Connector Assembly (Converter) ............................................................................ 1
27 1484397 Connector (3-Way) .............................................................................................. 1
27 1330426 Secondary Lock .................................................................................................. 1
27 1330438 Terminal (Socket) ................................................................................................ 3
27 1484397 Connector (3-Way) .................................................................................................. 1
27 1330439 Terminal (Plug) ........................................................................................................ 3
28 .. . . . Connector Assembly (Powertrain Signals 1) ........................................................... 1
28 1484666 Housing............................................................................................................... 1
28 1484685 Locknut................................................................................................................ 1
28 1484686 Washer (Spring) .................................................................................................. 1
28 1330439 Terminal (Plug).................................................................................................... 1
28 1330437 Terminal (Pin)...................................................................................................... 30
29 .. . . . Connector Assembly (Powertrain Signals 2) ........................................................... 1
29 1623062 Housing............................................................................................................... 1
29 1484685 Locknut................................................................................................................ 1
29 1484686 Washer (Spring) .................................................................................................. 1
29 1330439 Terminal (Plug).................................................................................................... 1
29 1330438 Terminal (Socket) ................................................................................................ 30
30 .. . . . Connector Assembly (Powertrain Power) ................................................................ 1
30 1484665 Housing............................................................................................................... 1
30 1484685 Locknut................................................................................................................ 1
30 1484686 Washer (Spring) .................................................................................................. 1
30 1484709 Terminal (Pin)...................................................................................................... 16
31 .. . . . Connector Assembly (Attachment Signal)............................................................... 1
31 1500919 Connector ........................................................................................................... 1
31 1484685 Locknut................................................................................................................ 1
31 1484686 Washer (Spring) .................................................................................................. 1
31 1330437 Terminal (Pin)...................................................................................................... 23
31 1484685 Locknut.................................................................................................................... 1
31 1484686 Washer (Spring) ...................................................................................................... 1
32 .. . . . Connector Assembly (CAN Connector, LMI)........................................................... 1
32 1570605 Housing............................................................................................................... 1
32 1330415 Secondary Lock .................................................................................................. 1
32 1330439 Terminal (Plug).................................................................................................... 1
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING RELAYS
SHEET 1 0F 2
(PENDING PER ECN 68389-15⇒)
4-93
UNIT CODE B222
EUROPE 08/2007
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CAB SIDE CONSOLE, INCLUDING FUSES
SHEET 2 0F 2
(PENDING PER ECN 68389-15⇒)
4-99
UNIT CODE B222
EUROPE 08/2007
a 1640506 Wire Harness (Side Console) (☞ Figure 4-40, ☞ Figure 4-41) ................................ 1
b 1648896 Wire Harness (Side Console) ...................................................................................... 1
1 1484715 Clip .......................................................................................................................... 2
2 1484714 Clip .......................................................................................................................... 2
3 1489960 Relay (24 Volt) (Horn).............................................................................................. 1
4 1489960 Relay (24 Volt) (Seat Switch)................................................................................... 1
5 1489960 Relay (24 Volt) (Boom Lights).................................................................................. 1
6 1489960 Relay (24 Volt) (Lights) ............................................................................................ 1
7 1489960 Relay (24 Volt) (24 Volt To 12 Volt) .......................................................................... 1
8 1489960 Relay (24 Volt) (Override)........................................................................................ 1
9 1489960 Relay (24 Volt) (Start Inhibit) ................................................................................... 1
10 1489960 Relay (24 Volt) (Neutral) .......................................................................................... 1
11 1489960 Relay (24 Volt) (Auxiliary) ........................................................................................ 1
12 1489960 Relay (24 Volt) (Twistlock Unlock) ........................................................................... 1
13 1489960 Relay (24 Volt) (Interrupt) ........................................................................................ 1
14 1489960 Relay (24 Volt) (Reverse) ........................................................................................ 1
15 2003859 Flasher Unit (Flasher).............................................................................................. 1
16 1528811 Main Relay (24 Volt) (Main Power) .......................................................................... 1
17 .. . . . Fuse Box 1 .............................................................................................................. 1
18 370646 Fuse (5 Amp) (Pre-Excitation and ECM) ............................................................ 1
19 1300057 Fuse (7.5 Amp) (Transmission) ........................................................................... 1
20 1310630 Fuse (15 Amp) (Attachment Controls) ................................................................ 1
21 370646 Fuse (5 Amp) (Park Brake Solenoid) .................................................................. 1
22 370647 Fuse (10 Amp) (Convertor) ................................................................................. 1
23 370648 Fuse (20 Amp) (Powered Sliding Cab)................................................................ 1
24 370647 Fuse (10 Amp) (Front Screen Washer And Wiper) ............................................. 1
25 370647 Fuse (10 Amp) (Roof Screen Washer And Wiper).............................................. 1
26 370647 Fuse (10 Amp) (Rear Screen Washer And Wiper).............................................. 1
27 .. . . . Fuse Box 2 .............................................................................................................. 1
28 1337828 Fuse (3 Amp) (Staircase Light) ........................................................................... 1
29 370647 Fuse (10 Amp) (Engine Compartment Light) ...................................................... 1
30 370647 Fuse (10 Amp) (Stop Light)................................................................................. 1
31 370647 Fuse (10 Amp) (Headlights)................................................................................ 1
32 370646 Fuse (5 Amp) (Interior Light)............................................................................... 1
33 1310630 Fuse (15 Amp) (Attachment Lights) .................................................................... 1
34 370647 Fuse (10 Amp) (Turn Signal Lights) .................................................................... 1
35 370647 Fuse (10 Amp) (Side Maker and Tail Lights)....................................................... 1
36 1310630 Fuse (15 Amp) (Rear Drive Lights) ..................................................................... 1
37 370647 Fuse (10 Amp) (Reverse Lights, Alarm, Rotating Beacon) ................................. 1
38 .. . . . Fuse Box 3 .............................................................................................................. 1
39 1300057 Fuse (7.5 Amp) (Engine Start) ............................................................................ 1
40 1320669 Fuse (30 Amp) (Boom Lights) ............................................................................. 1
41 370647 Fuse (10 Amp) (Instrumentation) ........................................................................ 1
42 370647 Fuse (10 Amp) (Horn) ......................................................................................... 1
43 1310630 Fuse (15 Amp) (Hourmeter at Fuel Fill) .............................................................. 1
44 1310630 Fuse (15 Amp) (Seat Suspension Compressor) ................................................. 1
45 370648 Fuse (20 Amp) (Heater, Air Conditioning, Ventilation) ........................................ 1
46 370646 Fuse (5 Amp) (Reverse Lights and Alarm).......................................................... 1
47 .. . . . Fuse Box 4 .............................................................................................................. 1
48 370647 Fuse (10 Amp) (Power Socket 12 Volt) ............................................................... 1
FOOTNOTES:
a ⇒ S/N B222E01525E
b S/N B222E01526E ⇒
4-103
UNIT CODE B222
EUROPE 08/2007
WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CHASSIS
(⇒PENDING PER ECN 68389-15)
4-111
UNIT CODE B222
EUROPE 08/2007
WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)
23 1623062 Housing............................................................................................................... 1
23 1484685 Locknut................................................................................................................ 1
23 1484686 Washer (Spring) .................................................................................................. 1
23 1330439 Terminal (Plug).................................................................................................... 1
23 1330438 Terminal (Socket) ................................................................................................ 30
24 .. . . . Connector Assembly (Powertrain)........................................................................... 1
24 1570605 Housing............................................................................................................... 1
24 1532663 Retainer .............................................................................................................. 1
24 1502712 Terminal (Pin)...................................................................................................... 2
24 1330439 Terminal (Plug).................................................................................................... 1
25 .. . . . Connector Assembly (CAM LMI Display) ................................................................ 1
25 1570605 Housing............................................................................................................... 1
25 1330415 Secondary Lock .................................................................................................. 1
25 1502712 Terminal (Pin)...................................................................................................... 2
25 1330439 Terminal (Plug).................................................................................................... 1
26 .. . . . Connector Assembly (Ground)................................................................................ 1
26 1611030 Terminal (Ring).................................................................................................... 1
26 1516235 Terminal (Ring).................................................................................................... 1
26 1493443 Sleeve ................................................................................................................. 2
27 .. . . . Connector Assembly (24V, Positive)........................................................................ 1
27 1516235 Terminal (Ring).................................................................................................... 1
27 1493443 Sleeve ................................................................................................................. 1
28 .. . . . Connector Assembly (Engine Compartment Light) ................................................. 1
28 1490242 Connector ........................................................................................................... 1
28 1490243 Secondary Lock .................................................................................................. 1
28 1330438 Terminal (Socket) ................................................................................................ 2
28 1493465 Connector................................................................................................................ 2
29 .. . . . Connector Assembly (Radiator Coolant) ................................................................. 1
29 1493448 Terminal (Ring).................................................................................................... 1
29 1484383 Heat Shrink Tube ................................................................................................ 1
30 .. . . . Connector Assembly (Air Filter) .............................................................................. 1
30 1493435 Connector (2-Way) .............................................................................................. 1
30 1493436 Terminal (Socket) ................................................................................................ 2
30 1479109 Wire Seal ............................................................................................................ 2
31 .. . . . Connector Assembly (Positive Switch, Cab Rear)................................................... 1
31 1330420 Connector ........................................................................................................... 1
31 1463194 Secondary Lock .................................................................................................. 1
31 1518112 Terminal (Socket) ................................................................................................ 3
32 .. . . . Connector Assembly (IH Spreader) ........................................................................ 1
32 885954 Housing............................................................................................................... 1
32 1611031 Insert (16-Way) ................................................................................................... 1
32 888139 Fitting .................................................................................................................. 1
32 888139 Fitting....................................................................................................................... 1
32 885954 Housing ................................................................................................................... 1
32 1611031 Insert (16-Way)........................................................................................................ 1
33 .. . . . Connector Assembly (Standard Spreader 1) .......................................................... 1
33 885954 Housing............................................................................................................... 1
33 885957 Insert................................................................................................................... 1
33 1460618 Fitting .................................................................................................................. 1
33 1460618 Fitting....................................................................................................................... 1
WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)
WIRE HARNESS
CHASSIS
(PENDING PER ECN 68389-15⇒)
52 .. . . . LH5 Decal................................................................................................................ 1
53 .. . . . Connector Assembly (LH 2-LH) .............................................................................. 1
53 1490242 Connector ........................................................................................................... 1
53 1490243 Secondary Lock .................................................................................................. 1
53 1330438 Terminal (Socket) ................................................................................................ 2
53 .. . . . LH2 Decal................................................................................................................ 1
54 .. . . . Connector Assembly (LH1) ..................................................................................... 1
54 1484361 Housing (Socket)................................................................................................. 1
54 1330424 Secondary Lock .................................................................................................. 1
54 1330438 Terminal (Socket) ................................................................................................ 2
54 .. . . . LH1 Decal................................................................................................................ 1
55 .. . . . Connector Assembly (Pressure Transducer 2)........................................................ 1
55 1647869 Housing............................................................................................................... 1
55 1640182 Terminal (Socket) ................................................................................................ 3
55 1640183 Wire Seal ............................................................................................................ 3
55 .. . . . CM Negative Decal ................................................................................................. 1
56 .. . . . Connector Assembly (Pressure Transducer 1)........................................................ 1
56 1647869 Housing............................................................................................................... 1
56 1640182 Terminal (Socket) ................................................................................................ 3
56 1640183 Wire Seal ............................................................................................................ 3
56 .. . . . CM Positive Decal ................................................................................................... 1
WIRE HARNESS
REAR LIGHTS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH
WIRE HARNESS
CAB RELAYS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CAB UNDERFLOOR
WIRE HARNESS
CAB UNDERFLOOR
4-127
UNIT CODE B222
EUROPE 08/2007
WIRE HARNESS
STEER COLUMN
WIRE HARNESS
REAR CAB
WIRE HARNESS
HYDRAULIC RELAYS
WIRE HARNESS
TWIST MODULE AND LMI DISPLAY
WIRE HARNESS
CONTROLLERS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CONTROLLERS
(⇒PENDING PER ECN 68389-15)
WIRE HARNESS
CONTROLLERS
(⇒PENDING PER ECN 68389-15)
19 1607532 Seal..................................................................................................................... 5
19 1607525 Terminal .............................................................................................................. 5
19 3066781 Relay ....................................................................................................................... 1
20 .. . . . Connector Assembly (Relay 5)................................................................................ 1
20 1607524 Relay ................................................................................................................... 1
20 1607527 Cover................................................................................................................... 1
20 1484715 Clip...................................................................................................................... 1
20 1607532 Seal..................................................................................................................... 4
20 1607525 Terminal .............................................................................................................. 4
20 1607528 Seal..................................................................................................................... 1
20 3066781 Relay ....................................................................................................................... 1
21 .. . . . Connector Assembly (Relay 4)................................................................................ 1
21 1607524 Relay ................................................................................................................... 1
21 1607527 Cover................................................................................................................... 1
21 1484715 Clip...................................................................................................................... 1
21 1607532 Seal..................................................................................................................... 4
21 1607525 Terminal .............................................................................................................. 4
21 1607528 Seal..................................................................................................................... 1
21 3066781 Relay ....................................................................................................................... 1
22 .. . . . Connector Assembly (Relay 3)................................................................................ 1
22 1607524 Relay ................................................................................................................... 1
22 1607527 Cover................................................................................................................... 1
22 1484715 Clip...................................................................................................................... 1
22 1607532 Seal..................................................................................................................... 4
22 1607525 Terminal .............................................................................................................. 4
22 1607528 Seal..................................................................................................................... 1
22 3066781 Relay ....................................................................................................................... 1
23 .. . . . Connector Assembly (Relay 2)................................................................................ 1
23 1607524 Relay ................................................................................................................... 1
23 1607527 Cover................................................................................................................... 1
23 1484715 Clip...................................................................................................................... 1
23 1607532 Seal..................................................................................................................... 4
23 1607525 Terminal .............................................................................................................. 4
23 1607528 Seal..................................................................................................................... 1
23 3066781 Relay ....................................................................................................................... 1
24 .. . . . Connector Assembly (Relay 1)................................................................................ 1
24 1607524 Relay ................................................................................................................... 1
24 1607527 Cover................................................................................................................... 1
24 1484715 Clip...................................................................................................................... 1
24 1607532 Seal..................................................................................................................... 4
24 1607525 Terminal .............................................................................................................. 4
24 1607528 Seal..................................................................................................................... 1
24 3066781 Relay ....................................................................................................................... 1
WIRE HARNESS
LH2
WIRE HARNESS
BOOM EXTENSION
STANDARD SPREADER 1
WIRE HARNESS
BOOM EXTENSION
STANDARD SPREADER 2
WIRE HARNESS
BOOM EXTENSION
INTERMODAL HANDLER
WIRE HARNESS
BOOM VALVES
FOOTNOTES:
a Not Illustrated
4-159
UNIT CODE B222
EUROPE 08/2007
WIRE HARNESS
BOOM LIGHTS
DISTRIBUTION
4-163
UNIT CODE B222
EUROPE 08/2007
WIRE HARNESS
ENGINE
WIRE HARNESS
TRANSMISSION
WIRE HARNESS
FRONT STOP BUTTON
POWERED SLIDING CAB
WIRE HARNESS
REAR STOP BUTTON
POWERED SLIDING CAB
WIRE HARNESS
STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH
WIRE HARNESS
STABILIZERS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-38L IH, RS46-38LS IH
KEY:
A: RS45-27Ch, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Optional
BOOM LIGHTS
FOOTNOTES:
a Optional
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION
4-186
UNIT CODE B222
08/2007 EUROPE
5 TR ANSMISSION
5 TRANSMISSION
UNIT CODE B222
08/2007 EUROPE
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
TRANSMISSION
CASE AND REAR COVER ............................................................................................................................. 5-14
CONTROL VALVE ASSEMBLY....................................................................................................................... 5-46
CONTROL VALVE MOUNTING ...................................................................................................................... 5-44
FIRST SPEED CLUTCH SHAFT .................................................................................................................... 5-26
FIRST SPEED GEARS................................................................................................................................... 5-22
FIRST SPEED SHAFT AND IDLER GEAR .................................................................................................... 5-24
FORWARD CLUTCH SHAFT ......................................................................................................................... 5-18
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS............................................................................................ 5-16
FOURTH SPEED CLUTCH SHAFT ............................................................................................................... 5-32
INPUT DRIVE GEARS.................................................................................................................................... 5-10
OUTPUT SHAFT ............................................................................................................................................ 5-34
PUMP DRIVE.................................................................................................................................................... 5-8
REGULATOR VALVE AND HYDRAULIC PUMP............................................................................................. 5-36
REMOTE FILTER AND ADAPTER ................................................................................................................. 5-48
REVERSE AND SECOND CLUTCH SHAFT ................................................................................................. 5-20
THIRD SPEED CLUTCH SHAFT ................................................................................................................... 5-30
THIRD SPEED GEARS .................................................................................................................................. 5-28
TORQUE CONVERTER AND DRIVE PLATE................................................................................................. 5-38
TORQUE CONVERTER HOUSING ............................................................................................................... 5-40
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .................................................................................... 5-12
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-6
TRANSMISSION LINES AND ATTACHING PARTS ............................................................................................. 5-2
5-5
UNIT CODE B222
EUROPE 08/2007
TRANSMISSION ASSEMBLY
TRANSMISSION
PUMP DRIVE
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated
TRANSMISSION
INPUT DRIVE GEARS
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
CASE AND REAR COVER
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
1612290 Seal Kit (Includes Items 4-5, 17, 29, 31) ......................................................... 1 1
FOOTNOTES:
a Not Illustrated
TRANSMISSION
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
FORWARD CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
REVERSE AND SECOND CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
FIRST SPEED GEARS
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
FIRST SPEED SHAFT AND IDLER GEAR
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
FIRST SPEED CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
1612290 Seal Kit (Includes Items 11-12, 24, 26, 28) ..................................................... 1 1
TRANSMISSION
THIRD SPEED GEARS
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
THIRD SPEED CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
FOURTH SPEED CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
OUTPUT SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
1612290 Seal Kit (Includes Items 10, 12, 14, 19-20) ..................................................... 1 1
TRANSMISSION
REGULATOR VALVE AND HYDRAULIC PUMP
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
TORQUE CONVERTER AND DRIVE PLATE
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
TORQUE CONVERTER HOUSING
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
TRANSMISSION
TORQUE CONVERTER HOUSING
QTY
ITEM PART NO. DESCRIPTION A B
1612290 Seal Kit (Includes Items 22, 29, 31, 36, 41) .................................................... 1 1
FOOTNOTES:
a Not Illustrated
5-43
UNIT CODE B222
EUROPE 08/2007
TRANSMISSION
CONTROL VALVE MOUNTING
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N B222E01558E
b S/N B222E01559E ⇒
TRANSMISSION
CONTROL VALVE ASSEMBLY
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated
TRANSMISSION
REMOTE FILTER AND ADAPTER
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
ITEM PART NO. DESCRIPTION A B
5-50
UNIT CODE B222
08/2007 EUROPE
6 DRIVE AXLE
6 DRIVE AXLE
UNIT CODE B222
08/2007 EUROPE
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
DRIVE AXLE
DIFFERENTIAL AND CARRIER....................................................................................................................... 6-4
HOUSING ......................................................................................................................................................... 6-2
HUB AND SHAFT ............................................................................................................................................. 6-8
DRIVE AXLE
HOUSING
DRIVE AXLE
DIFFERENTIAL AND CARRIER
DRIVE AXLE
DIFFERENTIAL AND CARRIER
6-7
UNIT CODE B222
EUROPE 08/2007
DRIVE AXLE
HUB AND SHAFT
6-10
UNIT CODE B222
08/2007 EUROPE
7 STEERING SYSTEM
7 STEERING SYSTEM
UNIT CODE B222
08/2007 EUROPE
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH, Kessler Axle
C: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH, OMCI Axle
QTY
ITEM PART NO. DESCRIPTION A B C
STEER CYLINDER
KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-36CH, RS45-31CH, RS45-28IH
B: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH, RS46-38L IH,
RS46-38LS IH
QTY
ITEM PART NO. DESCRIPTION A B
1 136681 Capscrew..................................................................................................................... 4
2 320158 Washer ........................................................................................................................ 7
3 239503 Nut ............................................................................................................................... 3
4 1476584 Cover (Capscrew Head) .............................................................................................. 4
5 1566041 Screw........................................................................................................................... 2
6 1492237 Support (Column) ........................................................................................................ 1
7 1492260 Steering Column Assembly (☞ Figure 7-7) ............................................................... 1
8 1510787 Turn Signal Lever Assembly ........................................................................................ 1
8 1514033 Switch (Turn Signal) ................................................................................................ 1
8 2003859 Flasher Unit ............................................................................................................. 1
8 1566411 Screw ...................................................................................................................... 2
9 .. . . . Spinner Knob Assembly .............................................................................................. 1
9 895468 Spinner Knob (With Hardware) ............................................................................... 1
10 1524213 Steering Valve Assembly ............................................................................................. 1
10 1520809 Steering Control Valve Assembly (☞ Figure 7-9) .................................................. 1
11 1524173 Block Valve Assembly ............................................................................................. 1
11 366066 Service Kit........................................................................................................... 1
11 1462890 O-Ring ............................................................................................................ 4
11 1462891 Screw.............................................................................................................. 2
12 296025 Capscrew..................................................................................................................... 2
13 1477228 Plate (Steering Pump) ................................................................................................. 1
14 16080 Capscrew..................................................................................................................... 4
15 296012 Capscrew..................................................................................................................... 4
16 1300117 Washer ........................................................................................................................ 4
17 376505 Spacer ......................................................................................................................... 4
18 216735 Grommet...................................................................................................................... 4
19 1504406 Grommet...................................................................................................................... 1
20 292501 Capscrew..................................................................................................................... 6
21 1468321 Washer (Plastic) .......................................................................................................... 6
22 1492236 Plate ............................................................................................................................ 2
STEERING COLUMN
2032229 Seal Kit (Includes Items 4-5, 12, 15, 17, 21) ............................................................... 1
FOOTNOTES:
a Not Illustrated
7-20
UNIT CODE B222
08/2007 EUROPE
8 BRAKE SYSTEM
8 BRAKE SYSTEM
UNIT CODE B222
08/2007 EUROPE
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE SYSTEM
1 1473889 Fitting........................................................................................................................... 2
1 1527821 O-Ring ..................................................................................................................... 1
1 16487 O-Ring ..................................................................................................................... 1
2 1557799 Hose ............................................................................................................................ 1
3 1557800 Hose ............................................................................................................................ 1
4 1533656 Clamp .......................................................................................................................... 8
5 1560006 Plate (Cover)................................................................................................................ 8
6 1533662 Lockwasher.................................................................................................................. 16
7 292521 Capscrew..................................................................................................................... 16
8 1612169 Hose ............................................................................................................................ 1
9 1486740 Fitting........................................................................................................................... 4
9 265787 O-Ring ..................................................................................................................... 1
9 1527813 O-Ring ..................................................................................................................... 1
10 1612190 Hose ............................................................................................................................ 1
11 1612170 Hose ............................................................................................................................ 1
12 1487063 Fitting........................................................................................................................... 1
12 265787 O-Ring ..................................................................................................................... 1
12 1527813 O-Ring ..................................................................................................................... 1
13 1612191 Hose ............................................................................................................................ 1
14 160266 Flange (Split Half) ........................................................................................................ 2
15 292682 Lockwasher.................................................................................................................. 4
16 136985 Capscrew..................................................................................................................... 4
17 210641 O-Ring ......................................................................................................................... 1
18 1568104 Fitting........................................................................................................................... 1
18 280154 O-Ring ..................................................................................................................... 1
19 1612167 Hose ............................................................................................................................ 1
20 1612166 Hose ............................................................................................................................ 1
21 1487099 Fitting........................................................................................................................... 1
21 244167 O-Ring ..................................................................................................................... 1
22 1616986 Hose ............................................................................................................................ 1
23 1611089 Hose ............................................................................................................................ 1
24 1557787 Hose ............................................................................................................................ 1
25 1557788 Hose ............................................................................................................................ 1
26 1486749 Fitting........................................................................................................................... 4
26 252729 O-Ring ..................................................................................................................... 1
26 16485 O-Ring ..................................................................................................................... 1
27 1557789 Hose ............................................................................................................................ 1
28 1557790 Hose ............................................................................................................................ 1
29 1486741 Fitting........................................................................................................................... 1
29 265787 O-Ring ..................................................................................................................... 1
29 16481 O-Ring ..................................................................................................................... 1
30 1557786 Hose ............................................................................................................................ 1
31 1557785 Hose ............................................................................................................................ 1
32 1557784 Hose ............................................................................................................................ 1
33 1616991 Hose ............................................................................................................................ 1
34 1390702 Element ....................................................................................................................... 1
35 1486759 Fitting........................................................................................................................... 1
35 244167 O-Ring ..................................................................................................................... 1
35 16983 O-Ring ..................................................................................................................... 1
36 1612168 Hose ............................................................................................................................ 1
37 302402 Locknut ........................................................................................................................ 4
BRAKE SYSTEM
8-5
UNIT CODE B222
EUROPE 08/2007
BRAKE ASSEMBLY
PARK BRAKE
BRAKE ASSEMBLY
SERVICE BRAKES
KEY:
A: LH Brake
B: RH Brake
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Illustrated
b RH Cover parts are located opposite those of LH Cover
1 292502 Capscrew..................................................................................................................... 1
2 1476421 Washer ........................................................................................................................ 2
3 340213 Shoulder Bolt ............................................................................................................... 1
4 1493386 Washer ........................................................................................................................ 1
5 292501 Capscrew..................................................................................................................... 2
6 320156 Washer ........................................................................................................................ 4
7 313860 Bearing ........................................................................................................................ 2
8 1571631 Plate ............................................................................................................................ 1
9 316834 Nut ............................................................................................................................... 3
10 320158 Washer ........................................................................................................................ 4
11 239503 Nut ............................................................................................................................... 5
12 1498387 Spring .......................................................................................................................... 1
13 316835 Nut ............................................................................................................................... 1
14 1556343 Brake Valve Assembly (☞ Figure 8-5) ....................................................................... 1
15 1492221 Nut ............................................................................................................................... 2
16 1558038 Screw........................................................................................................................... 1
17 320158 Washer ........................................................................................................................ 3
18 320156 Washer ........................................................................................................................ 4
19 2076661 Sensor (Throttle Pedal Position) (Brake and Inching).................................................. 1
20 1492253 Washer ........................................................................................................................ 2
21 292501 Capscrew..................................................................................................................... 4
22 15200 Cotter Pin..................................................................................................................... 4
23 1571269 Rod .............................................................................................................................. 1
24 316835 Nut ............................................................................................................................... 1
25 239503 Nut ............................................................................................................................... 2
26 1623197 Foam............................................................................................................................ 1
27 1623196 Bracket......................................................................................................................... 1
28 1492253 Washer ........................................................................................................................ 1
29 1623195 Screw........................................................................................................................... 1
30 1476584 Cover (Capscrew Head) .............................................................................................. 4
31 136681 Capscrew..................................................................................................................... 4
32 320158 Washer ........................................................................................................................ 8
33 1492225 Bearing ........................................................................................................................ 2
34 1520596 Cover (Pedal)............................................................................................................... 2
35 1491015 Shaft (Brake Pedal)...................................................................................................... 1
36 136692 Nut ............................................................................................................................... 3
37 1571632 Screw........................................................................................................................... 1
38 1493380 Bearing ........................................................................................................................ 2
39 1520841 Shim ............................................................................................................................ 3
40 1491016 Inching Pedal ............................................................................................................... 1
41 136985 Capscrew..................................................................................................................... 2
42 374159 Switch .......................................................................................................................... 1
43 302014 Screw........................................................................................................................... 2
44 1558040 Screw........................................................................................................................... 1
45 320158 Washer ........................................................................................................................ 1
46 15212 Cotter Pin..................................................................................................................... 2
47 1491020 Rod (Inching Pedal) ..................................................................................................... 1
48 1558039 Grommet...................................................................................................................... 1
49 1493397 Cover (Capscrew Head) .............................................................................................. 2
50 1506738 Washer ........................................................................................................................ 2
51 1657836 Shield........................................................................................................................... 1
8-14
UNIT CODE B222
08/2007 EUROPE
9 HYDRAULIC SYSTEM
9 HYDRAULIC SYSTEM
UNIT CODE B222
08/2007 EUROPE
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
SECTION 9
HYDRAULIC SYSTEM (Continued)
DESCRIPTION PAGE
9-3
UNIT CODE B222
EUROPE 08/2007
HYDRAULIC SYSTEM
SHEET 1 OF 5
1 222586 Fitting........................................................................................................................... 2
2 1613510 Clamp .......................................................................................................................... 4
3 1611068 Hose ............................................................................................................................ 1
4 1560006 Plate (Cover)................................................................................................................ 3
5 1613473 Clamp .......................................................................................................................... 4
6 292521 Capscrew..................................................................................................................... 8
7 1533662 Lockwasher.................................................................................................................. 8
8 320161 Washer ........................................................................................................................ 18
9 302402 Locknut ........................................................................................................................ 12
10 273775 Clamp (Strap) .............................................................................................................. 8
11 1611070 Hose ............................................................................................................................ 1
12 292540 Capscrew..................................................................................................................... 6
13 1560007 Plate (Cover)................................................................................................................ 3
14 1613474 Clamp .......................................................................................................................... 3
15 .. . . . Hydraulic Tank (☞ Figure 9-7) ................................................................................... 1
16 292528 Capscrew..................................................................................................................... 4
17 1391432 Clamp .......................................................................................................................... 4
18 1611097 Hose ............................................................................................................................ 1
19 1611096 Hose ............................................................................................................................ 1
20 302401 Locknut ........................................................................................................................ 2
21 1622576 Plate ............................................................................................................................ 2
22 15125 Washer ........................................................................................................................ 4
23 16644 Capscrew..................................................................................................................... 4
24 320159 Washer ........................................................................................................................ 2
25 816585 Clamp .......................................................................................................................... 4
26 1617461 Plate ............................................................................................................................ 1
27 1533646 Clamp .......................................................................................................................... 2
28 302400 Locknut ........................................................................................................................ 1
29 320157 Washer ........................................................................................................................ 2
30 136704 Capscrew..................................................................................................................... 2
31 1533648 Plate (Cover)................................................................................................................ 3
32 .. . . . Hydraulic Pump (☞ Figure 9-18) ............................................................................... 1
33 1619500 Plate ............................................................................................................................ 1
34 292512 Capscrew..................................................................................................................... 1
35 1557756 Strap (Static)................................................................................................................ 1
36 1618914 Hose ............................................................................................................................ 1
37 1618915 Hose ............................................................................................................................ 1
38 292546 Capscrew..................................................................................................................... 4
39 1613649 Fitting........................................................................................................................... 2
40 190757 Flange (Split Half) ........................................................................................................ 2
41 1607624 Flow Amplifier (☞ Figure 9-12) .................................................................................. 1
42 1613333 Hose ............................................................................................................................ 1
43 199917 O-Ring ......................................................................................................................... 3
44 17764 Flange (Split Half) ........................................................................................................ 2
45 1613515 Flange (Split Half) ........................................................................................................ 2
46 1611069 Hose ............................................................................................................................ 1
47 1607898 Control Valve Assembly (☞ Figure 9-11) ................................................................... 1
48 b 1607237 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
48 c 1649643 Manifold (Main) (☞ Figure 9-13) ................................................................................ 1
49 1611099 Hose ............................................................................................................................ 1
50 1611067 Hose ............................................................................................................................ 1
HYDRAULIC SYSTEM
SHEET 1 OF 5
FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01518D
c S/N B222E01519D ⇒
9-7
UNIT CODE B222
EUROPE 08/2007
HYDRAULIC SYSTEM
SHEET 2 OF 5
KEY:
A: RS45-27CH, RS45-24IH, RS46-33IH, RS46-46CH, RS45-31CH, RS45-28IH
B: RS46-41L CH, RS46-41LS CH, RS46-38L IH, RS46-38LS IH
C: RS46-41CH, RS46-38IH, RS46-41S CH, RS46-38S IH
QTY
ITEM PART NO. DESCRIPTION A B C
HYDRAULIC SYSTEM
SHEET 2 OF 5
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01518D
c S/N B222E01519D ⇒
d ⇒ S/N B222E01525E
e S/N B222E01526E ⇒
9-11
UNIT CODE B222
EUROPE 08/2007
HYDRAULIC SYSTEM
SHEET 3 OF 5
FOOTNOTES:
a ⇒ S/N B222E01518D
b S/N B222E01519D ⇒
HYDRAULIC SYSTEM
SHEET 4 OF 5
HYDRAULIC SYSTEM
SHEET 4 OF 5
9-17
UNIT CODE B222
EUROPE 08/2007
HYDRAULIC SYSTEM
SHEET 5 OF 5
HYDRAULIC SYSTEM
SHEET 5 OF 5
FOOTNOTES:
a ⇒ S/N B222E01518D
b S/N B222E01519D ⇒
c ⇒ S/N B222E01525E
d S/N B222E01526E ⇒
9-21
UNIT CODE B222
EUROPE 08/2007
FOOTNOTES:
a ⇒ S/N B222E01518D
b S/N B222E01519D ⇒
FOOTNOTES:
a Not Illustrated
FLOW AMPLIFIER
FOOTNOTES:
a PENDING PER ECN 68388-57 ⇒
MANIFOLD
CAB
(⇒S/N B222E01518D)
FOOTNOTES:
a For Vehicles With Non-Powered Sliding Cab
b For Vehicles With Powered Sliding Cab
MANIFOLD
CAB
(S/N B222E01519D⇒)
FOOTNOTES:
a For Vehicles With Non-Powered Sliding Cab
b For Vehicles With Powered Sliding Cab
MANIFOLD
BRAKE
1 292546 Capscrew..................................................................................................................... 4
2 292684 Lockwasher.................................................................................................................. 8
3 1613649 Fitting........................................................................................................................... 1
3 199917 O-Ring ..................................................................................................................... 1
4 55287 O-Ring ......................................................................................................................... 3
5 1515664 Flange (Split Half) ........................................................................................................ 4
6 320165 Washer ........................................................................................................................ 2
7 292561 Capscrew..................................................................................................................... 2
8 1618758 Fitting........................................................................................................................... 2
8 16982 O-Ring ..................................................................................................................... 1
9 1611349 Fitting........................................................................................................................... 2
9 265787 O-Ring ..................................................................................................................... 1
10 1617673 Check Valve ................................................................................................................. 1
11 136706 Capscrew..................................................................................................................... 4
12 292527 Capscrew..................................................................................................................... 4
13 320161 Washer ........................................................................................................................ 8
14 1611493 Tube (Suction) ............................................................................................................. 1
15 55146 O-Ring ......................................................................................................................... 2
16 1601936 Hydraulic Pump Assembly (LH/Main) (☞ Figure 9-19, ☞ Figure 9-20) .................... 1
17 15866 O-Ring ......................................................................................................................... 1
18 190757 Flange (Split Half) ........................................................................................................ 2
19 292682 Lockwasher.................................................................................................................. 4
20 136985 Capscrew..................................................................................................................... 4
21 88291 Flange (Split Half) ........................................................................................................ 2
22 1628092 Manifold (Suction)........................................................................................................ 1
23 292528 Capscrew..................................................................................................................... 4
24 292683 Lockwasher.................................................................................................................. 4
25 246001 Capscrew..................................................................................................................... 4
26 1628091 Hydraulic Pump Assembly (RH/Steering) (☞ Figure 9-21, ☞ Figure 9-22) .............. 1
9-49
UNIT CODE B222
EUROPE 08/2007
HYDRAULIC MOTOR
POWERED SLIDING CAB
FOOTNOTES:
a Not Illustrated
JOYSTICK INSTALLATION
1 1498357 Screw........................................................................................................................... 6
2 1492140 Washer ........................................................................................................................ 6
3 1629083 Joystick Assembly (☞ Figure 4-18) ........................................................................... 1
4 1571810 Nut ............................................................................................................................... 1
5 1634995 Plate ............................................................................................................................ 1
6 1634996 Armrest Assembly (☞ Figure 1-28) ........................................................................... 1
7 1628922 Wire Harness (Armrest) (☞ Figure 4-30) ................................................................... 1
8 1571627 Pivot Arm Assembly (☞ Figure 1-29) ......................................................................... 1
9 1616398 Valve Assembly (Joystick) ........................................................................................... 1
9 1636868 Plunger Kit............................................................................................................... 3
9 1636869 Seal Kit .................................................................................................................... 1
10 1603522 Seat Assembly (Mechanical Suspension) (Fabric Cover) (☞ Figure 1-24) ................ 1
10 1603524 Seat Assembly (Air Suspension) (Fabric Cover) (☞ Figure 1-24) ............................. 1
11 1624172 Hose ............................................................................................................................ 1
12 1624173 Hose ............................................................................................................................ 1
13 1624174 Hose ............................................................................................................................ 3
14 1624434 Hose ............................................................................................................................ 1
15 1473899 Fitting........................................................................................................................... 6
15 265787 O-Ring ..................................................................................................................... 1
16 1564902 Identification Band (White) .......................................................................................... 14
17 1564899 Identification Band (Red) ............................................................................................. 2
18 1564901 Identification Band (Orange)........................................................................................ 2
19 1564900 Identification Band (Green).......................................................................................... 2
20 1564897 Identification Band (Yellow).......................................................................................... 2
21 1564898 Identification Band (Blue) ............................................................................................ 2
22 1555981 Hose Guard ................................................................................................................. 1
23 292500 Capscrew..................................................................................................................... 8
24 320156 Washer ........................................................................................................................ 8
25 1623283 Plate (Adapter) ............................................................................................................ 1
JOYSTICK ASSEMBLY
FOOTNOTES:
a Not Illustrated
9-73
UNIT CODE B222
EUROPE 08/2007
1 292561 Capscrew..................................................................................................................... 2
2 1607671 Cylinder (☞ Figure 9-35) ........................................................................................... 1
3 885470 Pin ............................................................................................................................... 1
4 885510 Keeper ......................................................................................................................... 1
5 885471 Pin ............................................................................................................................... 1
6 885491 Cover ........................................................................................................................... 2
7 296040 Capscrew..................................................................................................................... 6
8 320165 Washer ........................................................................................................................ 2
1616394 Seal Kit (Includes Items 7-8, 10-13, 15-16, 19-20) ...................................................... 1
FOOTNOTES:
a Not Illustrated
b ⇒ S/N B222E01525E
c S/N B222E01526E ⇒
FOOTNOTES:
a Not Serviced Separately
FOOTNOTES:
a Not Shown
b ⇒ S/N B222E01525E
c S/N B222E01526E ⇒
FOOTNOTES:
a Not Illustrated
STABILZER HYDRAULICS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH
1 292608 Capscrew..................................................................................................................... 8
2 320173 Washer ........................................................................................................................ 8
3 1655259 Pin ............................................................................................................................... 2
4 1654348 Cylinder Assembly (Stabilizer) (☞ Figure 9-41) ......................................................... 2
5 140595 O-Ring ......................................................................................................................... 4
6 222530 Fitting........................................................................................................................... 8
7 176640 Capscrew..................................................................................................................... 16
8 292681 Lockwasher.................................................................................................................. 16
9 320177 Washer ........................................................................................................................ 8
10 292625 Capscrew..................................................................................................................... 1
11 296012 Capscrew..................................................................................................................... 2
12 1561747 Clamp .......................................................................................................................... 2
13 320157 Washer ........................................................................................................................ 6
14 302400 Locknut ........................................................................................................................ 4
15 1657306 Tube ............................................................................................................................. 1
16 1670492 Tube ............................................................................................................................. 1
17 1486749 Fitting........................................................................................................................... 6
18 1615605 Transducer (Pressure) ................................................................................................. 4
19 1670760 Wire Harness (Stabilizer Valve) ................................................................................... 1
20 320159 Washer ........................................................................................................................ 11
21 292517 Capscrew..................................................................................................................... 4
22 1653835 Plate ............................................................................................................................ 1
23 292514 Bolt .............................................................................................................................. 3
24 1670692 Valve Assembly (Stabilizer) ......................................................................................... 1
25 302401 Locknut ........................................................................................................................ 4
26 1657327 Tube ............................................................................................................................. 1
27 1657326 Tube ............................................................................................................................. 1
28 1598366 Proximity Switch .......................................................................................................... 2
28 1330410 Connector................................................................................................................ 1
28 1330415 Secondary Lock....................................................................................................... 1
28 1502712 Terminal (Pin) .......................................................................................................... 3
28 1636468 Proximity Sensor ..................................................................................................... 1
29 129563 Strap Clamp................................................................................................................. 2
30 320165 Washer ........................................................................................................................ 2
31 292561 Capscrew..................................................................................................................... 2
32 1659893 Bracket......................................................................................................................... 2
33 1659894 Bracket......................................................................................................................... 2
34 320161 Washer ........................................................................................................................ 4
35 292513 Capscrew..................................................................................................................... 4
36 302405 Nut ............................................................................................................................... 2
37 320169 Washer ........................................................................................................................ 4
38 292597 Capscrew..................................................................................................................... 2
39 1656836 Pin ............................................................................................................................... 2
40 1655252 Stabilizer Frame........................................................................................................... 1
41 346656 Capscrew..................................................................................................................... 1
42 1533665 Clamp .......................................................................................................................... 2
43 1530668 Cover ........................................................................................................................... 2
44 136703 Capscrew..................................................................................................................... 1
45 1655713 Hose ............................................................................................................................ 1
46 1618758 Fitting........................................................................................................................... 1
STABILZER HYDRAULICS
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH
9-89
UNIT CODE B222
EUROPE 08/2007
STABILIZER CYLINDER
RS46-41CH, RS46-38IH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS46-38S IH,
RS46-48L IH, RS46-38LS IH
9-92
UNIT CODE B222
08/2007 EUROPE
10 BOOM
10 BOOM
UNIT CODE B222
08/2007 EUROPE
SECTION 10
BOOM
DESCRIPTION PAGE
BOOM
INNER............................................................................................................................................................. 10-6
OUTER ........................................................................................................................................................... 10-4
BOOM MOUNTING ............................................................................................................................................ 10-2
CHAIN AND SUPPORT ATTACHMENT............................................................................................................. 10-8
BOOM MOUNTING
1 1622815 Bushing........................................................................................................................ 2
2 1601121 Pin ............................................................................................................................... 2
3 1601122 Cap .............................................................................................................................. 2
4 1601123 Cap .............................................................................................................................. 2
5 320173 Washer ........................................................................................................................ 4
6 1611180 Capscrew..................................................................................................................... 2
7 293723 Nut ............................................................................................................................... 2
8 132860 Capscrew..................................................................................................................... 6
9 887068 Lube Fitting .................................................................................................................. 2
10 320161 Washer ........................................................................................................................ 6
BOOM
OUTER
BOOM
INNER
10-10
UNIT CODE B222
08/2007 EUROPE
11 ATTACHMENTS
11 ATTACHMENTS
UNIT CODE B222
08/2007 EUROPE
SECTION 11
ATTACHMENTS
DESCRIPTION PAGE
BUMPERS ASSEMBLY
INSET ........................................................................................................................................................... 11-38
STANDARD................................................................................................................................................... 11-37
CYLINDER ASSEMBLY
EXTENSION ................................................................................................................................................. 11-14
PILE SLOPE ................................................................................................................................................. 11-16
POWERDAMP .............................................................................................................................................. 11-17
SIDE-SHIFT .................................................................................................................................................. 11-13
ELECTRIC BOXES........................................................................................................................................... 11-41
ELECTRICAL SYSTEM.................................................................................................................................... 11-34
HYDRAULIC STOP ASSEMBLY ...................................................................................................................... 11-40
HYDRAULIC STOP KIT.................................................................................................................................... 11-39
HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 1 0F 2 ........................................................................................................................................... 11-30
SHEET 2 OF 2 .......................................................................................................................................... 11-32
MAINFRAME ...................................................................................................................................................... 11-2
PENDULAR TWIST LOCK ............................................................................................................................... 11-10
ROTATOR ASSEMBLY ....................................................................................................................................... 11-4
SWIVEL ASSEMBLY ........................................................................................................................................ 11-18
VALVE ASSEMBLY
DAMPING ..................................................................................................................................................... 11-28
EXTENSION CYLINDER .............................................................................................................................. 11-22
PILE SLOPE ................................................................................................................................................. 11-20
ROTATION AND BRAKE............................................................................................................................... 11-24
SIDE-SHIFT .................................................................................................................................................. 11-26
SWIVEL ........................................................................................................................................................ 11-21
TILT FLOAT................................................................................................................................................... 11-19
WEAR PADS ...................................................................................................................................................... 11-8
MAINFRAME
.. . . . Main Frame.................................................................................................................. 1
1 6996295 Bolt .......................................................................................................................... 12
1 6996296 Lockwasher ............................................................................................................. 12
2 6990052 Strip ......................................................................................................................... 4
3 6990051 Cover ....................................................................................................................... 4
4 .. . . . Wear Pads (☞ Figure 11-3) ................................................................................... 2
5 1332281 Pin ........................................................................................................................... 2
6 6996194 Cotter Pin ................................................................................................................ 2
7 6996099 Washer .................................................................................................................... 2
8 6990056 Bracket .................................................................................................................... 2
9 302402 Locknut.................................................................................................................... 12
10 6996102 Washer .................................................................................................................... 12
11 6996101 Bolt .......................................................................................................................... 12
12 .. . . . Extension Cylinder Assembly (☞ Figure 11-6) ...................................................... 2
12 1332281 Pin....................................................................................................................... 2
12 6996194 Cotter Pin ............................................................................................................ 2
12 6996099 Washer................................................................................................................ 2
13 .. . . . Pendular Twistlock Assembly (☞ Figure 11-4) ...................................................... 2
ab 1597898 Cover Plate Stop Kit ................................................................................................ 1
6990685 Cover Plate ......................................................................................................... 1
6996025 Lockwasher ......................................................................................................... 4
6996482 Screw (Allen)....................................................................................................... 4
FOOTNOTES:
a Not Illustrated
b To Be Mounted On Main Frame When Stops Are Not Fitted.
ROTATOR ASSEMBLY
ROTATOR ASSEMBLY
FOOTNOTES:
a For Use on Charr Lynn type Hydraulic Motor
b For Use on Ross Parker type Hydraulic Motor
11-7
UNIT CODE B222
EUROPE 08/2007
WEAR PADS
FOOTNOTES:
a For Use With Truck Spreaders Only
FOOTNOTES:
a Not Illustrated
CYLINDER ASSEMBLY
EXTENSION
6990662 Hydraulic Cylinder Assembly Kit (Includes Items 1-15, 20) ......................................... 1
FOOTNOTES:
a Not Illustrated
11-23
UNIT CODE B222
EUROPE 08/2007
VALVE ASSEMBLY
ROTATION AND BRAKE
6990907 Valve Assembly (Rotation And Brake) (Dual Speed Rotator) ...................................... 1
1 6996122 Screw (Allen) ........................................................................................................... 4
2 6996041 Electro Valve (24 Volt) ............................................................................................. 1
2 6996293 Solenoid .............................................................................................................. 2
2 6996468 Nut ...................................................................................................................... 2
3 6996032 Relief Valve ............................................................................................................. 3
4 6996248 Flow Regulator ........................................................................................................ 2
5 6996855 Solenoid .................................................................................................................. 2
6 6996856 Cartridge Valve........................................................................................................ 2
7 6996254 Fitting....................................................................................................................... 3
7 1495111 O-Ring................................................................................................................. 3
8 6990276 Manifold................................................................................................................... 1
9 6996047 Fitting....................................................................................................................... 2
9 1495113 O-Ring................................................................................................................. 2
10 6996205 Screw ...................................................................................................................... 4
VALVE ASSEMBLY
SIDE-SHIFT
11-29
UNIT CODE B222
EUROPE 08/2007
HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 1 0F 2
.. . . . Hydraulic System......................................................................................................... 1
1 6996909 Hose ........................................................................................................................ 1
2 6996368 Hose ........................................................................................................................ 1
3 .. . . . Valve Assembly (Swivel) (☞ Figure 11-12) ........................................................... 1
4 6996763 Hose ........................................................................................................................ 1
5 6996762 Hose ........................................................................................................................ 1
6 6996860 Hose ........................................................................................................................ 1
7 6996663 Hose ........................................................................................................................ 1
8 6996910 Hose ........................................................................................................................ 1
9 6996601 Hose ........................................................................................................................ 1
10 .. . . . Valve Assembly (Rotation And Brake) (☞ Figure 11-14) ....................................... 1
11 6996911 Hose ........................................................................................................................ 1
12 6996765 Hose ........................................................................................................................ 2
13 6996376 Hose ........................................................................................................................ 4
14 .. . . . Valve Assembly (Tilt And Float) (☞ Figure 11-10) ................................................. 2
15 .. . . . Valve Assembly (Rotator, For Pile Slope) (☞ Figure 11-11) .................................. 1
16 .. . . . Valve Assembly (Side-Shift) (☞ Figure 11-15) ...................................................... 1
17 6996336 Hose ........................................................................................................................ 1
18 6996764 Hose ........................................................................................................................ 1
19 6996971 Hose ........................................................................................................................ 1
20 6996933 Hose ........................................................................................................................ 1
21 6996376 Hose ........................................................................................................................ 1
22 6996912 Hose ........................................................................................................................ 1
a 6990983 Bracket (Hose Clamp) (On Rotator) ............................................................................ 1
a 6996556 Bolt (Rotator Hose Clamp Bracket) ............................................................................. 3
a 6996025 Lockwasher (Rotator Hose Clamp Bracket)................................................................. 3
a 6990529 Bracket (Hose Clamp) (On Spreader) ......................................................................... 1
a 292514 Bolt (Spreader Hose Clamp Bracket) .......................................................................... 4
a 6996152 Washer (Spreader Hose Clamp Bracket) .................................................................... 4
a 6999036 Clamp Kit (6.35 mm).................................................................................................... AR
a 6999037 Clamp Kit (9.525 mm for 17.4 mm dia. hose).............................................................. AR
a 6999055 Clamp Kit (9.525 mm for 15.5 mm dia. hose).............................................................. AR
a 6999038 Clamp Kit (12.7 mm).................................................................................................... AR
a 6999039 Clamp Kit (15.875 mm)................................................................................................ AR
a 6999040 Clamp Kit (19.05 mm).................................................................................................. AR
FOOTNOTES:
a Not Illustrated
HYDRAULIC SYSTEM
CONTAINER ATTACHMENT
SHEET 2 OF 2
.. . . . Hydraulic System......................................................................................................... 1
1 6996604 Hose ........................................................................................................................ 1
2 6996605 Hose ........................................................................................................................ 1
3 6996905 Hose ........................................................................................................................ 1
4 6996906 Hose ........................................................................................................................ 1
5 .. . . . Valve Assembly (Side-Shift) (☞ Figure 11-15) ...................................................... 1
6 6996886 Hose ........................................................................................................................ 2
7 6996617 Hose ........................................................................................................................ 1
8 6996616 Hose ........................................................................................................................ 1
9 6996907 Hose ........................................................................................................................ 1
10 6996884 Hose ........................................................................................................................ 1
11 6996857 Hose ........................................................................................................................ 2
12 6996143 Hose ........................................................................................................................ 4
13 6996552 Hose ........................................................................................................................ 4
a 6990983 Bracket (Hose Clamp) (On Rotator) ............................................................................ 1
a 6996556 Bolt (Rotator Hose Clamp Bracket) ............................................................................. 3
a 6996025 Lockwasher (Rotator Hose Clamp Bracket)................................................................. 3
a 6990529 Bracket (Hose Clamp) (On Spreader) ......................................................................... 1
a 292514 Bolt (Spreader Hose Clamp Bracket) .......................................................................... 4
a 6996152 Washer (Spreader Hose Clamp Bracket) .................................................................... 4
a 6999036 Clamp Kit (6.35 mm).................................................................................................... AR
a 6999037 Clamp Kit (9.525 mm for 17.4 mm dia. hose).............................................................. AR
a 6999055 Clamp Kit (9.525 mm for 15.5 mm dia. hose).............................................................. AR
a 6999038 Clamp Kit (12.7 mm).................................................................................................... AR
a 6999039 Clamp Kit (15.875 mm)................................................................................................ AR
a 6999040 Clamp Kit (19.05 mm).................................................................................................. AR
FOOTNOTES:
a Not Illustrated
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
11-42
UNIT CODE B222
08/2007 EUROPE
12 OPTIONS
12 OPTIONS
UNIT CODE B222
08/2007 EUROPE
SECTION 12
OPTIONS
DESCRIPTION PAGE
12-5
UNIT CODE B222
EUROPE 08/2007
SOUND REDUCTION
12-9
UNIT CODE B222
EUROPE 08/2007
12-26
UNIT CODE B222
08/2007 EUROPE
13 NUMERICAL INDEX
UNIT CODE B222
08/2007 EUROPE
SECTION 13
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
12921 7-3 12 9-31 12 55287 9-47 4 8-11 31
15014 1-31 8 9-31 14 58938 7-3 12 9-23 10
15111 1-31 11 9-35 3 71368 2-79 3 136687 1-43 4
1-34 43 9-35 4 8-4 39 1-45 4
15125 9-5 22 9-39 11 79482 6-5 20 136692 2-89 20
15130 1-31 7 9-39 14 79483 6-5 22 4-29 1
1-33 17 9-45 3 79970 5-41 19 8-11 36
15155 5-41 6 9-79 13 86007 6-3 9 136703 9-13 21
15156 2-89 39 9-88 48 88291 9-47 21 9-15 8
5-15 2 16485 3-3 33 88587 6-6 45 9-19 36
8-4 49 8-3 26 100792 4-5 37 9-72 61
15157 5-3 31 9-45 9 4-11 41 9-87 44
5-15 8 16486 9-45 1 112989 2-89 33 136704 9-5 30
5-39 22 9-45 7 114312 4-5 7 9-13 30
5-41 37 9-45 8 4-11 7 136706 9-47 11
15158 5-9 10 16487 5-3 2 4-15 5 136749 3-19 3
5-13 10 7-3 20 119055 2-89 6 9-23 8
15200 3-19 14 8-3 1 119236 8-4 44 9-63 17
8-11 22 9-25 18 124359 4-181 8 12-8 3
15212 8-11 46 9-27 18 127045 2-89 11 136750 8-4 54
8-13 6 9-29 8 127852 1-69 5 136985 1-5 25
15248 7-3 17 9-31 8 128408 4-5 38 1-7 5
15316 5-41 23 9-31 13 4-11 40 1-9 5
6-3 2 16597 8-4 50 129563 1-65 14 1-31 2
6-9 1 16644 9-5 23 1-69 8 1-34 59
8-9 18 16845 2-89 15 2-89 34 1-63 20
15483 8-9 9 16982 9-47 8 3-3 24 1-65 5
15866 9-47 17 16983 5-3 14 4-5 35 2-89 4
16080 7-13 14 5-3 16 4-12 43 3-3 5
16187 4-5 28 8-3 35 4-15 4 3-5 20
4-11 30 8-4 41 9-10 40 4-179 9
16374 5-41 7 9-45 4 9-71 20 4-179 14
16481 8-3 29 17215 2-89 14 9-87 29 4-181 18
9-35 10 17764 9-5 44 12-3 4 5-4 50
9-39 2 9-19 22 130625 5-15 17 8-3 16
9-39 8 18547 2-89 38 130845 1-69 7 8-11 41
9-39 9 18602 2-5 2 131137 5-3 32 9-15 31
9-39 16 18631 2-5 14 132131 4-181 13 9-19 23
9-41 11 18635 2-5 5 132451 6-9 3 9-25 24
9-41 11 18909 3-3 34 8-9 20 9-27 24
9-43 11 9-25 17 132476 6-6 41 9-47 20
9-43 11 9-27 17 132860 10-3 8 12-7 7
9-79 2 26282 4-34 1 11-15 27 137852 4-181 11
9-88 51 30374 5-3 13 132861 1-63 23 12-11 13
9-88 54 39373 9-25 4 134810 4-183 3 12-13 13
16483 9-39 7 9-25 8 134881 2-79 5 12-15 14
9-39 13 9-27 4 136681 1-31 26 12-17 14
16484 3-3 20 9-27 8 1-33 18 12-19 14
9-13 10 39756 9-25 35 1-48 17 140595 9-87 5
9-25 38 9-27 35 4-41 6 144157 3-5 22
9-27 38 43685 1-33 16 4-179 26 148611 4-78 17
9-29 12 55146 9-47 15 7-13 1 154781 6-3 4
©2007 HYSTER COMPANY See Service Manual 13-1
for service procedures.
UNIT CODE B222
EUROPE 08/2007
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