Guideline for Gage study

Test Gage R&R

Location CMP MTD1
Machines Machine-1 Machine-2 Machine-1 Machine-2
Machine Serial-No XXXXXX XXXXXX XXXXXX XXXXXX
No of Operators 2 2 2 2
Parts (No of different samples) 30 30 30 30
Replicates 2 2 2 2

Parts - Sample preparation Collect sample from 5 different compound types

Value of properties should varied lowest to maximum
Ex: Compound type-1
Collect 6 samples from lowest value
Ex: Compound type-2
Collect 6 samples (values sig.different than others)
Ex: Compound type-3
Collect 6 samples (values sig.different than others)
Ex: Compound type-4
Collect 6 samples (values sig.different than others)
Ex: Compound type-5
Collect 6 samples from maximum value

Testing guides Cut/prepare 6 pieces from each compound type for machine

Ex: Compound type 1 = 6 pieces X 4 machines

General Instructions 1. Prepare sample from CMP

2. Maintain equal condition in both plant
3. Confirm testing date & time in both lab
4. Record affected environmental condition for each test ( Ex: temp, )
5. Test order and result sheet template with this
6. Select operators from different shift
7. Data analysis -Bandula Weerakoon
Plant :
Machine Serial-No: MDR1:
RunOrder Parts Operators Ts2 T90 MH ML
1 1 A-1
2 1 A-2
3 1 B-1
4 1 B-2
5 2 A-1
6 2 A-2
7 2 B-1
8 2 B-2
9 3 A-1
10 3 A-2
11 3 B-1
12 3 B-2
13 4 A-1
14 4 A-2
15 4 B-1
16 4 B-2
17 5 A-1
18 5 A-2
19 5 B-1
20 5 B-2
21 6 A-1
22 6 A-2
23 6 B-1
24 6 B-2
25 7 A-1
26 7 A-2
27 7 B-1
28 7 B-2
29 8 A-1
30 8 A-2
31 8 B-1
32 8 B-2
33 9 A-1
34 9 A-2
35 9 B-1
36 9 B-2
37 10 A-1
38 10 A-2
39 10 B-1
40 10 B-2
41 11 A-1
42 11 A-2
43 11 B-1
44 11 B-2
45 12 A-1
46 12 A-2
47 12 B-1
48 12 B-2
49 13 A-1
50 13 A-2
51 13 B-1
52 13 B-2
53 14 A-1
54 14 A-2
55 14 B-1
56 14 B-2
57 15 A-1
58 15 A-2
59 15 B-1
60 15 B-2
61 16 A-1
62 16 A-2
63 16 B-1
64 16 B-2
65 17 A-1
66 17 A-2
67 17 B-1
68 17 B-2
69 18 A-1
70 18 A-2
71 18 B-1
72 18 B-2
73 19 A-1
74 19 A-2
75 19 B-1
76 19 B-2
77 20 A-1
78 20 A-2
79 20 B-1
80 20 B-2
81 21 A-1
82 21 A-2
83 21 B-1
84 21 B-2
85 22 A-1
86 22 A-2
87 22 B-1
 88 22 B-2
89 23 A-1
90 23 A-2
91 23 B-1
92 23 B-2
93 24 A-1
94 24 A-2
95 24 B-1
96 24 B-2
97 25 A-1
98 25 A-2
99 25 B-1
100 25 B-2
101 26 A-1
102 26 A-2
103 26 B-1
104 26 B-2
105 27 A-1
106 27 A-2
107 27 B-1
108 27 B-2
109 28 A-1
110 28 A-2
111 28 B-1
112 28 B-2
113 29 A-1
114 29 A-2
115 29 B-1
116 29 B-2
117 30 A-1
118 30 A-2
119 30 B-1
120 30 B-2
Hardness Density Viscosity
Plant :
Machine Serial-No:
RunOrder Parts Operators Hardness Density Viscosity
1 1 A-1
2 1 A-2
3 1 B-1
4 1 B-2
5 2 A-1
6 2 A-2
7 2 B-1
8 2 B-2
9 3 A-1
10 3 A-2
11 3 B-1
12 3 B-2
13 4 A-1
14 4 A-2
15 4 B-1
16 4 B-2
17 5 A-1
18 5 A-2
19 5 B-1
20 5 B-2
21 6 A-1
22 6 A-2
23 6 B-1
24 6 B-2
25 7 A-1
26 7 A-2
27 7 B-1
28 7 B-2
29 8 A-1
30 8 A-2
31 8 B-1
32 8 B-2
33 9 A-1
34 9 A-2
35 9 B-1
36 9 B-2
37 10 A-1
38 10 A-2
39 10 B-1
40 10 B-2
41 11 A-1
42 11 A-2
43 11 B-1
44 11 B-2
45 12 A-1
46 12 A-2
47 12 B-1
48 12 B-2
49 13 A-1
50 13 A-2
51 13 B-1
52 13 B-2
53 14 A-1
54 14 A-2
55 14 B-1
56 14 B-2
57 15 A-1
58 15 A-2
59 15 B-1
60 15 B-2
61 16 A-1
62 16 A-2
63 16 B-1
64 16 B-2
65 17 A-1
66 17 A-2
67 17 B-1
68 17 B-2
69 18 A-1
70 18 A-2
71 18 B-1
72 18 B-2
73 19 A-1
74 19 A-2
75 19 B-1
76 19 B-2
77 20 A-1
78 20 A-2
79 20 B-1
80 20 B-2
81 21 A-1
82 21 A-2
83 21 B-1
84 21 B-2
85 22 A-1
86 22 A-2
87 22 B-1
 88 22 B-2
89 23 A-1
90 23 A-2
91 23 B-1
92 23 B-2
93 24 A-1
94 24 A-2
95 24 B-1
96 24 B-2
97 25 A-1
98 25 A-2
99 25 B-1
100 25 B-2
101 26 A-1
102 26 A-2
103 26 B-1
104 26 B-2
105 27 A-1
106 27 A-2
107 27 B-1
108 27 B-2
109 28 A-1
110 28 A-2
111 28 B-1
112 28 B-2
113 29 A-1
114 29 A-2
115 29 B-1
116 29 B-2
117 30 A-1
118 30 A-2
119 30 B-1
120 30 B-2
Plant :
Machine Serial-No: MDR2:
RunOrder Parts Operators Ts2 T90 MH ML
1 1 C-1
2 1 C-2
3 1 D-1
4 1 D-2
5 2 C-1
6 2 C-2
7 2 D-1
8 2 D-2
9 3 C-1
10 3 C-2
11 3 D-1
12 3 D-2
13 4 C-1
14 4 C-2
15 4 D-1
16 4 D-2
17 5 C-1
18 5 C-2
19 5 D-1
20 5 D-2
21 6 C-1
22 6 C-2
23 6 D-1
24 6 D-2
25 7 C-1
26 7 C-2
27 7 D-1
28 7 D-2
29 8 C-1
30 8 C-2
31 8 D-1
32 8 D-2
33 9 C-1
34 9 C-2
35 9 D-1
36 9 D-2
37 10 C-1
38 10 C-2
39 10 D-1
40 10 D-2
41 11 C-1
42 11 C-2
43 11 D-1
44 11 D-2
45 12 C-1
46 12 C-2
47 12 D-1
48 12 D-2
49 13 C-1
50 13 C-2
51 13 D-1
52 13 D-2
53 14 C-1
54 14 C-2
55 14 D-1
56 14 D-2
57 15 C-1
58 15 C-2
59 15 D-1
60 15 D-2
61 16 C-1
62 16 C-2
63 16 D-1
64 16 D-2
65 17 C-1
66 17 C-2
67 17 D-1
68 17 D-2
69 18 C-1
70 18 C-2
71 18 D-1
72 18 D-2
73 19 C-1
74 19 C-2
75 19 D-1
76 19 D-2
77 20 C-1
78 20 C-2
79 20 D-1
80 20 D-2
81 21 C-1
82 21 C-2
83 21 D-1
84 21 D-2
85 22 C-1
86 22 C-2
87 22 D-1
 88 22 D-2
89 23 C-1
90 23 C-2
91 23 D-1
92 23 D-2
93 24 C-1
94 24 C-2
95 24 D-1
96 24 D-2
97 25 C-1
98 25 C-2
99 25 D-1
100 25 D-2
101 26 C-1
102 26 C-2
103 26 D-1
104 26 D-2
105 27 C-1
106 27 C-2
107 27 D-1
108 27 D-2
109 28 C-1
110 28 C-2
111 28 D-1
112 28 D-2
113 29 C-1
114 29 C-2
115 29 D-1
116 29 D-2
117 30 C-1
118 30 C-2
119 30 D-1
120 30 D-2
A & B Operators

A-1 first round

A-2 second round