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Ammonia Sorbent Development For On-Board H2 Purification J.seppur.2014
Ammonia Sorbent Development For On-Board H2 Purification J.seppur.2014
a r t i c l e i n f o a b s t r a c t
Article history: The application of chemical hydrides (e.g. ammonia borane) and amide-based hydrogen storage materials
Received 11 July 2013 would benefit from an effective means to remove ammonia, which is an impurity that is detrimental to
Received in revised form 5 November 2014 the performance of a PEM fuel cell. One option is to adsorb ammonia on a sorbent with high capacity that
Accepted 9 December 2014
would also be regenerable. Such a sorbent was developed by impregnating super activated carbon with
Available online 23 December 2014
metal chlorides (MgCl2, ZnCl2, MnCl2). The sorbent was characterized through static and dynamic adsorp-
tion experiments. It was shown to have a good cyclic stability. The filter weight, volume and pressure
Keywords:
drop appears reasonable for an onboard vehicle application when it would be replaced/regenerated every
Ammonia
Adsorbent
1800 miles, similar to an oil change.
Capacity Ó 2015 United Technologies Corporation. Published by Elsevier B.V. All rights reserved.
Dynamic adsorption
Isotherm
Super activated carbon
http://dx.doi.org/10.1016/j.seppur.2014.12.009
1383-5866/Ó 2015 United Technologies Corporation. Published by Elsevier B.V. All rights reserved.
216 B.A. van Hassel et al. / Separation and Purification Technology 142 (2015) 215–226
exceeds the capacity of activated carbons that have not been a 100 L rotary kiln externally heated with electrical resistances
impregnated with mineral acids. (36 kW). CNS-201 has a bulk density of 0.45 g/ml and a BET surface
Metal–organic frameworks (MOF’s) have been proposed by Brit area of 1400 m2/g. Activation agent is CO2 and activation tempera-
et al. [18] as high capacity and selective adsorbents for removing ture is fixed to 900 °C. This is a batch production with an initial
harmful gases. They reported high capacity MOF’s for NH3 adsorp- mass of 10–11 kg of raw material and the CO2 flow rate is fixed
tion (8.7–10.5 wt.% in 9900 ppm NH3 in N2). The results show to around 4.0 L STP/min. To reach a bulk density of 0.20 g/ml, acti-
sharp breakthrough curves, indicating an efficient mass transfer vation duration is around 80 h. Final production is between 4 and
and high rate of adsorption. UTRC’s measurements confirmed the 5 kg. The super-activated carbon IRH 33 was used in a granular
high sorption capacity of MOF-199 (HKUST-1 or Cu-BTC) but the form. The weight fraction of +20 mesh was 71.4%, the weight frac-
sorbent could not be regenerated, which was also reported by Petit tion from 20 mesh to +35 mesh was 26.2% and the weight frac-
et al. [19]. MOF-5 and MOF-177 frameworks also get destroyed tion from 35 mesh to +70 mesh was 2.4%. No change was
upon ammonia exposure according to Saha and Deng [20]. Glover observed in the sorbent granularity before and after MnCl2 impreg-
et al. [21] reported ammonia adsorption by MOF-74 up to nation and drying and before and after NH3 adsorption, indicating
12.9 wt.% by having coordinatively unsaturated (open) metal sites that the IRH33 material could handle the volumetric expansion of
but they do not report whether this MOF can be regenerated. the MnCl2 upon NH3 adsorption.
Ammonia adsorption by MOF-199 creates a distinct color change,
which can be used as a visual indicator for NH3 breakthrough when 2.2.2. Impregnated IRH-33 Preparation
deployed downstream of a main ammonia scrubber. This is similar Sorbents were prepared in batches of 36 g. The desired amount
to the visual indicator that has been reported by Wilkes [31], Long of metal chloride salt was transferred into a 200 ml of ethanol filled
et al. [32] and Schmidt [33]. two-neck round bottom flask placed over a heating mantle. The
Surprisingly, little work has been reported about the use of solvent was refluxed and the solution was stirred continuously
metal chlorides as active phase of an ammonia sorbent material under nitrogen environment for about 20 min at 90 °C until all
[22–25], despite the abundant data on the thermodynamic stabil- the salts dissolved in the solvent. The desired amount of IRH-33
ity of metal chlorides in their ammoniate forms [26,27] and ease was loaded into the round bottom flask and refluxed for about
of impregnation. Sharonov and Aristov [22] reported the ammonia 4 h. The solvent was removed by rotary evaporation using a BUCHI
capacity of alumina impregnated with alkaline-earth metal chlo- Rotovapor R-205. The sample was dried in a vacuum oven at 200 °C
rides (BaCl2, CaCl2 and MgCl2). Bandosz and Petit [23] reported that under vacuum overnight. Table 1 summarizes the samples pre-
a coal based activated carbon reached a dynamic sorption capacity pared using this technique. As verification, MnCl2 that had been
of 6–7 wt.% at an ammonia inlet concentration of 1000 ppm in air impregnated in IRH-33 was dissolved in ethanol in a soxhlet appa-
after impregnation with either zinc chloride or copper chloride. ratus. The weight loss of the sorbent was consistent with the
Fortier et al. [24] and Furtado et al. [25] reported a high capacity intended amount of MnCl2. The loading of the IRH-33 with impreg-
ammonia sorbent that was prepared by impregnating ZnCl2 in nates is high as that yielded the highest dynamic sorption capacity.
either activated carbon or in a siliceous material (MCM-41).
This paper focuses on the selection of metal chlorides for
2.3. Characterization
chemisorption of ammonia, the impregnation in super activated
carbon (IRH-33 from the Institut de recherche sur l’hydrogène,
2.3.1. SEM measurements
Université of Québec à Trois-Rivières) and the characterization of
A scanning electron microscope (JEOL Model 6335F) with a
the resulting composite material as a regenerable ammonia sor-
Thermo Fisher EDS system was used to image the samples.
bent for onboard fuel cell vehicle applications.
Helium (5.0 UHP grade) and Nitrogen (5.0 UHP grade) were pur- 2.3.3. X-ray Photoelectron Spectroscopy
chased from Praxair (U.S.A). Anhydrous pure ammonia (Ammo- X-ray photoelectron spectra (XPS) were acquired with a Physi-
nia > 99.9992%, Carbon Dioxide < 1 ppm, Carbon cal Electronics VersaProbe XPS System equipped with a monochro-
Monoxide < 0.1 ppm, Methane < 0.1 ppm, Nitrogen < 2 ppm, Oxy- matic Al K (a) X-ray source (E = 1486.6 eV). Spectra were collected
gen < 1 ppm, Water < 2 ppm), ammonia nitrogen gas mixture with survey scan settings of 117.4 eV pass energy, 20 ms dwell
(10,200 ppm NH3 in N2) were purchased from Matheson. Anhy- time, 1.0 eV/step and high-resolution settings of 29 eV pass energy,
drous magnesium(II) chloride (MgCl2), anhydrous zinc(II) chloride 50 ms dwell time and 0.1 eV/step. Both argon ion and electron neu-
(ZnCl2) and anhydrous manganese(II) chloride (MnCl2) were pur- tralization were utilized to mitigate the effects of sample charging.
chased from Sigma Aldrich. Ammonasorb II (<20 wt.% phosphoric Sample powders were sprinkled onto carbon tape, placed into the
acid in activated carbon (Calgon Carbon)), Kuraraycoal T-B sample introduction chamber which was evacuated with a turbo-
(27 wt.% phosphoric acid in activated carbon (Kuraray Chemical molecular pump for 1 h prior to introduction to the main chamber
Co., LTD)), Selexsorb CD (BASF), Chemsorb (Molecular Products), and analysis. The data was analyzed using a software package
Basolite C 300 (Sigma Aldrich), Vermiculite, and activated carbon called CasaXPS Version 2.3.15 Dev 36. Survey spectra were utilized
SG6 (Cameron carbon) were kindly provided as samples by the
vendors.
Table 1
Composition of impregnates in the sample studied in this work.
2.2. Synthesis
Sample description wt.% metal chloride
Fig. 1. Diagram of the experimental setup for dynamic ammonia adsorption experiments. TC = thermocouple, MFC = mass flow controller, 3WV = 3 way valve, 4WV = 4 way
valve, NV = needle valve, V = ball valve, PRV = pressure relief valve, BPR = back pressure regulator, DAQ = data acquisition, P = pressure gauge, B&K = 1412 Innova photo-
acoustic NH3 analyzer.
to confirm elemental composition. High Resolution scans of the 2.3.5. Dynamic adsorption breakthrough experiment
main elemental peaks were fit with a Shirley background, height A process flow diagram of the experimental set up for dynamic
averaged over three data points at each end of the region. Peaks adsorption breakthrough experiments is depicted in Fig. 1. Nitro-
data was deconvoluted using Gaussian–Lorentzian (30) artificial gen was used as a surrogate in these experiments for hydrogen
peaks using a fixed full-width at half height for each set of element in order to minimize risk. A gas mixture containing 10,200 ppm
peaks, allowing the CasaXPS software to iterate peak area (inten- ammonia in nitrogen and in-house nitrogen were used for dynamic
sity) and position to optimize the fit to the raw data. breakthrough experiments. The sample was loaded in a 11.5 cm
long and 1.12 cm inner diameter stainless steel sample column
2.3.4. Nitrogen and ammonia adsorption equilibrium measurements with glass wool at the bottom and the top to hold the sample. Typ-
A Micrometrics volumetric adsorption instrument (ASAP 2020) ically 4–9 g of sorbent was filled in the sample column, depending
was used to measure the nitrogen adsorption equilibrium isotherm on the tap density of the sorbent. A K-type thermocouple was posi-
at 77 K. Prior to nitrogen gas adsorption experiments, the sample tioned at the center on the outer surface of the column. Experi-
was degassed at 90 °C for 15 min and then heated to 200 °C over- ments with the thermocouple in the stated position revealed a
night under vacuum. Helium gas was used to measure the free space peak temperature rise of 3–7 °C, which was followed by a gradually
volume of the sample holder. Typically about 40 mg of sample was decline back to the starting temperature. Inserting the thermocou-
loaded in the glass sample holder used for this instrument. No differ- ple inside the small diameter sorbent bed (ID = 1.12 cm) could
ence was observed between tests with 40 mg or 100 mg of sample, have caused channeling of the impurity through the bed, which
but the measurement time was shorter for the 40 mg sample in the the authors wanted to avoid. The gas flow rates were controlled
small dose mode of the instrument. The specific surface areas were by mass flow controllers (Brooks, USA). Rotameters (Matheson,
estimated from the nitrogen adsorption equilibrium data using the USA) were used as flow indicators. Ammonia pressure relief valves
BET model within the P/Po range from 0 to 0.03. Pore size distribu- and safety controls were put in place to reduce the risk of working
tion was calculated by using the density functional theory (DFT). with anhydrous ammonia. Back pressure regulators were used to
Few modifications were made on the low-pressure volumetric maintain a constant pressure. At the column outlet, the ammonia
gas adsorption apparatus (Micromeritics) for performing anhy- and water vapor concentration in the effluent gas stream were
drous ammonia gas adsorption equilibrium measurements. The monitored by flowing the effluent gas stream through a 1412
standard liquid N2 dewar (4 L), for the sample tube bath, was Innova photo-acoustic field gas monitor (Air Tech Instruments).
replaced with a dewar (1 L) containing a copper coil through which Prior to testing, the photo-acoustic field gas monitor was calibrated
a 50% propylene glycol/water thermal fluid (temp. range 30 °C to over a range of concentrations in order to correct for non-linearity
+105 °C) was pumped from a Julabo FP50 refrigerating circulator. at higher concentrations. In order to meet the flow rate require-
An ammonia gas detection system (Draeger Polytron) and safety ment of the analyzer, the effluent stream was diluted with a N2
controls were put in place in order to reduce the risks of working gas stream at a flow rate of 2 SLPM.
with anhydrous ammonia. Ammonia adsorption equilibrium iso- Prior to all measurements, the sample was dried at 200 °C under
therm measurements were performed at 20, 0, 20, 50, and 77 °C. 2 SLPM nitrogen flow overnight. First N2 was allowed to pass
218 B.A. van Hassel et al. / Separation and Purification Technology 142 (2015) 215–226
through the column at 2 SLPM and it was pressurized up to the ammonia adsorption capacities and binds ammonia strongly over
desired pressure with the backpressure regulator (BPR1) while a wide range of temperatures even at low partial pressures.
the mixed gas stream in the bypass of the column was set with
the second backpressure regulator (BPR2) to the same pressure 3.2. Ammonia isotherm models
with the NH3/N2 mixture at gas flow rate of 2 SLPM. After obtaining
a good baseline for NH3 and water vapor concentrations, the N2 3.2.1. Activated carbon
stream was switched to the NH3/N2 mixture and the NH3 concen- The Dubinin–Ashtakov (DA) model was used to model NH3 iso-
tration was monitored vs.time well beyond the actual break- therm for IRH-33, as shown in Eq. (2) [34–37].
through time. m
A
The breakthrough time was defined as the time at which the qAC ðpÞ ¼ xo exp ð2Þ
E
NH3 concentration started to exceed 0.1 ppm which is the upper
limit according to the SAE J2719 APR2008 H2 purity guideline Ps
where A ¼ DG ¼ RT ln ð3Þ
[10]. The dynamic sorption capacity was calculated from the P
r
breakthrough time, impurity concentration, flow rate and sorbent T
and P s ¼ Pc ð4Þ
amount. The sample in the column was subjected to several cycles Tc
to test the stability of the sorbent material. Between each cycle,
regeneration of the column was performed at 200 °C under N2 flow where qAC(p) is the measured gravimetric adsorption amount (g
with a flow rate of 2 SLPM. NH3/g adsorbent), xo is the maximum amount adsorbed (g NH3/g
adsorbent), A is the adsorption potential (J/mol NH3), E is the char-
acteristic energy of adsorption (J/mol NH3), m is the structural het-
2.3.6. Nitrogen permeability measurements erogeneity parameter, Ps is the virtual saturation vapor pressure of
The same experimental apparatus used for dynamic adsorption the adsorbate (Pa), r is a constant, Tc and Pc are critical temperature
breakthrough experiments was used to conduct the permeability (K) and pressure (Pa) of the adsorbate. UTRC evaluated several
experiments with NH3 adsorbents (MnCl2 supported on IRH-33) adsorption isotherm models (Toth, Langmuir, Langmuir Fruendlich,
using nitrogen gas at 20 °C. The inlet pressure was measured by DR, and DA) and the DA isotherm model resulted in the lowest sum
a pressure gauge and the pressure drop across the bed was mea- of squares of errors in the studied range of NH3 partial pressure and
sured by a differential pressure gauge. The permeability measure- temperature.
ments were performed with N2 gas at a flow rate in the range of 1
to 10 SLPM using the mass flow controller (Brooks, USA). Taking 3.2.2. Impregnated activated carbon
into account the inlet pressure, pressure drop and the mass flow The enthalpy of ammoniate formation for each of the three
rate measurements, the permeability of nitrogen gas in the sorbent reactions in Table 5 was assumed to have a Gaussian distribution.
bed was calculated using the expression obtained from the Darcy This causes a log-normal distribution of the NH3 equilibrium pres-
equation for compressible fluids. sure (Fig. 3), which gave a better fit between the model and the
experimental results.
Rg T l:Q
P21 P22 ¼ 2 Z ð1Þ The mean value of the NH3 equilibrium pressure for each of the
M K:A
three reactions in Table 5 can be calculated from the enthalpy and
where K is the permeability (m2), l is the dynamic viscosity of entropy of ammoniate formation, as shown in Eq. (5). The contri-
nitrogen gas (kg/m s), Q is the mass flow rate (kg/s), T is the operat- bution to the total ammonia uptake by each of the three reactions
ing temperature (K), M is the molecular weight of N2, Z is the length can be calculated with Eq. (6).
h i
of the sorbent bed (m), Rg is the ideal gas constant (J/mol/K), P1 and
li ¼ log expððDHi TDSi Þ=RTÞ 105 ð5Þ
P2 are the upstream and downstream pressure across the sorbent qffiffiffiffiffiffiffiffiffi
bed (Pa). 1
qi ðpÞ ¼ 1 þ erf ðlog p li Þ 2r2i hi ð6Þ
2
3. Theory Total ¼ q1 ðpÞ þ q2 ðpÞ þ q3 ðpÞ þ qAC ðpÞ ð7Þ
The heat released in this reaction is yDHr, where DHr the reaction
enthalpy on a per mole NH3 basis (J/mol NH3). The equilibrium is
monovariant, which means that by specifying the temperature,
the equilibrium NH3 partial pressure will be fixed. The basic ther-
modynamic properties [26] of some working pairs are shown in
Fig. 2. MgCl2, ZnCl2 and MnCl2 were selected as they enable an
NH3 equilibrium concentration below 0.1 ppm up to an operating
temperature of 60 °C and because they can be regenerated by heat- Fig. 2. Equilibrium NH3 partial pressure for various ammoniate forming metal
ing the adsorbent to modest temperatures (180–200 °C). Among chlorides as a function of temperature. The designator y–x behind each metal
chloride (e.g. MnCl2 2–1, y = 2, x = 1) indicates the number of NH3 molecules before
these three metal chlorides, ZnCl2 has been widely used as impreg- (x) and after (y) NH3 adsorption as each equilibrium reaction has its own
nant in porous materials (MCM-41, activated carbons) for ammonia equilibrium partial pressure [26], as calculated from –RgT ln(PNH3/Pa) = DHi TDSi,
removal applications in the literature [23–29] as it exhibits high using literature values of Table 5.
B.A. van Hassel et al. / Separation and Purification Technology 142 (2015) 215–226 219
Fig. 3. Probability density function and cumulative distribution function as a function of ammonia equilibrium pressure for different MnCl2 ammoniates.
Table 2
BET surface areas and DFT pore volume of super activated carbon and its different
modified versions.
Table 3
DA fit parameters of super activated carbon.
Table 4
Thermodynamic values [27] and model fit parameters of enthalpy and entropy of ammoniate formation along with the standard deviation and maximum uptake of MnCl2xNH3
(x = number of moles of NH3) for different reaction steps.
Table 5
Estimated adsorption enthalpy and entropy values along with the standard deviation and maximum uptake of the reactions observed at sub-ambient temperature.
Fig. 10. Tentative phase diagram of the MnCl2 ammoniates with MnCl24NH3 only
forming at low temperature. The points indicate the location of steps in the
ammonia adsorption isotherm.
Fig. 12. Effect of temperature, pressure and flow rate of 10,200 ppm of NH3 in N2
Fig. 11. Isotherms of ammonia sorption on 40 wt.% MnCl2 supported on IRH-33 at gas for different metal chlorides impregnated on IRH-33 at different operating
20, 0, 20, 50 and 77 °C. conditions.
12%
50 C
80 C 4.5.3. Regeneration/cyclability
11%
Fig. 16 shows the ammonia dynamic sorption capacity at room
10% temperature of 50 wt.% loading of MgCl2 on IRH-33, 50 wt.% load-
(wt. %)
Fig. 14. SEM images of 50 wt.% MnCl2 on IRH-33. Top row (fresh sample), Bottom row (sample after regeneration).
Table 6
Tap densities and nitrogen gas permeability of the column loaded with sorbents 30,
40, 50, 60, and 70 wt.% MnCl2 on IRH-33 at 20 °C.
Table 7
Pure MnCl2 XPS peak positions in comparison to MnCl2 after it had been exposed to
anhydrous NH3 and thermally regenerated (200 °C in N2).
Fig. 17. XPS Mn 2p3/2 spectra of pure and treated (ammonia exposed and desorbed)
One of the HSECoE goals for on-board hydrogen purification
MnCl2 samples.
was to develop a full scale ammonia filter with a minimum
replacement interval of 1800 miles of driving resulting in a maxi-
mum ammonia outlet concentration of 0.1 ppm (inlet concentra-
4.5.4. Stability of MnCl2 during regeneration tion = 500 ppm) having a maximum mass of 1.2 kg and a
Aidoun and Ternan [41] raised the concern that metal chlorides maximum volume of 1.6 L.
could get reduced during regeneration in the presence of N2 and The experimentally determined dynamic sorption capacities
NH3. This would cause a degradation of the ammonia sorption and tap densities of MnCl2 on IRH-33 were used for determining
capacity with time and number of cycles. This phenomena was the weight and volume of a full scale ammonia filter. An underlying
observed in their study of CoCl2xNH3 salt in a chemical heat pump assumption was that the vehicle would have a fuel economy of 60
application. Therefore the chemical stability of MnCl2 in nitrogen miles per kilogram of H2. An ammonia filter with 40 wt.% MnCl2 on
and ammonia was assessed by studying the manganese oxidation IRH-33 showed the lowest weight while an ammonia filter with
state with X-ray Photo-electron Spectroscopy (XPS). The XPS Mn 50 wt.% MnCl2 on IRH-33 showed the lowest volume, due to tap
2p3/2 spectra of MnCl2 before and after ammonia adsorption and density differences, as shown in Fig. 19. The ammonia filter with
desorption are shown in Fig. 17. The deconvoluted XPS peak posi- 50 wt.% MnCl2 on IRH-33 can have a weight of 1.1 kg and a volume
tions are reported in Table 7. Manganese is present in the 2+ oxi- of 1.6 L at 20 °C and 5 bar (abs.). This meets the weight and volume
dation state before and after regeneration. The results therefore targets of the HSECoE project. A higher weight and volume will be
show that exposure of MnCl2 to anhydrous NH3 and subsequent required when the filter would have to operate at 80 °C.
B.A. van Hassel et al. / Separation and Purification Technology 142 (2015) 215–226 225
5. Conclusions
Acknowledgements
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