Epson Powerlite 5500C/5550C/7550C: Service Manual

Service Manual
EPSON PowerLite
5500C/5550C/7550C
Epson America, Inc.

SM-ELP7550C
PowerLite
5500C/5550C/7550C
Service Manual
ii
VCCI COMPLIANCE STATEMENT
This equipment has been tested and found to comply with the limits for Type 1 information equipment, which uses
radio-frequency energy and fully complies with the specifications limiting computer information equipment in radio
interference regulations (VCCI rules). If not installed and used properly according to the manufacturer's instructions,
this device may cause interference to radio and television reception. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause interference to radio and television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
❑ Reorient or relocate the receiving antenna
❑ Increase the separation between the equipment and receiver
❑ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
❑ Consult the dealer or an experienced radio/TV technician for help.
The user may find the following booklet, prepared by the Federal Communications Commission, helpful: How to
Identify and Resolve Radio-TV Interference Programs. This booklet is available from the U.S. Government Printing Office,
Washington, D.C., 20402, Stock No. 044-000-00345-4.
You can determine whether your computer is causing interference by turning it off. If the interference stops, it was
probably caused by the computer or its peripheral devices. To further isolate the problem, disconnect either the
peripheral device or its I/O cable.
These devices usually require a shielded cable. For EPSON peripheral devices, you can obtain the proper shielded
cable from your dealer. For non-EPSON devices, contact the manufacturer or dealer for assistance.
WARNING
Only peripherals (computer input/output devices, terminals, printers, etc.) certified to comply with the Class B limits
may be attached to this projector. Operation with non-certified peripherals is likely to result in interference to radio
and TV reception. The connection of a non-shielded equipment interface cable to this equipment will invalidate the
FCC Certification of this device and may cause interference levels that exceed the limits established by the FCC for
this equipment. Changes or modifications not expressly approved by the manufacturer could void the user’s
authority to operate the projector.
COPYRIGHT INFORMATION
© 2000 Epson America, Inc., 3840 Kilroy Airport Way, Long Beach, CA 90806-2469
All rights reserved. No portion of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written
permission of Epson America, Inc. No patent liability is assumed with respect to use of the information contained
herein. Nor is any liability assumed for damages resulting from the use of the information contained herein. Further,
this publication and features described herein are subject to change without notice.
TRADEMARK INFORMATION
EPSON is a registered trademark of Seiko Epson Corporation.
Other product names used in this manual are for identification purposes only and may be trademarks of their
respective companies. EPSON disclaims any and all rights in those marks.
INTRODUCTION
This service manual provides information used for field service and troubleshooting of the
PowerLite 5500C, 5550C, and 7550C Multimedia Projectors. Updates to the manual are
supplied in service bulletins.
HOW TO USE THIS SERVICE MANUAL
Before beginning maintenance work, be sure to read and observe the precautions listed on
the following page. Then turn to one of these sections:
Chapter 1: Projector Basics

Chapter 2: Technical Overview
Chapter 3: Disassembly and Assembly
Chapter 4: Troubleshooting
Chapter 5: Maintenance
Appendix: Detailed specifications, parts list, and exploded diagrams
iv
PRECAUTIONS
OPERATOR SAFETY
PROTECTION FROM ELECTRIC SHOCK

• Before performing any repair work on the product, be sure to turn off the power
switch and remove the power cable from the electrical outlet.
• Whenever it is necessary to turn the power on after opening the case or cover (for
example, during the adjustment process) be sure to take off any metallic materials
such as a watch, cuff links, rings, or tie pin, which may touch the metallic part of the
product, creating a danger of electric shock.
PROTECTION FROM INJURY

• Be sure not to touch the lamp and its surroundings after the power is turned off, as
they may be hot. Also, be sure not to touch the light source and its surroundings
during adjustments while power is turned on.
• Make sure to use gloves to protect your hands from sharp edges during assembly
and disassembly.
• To protect your eyes, do not look into the light source or lens while the light is on.
ACCIDENT PREVENTION
• To prevent the device or its components from falling, place the device on a flat,
stable surface before using it or working on it. Be careful not to place tools or parts
on the device or at your feet.
• To prevent this product from being used while it is disassembled, be sure not to
leave it out during any repair work, and do not place it in a location where it can be
taken for use by mistake.
• Be sure to use the attached power cable to supply power to the product.
PRODUCT SAFETY
ELECTROSTATIC DISCHARGE
• Whenever performing repair work on the product, be sure to wear a wristband and
use an electrostatic mat for grounding.
• When replacing any electric components (boards and optical engine), touch the
electrostatic plastic bag containing the component to a metallic part of the product
before taking the component out of the plastic bag.
RESTRICTIONS FOR PARTS REPLACEMENT

• Use only authorized or EPSON-supplied parts for replacement of mechanical
components, including the lamp inner housing, fuse, air filter, etc.
• Use only the power cable and interface cables supplied with the product.
v
OTHER PRECAUTIONS
• Visually check for damage or dirt on the power connectors and cable. If dirty, clean
it, and if bent or damaged, replace the cable.
• When connecting the internal connector cables or interface cables, be sure to plug
them into the connector fully.
• Be sure to remove the connector lock before removing the FPC cable for the light
bulb. Unlock the connector lock by pulling up both ends simultaneously with
tweezers.
• Whenever removing parts or repairing the product, work in a clean room, free of
dust and dirt, to keep the optical elements away from dirt.
REQUIREMENTS FOR SERVICERS
Authorized servicers should have the following knowledge and skills for maintenance of
the PowerLite 5500C and 5550C.
• Training in an EPSON-authorized projector maintenance training program and
authorization as a service engineer.
• Sufficient understanding of the operations and descriptions in this service manual.
• Basic knowledge of electricity (safety operations, circuit diagrams, static electricity,
etc.).
vi
Contents
Chapter 1 ..................................................Projector Basics
Chapter 2 .............................................Technical Overview
Chapter 3 ............................... Disassembly and Assembly
Chapter 4 ..................................................Troubleshooting
Chapter 5 ........................................................ Maintenance
Appendix
Turn to each chapter to see its detailed table of contents.
vii
CHAPTER 1
PROJECTOR BASICS
1.1 Overview_______________________________________________________ 1-1
1.2 Projector Parts __________________________________________________ 1-2
Exterior View ....................................................................................................................... 1-2
1.3 Connecting the Projector _________________________________________ 1-4
EPSON PowerLite 5500C/5550C/7550C Service Manual Projector Basics
1.1 Overview
The PowerLite 5500C, 5550C, and 7550C are portable high-brightness, high-performance,
SVGA resolution multimedia projectors. You can connect them simultaneously to two
image sources: a computer and another video source, such as a VCR, DVD player,
camcorder, or digital camera. You can also connect audio for each image source. The
main features include:
• Light Weight, Compact, Portable

The projectors are compact, with a weight of only 9.4 pounds (4.2 kg). The projectors
come with a soft carrying case. An optional hard carrying case is also available.
• Bright, Clear Images
The new, bright lamp (650 lumens ANSI in the PowerLite 5500C; 850 lumens ANSI in
the PowerLite 5550C; 1000 lumens ANSI in the PowerLite 7550C), high-performance
zoom lens, and optical block provide a wide image of 19 to 300 inches (measured
diagonally at a projection distance of
3.3 to 53.5 feet, wide angle). An optional portable screen provides clear images, even
with bright ambient light.
• High Resolution Full Color (24-bit, 16,770,000 colors)
Three TN liquid crystal panels (R, G, and B) with 480,000 pixels each (for a total of
1,440,000 pixels) support an SVGA resolution of 800 × 600 for the PowerLite 5500C
and 5550C. The PowerLite 7550C provides an XGA resolution of 1024 × 768. The grid
between pixels in the liquid crystal panel is thinner than that of conventional projectors,
providing a clear, sharp picture.
• Remote Control
You can control the projectors using a hand-held remote control unit that can access
menus for image source switching and image adjustment. The remote control can also
work as a wireless mouse during presentations. The optional ELP LINK IIITM software
has add-on features designed to make presentations more effective.
• Connectivity with Various Types of Computers and Workstations
The projectors connect to a variety of computers, including IBM-compatible PCs,
laptops, and Macintosh computers. It also differentiates NTSC, NTSC 4.43, PAL,
PAL N, PAL M, or SECAM video signals in composite video or S-Video format.
• Second Generation SizeWise Technology
The projectors feature Epson’s patented second-generation SizeWise Image Resizing
Technology chip. This chip supports several types of computer output, including SVGA
and XGA output. No matter what type of output is used, the result is a full-size video
image of outstanding clarity.
• Ceiling Mount (optional)
The projectors can be suspended from the ceiling with the optional ceiling mount.
1-1
Projector Basics EPSON PowerLite 5500C/5550C/7550C Service Manual
1.2 Projector Parts

EXTERIOR VIEW
Power LED
Lamp LED
Temperature LED Speakers
Zoom ring
Hand Strap
Focus Ring
Rear Foot Lens Cover
Infrared Receiver Adjustable Foot
Foot Adjust Lever

Control Panel
Figure 1-1. Exterior View
Figure 1-2. Control Panel
1-2
Figure 1-3. Connection Panel
Power Switch
Exhaust Fan
Connection Panel
AC Inlet
Anti-theft Lock
Rear Feet
Figure 1-4. Rear View
1-3
1.3 Connecting the Projector

If you want to project images output from a computer, make sure the computer’s video
card supports or is set at a refresh rate (vertical frequency) that’s compatible with the
projector. The projectors covered in this manual support the following video formats:
Table 1-1. Supported Display Formats

Format Horizontal Vertical Horizontal Vertical Resize Display Window
Pixels Pixels Freq. Freq. (KHz) Display
(KHz) 5500/5550 7550
PC98 NEC 400 640 400 24.8 56.42 800×500 960x600 640×400
PC/AT VGA 60 640 480 31.5 59.94 800×600 960x720 640×480
DOS/V VESA 72 640 480 37.9 72.81 800×600 960x720 640×480
VESA 75 640 480 37.5 75.00 800×600 960x720 640×480
VESA 85 640 480 43.3 85.01 800×600 960x720 640×480
VGAEGA 640 350 31.5 70.00 800×438 960x525 640×350
SVGA 56 800 600 35.2 56.25 800×600 1000x750 800×600
SVGA 60 800 600 37.9 60.32 800×600 1000x750 800×600
SVGA 72 800 600 48.1 72.19 800×600 1000x750 800×600
SVGA 75 800 600 46.9 75.00 800×600 1000x750 800×600
SVGA 85 800 600 53.7 85.06 800×600 1000x750 800×600
XGA 60 1024 768 48.4 60.00 768×576 1024x768 800×600
XGA 70 1024 768 56.5 70.07 768×576 1024x768 800×600
XGA 75 1024 768 60.0 75.03 768×576 1024x768 800×600
XGA 85 1024 768 68.7 85.00 768×576 1024x768 800×600
MAC MAC 13” 640 480 35.0 66.67 800×600 960x720 600×480
MAC 16” 832 624 49.7 74.60 728×546 832x624 800×600
MAC 19” 1024 768 60.2 74.93 768×576 1024x768 800×600
MAC 21” 1152 870 48.2 59.28 768×580 1008x762 800×600
Video NTSC 710 480 Sub carrier 3.58 MHz 800×600 1024x768 710×480
NTSC 4.43 710 480 frequency 4.43 MHz 800×600 1024x768 710×480
PAL 702 574 4.43 MHz 800×600 1024x768 702×574
PAL N 702 574 3.58 MHz 800×600 1024x768 702×574
PAL M 710 480 3.58 MHz 800×600 1024x768 710×480
PAL 60 Hz 710 480 4.43 MHz 800×600 1024x768 710×480
SECAM 702 574 4.43 MHz 800×600 1024x768 702×574
In addition, the PowerLite 7550C supports these formats:
Table 1-2. Supported Display Formats (7550C only)

Format Horizontal Vertical Horizontal Vertical Resize
Pixels Pixels Freq. Freq. Display
(KHz) (KHz)
MAC MAC 19”60 1024 768 48.19 59.28 1024x768
PC/AT EGA 640 350 37.68 85.08 960x525
DOS/V SXGA 60 1280 1024 64.0 60.00 1024x768
SXGA 70 1152 864 63.9 70.01 1008x756
SXGA 75 1152 864 67.5 75.00 1008x756
SXGA 75 1280 1024 67.5 75.00 1024x768
SXGA 85 1152 864 77.1 85.00 1008x756
1-4
Com Port
S-Video In Video In
Computer Out
Mouse Port Audio Port
Computer In
Monitor Port
Audio Out Audio In

Serial Port
L-Audio-R
Mouse/Com
Serial Mouse
Cable
Repeater
Monitor Cable
Serial Cable
PS/2 Mouse
Cable
Computer Cable
Audio Cable
Main Cable
Figure 1-5. Connecting to a PC (grey cables optional)

Audio Port
S-Video In Video In
Computer Out
Computer In
Monitor Port
Com Port
Audio Out Audio In
L-Audio-R
Mouse/Com
Serial Mouse
Cable
Serial Port
Repeater
Monitor Cable
Mouse Port
PS/2 Mouse
Cable
Serial Cable
Main Cable
Audio Cable
Figure 1-6. Connecting to a Laptop PC (grey cables optional)
1-5
Monitor Port
S-Video In Video In
Audio Port
Macintosh Desktop
Computer Out
Adapter
Computer In
Printer or Video Cable
Modem Port Macintosh
Adapter
Monitor Adapter
Audio Out Audio In

L-Audio-R
Mouse/Com
Computer Cable
ADB Port
Repeater
Mouse Cable
Monitor Cable
Serial Cable
Main Cable
Audio Cable
Figure 1-7. Connecting to a Desktop Macintosh (grey cables optional)

Note:
Use the following table to set the desktop adapter’s dip switch settings according to your
display type:
Table 1-3. Adapter Dip Switches Set to ON
Resolution Row A Row B
640 × 480 (Macintosh 13” mode) 1, 2, 6 8
832 × 624 (Macintosh 16” mode) 2, 4, 5 8
Automatic Resolution Selection 1, 2, 5 3, 4, 8
Row A
Row B
Figure 1-8. Macintosh Desktop Adapter
1-6
Monitor Port
Macintosh
S-Video In Video In
Desktop Adapter
Computer Out
Computer In
Video Cable
Audio Port Adapter
Printer or
Audio Out Audio In

Modem Port
L-Audio-R
Mouse/Com
Computer Cable
ADB Port
Repeater
Mouse Cable
Macintosh
Serial Cable
Main Cable
Audio Cable
Figure 1-9. Connecting to a Macintosh PowerBook (grey cables optional)
1-7
Audio R (red) Audio L (white)

Video In (yellow)
Composite Video
Left Audio (white)
Right Audio (red) S-Video In
S-Video Cable
S-Video
Figure 1-10. Connecting to a Video Source
1-8
Audio Out
External audio device (speaker)
Audio cable
Figure 1-11. Connecting to an Audio Source
1-9
CHAPTER 2
TECHNICAL OVERVIEW
2.1 Overview..............................................................................................................1
2.2 Optical System (Optical Engine)........................................................................3
2.2.1 Light Guide................................................................................................................ 4
2.2.2 Lamp Inner Housing .................................................................................................. 6
2.2.3 Driver Boards ............................................................................................................ 8
2.3 Power Supply......................................................................................................9
2.3.1 Power Supply Board A and Ballast......................................................................... 10
2.3.2 Power Supply Board B........................................................................................... 12
2.4 Main Board ........................................................................................................14
2.5 Other Boards.....................................................................................................17
2.5.1 AU (Audio) Board .................................................................................................. 17
2.5.2 VJ (Video Jack) Board ........................................................................................... 18
2.5.3 Connector Board ................................................................................................... 18
2.5.4 Receptor Board ..................................................................................................... 19
2.6 Speakers ...........................................................................................................20
2.7 Sensors and Switches......................................................................................21
2.7.1 Interlock Switch ..................................................................................................... 22
2.7.2 Safety Switch......................................................................................................... 23
2.7.3 PBS and Lamp Thermistors ................................................................................... 24
2.7.4 LV Thermistor........................................................................................................ 25
2.7.5 Air Thermistor........................................................................................................ 25
2.8 Fans...................................................................................................................26
2.9 LED Indicators ..................................................................................................29
EPSON PowerLite 5500C/5550C/7550C Service Manual Technical Overview
2.1 Overview
The projector hardware consists of the optical system (optical engine) and electrical
system. In the figure below, a dotted line divides the two systems.
Power Supply Unit A
Power Interlock
AC Input Switch Filter Circuit
Switch
Safety Switch
(Thermostat)
EMI Filter/
Regulator/ Rectifier/
Control Stabilizer
Ballast Radiation
Circuit Fan
Exhaust fan (x2)

(Rear side)
Power Supply Unit B
Regulator Circuit Radiation

(+3.3V / +5V / +12V / +12VF / -12V / +22V) Fan
Connector Board
Fuse / Connector (Power distribution / Signal connection)
Computer Out
MA Board Audio Board Audio Out
Audio In
VJ Board
S-Video In
Driver Board 2 Video In
Audio L /R
Computer In Mouse / Com Repeater
Driver Board 1
FUSE Board
Intake Fan
PBS / Lamp Thermistor (Bottom side)
Optical Engine
Light valve R
Light Guide Unit Prism Projection Lens
UHE Lamp
(Drive the light into Light valve G R/G/B Unit
(Lamp inner
3 (R / G / B) by lens, composite (Focus / Zoom)
housing)
filter, and mirror) Light valve B
Figure 2-1. Projector Block Diagram
NOTE:
The projector has five fans which serve the following functions:
• The intake fan cools the light valves in the optical engine.
• The power supply fans cool the power supplies.
• The exhaust fans cool the projection lamp.
2-1
Technical Overview EPSON PowerLite 5500C/5550C/7550C Service Manual
Outline of the Projection Process

1. A computer (1 or 2) sends digital R/G/B signals to the main board. The main board
receives analog signals (S-Video or Video signals) through the VJ board. The main
board converts analog signals into digital signals.
2. The digital video signals are then stored in the video memory (SRAM) on the main
board. The driver boards then generate signals to drive the R/G/B light valves.
3. The R/G/B light valves are independent panels. The driver board generates signals
that drive the LCD shutters. These signals stop or transmit light from the light guide.
4. The prism combines the lights transmitted through the light valves, and the light is
projected through the projector lens.
2-2
2.2 Optical System (Optical Engine)

The optical engine consists of four components: the light guide, the optical head/prism
(including the R/G/B light valves), the driver boards, and the projection lens. Together
these units constitute one replaceable part.
Lens Intake Fan FC Board
Lamp Socket
Figure 2-2. Optical Engine (Bottom View)
Caution:
The optical engine cannot be repaired without special equipment. Do not disassemble it,
or pixel divergence may occur. The optical engine’s alignment is factory-adjusted, and
specific electrical corrections are made on the driver board at the factory and stored in
flash ROM. Never remove or replace any part of the optical engine.
Table 2-1. Optical Engine Functions

Optical Unit Description
Lamp inner housing Includes one UHE lamp as a light source. The FU board, mounted on the lamp inne
housing, contains a fuse that tells the projector whether the lamp is new.
Light guide Disperses the light from the light source uniformly using an A/B lens array.
Ultraviolet rays are also eliminated. A condenser lens and a mirror separate the ligh
into three colors (RGB).
Driver boards Convert the R/G/B display signals from the main board into 12 analog signal states
for the PowerLIte 7550C, and 6 states for the PowerLite 5500C/5550C; also
controls the display image by referencing correction data written to flash ROM.
Optical head/prism Consists of three light valves (R/G/B), a polarization plate, and a prism. Each light
valve controls a pixel shutter with 12 levels for the PowerLite 7550C, and 6 levels
for the PowerLite 5500C/5550C. The prism combines the R/G/B signals and
transfers them to the projection lens.
2-3
2.2.1 Light Guide

The light guide eliminates ultraviolet rays, which are harmful to the light valves, and
makes the light intensity from the light source lamp uniform before dividing it into three
light outputs (R/G/B). The guide contains lenses and mirrors to separate and focus the
light beams.
Lens array adjusting screw Mirrors

GDM
Lens Array A
Condenser Lenses
Lens Array B Mirrors
CDM
Figure 2-3. Light Guide Unit
Light Guide Components

• Lens arrays A and B
After lens arrays A and B disperse the light from the projection lamp, the brightness
is roughly uniform. A UV filter that coats the surface of the lens array eliminates
ultraviolet rays. The light dispersed through lens arrays A and B is further dispersed
through the PBS to make the light intensity uniform.
• CDM
The CDM is a red light filter. The CDM (A) filter transmits only red light and reflects
blue and green light from the projection lamp.
• GDM
The GDM is a blue light filter. The GDM filter transmits only blue light from the
projection lamp. As described above, the CDM outputs only blue and green light to
the GDM. The GDM reflects the green light and provides it to condenser lens G.
• Condenser lens L
Condenser lens L collects the light dispersed by lens arrays A and B to prevent
reduction and provide light to mirror L at the next stage.
2-4
• R/G/B condenser lenses

The R/G/B condenser lenses collect the light dispersed into the polarization plate on
the optical head.
• R/C mirror unit and lens adjusting screw
The R/C mirror unit reflects light to the E/B condenser lens. The reflection angle can
be adjusted with the lens adjusting screw.
• Mirror B
Mirror B reflects light to condenser lens E.
• Lens array adjusting screw
The lens array adjusting screw is used to adjust the positions of lens arrays A and B
to obtain a uniform source light.
2-5
2.2.2 Lamp Inner Housing

The lamp inner housing includes the projection lamp (120 W), the power supply
connector, and the fuse board (FU board). The entire lamp inner housing, including the
projection lamp, is a single user-replaceable item.
Lamp
Power Supply Connector FU Board
Figure 2-4. Lamp Inner Housing

Projection Lamp
The brightness of the projection lamp decreases with use. After running about 2000
hours, the lamp’s brightness decreases by one-third to one-half. If the lamp seems
weak, you should replace it even if it’s been used for less than 2000 hours.
The CPU on the main board monitors the number of hours that the projection lamp has
been used, and writes the total operating time to the EEPROM on the main board. If the
lamp nears or has reached the end of its life, the CPU causes the following to occur:
• When the total operating time of the lamp reaches approximately 1900 hours (1900
to 2000 hours), the projector’s indicator light flashes orange and red. The lamp runs
only 100 hours after the indicator starts to flash, so you should replace the lamp as
soon as possible.
• When the lamp’s total operating time exceeds 2000 hours, the lamp does not come
on. You need to replace the entire lamp inner housing.
Note:
The lamp hours counter is reset to zero only when a new lamp inner housing is
installed. The fuse on the FU board is blown during this reset process. If a used lamp
inner housing is installed, the lamp hours counter is not reset to zero.
2-6
FU (Fuse) Board
The lamp inner housing includes a fuse board to differentiate between a new lamp and a
lamp that has been used. The board has a 100 mA rated fuse. When the lamp inner
housing is replaced, the new fuse completes a circuit, causing the total lamp hours
counter in the EEPROM on the main board to reset to zero. The main board then sinks
current through the fuse, causing it to blow.
When the lamp inner housing is in place, the FU board electrically connects to the FC
board, installed on the bottom of the light guide.
FU Board FC Board
Lamp Inner Housing

Light Guide
Figure 2-5. FU and FC Boards
2-7
2.2.3 Driver Boards

The projector has two driver boards. They convert the R/G/B display signals from the
main board into 6 or 12 analog signal states (for driving the light valves) and control the
displayed image by referencing electrical correction data stored in a flash ROM.
Caution:
The driver boards are integral to the optical engine. Do not replace or exchange
individual parts of the optical engine, such as driver boards.
Figure 2-6. Driver Board 1
Figure 2-6. Driver Board 2
Driver Board Functions

Driver board 2 receives digital video data from the main board. The data is corrected and
adjusted for brightness, contrast, chroma, and density. The EEPROM on driver board 1
contains the data used for image correction. Driver board 1 converts the digital video
data to analog signals for driving the light valves.
2-8
2.3 Power Supply

Three power supplies are built into the projector:
• Power Supply A
Power Supply A performs primary filtering and regulating of power from the AC
line. It powers the lamp ballast and Power Supply B.
• Lamp Ballast
The lamp ballast powers the projection lamp. The ballast in the PowerLite
5500C uses what Seiko Epson describes as “DC drive.” The ballast in the
PowerLite 5550C and 7550C uses “pulse drive.”
• Power Supply B
Power Supply B generates the low voltages used for powering the projector’s
circuit boards.
The ballast and power supply A reside together on one side of the projector. If you need
to replace them, they can either be ordered separately or as a single unit.
Power Supply
Board B
(under
speaker)
Power Supply Board A

and Ballast
Figure 2-8. Power Supply Boards
2-9
2.3.1 Power Supply Board A and Ballast

This board includes the power switch, AC inlet, EMI filter circuit, interlock switch, exhaust
fan, lamp ballast, and DC regulator.
Interlock Switch Ballast
EMI Filter Circuit Primary Regulator
Figure 2-9. Power Supply Board A
Power Supply Board A and Ballast Functions

• The filter and rectifier circuit reduces noise on the AC line and generates DC voltage
for power supply board B.
• The ballast power supply circuit supplies DC voltage (240-390 V) to the projection
lamp. It’s controlled by the ballast power control signal from the main board. (The
power switch on the control panel or on the remote control—not the main power
switch—controls ballast power.)
• An interlock switch (shown above) works with the lamp cover on the bottom of the
projector. If the cover is removed, the interlock switch shuts off the supply of AC
power.
• A thermal safety switch (not shown) protects against overheating. The safety switch
is mounted above the lamp inner housing and shuts off AC power to the power
supply if the projector gets too hot.
• A fan is built into the power supply. Power for the fan is provided by power supply
board B (CN202). The fan has 2 speeds: high and low. A thermistor senses the air
temperature near the fan. If the fan stops working and the projector overheats, the
thermistor can shut off the power supply.
2-10
Interlock
Power switch switch Safety switch
AC EMI
6.3A
Inlet Filter Filter
250V
on/off control
Connects to Ballast regulator
Fan
CN202 on the Regulator
power supply
unit B
Ballast power Thermistor
cable connector
CN board
DC output
cable Connects to
Lamp inner
MA board CN903 (OATH)
housing
on DR board 2
Figure 2-10. Power Supply Board A and Ballast Block Diagram
Table 2-2. AC Input

AC Input Rating Tolerance
Input Voltage 100 to 240 VAC 85 to 276 VAC
Frequency 50 to 60 Hz 48 to 62 Hz
Table 2-3 Lamp Ballast Connector

Pin Number Signal Name
1 BAHV (+) Ballast output
2 HGNT (-) Ballast output
The ballast outputs 240 to 390 volts with a peak-

to-peak ripple of 20 volts and a maximum current
load of 1 amp. An over-voltage protection circuit
protects against power surges if the voltage rises
above 410 volts.
Pin 1 Pin 2
Figure 2-11. Lamp Ballast Connector
2-11
2.3.2 Power Supply Board B

This board includes a DC-DC switching-type regulator circuit and a fan. The right
speaker and IR receptor board are not part of power supply board B.
Figure 2-12. Power Supply Board B
The regulator generates the DC voltages shown in the table below for powering the
projector’s circuits. The regulator uses feedback from the +5 V line to maintain stable
output regardless of load variations.
Table 2-4. Output Specifications (Power Supply B)

Power Source +3.3 +5 V +12 V +12 FV -12 V +22 V
Output voltage ± 5% ± 5% ± 5% +12.5 V to ±10% 20 V ± 10%
accuracy +14.5 V
Ripple (mV p-p) 100 200 100 400 400 400
Ripple/Spike (mV p-p) 100 200 100 400 400 400
Min output current (A) 0.1 0.2 0.0 0.0 0.0 0.0
Max output current (A) 3.0 2.5 1.0 1.0 0.5 1
Peak (A) — — — 1.3 — —
Over voltage protection +4.6 V +7 V +16 V +17 V -16 V +26 V
Over current protection Yes Yes Yes Yes Yes
2-12
Power Supply Board B is connected to the connector board at CN300. The following
table lists the connector’s pin assignments.
Table 2-5. Pin Assignments for CN300 on the Connector Board
Pin Number Input/Output Signal
1 Output +5V
2 Output +5V
3 Output + 3.3 V
4 Output + 3.3 V
5 Output + 3.3 V
6 Output + 12 V
7 Output PWDS*
†
8 Input FANCL
9 — LGND
10 — LGND
11 — LGND
12 — AGND
13 — AGND
14 Output - 12 V
15 Output + 12 V
16 Output + 22 V
* Power Down Signal: Used to initiate the reset circuit.
† Fan Control Signal: The fan sends this signal to the CPU on the main board. The main
board then controls the fan through the power supply boards.
2-13
2.4 Main Board

The main board controls all projector functions except audio output and display signal
generation. It consists of a CPU, ROM (Flash ROM and EEPROM), video memory, a
digital video controller, and circuits that control the interfaces, control panel, power
management, and other functions.
The main board also includes the Computer In and Mouse/Com interface connectors.
Interface Connectors
Figure 2-13. Main Board
2-14
Main Board Operation

Video processing
Video input is passed through the VJ board. The input signals are converted to digital
signals (if they’re not digital already) by the chroma processor and stored in the frame
buffer.
The video amplifier circuit converts incoming digital signals into analog signals. The VAC
sends the analog RGB signals to the “Computer Out” interface and to the ADC. The
ADC then converts them back to digital signals. This display data is written to the video
memory (SRAM) and resized.
To display the image, the resized data is then sent to the digital video controller and
stored in the graphic/text RAM. The digital video controller sends the information with a
sync signal to driver board 2.
Other functions
When the projector is turned on using the control panel or remote control power button,
the main board generates a reset signal to turn on the power supply and initialize the
control circuits. (+3.3 volts are always supplied to the main board for power on/off
control, as long as the projector’s power cord is plugged in.) After the projector is turned
on, the CPU reads its program from flash ROM and writes it into SRAM, and then sets
projector functions according to the program.
The main board includes temperature detection circuits that monitor the temperature at
various locations. If the temperature exceeds predefined limits, the CPU can shut off the
ballast power supply and increase the fan speed.
An EEPROM and timer circuit keep track of the total operating time of the projection
lamp (lamp inner housing) as described in the table below:
Table 2-6. Projection Lamp

Condition Projector State
Projection lamp needs to be replaced soon (the For five minutes after the projector is turned on, the
lamp has been in use more than 1900 hours) projector’s indicator light alternately flashes red and
orange. The projection lamp remains on.
Projection lamp has reached its end-of-life (the lamp Projector’s indicator light is red.
has been in use for more than 2000 hours)
Projection lamp doesn’t come on (even before its Projector’s indicator light flashed red.
expected end of life)
When the projection lamp indicator flashes red and orange or stays red, you need to
replace the projection lamp (lamp inner housing). After it’s replaced and you turn on the
projector, the fuse in the new lamp inner housing shorts and melts. This resets the lamp
hours counter.
2-15
Interface functions
The mouse/com interface lets the remote control be used as a mouse. The projector
comes with two serial cables, one for the PC and one for the Mac, which let the remote
control be used in this way.
An optional “main cable” is also available which works with the ELP Link III software to
let the user draw lines and figures on screen with the remote control. One end of the
main cable is connected to the Mouse/Com interface with a 13-pin jack. The other end of
the main cable has 3 connectors. Proper use of these connectors depends on the type
of computer, mouse and operating system used. The basic connection scheme is shown
in the figure below.
DOS/V,
PC98
Serial mouse cable COM port
Main cable Select one of them according (RS-232C)
J1 13 pin J4 J2 to the mouse type (for serial mouse)
Both serial
PC (98/PS2) mouse cable Mouse port
interfaces have
(for PC mouse)
Projector
(PowerLite 5500C) J3 the same function
PC serial cable Serial port
(Necessary for link set function) (RS-232C)
Macintosh
MAC MAC
serialcable
cable
printer
ADB portor modem
Main cable (Necessary for link set function)
port
J1 13 pin J4 J2
MAC mouse cable Printer or
ADB port
modem port
Projector
(PowerLite 5500C) J3
Figure 2-14. Mouse/Com Interface Circuit Block
The wiring of the main cable is described below.
PINOUT CONFIGURATION female

J1 J2 J3 J4 J2 J3
(male)
12 1 3
5 7 1
9 1 1 2
2 3 5
3 4 9
J1 13 4 5
9 2
5 6 6
7 7 6 3 1
12 4 6 8 4
8 13 9 5 6 6
1
9 2 5
8 3 3 2
8 5
10 4 1
11 6 2 J4
SHELL OVERALL SHELL
Figure 2-15. Main Cable Wiring Scheme
2-16
2.5 Other Boards
2.5.1 AU (Audio) Board

The AU board includes an audio controller (IC100), 2 amplifiers (Q100/101), and a
connector for the internal speaker. The audio controller controls the volume (including
the Mute function) using serial data (SDA/SCL) output from the main board. There are 3
external interfaces attached to the board: Audio In, Audio Out, and Computer Out.
Figure 2-16. AU Board
• Audio input signals from Computer (Audio In) or from a video device (via Audio L or
R) are input to the audio controller and amplified by the sound preamplifier. They are
output to the Audio Out interface or the built-in speaker through the output selector.
• When the cable jack is connected to the Audio Out interface, the “ADET” signal is
sent to the main board. The main board diverts the output to the external speakers
and stops sending output to the internal speakers.
• The sound controller performs audio signal output selection and volume control
based on the SCL/SDA (serial data/clock) signals provided by the main board.
2-17
2.5.2 VJ (Video Jack) Board

The VJ board includes the composite video, S-Video, and repeater interfaces. The
chroma processors on the VJ board convert S-Video input signals to digital RGB signals.
The Audio L/R interface is only a signal relay.
The optional repeater (made by Xantech Corp.) can be connected to the repeater
interface (J200). The repeater provides the same functions as the standard RC receptor
board. Without the repeater, the remote controller can only be used from the front of the
projector.
Figure 2-17. VJ Board
2.5.3 Connector Board

The connector board is a relay board for power and signal distribution. It contains the fan
driver circuit, a fuse, and other components.
Figure 2-18. Connector Board
2-18
2.5.4 Receptor Board

The receptor board contains the infrared remote control signal detector. It’s mounted on
the front of power supply B and connects to CN500 on the main board.
Receptor
Board
Figure 2-19. Receptor Board
2-19
2.6 Speakers
There are two 8Ω, 1W speakers inside the projector, facing upward near the front. Audio
signals from the host computer or other video device can be output in stereo through
these speakers.
If an external speaker is connected to the audio out interface, the internal speakers are
disabled.
Figure 2-20. Speakers
2-20
2.7 Sensors and Switches

To ensure the user’s safety and guard against projector malfunctions, the projector
includes the switches and sensors listed below. The interlock switch interrupts the
supply of AC power when the lamp cover is open. All other devices listed shut down the
projector when the temperature rises above certain limits.
Table 2-7. Switches and Sensors
Name Description Function
Interlock switch Push switch on power supply Turns off power when the lamp cover is open.
board A
Safety switch Thermal switch on the lamp Protects against overheating in the projection
outer housing lamp area.
PBS and Lamp Thermistors on the lamp outer Protects against overheating in the projection
thermistors housing lamp area.
LV thermistor Light valve thermistor Protects the light valves in the optical engine
from heat damage.
Air thermistor Thermistor near the fan on Prevents the power supply from overheating.
power supply A
Safety switch Interlock Switch
Air Thermistor
(under the frame)
L/V Thermistor
PBS/Lamp (under the board)
Thermistor
Figure 2-21. Sensors and Switches
2-21
2.7.1 Interlock Switch

The interlock switch is installed on the side of power supply A. It interrupts the supply of
AC power when the lamp cover is open. This prevents the lamp from coming on to
protect users from accidental burns when replacing the lamp.
Interlock Switch
Interlock Switch
Figures 2-22. Interlock Switch
2-22
2.7.2 Safety Switch

The safety switch is a thermal switch installed on the lamp inner housing to protect
against overheating in the projection lamp area. If the exhaust fan is blocked or dirty,
overheating may cause the lamp thermistor to temporarily shut off the AC power supply.
Safety Switch
Figure 2-23. Safety Switch
After the power is shut off, you cannot restart the projector until the temperature returns
to normal.
2-23
2.7.3 PBS and Lamp Thermistors

Two thermistors are combined on 1 connector and treated as one part. The lamp
thermistor is a temperature detection thermistor installed on the lamp outer housing near
the safety switch. The PBS thermistor is attached to the light guide. Both thermistors
protect the area around the projection lamp from overheating by shutting off power
regulation in the power supply if the temperature rises over a certain limit. This
temperature is lower than the temperature that triggers the safety switch.
Lamp Thermistor PBS Thermistor
Figure 2-24. PBS and Lamp Thermistors
2-24
2.7.4 LV Thermistor
The LV thermistor is a temperature detection thermistor installed above the light valves.
The thermal stability of the light valves (liquid crystal panels) is poor. If cooling is not
sufficient because the intake fan (beneath the light valves) has failed or the filter (above
the light valves) is dirty, power is shut off to protect the light valves from overheating.
2.7.5 Air Thermistor

The air thermistor is installed on the side of the fan for power supply A. If the area
around the power supply unit overheats because of abnormal fan or circuit operation, the
air thermistor shuts off power.
Air Thermistor
Figure 2-25. Air Thermistor
2-25
2.8 Fans
The projector contains five fans to remove heat generated by the lamp and power
supplies.
Fan Figure 2-26. Exhaust Fans (next to the lamp inner housing)
Figure 2-27. Power Supply A Fan Figure 2-28. Power Supply B Fan
Figure 2-29. Intake Fan (on the bottom of the light guide)
2-26
DR board 2
CN900 CN90
MA board CN board
C C +12 C
N FCTL00 N IC400 N
regulator Intake
CPU 9 3 4 Power
0 0 0 fan
(IC503) supply
0 FCTL01 3 0
Transistor
circuit Exhaust +12V
FCTL10 +12 fan 1
IC401 Power
regulator
supply
FCTL11 Exhaust
FCTL12 Transistor
fan 2
circuit
FRS1
FRS0
FANCL
Figure 2-30. Fan Control Circuit Block Diagram
The fan circuit signals are explained below.

Table 2-8. Fan Control Signals
Signal Name Function Control Condition
FCTL00 Intake Fan Control 1: Run 0:Stop
FCTL01 1: Slow 0: Fast
FCTL10 Exhaust Fan Control 1: Run 0:Stop
FCTL11/12 1: Slow 0: Fast
Table 2-9. Fan Feedback Signals

Signal Name Function Control Condition
FRS Intake Fan Status 1: Stop 0: Run
FRS1 Exhaust Fan Status 1: Stop 0: Run
FANCL Power Supply Fan Status 1: Stop 0: Run
2-27
Fan Functions
• Each fan has 3 lead wires; one is used for feedback. If the feedback differs from
what is expected, the main board interprets this as a fan failure, turns on the red
temperature indicator, and shuts off the lamp.
• The intake and exhaust fans are controlled by a driver circuit located on the
connector board. The fans have three speeds: off, slow, and fast. The correct speed
is determined by the fan control signal from the main board.
• The two power supply fans are driven by power supply B.
Table 2-10. Fan Operation

Process Condition Intake fan Exhaust fan Exhaust fan Power supply
1 2 fan
Initializing — Stop Stop Stop Stop
Warm up — High Slow Slow Run
Operating Normal Slow Slow Slow Run
temperature
High temperature High High High Run
Cool down Normal Slow Slow Slow Run
temperature
High temperature High High High Run
Standby Stop Stop Stop Stop
Abnormal Lamp lifetime High High High Run
condition exceeded*
Abnormal High High High Run
temperature
Lamp defect* High High High Run
Fuse defect High High High Run
Sensor defect High High High Run
Fan defect Stop Stop Stop Stop
* The fans stop after first running high.
2-28
2.9 LED Indicators

Three LED indicators are mounted on the main board. These indicators show the
projector’s status through three small lenses in the upper case.
Temperature Lamp Power Status Temperature Lamp Power Status

Indicator Indicator Indicator Indicator Indicator Indicator
Figure 2-31. LED Indicators
2-29
Table 2-11 LED Status Lights

Power Status Lamp Indicator Temperature Meaning
Indicator Indicator
orange   Standby mode (sleep mode)
blinking green   Lamp warm-up
green   Lamp on
blinking orange   Cool down mode
blinking red  blinking red Circuit malfunction
green blinking orange  Warning for lamp life (during lamp on)
blinking green blinking orange  Warning for lamp life (during warm-up)
blinking orange blinking orange  Warning for lamp life (during cool down)
green blinking orange blinking orange Warning for lamp life and overheat (during lamp on)
blinking green blinking orange blinking orange Warning for lamp life and overheat (during warm-up)
blinking orange blinking orange blinking orange Warning for lamp life and overheat (during cool down)
 red  Lamp life
 blinking red  Lamp or ballast power defect
 slow blinking red  Lamp fuse defect
red  blinking orange Overheat operation (lamp on)
blinking green  blinking orange Overheat operation (warm-up)
blinking orange  blinking orange Overheat operation (cool down)
  red Overheat
  blinking red Fan defect
  slow blinking red Sensor defect
2-30
CHAPTER 3
DISASSEMBLY AND ASSEMBLY
3.1 Overview ______________________________________________________1
3.2 Disassembling the Projector ______________________________________4
3.2.1 Lamp Inner Housing Removal __________________________________________ 5
3.2.2 Foot Stand and Front Plate Removal _____________________________________ 6
3.2.3 Upper Case and Hand Strap Removal____________________________________ 7
3.2.4 Rear Case Removal __________________________________________________ 9
3.2.5 PBS/Lamp Thermistor Removal________________________________________ 10
3.2.6 Safety Switch Removal ______________________________________________ 10
3.2.7 Receptor Board Removal _____________________________________________ 11
3.2.8 Optical Engine Removal______________________________________________ 12
3.2.9 Main Board and Interface Board Removal ________________________________ 16
3.2.10 Power Supply Board ‘B’ and Connector Board Removal _____________________ 19
3.2.11 Power Supply Board ‘A,’ Interlock Switch, and Ballast Board Removal__________ 21
EPSON PowerLite 5500C/5550C/7550C Service Manual Disassembly and Assembly
3.1 Overview
This section explains how to disassemble the projector. The reassembly procedure is
the exact reverse of the disassembly procedure.
Preparation
Remove any ring, wristwatch, cuff buttons, or other metal accessories that are likely to
come into contact with the equipment.
1. Wear gloves.
2. Wear a wristband and ground it. Place a grounding mat under the unit.
3. Turn off the main unit and the host computer.
4. Unplug the power cord from the projector and power outlet. (Even if the projector is
off, certain circuits remain powered when the power cord is plugged in.)
5. Disconnect the interface cable from the main unit.
6. Clean the air filter, interface, and case cover with a small office vacuum cleaner.
Required Tools
Use the following commercially available tools:
Table 3-1. Required Tools
Name Quantity Use

Phillips screwdriver 1 Disassemble the upper and rear case units and
No.2 various projector components
Flathead screwdriver 1 Remove the lamp inner housing and air filter frame
Brush 1 Clean dust from the internal fans and filters
Small office vacuum 1 Clean dust from the internal fans and filters
cleaner
Lens tissues Several Clean the projector lens
Air blower 1 Clean dust from the internal fans and filters
Gloves 1 Protect hands
Wristband, rubber mat 1 Prevent electrostatic damage to the projector

(for grounding)
3-1
Disassembly and Assembly EPSON PowerLite 5500C/5550C/7550C Service Manual
Precautions
The optical engine consists of the projector’s optics and the driver board (mounted
on top of the optical engine). These parts cannot be serviced in the field. Do not
disassemble the optical engine or attempt to repair any component of the optical
engine.
Do not interchange the driver board or other components between optical engines. If
you experience problems with the driver board or any component of the optical
engine, the entire optical engine must be replaced or repaired at the factory.
The projector’s optical engine and circuit boards are highly sensitive to static
electricity. When you remove projector parts, place them immediately in anti-static
bags.
Handle the optical engine with care. It’s highly susceptible to vibration and shock.
To prevent dust from contaminating the light valves, check the optical engine, lamp
inner housing, exhaust fans, and filters for dust. Clean them if necessary with a light-
duty vacuum cleaner before reassembling.
The speakers contain permanent magnets. Keep them away from electromagnetic
media such as floppy disks and magnetic cards.
Do not disassemble any part that is not covered in this manual.
3-2
Electrical Connections
The projector’s electrical cables are connected as shown below. Refer to this figure if
you have trouble during reassembly.
CN850 or CN750 or
CN851 CN751
CN800 or
CN801
CN502
(not used)
Fan
Figure 3-1. Electrical Connections
3-3
3.2 Disassembling the Projector

For efficient disassembly and assembly, follow the flowchart shown below.
CAUTION:
Do not remove or loosen screws (other than the optical mounting screws) securing the
light guide unit, projection lens unit, optical head/prism unit, or driver board. These are
components of the optical engine, which must be replaced as a whole unit.
START
Lamp Inner Housing Foot Stand

(Section 3.2.1) (Section 3.2.2)
Upper Case and Hand

Strap (Section 3.2.3)
Rear Case PBS/Lamp Thermistor Safety Switch Receptor Board

(Section 3.2.4) (Section 3.2.5) (Section 3.2.6) (Section 3.2.7)
Optical Engine
(Section 3.2.8)
Main Board and Interface

Board (Section 3.2.9)
Power Supply Board ‘B’ Power Supply Board

and Connector Board ‘A,’ Interlock Switch,
(Section 3.2.10) and Ballast Board
(Section 3.2.11)
Figure 3-2. Disassembly Flowchart
3-4
3.2.1 Lamp Inner Housing Removal

WARNING:
The lamp is very hot immediately after use and may burn you if handled carelessly.
Before removing it, make sure the lamp has cooled down. When installing the lamp, take
care not to touch the lamp’s reflector, to prevent the it from being contaminated.
1. Remove and clean the air filter.
2. Loosen the lamp cover mounting screw on the bottom of the lower case, then
remove the lower case; the screw cannot be removed. (See Figure 3-3.)
3. Loosen the 2 mounting screws from the lamp inner housing; they cannot be
removed.
4. Pull up the handle on the lamp inner housing and remove the lamp unit.
Tab
Lamp Cover Screw
Air Filter Frame
Lamp Cover
Handle
Lamp Inner
Housing
Air Filter
Figure 3-3. Lamp Inner Housing Removal
3-5
3.2.2 Foot Stand and Front Plate Removal

Prerequisites: None
1. Extend the foot stand.

2. Remove 2 screws securing the front plate. (See Figure 3-4.)
3. Remove 2 screws securing the foot stand.
4. Remove the foot stand together with the front plate. (The front plate will separate
from the foot stand.)
Front Plate Screws (longer)
Foot Stand Screws (shorter)

Figure 3-4. Foot Stand and Front Plate Removal
3-6
3.2.3 Upper Case and Hand Strap Removal

Prerequisites: 3.2.1
1. Remove 2 screws securing the hand strap, then remove the hand strap.
Screws
Hand Strap
Figure 3-5. Removing the Hand Strap

2. Slide the hook slide lever in the direction of the arrow in Figure 3-6. Make sure the
hand strap hook is fully retracted.
Hook Slide Lever Hand Strap Hook
Figure 3-6. Retracting the Hand Strap Hook

3. Remove 2 screws securing the upper case to the lower case.
Brass plastic screws go

here
Figure 3-7. Removing the Lower Case Screws
3-7
4. Remove 3 screws securing the upper case to the sides of the projector. (See
Figure 3-8.)
5. Remove 3 screws securing the upper case to the top edge of the rear case. (See
Figure 3-8.)
6. Remove the lens cover.
CAUTION:
The control panel’s ribbon cable is connected to CN501 on the main board. Be
careful not to damage this connector when lifting up the upper case as described in
the next two steps.
7. Grasp the sides of the upper case, lift it up, and separate it from the lower case.
Make sure the hand strap hook is fully retracted, or the case may not separate.
8. CN501 is a locking-type connector. Disconnect the ribbon cable from this connector,
and then fully remove the upper case.
All screws shown are black. The screws on

the side are short sheet metal screws. The
screws on the rear are longer plastic screws.
Figure 3-8. Removing the Upper Case
3-8
3.2.4 Rear Case Removal

Prerequisites: 3.2.1, 3.2.3
1. Remove 2 screws securing the rear case. (See Figure 3-9.)
2. Disconnect 2 exhaust fan cables. Their connectors are located midway along the
length of the cables, above the light guide.
NOTE:
During reassembly, you can connect the cables to either connector.
3. Loosen the flexible cable clip on the rear case that holds the lamp power cables.
Then remove the rear case.
Figure 3-9. Removing the Rear Case

4. Remove 4 screws securing the exhaust fans. (See Figure 3-10.)
5. Remove the exhaust fans. Cable Clip
Screws
Figure 3-10. Removing the Exhaust Fans

CAUTION:
The exhaust fan screws may be held with adhesive. Unscrew them carefully.
3-9
3.2.5 PBS/Lamp Thermistor Removal

1. Remove 2 screws securing the thermistors to the light guide. (See Figure 3-10.)
2. Use tweezers or a small flathead screwdriver to carefully disconnect the thermistor
connector from CN904 on driver board 2.
NOTE:
The thermistors are interchangeable; you can attach them in either position.
3.2.6 Safety Switch Removal

1. Remove 2 screws securing the safety switch to the light guide. (See Figure 3-11.)
2. Disconnect the 2 cables from the safety switch.
PBS/Lamp Thermistors CN904
Screws
Screws
Safety Switch
Figure 3-11. Removing the Safety Switch and Thermistors
3-10
3.2.7 Receptor Board Removal

1. Remove 1 screw securing the receptor board to power supply board B, then remove
the receptor board. (See Figure 3-12.)
2. Disconnect the cable from the connector on the receptor board.
Receptor Board
Screw
Figure 3-12. Removing the Receptor Board
3-11
3.2.8 Optical Engine Removal

Prerequisites: 3.2.1, 3.2.3, 3.2.4, 3.2.5, 3.2.6,
1. Remove 2 screws securing the lamp power cable connector, then gently lift out the
connector. (See Figure 3-13.)
Screws
Lamp Power Cable Connector

Figure 3-13. Disconnecting the Lamp Power Cable
3-12
2. Remove 2 screws securing the board spacer. (See Figure 3-14.)
Screws
Figure 3-14. Removing Screws from the Board Spacer
CAUTION:
When you detach the cable from CN101 as described below, grasp both sides of the
connector’s locking tab and carefully slide it toward the front of the projector. If CN101 is
broken, the optical engine must be replaced.
3. Disconnect the ribbon cable from CN101 on driver board 2 (the upper driver board).
4. Free any cables secured by the flexible retaining clamp.
5. Remove 4 screws securing driver board 2.
6. Lift up driver board 2 and remove the board spacer. (See Figure 3-15.)
7. Disconnect all other connectors from driver board 2.
NOTE:
Notice the position of the three 3-pin connectors:
CN901: 3-pin (red/white/black cable) connects to the light valve fan
CN902: 3-pin (white/white/black cable) connects to the thermistor above the air
intake in the center of the projector
CN903: 3-pin (white/white/black) connects to the thermistor mounted on top of the
front fan
3-13
Board Spacer Screws
Driver Board 1 Driver Board 2

Figure 3-15. Removing Driver Board 1
7. Remove 4 shiny brass screws securing the optical engine to the lower case. (See
Figure 3-16.)
9. Carefully lift the optical engine from the lower case and gently set it on a safe steady
surface.
Optical Engine
Figure 3-16. Removing the Optical Engine
3-14
If necessary, you may remove the FC board (shown below), light valve fan, or light valve
thermistor from the optical engine.
CAUTION:
Do not remove any other components from the optical engine. You cannot repair the
optical engine without special equipment, and the optical engine must be replaced as a
whole unit.
FC Board
Figure 3-17. Removing the FC Board
NOTE:
When reinstalling the optical engine, route the fan and speaker cables through the
flexible retaining clamp on the optical engine.
3-15
3.2.9 Main Board and Interface Board Removal

Prerequisite: 3.2.1, 3.2.3, 3.2.4, 3.2.5, 3.2.6, 3.2.8
1. Remove 2 screws securing the guide plate, then remove the guide plate.
Guide Plate
Figure 3-18. Removing the Guide Plate
2. Disconnect the ribbon cable from CN902 on the main board. Then fold it back so you
can see the screw securing the board block to the lower case.
3-16
3. Remove 2 screws securing the board block, shown below, then loosen the board
block.
Board Block
Connector Board
Figure 3-19. Removing the Board Block

4. Disconnect any cables from their connectors as needed, and then remove the board
block.
NOTE:
On the AU (audio) board, the speaker cables connect as follows:
CN102 = left speaker
CN103 = right speaker
3-17
5. Remove 6 screws securing the main board to the interface plate, then remove the
main board. (See Figure 3-20.)
6. Remove 3 screws securing the audio board to the interface plate, then remove the
audio board. (See Figures 3-20 and 3-21.)
7. Remove 4 screws securing the VJ board to the interface plate, then remove the VJ
board. (See Figures 3-20 and 3-21.)
Screws
Main Board
screws
Screws
Interface
Plate
Main Board
screws
VJ Board Audio Board Main Board

(Boards are behind the interface plate)
Figure 3-20. Removing the Interface Plate Screws
Main Board Audio Board VJ Board
Screws
Figure 3-21. Removing the Board Screws
3-18
3.2.10 Power Supply Board ‘B’ and Connector Board Removal

Prerequisites: 3.2.1, 3.2.3, 3.2.4, 3.2.5, 3.2.6, 3.2.8, 3.2.9
1. Remove the clip securing the power supply cables. (See Figure 3-22.) To remove it,
detach the hooks in front and then move the clip in the direction of the arrow shown
in the figure.
2. Disconnect CN101 and CN201 to free the cables that run between the two power
supply boards. (See Figure 3-23.)
Cable Clip
Lift from below
Lift from below
Figure 3-22. Removing the Cable Clip
CN201
CN101
Figure 3-23. Disconnecting the Power Supply
3-19
3. Disconnect the power supply cable from CN300 on the connector board.
4. Remove 5 screws securing power supply board B to the lower case, then remove
power supply board B by lifting it straight up.
Power Supply Board B

Screws (not pictured)
Pins
Figure 3-24. Removing Power Supply Board B

5. Disconnect CN301 from the connector board (see Figure 3-19) and lift the board off
the positioning pins on which it rests.
If necessary, you may also remove the speaker from the power supply board.
Disconnect the speaker cable from the audio board and very carefully pry the speaker
off its mounting bracket. The speaker is attached with double-backed tape; fresh tape
must be used when replacing the speaker.
NOTE:
• During installation, make sure the metal tabs of the power supply frame go under the
connector board.
• Also make sure that the handle hook mechanism (mounted on the power supply
board) aligns with the blue handle hook button (which rests in a slot in the lower
case).
3-20
3.2.11 Power Supply Board ‘A,’ Interlock Switch, and Ballast Board
Removal
NOTE:
Power supply board ‘A’ is a replaceable part and includes the ballast board. The ballast
board and the interlock switch can also be ordered as separate replaceable parts.
Prerequisites: 3.2.1, 3.2.3, 3.2.4, 3.2.5, 3.2.6, 3.2.8, 3.2.9
1. If power supply board B is still in place, disconnect CN101 and CN201 on power
supply board B to free the cables that run between the two power supply boards.
Then remove the clip that secures the cables to the lower case. (See Figures 3-22
and 3-23.)
2. If the connector board is still in place, disconnect the cable from CN301 on the
connector board. Then free the cable from the three cable clips that secure it to the
lower case.
3. Remove 3 screws securing power supply board A and the interlock switch to the
lower case, then remove power supply board A and the interlock switch.
Interlock Ballast Board Cable Connector

Switch
Hole
Hole
Power Supply Block
Pin
Pin
Figure 3-25. Removing Power Supply Board A
NOTE:
When installing power supply board A, align the holes on the board with the positioning
pins on the lower case. (See Figure 3-25.)
3-21
NOTE:
When installing the interlock switch, insert the support plate into the holes in the switch
as shown below. (Note that in a factory-assembled projector, the switch may be turned
around so that the label is on the other side.)
Support Plate
Figure 3-26. Installing the Interlock Switch

4. Disconnect all connectors between the ballast board and power supply board A.
NOTE:
The tabbed connector to the interlock switch has a small locking tab on it. Pull back the
blue insulator to expose the tab, then release the locking tab before disconnecting the
cable from the interlock switch. (The tab comes off easily when the locking tab is
released.)
5. Pull back the clear plastic cover from the face of the ballast board.
3-22
6. To free the ballast board, compress the nose of each of the 4 white plastic spacers
securing the ballast board to the lower case. (See Figure 3-27.)
7. Remove the ballast board.
Screws
White Plastic Spacers
Figure 3-27. Removing the Ballast Board

If necessary, you may remove the speaker from the power supply board. Disconnect the
speaker cable from the audio board and very carefully pry the speaker off its mounting
bracket. The speaker is attached with double-backed tape; fresh tape must be used
when replacing the speaker.
3-23
CHAPTER 4
TROUBLESHOOTING
4.1 Overview ______________________________________________________1
4.1.1 Tools Required for Troubleshooting ______________________________________ 1
4.2 Troubleshooting Using LED Status Lights ___________________________2
4.3 Troubleshooting Power Problems__________________________________3
4.4 Troubleshooting Picture Problems _________________________________4
4.5 Troubleshooting Audio Problems __________________________________5
4.6 Troubleshooting Control Panel Problems____________________________5
4.7 Troubleshooting Remote Control Problems __________________________6
EPSON PowerLite 5500C/5550C/7550C Service Manual Troubleshooting
4.1 Overview
Turn to one of these sections to troubleshoot the projector:
If one or more of the projector’s indicator lamps is on or blinking, see Troubleshooting
Using LED Status Lights.
If the projector doesn’t turn on or if power is interrupted during operation, see
Troubleshooting Power Problems.
If the projector doesn’t project an image or if the image quality is poor, see
Troubleshooting Picture Problems.
If the projector doesn’t output sound, see Troubleshooting Audio Problems.
If the control panel doesn’t work, see Troubleshooting Control Panel Problems.
If the remote control doesn’t work, see Troubleshooting Remote Control Problems.
If the projector makes unusual noise, check all five fans and the power supplies for
vibration.
Make sure the projector is operated in the proper environment (see the Appendix for
temperature and humidity specifications). Note also that condensation may form on the
projector if it’s moved from a cool to a warm environment; allow time for the condensation
to evaporate before use. The projector is also highly sensitive to static electricity; make
sure that the projector’s power cord is properly grounded.
Important: the optical engine (including the driver boards, which are mounted on top of the
optical engine) cannot be repaired. Do not remove any components from the optical
engine or attempt to service it, except by replacing the optical engine as a whole unit.
4.1.1 Tools Required for Troubleshooting

In addition to the tools described in Chapter 3, “Disassembly and Assembly,” you may
need the following tools to troubleshoot the projector:
Table 4-1. Tools and Accessories
Tool Purpose
Projector screen −
Tape measure 10 ft (3 m) To measure the projection distance
Host computer To supply test patterns
Color monitor To display test patterns from host computer
Video equipment, such as aVCR To test video input
External speakers To test audio output
Multimeter To measure resistance and voltage (AC/DC)
4-1
Troubleshooting EPSON PowerLite 5500C/5550C/7550C Service Manual
4.2 Troubleshooting Using LED Status Lights

You can sometimes use the projector’s status lights to isolate certain problems. See the
table below:
Table 4-2. LED Status Lights
Power Status Lamp Indicator Temperature Meaning
Indicator Indicator
orange   Standby mode (sleep mode)
blinking green   Lamp warm-up
green   Lamp on
blinking orange   Cool down mode
blinking red  blinking red Circuit malfunction
green blinking orange  Warning for lamp life (during lamp on)
blinking green blinking orange  Warning for lamp life (during warm-up)
blinking orange blinking orange  Warning for lamp life (during cool down)
green blinking orange blinking orange Warning for lamp life and overheat (during lamp on)
blinking green blinking orange blinking orange Warning for lamp life and overheat (during warm-up)
blinking orange blinking orange blinking orange Warning for lamp life and overheat (during cool down)
 red  Lamp life
 blinking red  Lamp or ballast power defect
 slow blinking red  Lamp fuse defect
red  blinking orange Overheat operation (lamp on)
blinking green  blinking orange Overheat operation (warm-up)
blinking orange  blinking orange Overheat operation (cool down)
  red Overheat
  blinking red Fan defect
  slow blinking red Sensor defect
4-2
4.3 Troubleshooting Power Problems

Inspect the AC power cable and make sure all connections inside the projector are secure.
If you’re unsure where a connector attaches, see Figure 3-1, “Electrical Connections.”
If the projector still fails to operate properly, disconnect the projector’s external interface
cables. Then follow one of these procedures:
If no indicator lights come on:

1. Make sure the main power switch on the back of the projector is turned on.
2. Check the control panel for possible problems
Try turning on the projector using the remote control. If the projector comes on,
the control panel may be defective, or the control panel’s connector to the main
board may have come loose.
3. Check the interlock switch to make sure it’s working properly
Is the lamp cover closed securely? With the cover open, try toggling the switch
using a tool such as a plastic pen.
4. Check the safety switch
Disconnect the AC power cable. Then disconnect the connector tabs from the
safety switch (the thermal switch mounted on the optical engine near the power
supply). While the safety switch is at room temperature, test it to make sure its
resistance is almost 0 ohms. Otherwise, replace the switch.
5. If none of these steps work, replace power supply A. If that fails, replace power
supply B.
If any of the projector’s indicator lights come on, or if projector power cuts off
intermittently, the projector may be overheating:
1. Check the control panel for possible problems
Try turning on the projector using the remote control. If the projector comes on,
the control panel may be defective, or the control panel’s connector to the main
board may have come loose. If the projector still doesn’t come on, replace the
main board.
2. Check the projector’s exhaust fans (mounted on the rear case), intake fan
(mounted on the bottom of the optical engine), and power supply fans to make sure
they’re running. Test the fans and replace them if necessary; if the intake fan or
one of the exhaust fans tests okay but doesn’t run, replace the connector board;
otherwise, replace the main board.
3. Make sure the air filters are clean to permit free airflow.
4. A thermistor may be defective. Replace all four thermistors (PBS/lamp thermistors,
light valve thermistor, and air thermistor).
4-3
4.4 Troubleshooting Picture Problems

If the projector fails to project an image or if the image quality is poor, disconnect the
projector’s external interface cables; if the projector is working correctly, the on-screen
message “NO SIGNAL” should appear. Then follow one of these procedures:
If no image is projected (the “NO SIGNAL” message doesn’t appear):

1. Does the projector’s green power status light fail to come on? Or does the
projector’s exhaust fan (located at the rear of the projector) not come on?
Check for power supply problems as described in the previous section.
2. Check the projection lamp
Replace the projection lamp (lamp inner housing).
3. Check the PBS and lamp thermistors
Replace the thermistors (located on top of the optical engine).
4. Reconnect CN301 on the connector board.
5. If none of these steps work, replace the main board. If that doesn’t work, replace
the optical engine.
If the projector cannot project an image from a video device (attached to the projector
via the Computer 1, Computer 2, Video, or S-Video port):
1. Attach a computer monitor to the projector’s monitor interface.
If the image fails to appear on the monitor, check the monitor cable or try
replacing the monitor. If the monitor and the cable are okay, replace the
projector’s main board.
If the image appears on the monitor but isn’t projected, replace the projector’s
optical engine.
If an image appears but its quality is poor:

1. Adjust the focus and zoom rings.
2. Press the Menu button and make the adjustments listed below for each of the video
sources shown in the table’s header:
Table 4-3. Picture Quality Adjustments

Computer 1 and 2 Video and S-Video
Brightness Brightness
Contrast Contrast
Synchronization Sharpness
Tracking Color
Color Tint
Auto Setup Mode
Note: if the Menu screen does not appear, replace the main board.
4-4
4.5 Troubleshooting Audio Problems

If the projector’s internal speakers output no sound, or if the Volume or Mute buttons fail to
work, check the following:
1. Check all connectors to make sure they’re secure, including CN302 on the connector
board, CN101 on the audio board, and CN501, CN900, and CN902 on the main board.
2. Check the speaker connections to the audio board.
3. If all connections seem okay, replace the audio board and then check for sound.
4. If none of these steps work, replace the main board.
4.6 Troubleshooting Control Panel Problems

If one or more buttons on the control panel don’t work, check the control panel’s
connection at CN501 on the main board. If that doesn’t help, replace the control panel. If
that still doesn’t help, replace the main board.
4-5
4.7 Troubleshooting Remote Control Problems

If one or more buttons on the remote control don’t work, or if the remote control doesn’t
work from a distance of 33 feet (10 m), do the following:
1. Replace the batteries in the remote.

2. Try the remote with the receptor board. If the remote doesn’t work:
Check the receptor board’s connector (CN500) on the main board to make sure it’s
secure.
If that doesn’t work, replace the receptor board.
3. If that doesn’t help, replace the remote.
4. If that still doesn’t help, replace the main board.
To use the remote control as a wireless mouse, the projector must be connected to the
computer either with one of the mouse cables that came with the projector (for Mac or PC),
or with the optional ELP Link III cables.
If you’re using one of the standard mouse cables (either Mac or PC):
Make sure the cable is connected properly. If that doesn’t solve the problem, replace
the cable. Otherwise, replace the main board.
If you’re using the optional “main cable” (ELP Link III setup):
If the effects buttons on the remote don’t work, make sure the ELP Link III software is
installed on the host computer and that the computer is properly connected to the
projector (see the projector user’s guide). If the remote still doesn’t work, do the
following:
1. Replace any cables you suspect of damage:

• main cable
• mouse cable
• serial cable
2. Reinstall the projector software on the host computer.
3. If that still doesn’t work, replace the main board.
4-6
CHAPTER 5
MAINTENANCE
5.1 Overview________________________________________________________ 1
5.1.1 Cleaning the Lens ....................................................................................................... 1
5.1.2 Cleaning the Projector Case ........................................................................................ 1
5.1.3 Cleaning the Air Filter .................................................................................................. 2
5.1.4 Replacing the Projection Lamp (Lamp Inner Housing).................................................. 3
EPSON PowerLite 5500C/5550C/7550C Service Manual Maintenance
5.1 Overview
The projector needs little maintenance. You should make sure the lens is clean and check
the air filter at the bottom of the projector. A clogged air filter can block ventilation and
cause overheating, stopping the projector from running.
5.1.1 Cleaning the Lens

Clean the lens whenever you notice dirt or dust on the surface. Lightly wipe the lens
surface with a soft, dry, lint-free cloth. To remove dirt or smears on the lens, moisten a soft
cloth with an alcohol-based cleaner and gently wipe the lens surface.
5.1.2 Cleaning the Projector Case

To clean the projector case, first unplug the power cord. To remove dirt or dust, wipe the
case with a soft, dry, lint-free cloth. To remove stubborn dirt or stains, moisten a soft cloth
with water and a neutral detergent. Then wipe the case.
Do not use alcohol, benzene, thinner, or other chemical detergents. These can cause the
case to warp.
5-1
Maintenance EPSON PowerLite 5500C/5550C/7550C Service Manual
5.1.3 Cleaning the Air Filter

Clean the air filter at the bottom of the projector after every 100 hours of use. If it is not
cleaned periodically, it can become clogged with dust, preventing proper ventilation. This
can cause overheating and damage the projector. To clean the air filter, follow these steps:
1. Turn off the projector and unplug the power cable.

2. Turn the projector on its side so that the handle is on top and you can access the filter
easily.
Note: Standing the projector on its side keeps dust from falling into the projector.
3. Pull up on the filter cover tab to release the filter cover. Remove the cover.
Figure 5-1. Removing the Filter Cover
4. The filter is attached to the inside of the filter cover. It is recommended that you use a
small vacuum cleaner designed for computers and other office equipment to clean the
filter. If you don’t have one, use a dry, lint-free cloth.
If the dirt is difficult to remove or if the filter is torn, replace it.
5. Replace the filter cover when you’re done.
5-2
EPSON PowerLite 5500C/5550C/7550C Service Manual Maintenance
5.1.4 Replacing the Projection Lamp (Lamp Inner Housing)

The projection lamp typically lasts for about 1500 to 2000 hours. It is time to replace the
lamp when:
• The projected image gets darker or starts to deteriorate.
• The projection lamp indicator light is either red, or flashing orange and red alternately.
• The message LAMP REPLACE appears on the screen when the projection lamp
comes on (after about 1500 hours of use).
To maintain projector brightness and image quality, replace the lamp as soon as possible.
Request the following part numbers:
For the PowerLite 5500: ELPLP06

For the PowerLite 5550 or 7550: ELPLP07
Warning: Let the lamp cool before replacing it. Also, do not touch the glass portion of the
lamp assembly. Touching the glass portion of the lamp will result in premature lamp failure.
1. Turn off the projector and unplug the power cable.

2. Turn the projector over so you can access the lamp cover.
3. Use a screwdriver, coin, or similar object to loosen the two retaining screws on the
lamp cover. When the screws are loose, lift off the lamp cover. (You cannot remove
these screws from the cover.)
Figure 5-2. Removing the Lamp Cover
5-3
Maintenance EPSON PowerLite 5500C/5550C/7550C Service Manual
4. Use a screwdriver, coin, or similar object to loosen the two screws holding the lamp in
place. (You cannot remove these screws.)
5. Lift up the handle and pull out the lamp.
2
1
Figure 5-3. Removing the Projection Lamp
6. Gently insert the new lamp by lowering it into position. Make sure it’s inserted all the
way and then tighten the screws.
7. Replace the lamp cover and tighten the cover screws. (Make sure the lamp cover is
securely fastened. The projector turns itself off if the lamp cover is open.)
5-4
APPENDIX
A.1 Specifications.....................................................................................................1
A.2 Interface Specifications .....................................................................................4
4.2.1 Computer ....................................................................................................................4
4.2.2 Audio In.......................................................................................................................5
4.2.3 Audio Out ....................................................................................................................5
4.2.4 Computer Out..............................................................................................................6
4.2.5 S-Video .......................................................................................................................6
4.2.6 Composite Video .........................................................................................................7
4.2.7 Audio L/R ....................................................................................................................7
4.2.8 Mouse/Com .................................................................................................................8
4.2.9 Repeater .....................................................................................................................9
A.3 Connecting the Projector.................................................................................10
A.4 Parts List and Exploded Diagrams..................................................................11
EPSON PowerLite 5500C/5550C/7550C Service Manual Appendix
A.1 Specifications
Table A-1. Specifications

Optical Features
Display method Transparency type poly-silicon transistor (TFT) color liquid crystal
display with three panels (R/G/B); built-in micro-lens array (MLA)
on the PowerLite 7550 only
Size of liquid crystal panels 0.9 in. (diagonal) (22.9 mm)
Optical method Dichroic mirror separation and prism combination methods
Projection image size 19 to 300 diagonal in. (0.48 to 7.62 m) at projection distances of
3.28 to 39.4 ft (1.0 to 12 m)
Projection distance 3.3 to 53.5 feet (1.0 to 16.3 m)
Resolution 5500 and 5550: 800 × 600 dots; 480,000 × 3 pixels
7550: 1024 × 768 dots; 786,432 × 3 pixels
Color reproduction 24 bit; 16,770,000 colors
Brightness PowerLite 5500C: 650 lumens ANSI
PowerLite 5550C: 850 lumens ANSI
PowerLite 7550C: 1000 lumens ANSI
Projection lens F=1.7 to 2.0, f=37 to 48 mm
Focus adjustment Manual
Zoom adjustment Manual
Zoom ratio 1:1.3
Optical aspect ratio 4:3 (horizontal:vertical)
Tilt angle 0 to 12°
Projector Lamp
Type UHE (Ultra High Efficiency)
Power consumption 120 W
Lamp life 2,000 hours at 50% brightness
Part number PowerLite 5500C: ELPLP06 (includes air filter)

PowerLite 5550C and 7550C: ELPLP07 (includes air filter)
Audio Features
Internal speaker system 2 × 1 W, 8 Ω stereo speakers; 100 to 15,000 Hz, PowerLite 5500C
and 7550C: 75 dB, PowerLite 5550C: 71 dB signal-to-noise ratio
Audio Out interface External speaker, 3.5 mm stereo mini-jack
Internal speaker output stops when mini-jack is plugged in
Output signal: 0 to 500 mVrms
Load impedance: 600 Ω
Audio L/R interface Audio signal (stereo) from the video devices; input is separated
into right (R) and left (L)
A-1
Appendix EPSON PowerLite 5500C/5550C/7550C Service Manual

(for video device ) Interface type: RCA jack
Input signal: 500 m Vrms/47 K Ω
Audio IN interface Host computer audio input (stereo)
(for Computer) Interface type: 3.5 mm stereo mini-jack
Input signal: 500 m Vrms/47 K Ω
Remote Control
Wireless remote control Controls the projector operating mode and the host computer;
signal is detected by the internal receptor board
Control range: within 32.8 feet (10 m) and ±30° (left/right) and ±15°
(up/down) of the projector’s infrared receiver
Batteries Alkaline AA (2)
Repeater interface Xantech “REMOTE IN” Standard
Interface type: 3.5 mm stereo mini-jack
Receptor board stops functioning when the mini-jack is plugged in
Video Input/Output
Computer interface Host computer RGB output
Interface type: HD-15-pin (DDC1/2B compatible)
0.7 V p-p 75 Ω/Mac 0.7141 V p-p 75 Ω
S-Video interface Input signal: luminous 0.714 Vp-p; chrominous 0.284 Vp-p./75 Ω
Interface type: 4-pin mini-DIN
Cable: S-Video type (not supplied with projector; may be supplied
with video device)
S-Video takes precedence over composite and Sync-on-Green
video (projector automatically selects S-Video as the video source
if the S-Video source is connected)
Video interface Input signal: 1 V p-p, 75 Ω
(Composite video interface) Sync: negative
Interface type: 1-pin RCA jack (yellow)
Cable: audio/video (A/V) cable supplied with projector
TV signals: NTSC
NTSC 4.43 MHz
PAL
PAL-M
PAL-N
SECAM
Auto detection (default)
Mouse/Com
Serial mouse or RS-232C Auto identification (mouse or RS-232C)
Interface type: 13-pin DIN
A-2

Power Supply
Input voltage 100 to 120 VAC, 2.2 A ±10%
200 to 240 VAC, 1.0 A ±10%
Rated frequency 50 to 60 Hz
Power consumption Operating: 220 W
Standby: 30 W
Dimensions Width: 9.4 in. (238.5 mm)
Height: 14.0 in. (346 mm)
Depth: 3.7 in. (93 mm)
Weight Approximately 9.4 lb (4.3 kg)
Environmental
Temperature Operating: 41 to 95 °F (5 to 35 °C) non-condensing
Storage: 14 to 140 °F (–10 to 60 °C) non-condensing
Humidity Operating: 20 to 80% RH (non-condensing)
Storage: 10 to 90% RH (non-condensing)
Resistance to vibration 5 to 20 Hz (amplitude control 2.5 G)
20 to 55 Hz (acceleration control 2.0 G)
Resistance to drop 1 corner, 3 edge, 6 face each from 61 cm drop
Altitude Operating: 7,500 ft (2,286 m)
Storage: 20,000 ft (6,096 m)
A-3
A.2 Interface Specifications

This section contains specifications and pin assignments for all the interfaces on the
back of the projector.
A.2.1 Computer
(Top) (Bottom)
Figure A-1. Connection Panel (rotated 90 degrees)

The computer video input interface is a D-SUB connector with 15 pins (HD).
5 1
10 6
15 11
Figure A-2. D-SUB connector pins
Table A-2. D-SUB Connector Pin Assignments (In)

Pin Signal Pin Signal
1 Red video 9 +5 V
2 Green video 10 Synchronous GND
3 Blue video 11 Monitor (ID bit 0)
4 Monitor (ID bit 2) 12 SDA
5 GND 13 Horizontal synchronization
6 Red video GND 14 Vertical synchronization
7 Green video GND 15 SCL
8 Blue video GND
A-4
A.2.2 Audio In
The Audio interface is a stereo mini jack with 2 circuits for detection pins.
(The detection pin, which is not required for audio input, is provided for the Audio Out
terminal.)
Table A-3. Audio In Pin Assignments
Pin Signal
1 GND
2 Computer audio input L
3 Computer audio input R
Others NC
Figure A-3. 3.5 mm
Stereo Mini-jack
A.2.3 Audio Out

The Audio Out interface is a stereo mini jack with 2 circuits for detection pins.
Table A-4. Audio Out Pin Assignments

Pin Signal
1, 6-9 GND
2 Audio output L
3 Audio output R
5 Detection of line-out jack insertion
Figure A-4. 3.5 mm Others NC
Stereo Mini-Jack
A-5
A.2.4 Computer Out

Table A-5. Computer Out Pin Assignments
Pin Signal Function
1 R Out Red video
5 1
10 6 2 G Out Green video
15 11
3 B Out Blue video
Figure A-5. 4 Reserved —
D-SUB 15-pin Connector
5 GND —
6 GND —
7 GND —
8 GND —
9 Reserved —
10 GND —
11 Reserved —
12 Reserved —
13 H sync Horizontal synchronization
14 V sync Vertical synchronization
15 V sync Vertical synchronization
A.2.5 S-Video
The S-Video interface is a 6-pin mini DIN connector with a detection pin.
Table A-6. S-Video Pin Assignments

Pin Signal
4 3
1 GND
2 1 2 GND
3 Y signal input
6 5
4 C signal input
5 Input detection terminal
Figure A-6. S-Video
6 GND
Adapter Jack
A-6
A.2.6 Composite Video

The Composite Video interface has RCA gold plating on the insertion portion only.
Light angle H = 15 mm Table A-7. Composite Video Pin

Assignments
2
Pin Signal
1 GND
2 Video input
1
Figure A-7. RCA Jack
A.2.7 Audio L/R

The left and right Audio interfaces have RCA gold plating on the insertion portion only.
Light angle H = 15 mm
Color: L = white, R = red Table A-8. Audio L/R Pin Assignments
Pin Signal
6
3 GND
4, 7
4 Audio R return
5, 8 5 Audio input L
6 GND
Figure A-8. Audio
RCA Jacks 7 Audio L return
8 Audio input R
A-7
A.2.8 Mouse/Com
The Mouse/Com interface is a 13-pin jack.
4 1
8 5
12 9
13
Figure A-9. Mouse/Com Jack

Tables A-11 and A-12 show the pin assignments and the signals transmitted to different
mouse types.
Table A-9. Mouse/Com Jack Pin Assignments
Pin Signal Type Functions
1 XA/CLK/ADB Encoder signal/I/O data signal/Synchronous clock signal
2 XB/DATA Encoder signal/I/O data signal
3 YA Encoder signal
4 YB Encoder signal
5 LEFT/ID0 Left button signal/Control signal
6 RIGHT/ID1 Right button signal/Control signal
7 NC Common Disabled
8 TxD Serial Transmitted signal
9 RxD Serial Received signal
10 DTR Serial LCP data terminal ready signal
11 DSR Serial PC data set ready signal
12 PCV (+5) V Common PC power ON signal
13 GHD Common Ground
A-8
Table A-10. Mouse/Com Jack Signals

Pin PS/2 Mouse PC 98 Mouse MAC Mouse Serial Mouse PC Serial/ MAC Serial
1 XA XA XA Reserved Reserved
2 XB XB Reserved Reserved Reserved
3 Reserved YA Reserved TXD Reserved
4 Reserved YB Reserved READY Reserved
5 LEFT LEFT Reserved GND Reserved
6 Reserved RIGHT LEFT GND Reserved
7 Reserved Reserved Reserved GND Reserved
8 Reserved Reserved Reserved Reserved TXD
9 Reserved Reserved Reserved Reserved RXD
10 Reserved Reserved Reserved Reserved DTR
11 Reserved Reserved Reserved Reserved DSR
12 PCV (+5 V) PCV (+5V) PCV (+5 V) Reserved Reserved
13 GND GND GND GND GND
A.2.9 Repeater
Table A-11. Repeater Pin Assignments

2 Pin Signal
1 Serial Data
2 GND
1
Figure A-10.
Repeater Jack
(Xantech Corporation IR Repeater Compatible Jack)
A-9
A.3 Connecting the Projector

If you want to project images output from a computer, make sure the computer’s video
card supports or is set at a refresh rate (vertical frequency) that’s compatible with the
projector. The projectors covered in this manual support the following video formats:
Table A-12. Supported Display Formats

Format Horizontal Vertical Horizontal Vertical Resize Display Window
(KHz) (KHz) 5500/5550 7550
PC98 NEC 400 640 400 24.8 56.42 800×500 960x600 640×400
PC/AT VGA 60 640 480 31.5 59.94 800×600 960x720 640×480
DOS/V VESA 72 640 480 37.9 72.81 800×600 960x720 640×480
VESA 75 640 480 37.5 75.00 800×600 960x720 640×480
VESA 85 640 480 43.3 85.01 800×600 960x720 640×480
VGAEGA 640 350 31.5 70.00 800×438 960x525 640×350
SVGA 56 800 600 35.2 56.25 800×600 1000x750 800×600
SVGA 60 800 600 37.9 60.32 800×600 1000x750 800×600
SVGA 72 800 600 48.1 72.19 800×600 1000x750 800×600
SVGA 75 800 600 46.9 75.00 800×600 1000x750 800×600
SVGA 85 800 600 53.7 85.06 800×600 1000x750 800×600
XGA 60 1024 768 48.4 60.00 768×576 1024x768 800×600
XGA 70 1024 768 56.5 70.07 768×576 1024x768 800×600
XGA 75 1024 768 60.0 75.03 768×576 1024x768 800×600
XGA 85 1024 768 68.7 85.00 768×576 1024x768 800×600
MAC MAC 13” 640 480 35.0 66.67 800×600 960x720 600×480
MAC 16” 832 624 49.7 74.60 728×546 832x624 800×600
MAC 19” 1024 768 60.2 74.93 768×576 1024x768 800×600
MAC 21” 1152 870 48.2 59.28 768×580 1008x762 800×600
Video NTSC 710 480 Sub carrier 3.58 MHz 800×600 1024x768 710×480
NTSC 4.43 710 480 frequency 4.43 MHz 800×600 1024x768 710×480
PAL 702 574 4.43 MHz 800×600 1024x768 702×574
PAL N 702 574 3.58 MHz 800×600 1024x768 702×574
PAL M 710 480 3.58 MHz 800×600 1024x768 710×480
PAL 60 Hz 710 480 4.43 MHz 800×600 1024x768 710×480
SECAM 702 574 4.43 MHz 800×600 1024x768 702×574
In addition, the PowerLite 7550C supports these formats:
Table A-13. Supported Display Formats (7550C only)

Format Horizontal Vertical Horizontal Vertical Resize
(KHz) (KHz)
MAC MAC 19”60 1024 768 48.19 59.28 1024x768
PC/AT EGA 640 350 37.68 85.08 960x525
DOS/V SXGA 60 1280 1024 64.0 60.00 1024x768
SXGA 70 1152 864 63.9 70.01 1008x756
SXGA 75 1152 864 67.5 75.00 1008x756
SXGA 75 1280 1024 67.5 75.00 1024x768
SXGA 85 1152 864 77.1 85.00 1008x756
A-10
A.4 Parts List and Exploded Diagrams

Part numbers for the PowerLite 7550C are listed below. Most of the parts are the same
for the 5500C and 5550C; those that are different are listed in the right-hand column.
Table A-14. Parts List

Ref. No. Description Part No. Other Part Nos.
(7550C)
1 Lower Case Unit 6000200 
1-1 Lower Case  
1-2 Air Filter Frame A 6000238 
1-3 Rear Foot 6000191 
1-4 Foot Unit 6000204 
1-5 Front Case 6000235 
2 Shield Gasket 6000447 
3 Main Board Insulated Plate 6000446 
4 Power Supply Unit A 6001979 5500C: 6000201
4-1 Power Supply Block A 6000281 
4-1-1 Thermo Sensor of OA  
4-2 Ballast Board Assembly 6001980 
4-3 SCI Cable  
4-4 Speaker L 6000222 
6 Interlock Switch Fixing Plate 6000270 
7 Handle Slide Lever 6000263 
8 Power Supply Unit B 6000223 
8-1 Power Supply Block B 6000224 
8-2 Speaker R 6000261 
8-3 Receptor Board Assembly 6000301 
8-4 Handle Metal Fitting Unit 6000299 
9 Clip 1039679 
11 Power Supply Cable Holder 6000233 
12 Connector Board Assembly 6000284 
13 Fan Cable 6000279 
14 Audio Board Power Supply Cable 6000274 
15 Board Block  
15-1 Inter Face Fixing Plate 6000232 
15-2 Video Jack Board Assembly 6000285 
15-3 Audio Board Assembly 6000286 
15-4 Main Board Assembly 6003020 5500C: 6000287
5550C: 6002127
15-5 Intermediate Board Connector A 6000247 
15-6 Intermediate Board Connector B 6000248 
16 GND Connection Plate 6000246 
17 Receptor Cable 6000273 
A-11
Table A-14. Parts List

Ref. No. Description Part No. Other Part Nos.
(7550C)
18 Optical Engine 6002530 5500C: 6000000
5550C: 6001976
18-1 Intake Fan 6000312 
18-2 Intake Fan Cushion 6000006 
18-3 Intake Fan Cover 6000007 
18-4 Lamp Inner Housing 5500C: ELPLP06
5550C and 7550C: ELPLP07
18-4-1 FUSE Board Assembly 6000303 
19 Safety Switch 2021732 
20 Clip 1039679 
21 Thermo Sensor of Lamp 6000257 
22 Zoom Ring 6000258 
23 Focus Ring 6000259 
24 Power Supply GND Connection Plate 6000441 
26 Intermediate Board Connector C 6000276 
27 Rear Case Unit 6000241 
27-1 Rear Case  
27-2 Exhaust Fan 6000244 
27-3 Clip 1039679 
28 Upper Case Unit 6000249 
29 Lamp Cover 6000236 
31 Lens Cap Unit 1038266 
S-1 Screw CBP-tite 6000188 
S-4 Screw CP(O) 1033122 
S-5 Screw (Custom, with shoulder ) 6000788 
S-6 Screw (HSH) 6000962 
S-7 Screw CP 6000189 
S-8 Screw CP 6000078 
S-11 Screw (C,flat) 6000187 
S-12 Screw CPP-tite 6003115 
S-13 Screw CPB-tite 1024188 
S-16 Screw CB 6000278 
S-17 Screw CP (S-P1) 1021819 
A-12
The upside
The reverse side

1-2. Air Filter Frame A
29. Lamp Cover
S-13. CPB-tite 4x10

28. Upper Case Unit
S-16. CB 3x6
S-16. CB 3x6
S-15. CBP-tite 3x10

27. Rear Case Unit
S-15. CBP-tite 3x10

S-9.CBP-tite 3x12
19. Safety SW
24. Power Supply GND
Connection Plate
S-4. CP(o) 3x6
S-9.CBP-tite 3x12
18. Optical Engine
S-13. CB-tite 4x10
S-13. CB-tite 4x10
S-3. CBP-tite 3x8
16. GND Connection Plate

S-4.CP(o) 3x6
15. Board Block

8. Power Supply Unit B
S-3.CBP-tite 3x8
S-3. CBP-tite 3x8

S-3.CBP-tite 3x8
6. Interlock SW Fixing Plate
S-3. CBP-tite 3x8
4. Power Supply
Unit A
12. Connector Board Assembly
S-4.CP(o) 3x6
1-5. Front Case
1. Lower Case Unit
S-2. CBP-tite 3x6
1-4. Foot Unit
7. Handle Slide Lever

S-1. CBP-tite 3x8
4-2. Ballast circuit assembly
4-1. Power Supply Block A 8-2. Speaker R
8-1. Power
Supply Block B
8-3. Recepter Board Assembly
S-5. Screw (Custom, with shoulder)
8-4. Handle Metal Fitting Unit

S-4. CP(O) 3x6
15-2. Video Jack Board Assembly
S-3. CB-tite 3x8
15-1. Inter Face Fixing Platte
S-4. CP(O) 3x6
15-3. Audio Board Assembly
15-4. Main Board Assembly

S-7. CP3x8
S-4. CP(O) 3x6

22. Zoom Ring
S-12. Screw CPP-tite 1.7x4
23. Focus Ring

S-11. Screw [C, flat 1.7x4]
18-1. Intake Fan
18-2. Intake Fan Cushion
S-17. CP(S-P1) 3x6
18-4. Lamp Inner Housing
18-4-1. Fuse Board Assembly.
S-8. CP4x18
18-3. Intake Fan Cover
S-17. CP(S-P1) 3x6

27-2.Exhaust
S-14. CBP-tite 3x25
31. Lens Case Unit
30. Logotype Plate

1-3. Rear Foot
1-1 Lower Case
S-1. CBP-tite 3x6
1-5. Front Case
. Handle Slide Lever
3 Main Board
Insulated Plate 1-4 Front Unit
S-2. CBP-tite 3x8

2 Shield Gasket
1-3 Rear Foot

S-1. CBP-tite 3x6
29. Lamp Cover
1-2 Air Filter Frame A

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Epson Powerlite 5500C/5550C/7550C: Service Manual

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Service Manual

Epson America, Inc.

HOW TO USE THIS SERVICE MANUAL

Chapter 1: Projector Basics

PROTECTION FROM ELECTRIC SHOCK

PROTECTION FROM INJURY

RESTRICTIONS FOR PARTS REPLACEMENT

REQUIREMENTS FOR SERVICERS

Chapter 1 ..................................................Projector Basics

Chapter 2 .............................................Technical Overview

Chapter 3 ............................... Disassembly and Assembly

Chapter 5 ........................................................ Maintenance

Turn to each chapter to see its detailed table of contents.

• Light Weight, Compact, Portable

1.2 Projector Parts

Temperature LED Speakers

Infrared Receiver Adjustable Foot

Foot Adjust Lever

Figure 1-1. Exterior View

Figure 1-2. Control Panel

Figure 1-3. Connection Panel

Figure 1-4. Rear View

1.3 Connecting the Projector

Table 1-1. Supported Display Formats

In addition, the PowerLite 7550C supports these formats:

Table 1-2. Supported Display Formats (7550C only)

Audio Out Audio In

Figure 1-5. Connecting to a PC (grey cables optional)

Figure 1-6. Connecting to a Laptop PC (grey cables optional)

Audio Out Audio In

Figure 1-7. Connecting to a Desktop Macintosh (grey cables optional)

Figure 1-8. Macintosh Desktop Adapter

Audio Out Audio In

Figure 1-9. Connecting to a Macintosh PowerBook (grey cables optional)

Audio R (red) Audio L (white)

Figure 1-11. Connecting to an Audio Source

Exhaust fan (x2)

Power Supply Unit B

Regulator Circuit Radiation

Figure 2-1. Projector Block Diagram

Outline of the Projection Process

2.2 Optical System (Optical Engine)

Lens Intake Fan FC Board

Figure 2-2. Optical Engine (Bottom View)

Table 2-1. Optical Engine Functions

2.2.1 Light Guide

Lens array adjusting screw Mirrors

Lens Array B Mirrors

Figure 2-3. Light Guide Unit

Light Guide Components

• R/G/B condenser lenses

2.2.2 Lamp Inner Housing

Figure 2-4. Lamp Inner Housing

Lamp Inner Housing

Figure 2-5. FU and FC Boards

2.2.3 Driver Boards

Figure 2-6. Driver Board 1

Figure 2-6. Driver Board 2

Do not disassemble any part that is not covered in this manual.