Easy PLC Product Brochure

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Display, Operate, Switch, Control,

Regulate and Communicate –


Simple with: easy and MFD-Titan

Belt 1: 3
56 pcs.

Many applications in industry or building automation and in the fields of mecha-


nical or equipment engineering are covered by a device from the easy control relay
family or MFD-Titan. Multiple device variants with differing functionalities, exten-
dibility and degrees of protection (IP65 on the MFD-80.. display, otherwise IP20)
are available for solutions in the individual applications. The MFD-Titan MFD-80..
back-lit display with full graphic capabilities can be operated as a “separate“
display with the easy’s. Graphics, operating or message text, date, time, etc. are
represented on the display. The MFD-Titan offers all the features of the easy800.
You simply input your circuit diagram 1:1 into the device as an easy wiring
configuration or with the aid of the easy-soft software that supports you in
all the functions on the PC. You can read the current flow path of your circuit
diagram immediately on the device or the PC. This active current flow display
saves valuable time. Many different languages can be selected for the device and
the software.
62
Lighting control systems in buildings: Machine control:

• The lighting can be switched On and Off using a current • A plug-in memory module enables the easy circuit diagram
surge function centrally or as a distributed function. to be duplicated without the PC. Subsequently necessary
• The timer-controlled interrupt pulse can switch Off the modifications to the circuit can be carried out externally,
lighting to save power. and the memory module dispatched to transfer the
• A base unit controls up to 12 independent lighting groups. modification to the easy.
Purpose-dedicated lighting control, such as central lighting • The fact that you can pre-set the start-up behaviour to
for cleaning work, automatic half-strength lighting for stair operating modes RUN or STOP facilitates commissioning.
wells, or an early warning pulse for the lights-out phase can • Short-circuit recognition and selective disconnection of
be configured. the transistor outputs upon short circuit and overload.
• Installation in low-voltage distribution boards facilitated
by the standard 45mm front dimension, as well as the
component sizes of 4 times, 6 times, 8 times and 12 times
the width of an MCB.

easy800

Control relays easy500/700/800 “Separate“ display: text display Multi-function display


for easy500/700/800 in IP65 degree
As well as the functions of easy500/700, of protection Visualization, display and control
such as multi-function timing relays, functions with the MFD-Titan. Protection
impulse relays, counters, analog value The MFD-80.. display is connected using to IP65 on the MFD-80.. display means
Operating and Control Relays

comparators, time switches, DST change, Plug & Play via the MFD-CP4.. the power that it can also be used in rugged
retentive actual values, easy800 features supply unit and communications module environments. MFD-Titan offers
a number of function blocks such as PID to the easy. The MFD-CP4.. integrates a visualization functions in addition
controllers, arithmetic function blocks, cut-to fit 5 m long connection cable. to the functions offered by easy800.
value scaling, and many more.... Advantage: You do not require software Screen elements are provided for
Easy 700/800 is expandable and can or drivers for connection. The MFD-CP4.. creating different display screens.
be connected to standard bus systems. features real Plug & Work. Wiring of Like easy800, MFD-Titan can also be
Contacts and coils can be connected in the I/O’s is implemented on the easy. expanded and networked to standard
rungs, in series or in parallel. A rung The display is mounted using two bus systems via easy-NET. Eight easy800
consists of several contacts and one 22.5 mm mounting holes. The display or MFD...CP8... devices can be configured
coil. Operating or message texts can featuring IP65 degree of protection is on each network. The MFD-80... display
be displayed on internal or external background lit and very easy to read. can also be provided with customised
displays. Individual inscription of the display is inscriptions.
possible.

63
easy-soft:
The User-Friendly
Circuit Diagram Input

easy-soft makes things particularly easy for users. The graphical editor shows the
circuit diagram immediately in the display format required. Selection menus and
drag & drop functions simplify circuit diagram creation. Simply select contacts and
coils and connect with the mouse – that's it!
A wide range of different screen elements are available in the Screen Editor for
visualization with the multi-function display MFD-Titan.
easy-soft:
• user-friendly circuit diagram input tool
• clear parameter definition of function blocks
• simple setpoint entry
• wide range of display features for messages and variables
• simple, fast and affordable visualization
• time-saving offline program simulation
64
In addition to the editing features easy-soft also provides the following
directly on the control relay easy and display formats for viewing, editing and
multi-function display MFD-Titan printing out your program:
themselves, the following scaled • IEC display format with contact and
software packages are available for coil symbols, international standard
user-friendly circuit diagram entry: • easy circuit diagram format,
• EASY-SOFT BASIC for programming 1:1 representation of the easy display
the easy400/500, easy600/700 • ANSI format, the American standard
• EASY-SOFT PRO for programming
easy400/500, easy600/700, easy-soft supports you when configuring,
easy800/MFD-Titan and for creating programming and defining parameters
visualization applications with for control relays easy400/500/600/700
MFD-Titan /800 and the multi-function display
MFD-Titan. The devices that can be
selected in easy-soft have different
functions.

The Screen Editor provides the following easy-soft also enables you to manage
screen elements for creating visualization control relays easy800 or MFD-Titan
systems with the multi-function display MFD...CP8... units connected via easy-
MFD-Titan simply, quickly and NET. The program for up to 8 stations
inexpensively: on the easy-NET is created in easy-soft.
easy-soft also enables simple and time-
Graphic elements saving commissioning of the control
• Bit display relays easy800 or MFD-Titan MFD...CP8...
• Bitmap units connected to easy-NET.
The ergonomically designed menus • Message bitmap
and tools of easy-soft are available in • Bar graph easy-soft's integrated offline simulation
13 languages: tool enables users to check the correct
• German Button elements functioning of the “circuit diagram”
• English • Latching button with the application software before
• French • Button field commissioning. The simulation is run
• Italian without easy or MFD-Titan devices
• Dutch Text elements having to be connected.
• Polish • Static text Comments and names for contacts,
• Portuguese • Message text coils and function blocks allow you to
• Rumanian • Screen menu create a clear and easy to understand
• Russian • Running text program structure.
• Spanish • Rolling text
• Czech A cover page with a customised company
• Turkish Value display elements logo and freely definable title fields, as
• Hungarian • Date and time display well as the cross-reference list with
• Numerical value comments provide a clear and complete
The following fonts can be displayed: • Timing relay value display documentation of your application from
• Western European the program printout.
• Central European Value entry elements
• Cyrillic • Value entry
• Timing relay value entry
• Date and time display
Operating and Control Relays

• 7-day time switch entry


• Year time switch entry

Control relay easy and multi-function display MFD-Titan are maintenance-free

The created program is stored retentively in the devices. An additional auxiliary supply or battery is not required. The
control relay easy and multi-function display MFD-Titan are thus completely maintenance-free. However, not only the
program and parameters are protected in the event of a power failure. Actual switching states and values are also
retained in easy and MDF...CP8. This means, for example, that the actual values of operating hours counters, counters
and timing relays can be further processed after the restart. Function block and data retention is possible for all easy
types and for the multi-function display.

65
easy OPC Server: PC Direct Access
to the easy Control Relay

The easy OPC server is a new addition Moeller's easy OPC server combines the and enables the extensive storage and
to Moeller's easy product range. OPC Windows programming world directly further processing of data.
was first introduced for the HMI with the Moeller control relays easy500,
software in the PLC market in 1996 and 700, 800 and the multi-function display The easy OPC server offers direct data
stands for interoperability. OPC enables MFD-Titan. access, regardless of whether this
PLC data to be accessed transparently involves meter values, operating hours
and eliminates the need for the All stations can be accessed via the easy counters, the I/O states of systems or
otherwise wide range of different OPC server in one easyNET network machines. All marker states can likewise
drivers and interfaces required. The use consisting of several easy control relays. be written back to the easy control
of OPC (OLE for Process Control) is A PC can be connected to any easyNET relay or MFD-Titan, resets can be
continuing to grow and the technology station with an interface. The easy OPC carried out or setpoints defined.
is constantly being further developed. server simplifies visualization functions

66
New operator and control concept Modular control concept for profiling Control engineering for a crane
for textile machines systems installation

The newly enhanced machine series The machine building company, Wema The MFD-Titan in the control cabin
from Meyer presents the market with Probst, relies on the performance functions as operator interface:
innovative fixing and setting machines. capability of MFD-Titan and EASY800 In addition to allowing centralised
It was MFD-Titan that enabled all these for its new soft-wood profiling system. visualisation of fault messages from
improvements. The new safety concept The new multifunction display as it individual network stations, the display
increases reliability and also simplifies were, incorporates the networking also indicates their operational status.
the operator's job. All the functions facility. This benefits the machine A menu enables the operator further-
can be set up as it were intuitively, and builder as well as his customer. Wema more to call up graphics showing speeds,
can be readjusted if necessary on an Probst is a successful specialist builder limit switch positions, operational hours
ergonomically designed and generously of machines and systems for soft-wood run and schedules for maintenance.
proportioned operator interface. processing. The MFD-Titan networked with the
MFD-Titan is a product that belongs Wema Probst's construction principle control relay easy can together deal
to the next generation in automation, firstly equips each part of the system with the following tasks and functions:
combining as it does control and with an autonomously operating Single and double lifting gear mode
visualisation functions in one unit. control system. In the case of a Highly precise synchronisation control
It requires just one software package complete installation being supplied, Lifting operation interruption
for the control function, the visualisation these individual control systems are Selective load measuring
and networking. This fact significantly then networked and controlled as a Linear field-weakening
reduced the time that had to be spent system. Operation and monitoring of Dynamically adapted control procedures
on engineering and programming by the installation is carried out from one Softstart and softstop
the machine builder, Meyer. MFD-Titan. Load independent travel
Configurable setpoint channels
Operating and Control Relays

Simple and Customised Inscription labelling task in the program. Moeller


can then laser inscribe the device
Moeller's new Labeleditor offers exactly to customer requirements.
customers the ideal solution for laser
inscribing symbols, company logos, Further information see page 188
text or graphics, individual characters,
Asian, Cyrillic, Greek or Roman letters
on a device, even in combination.

The new Labeleditor inscription software


guides users directly through their

67
Control Relay easy500/easy700
and “Separate“ Display

easy to operate
Anyone who can read circuit-
diagrams immediately feels at
home with the easy. Every circuit-
diagram can be entered on a 1:1
basis on the display. The smart
device operates as expected with
make /break contacts and coils.
All basic and special functions can
be wired together – simply at the Current flow display
touch of a button. == Current flow

EASY512-AB-RC EASY512-AC-RC EASY512-DA-RC EASY512-DC-TCX

Basic units 500 series basic devices

Application Stand-alone operation


EASY512-DA-RCX
EASY512-AB-RCX

EASY512-AC-RCX

EASY512-DC-RCX

EASY512-DC-TCX
EASY512-DA-RC
EASY512-AB-RC

EASY512-AC-RC

EASY512-DC-RC

EASY512-DC-TC
EASY512-AC-R

EASY512-DC-R

Part no.

Supply voltage 24 V AC 100 - 240 V AC 12 V DC 24 V DC

Heat dissipation 5 VA 5 VA 2W 2W

Inputs, digital, of which the


8 8 8 8 8 8 8 8 8 8 8 8
following can be used as:

Inputs, analog 0 - 10 V 2 2 - - - 2 2 2 2 2 2 2

Counter inputs, fast/frequency - - - - - 2/2 2/2 2/2 2/2 2/2 2/2 2/2

Outputs (R=relay,T=trans.) 4R 4R 4R 4R 4R 4R 4R 4R 4R 4R 4T 4T

LCD display / keypad yes / yes -/- yes / yes yes / yes -/- yes / yes -/- yes / yes yes / yes -/- yes / yes -/-

7-day / year time switch yes / yes yes / yes -/- yes / yes yes / yes yes / yes yes / yes -/- yes / yes yes / yes yes / yes yes / yes

Continuous current outputs [1] 8A 8A 8A 8A 8A 8A 8A 8A 8A 8A 0.5 A 0.5 A

0.2 - 4.0 mm2 (AWG 22-12), rigid


Connection cables
0.2 - 2.5 mm2 (AWG 22-12), flexible

RFI suppression EN 55011, EN 55022 class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature - 25 °C ... + 55 °C

Certification, standards EN 50178, IEC/EN 60947, UL, CSA

Dimensions (W x H x D) mm 71.5 x 90 x 58 mm

[1] Relay = 8 A (10 A to UL) with resistive load, 3 A with inductive load/transistor outputs = 0.5 A / 24 V DC, max 4 outputs switchable in parallel
68 [2] With backlight in continuous operation - 10 °C ... 0 °C
Plug & Work
The “stand-alone“ MFD-80 or
MFD-80-B displays with protection
to IP65 can be connected via
the MDF...CP4... power supply/
communication module to the
control relay easy500/700/800
at a distance of up to 5m.
The MDF...CP4... comes with an
integrated 5m connection cable
that can be shortened.
The MFD...CP4... does not require
a program. Communication to the
MFD...CP4... is established by the
control relay easy. The application
program is stored in easy....

EASY719-AB-RC EASY719-AC-RCX EASY719-DA-RC EASY721-DC-TC MFD-80-B MFD-CP4

700 series device MFD-Titan


Power supply/
Expandable (EASY2... , EASY6... ) Display communication module
EASY719-DA-RCX
EASY719-AB-RCX

EASY719-AC-RCX

EASY719-DC-RCX

EASY721-DC-TCX

MFD-AC-CP4-500

MFD-AC-CP4-800
EASY719-DA-RC
EASY719-AB-RC

EASY719-AC-RC

EASY719-DC-RC

EASY721-DC-TC

MFD-CP4-500

MFD-CP4-800
MFD-80-B
MFD-80

24 V AC 100 - 240 V AC 12 V DC 24 V DC Supply via ...-CP... 24 V DC 100/240 V AC

7 VA 10 VA 3.5 W 3.5 W 3W 1.5 W 10 VA

12 12 12 12 12 12 12 12 12 12 - - - - - -

4 4 - - 4 4 4 4 4 4 - - - - - -

- - - - 2/2 2/2 2/2 2/2 2/2 2/2 - - - - - -


Operating and Control Relays

6R 6R 6R 6R 6R 6R 6R 6R 8T 8T - - - - - -

yes / yes -/- yes / yes -/- yes / yes -/- yes / yes -/- yes / yes -/- yes / - yes / yes -/- -/- -/- -/-

yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes -/- -/- -/- -/- -/- -/-

8A 8A 8A 8A 8A 8A 8A 8A 0.5 A 0.5 A - - - - - -

0.2 - 4.0 mm2 (AWG 22-12), rigid 0.2 - 4.0 mm2 (AWG 24-12), rigid
- -
0.2 - 2.5 mm2 (AWG 22-12), flexible 0.2 - 2.5 mm2 (AWG 24-12), flexible

EN 55011, EN 55022 class B, IEC 61000-6-1, 2, 3, 4 EN 55011, EN 55022 class B, IEC 61000-6-1, 2, 3, 4

safely legible at
- 25 °C ... + 55 °C - 25 °C ... + 55 °C
- 5 °C ...+ 50 °C [2]

EN 50178, IEC/EN 60947, UL, CSA EN 50178, IEC/EN 60947, UL, CSA

107.5 x 90 x 58 mm 86.5 x 86.5 x 20 mm 78 x 58 x 36.2 mm

In stand-alone operation the MFD-...CP8-... CPU slices can also be mounted on a DIN 50022 top-hat rail, 35 mm or as screw mounting with ZB4-101-GF1 fixing brackets
69
MFD-Titan and easy800

More than 300 I/O points with


easy800 and MFD-Titan
Easy800 and MFD-Titan combine
practically all the performance easy-NET
features of a PLC with the simple max. 1000m
handling of the well-known easy
product range. Applications with Füllstand
more than 300 I/O points can 90%
be implemented – thanks to the
integrated networking capability
for up to 8 devices. Control can
be implemented via a single easy800 easy800 MFD-Titan
local program or vial programs station 1 station 2 station 8
distributed on several devices.

EASY819-AC-RC EASY822-DC-TC EASY820-DC-RCX

Basic units 800 series basic units

Application Expandable (EASY2... , EASY6... ), networkable (easy-NET)


EASY819-AC-RCX

EASY819-DC-RCX

EASY820-DC-RCX

EASY821-DC-TCX

EASY822-DC-TCX
EASY819-AC-RC

EASY819-DC-RC

EASY820-DC-RC

EASY821-DC-TC

EASY822-DC-TC
Part no.

Supply voltage 100 - 240 V AC 24 V DC

Heat dissipation 10 VA 3.4 W

Inputs, digital, of which the


12 12 12 12 12 12 12 12 12 12
following can be used as:

Inputs, analog 0 - 10 V - - 4 4 4 4 4 4 4 4

Counter inputs, fast/frequency - - 4 4 4 4 4 4 4 4

Outputs (R=relay,T=trans.) 6R 6R 8T 8T
6R 6R 6R 6R 8T 8T
Additionally (A=analog) 1A 1A 1A 1A

LCD display / keypad yes / yes -/- yes / yes -/- yes / yes -/- yes / yes -/- yes / yes -/-

7-day / year time switch yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes yes / yes

Continuous current outputs [1] 8A 8A 8A 8A 8A 8A 0.5 A 0.5 A 0.5 A 0.5 A

0.2 - 4.0 mm2 (AWG 22-12), rigid


Connection cables
0.2 - 2.5 mm2 (AWG 22-12), flexible

RFI suppression EN 55011, EN 55022 class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature - 25 °C ... + 55 °C

Certification, standards EN 50178, IEC/EN 60947, UL, CSA

Dimensions (W x H x D) mm 107.5 x 90 x 72 mm

[1] Relay = 8 A (10 A to UL) with resistive load, 3 A with inductive load/transistor outputs = 0.5 A / 24 V DC, max 4 outputs switchable in parallel
70 [2] With backlight in continuous operation - 10 °C ... 0 °C
MFD-Titan, the HMI-Control
The display can be expanded to be a compact operating performance of an easy 800 with higher-performance
control relay with a power supply with CPU as well as visualization. Both modules are simple plugged together –
optional inputs and outputs. It then features the Plug & Work.

MFD-80-B MFD-CP8-NT MFD-R16 MFD-TA17

MFD-Titan

Display Power supply/CPU Inputs/outputs


MFD-AC-CP8-ME

MFD-AC-CP8-NT
MFD-CP8-ME

MFD-AC-R16
MFD-CP8-NT

MFD-RA17

MFD-TA17
MFD-80-B

MFD-R16

MFD-T16
MFD-80

Supply via ...-CP... 24 V DC 100 - 240 V AC Supply via ...-CP8-..

3W 3W 8 VA 0.5 W

- - - - - - 12 12 12 12 12

- - - - - - - 4 4 4 4

- - - - - - - 4 4 4 4

4R 4T
Operating and Control Relays

- - - - - - 4R 4R 4T
1A 1A

yes / - yes / yes -/- -/- -/- -/- -/- -/- -/- -/- -/-

-/- -/- yes / yes yes / yes yes / yes yes / yes -/- -/- -/- -/- -/-

- - - - - - 8A 8A 8A 0.5 A 0.5 A

0.2 - 4.0 mm2 (AWG 24-12), rigid


- -
0.2 - 2.5 mm2 (AWG 24-12), flexible

EN 55011, EN 55022 class B, IEC 61000-6-1, 2, 3, 4

Safely ledgible at
- 25 °C ... + 55 °C
- 5 °C ...+ 50 °C [2]

EN 50178, IEC/EN 60947, UL, CSA

86.5 x 86.5 x 20 mm 107.5 x 90 x 29.5 mm 88.1 x 90 x 25 mm

In stand-alone operation the MFD-...CP8-... CPU slices can also be mounted on a DIN 50022 top-hat rail, 35 mm or as screw mounting with ZB4-101-GF1 fixing brackets
71
easy Expansion and
Communication Modules

The expandable basic devices Alternatively, a connection via


the EASY200-EASY coupling
of the easy700, easy800 and
module and a simple – up to
MFD-Titan® series enable
30 meter long – two-wire cable
central or decentral input/
is possible. This is how compre-
output expansion.
hensive or expanded circuits can
be solved – simply easy.
Central expansion In conjunction with the
EASY618-AC-RE, EASY618-DC-RE If it “just about reached”, the
or EASY620-DC-TE expansions, EASY202-RE expansion provides
you can have a device with two additional relay outputs.
max. 30m

24 inputs and up to 16 outputs.


These three expansions are
situated directly on the basic
unit and are connected with
an easy-Link interface.
Decentral expansion

EASY618-DC-RE EASY202-RE EASY204-DP EASY205-ASI EASY221-CO EASY222-DN

Basic units Expansion modules Expansion modules

Application Digital inputs/outputs Communication


EASY618-AC-RE

EASY618-DC-RE

EASY620-DC-TE

EASY200-EASY

EASY205-ASI

EASY222-DN
EASY221-CO
EASY204-DP
EASY202-RE

Part no.

100 - 240
Supply voltage - 24 V DC - 24 V DC - 24 V DC 24 V DC
V AC

Heat dissipation 1W 10 VA 4W 1W 2W 1W 1W 1W

Inputs, digital - 12 12 12 - - - - -

Outputs (R=relay,T=trans.) 2R 6R 6R 8T - - - - -

Continuous current outputs [1] 8A 8A 8A 0.5 A - - - - -


2 2
0.2 - 4.0 mm (AWG 22-12), rigid 0.2 - 4.0 mm (AWG 22-12), rigid
Connection cables
0.2 - 2.5 mm2 (AWG 22-12), flexible 0.2 - 2.5 mm2 (AWG 22-12), flexible

Degree of protection IP 20 IP 20

RFI suppression EN 55011, EN 55022 class B, IEC 61000-6-1, 2, 3, 4 EN 55011, EN 55022 class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature - 25 °C ... + 55 °C - 25 °C ... + 55 °C

Certification, standards EN 50178, IEC/EN 60947, UL, CSA EN 50178, IEC/EN 60947, UL, CSA

35.5 x 90 x
Dimensions (W x H x D) mm 107.5 x 90 x 58 mm 35.5 x 90 x 58 mm
58 mm

[1] Relay = 8 A (10 A to UL) with resistive load, 3 A with inductive load/transistor outputs = 0.5 A / 24 V DC, max 4 outputs switchable in parallel

72
With a Fieldbus Connection
to the Production Process

Connection to world standard


fieldbus systems

As described in the previous section


“Transferring complex data“, the
EASY221-CO bus coupler for CANopen
and EASY222-DN for DeviceNet likewise
offer the same functions.

Commanding, signalling, monitoring Transferring complex data


and controlling on bit level
More powerful fieldbus systems such
A bus connection is worthwhile even as Profibus-DP are used for complex
for simple operating steps as found in automation tasks involving the
production processes. The Actuator- transport of large data sets, such
Sensor Interface, or AS-i for short, can as several analog values, setpoints,
provide 31 slaves simultaneously with counter states or time parameters. “Easy offers us the flexibility we
248 binary data items. For machine With Profibus-DP up to 20 bytes of data need. The expansions can be ideally
building applications, AS-i is definitely per station can be transferred with each adapted to the task at hand, so that
the right bus connection, since input/ bus cycle, and up to 126 bus stations
you never have to pay for more
output data can be transferred with can be linked together over a distance
than you need.“
particularly fast reaction times of of up to 1200 metres. The EASY204-DP
Operating and Control Relays

only 5 ms. This makes it possible, for bus gateway makes easy control relays
example, to start up several motors even more flexible and powerful, since
simultaneously in a materials handling entire parameter sets of easy can be read
application. or exchanged via this bus connection.
If, for example, other recipes require
The EASY205-ASI communication different parameter sets to be
module makes this bus connection transferred to easy, these times, clock
particularly easy. It can be connected times, counter states, setpoints and
centrally via easy-Link to all expandable actual values can be controlled by a
easy basic units, i.e. the easy700 and suitable bus master on this powerful
easy800 series as well as MFD-Titan. fieldbus system.
The two-wire AS-i cable is simply
wired up to the module – that's it!
Data exchange is then organised via
a higher level AS-i master.
73

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