BT RMX HMX

®
Front
Quality Parts
RMX/HMX
Electric Low Lift Pallet Truck
Effective Serial Number 32007001 - UP
HMX
RMX
WARNING Read and observe all warnings on this unit

before operating it.
WARNING DO NOT operate this equipment unless all
factory installed guards and shields are
properly secured in place.
Part no: 302064-010 Date: February 25, 2002
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Prime-Mover is a trademark of BT Prime-Mover Inc.,
© 2002 BT Prime-Mover Inc., Muscatine, Iowa.
All Rights Reserved.
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Parts Ordering
PARTS ORDERING INSTRUCTIONS
HOW TO ORDER FIELD MODIFICATIONS
The regulations imposed by OSHA make it

When you order, supply the part number, mandatory that alteration of industrial trucks be
quantity, model and serial numbers of your done only as approved in advance and in
machine. Supplying this information will assure writing by the manufacturer. Their regulations
prompt, efficient handling of your order. The apply to counter-weighting, changes in masts
pictorial reference number is not needed and when such changes affect capacity and any
including it can only add confusion. other safety modifications. It is mandatory that
nameplate and instructions be changed
Since your dealer carries many parts in stock accordingly (1910.178 (a)(4)).
and maintains up-to-date prices on all parts, he
will be able to process your order immediately. BT Prime-Mover will approve such changes
If, for some reason, the part is not in stock, he requested as we can properly evaluate and
will order it from the factory. In either event, he rerated as to capacity. Normally a change will
maintains a current file of service manuals, be evaluated upon receipt of a written request
which give all available parts ordering or with full particulars, including truck and mast
technical information. serial number, proposed changes, new heights
of lift, etc.
All prices are FOB factory in Muscatine, Iowa.
Shipping charges are added to the price of the If the change is approved, authorization will be
part shipping from the factory. sent, as will new nameplates or other labeling
where appropriate. The new nameplates
WHERE TO ORDER should be installed over the earlier nameplate.
Always order parts from the dealer who sold The modifier should send confirmation of the
you your BT Prime-Mover. If it is necessary change to the factory along with pictures of the
for the dealer to order parts from the factory, revised truck.
he is able to get prompt service for you. Parts
are shipped in accordance with shipping
instructions given on the order.
All parts of any such industrial truck requiring EXPLANATION OF SERIAL NUMBER
replacement shall be replaced only by parts of
equivalent as to safety with those used in the
original design. HMX 65 2 9 265 001
INSTRUCTIONS FOR RETURNING PARTS
Number of unit
for that day
Under NO CIRCUMSTANCES will parts be
accepted at the factory for credit without prior Day of year (365)
approval. BT Prime-Mover cannot accept
responsibility for parts returned without Year (1999)
authorization.
Decade (1990)
If you have some parts which must be Capacity (6500lb)
returned, contact your dealer. If he believes
parts should be returned, he will arrange for Model (HMX)
authorization to return the parts.
February 04, 2002 BT Prime-Mover, Inc. 1

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General
GENERAL INFORMATION RIGHT-HAND AND LEFT-HAND SIDES
INDEX The terms right-hand and left-hand used in this

parts manual indicate the right and left side of
This parts manual is arranged for easy the machine as viewed from the operator's line
identification of parts. The index at the front of of sight for proper operation of machine
the catalog gives location of major groups and orattachment.
assemblies.
A. Right Side
ABBREVIATIONS AND TERMS B. Rear
C. Left Side
NA Not Available D. Forward
NSS Not Sold Separately
As Req'd Use as required
PART LIST
K Parts of a kit
* Not shown on drawing The ITEM #, describes the item on the figure
you are looking at. The PART # is a numerical
------------ See elsewhere for further break description of the item and the part ordering
down of parts. number. The NAME is a description of the part
CHANGES number in alphabetical form. The # FOR
ASSY. is the quantity used on the figure and
When changes are made to the machine, NOT the quantity used on the machine. The
revised pages for this manual will be issued. UNIT describes the type or style of the part
These pages must be inserted in your parts used on the figure.
manual as soon as they are received. Failure
to keep your parts manuals up to date will
result in confusion and may cause you to order
wrong parts.
EXAMPLE:
ITEM # FOR
# PART # NAME ASSY. UNITS
12 30354-32 Hose assembly, 89/180 1 89/180

12 30354-33 Hose assembly, 95/198 1 95/198
12 30354-34 Hose assembly, 108/226 1 108/226
12 30354-35 Hose assembly, 111/240 1 111/240
12 30354-36 Hose assembly, 119/258 1 119/258
13 15898-03 Fitting, bulkhead 1
14 40041-00 Tube assembly 1
15 40108-00 Fuse 1
16K NSS Ring 1
17 40005-00 Pin 1
18 11205-15 Bearing 1
19 11143-03 Screw, cap 1
20 ------------------ Cylinder, freelift 1
21 52-05069-00 Hose (3 feet) As Req'd
22 ------------------ Motor, pump 1
23 20037 Pump assembly, lift 1
24K NSS Pump, lift 1
25 NA Plug 1
K 200028 Kit, seal 1
(Contains Items Marked With “K”)
2 BT Prime-Mover, Inc. February 04, 2002

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Quality Parts
0840 6125 Breaking these rules may cause serious
5160
or fatal injury to yourself or others
Read and understand all warnings and operating instructions

in the operator's manual before operating this truck.
Only authorized and trained operators are to operate

this machine.
Keep feet clear of drive wheel and lowering frame.
0640 Make a safty check before operating the truck and do not
operate if in need of repairs or maintenance.
Maintenance is to be performed by authorized personnel only.
This machine is designed of level floors and normal industrial

operations.
Additional operator's manuals can be obtained from your

dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.
305955-000
5510
MACHINE EQUIPPED
WITH COAST FEATURE.
MOVE HANDLE FULLY
UP OR DOWN
TO APPLY BRAKE.
302523-000
5330 9660
6420
6100 4111 0850

1750 3550
4110 5190
0390
3580 5911
4180
0340 0341 0300
4111 0342
4110 3550
5910 0641
4180 5521
0390
0340
5180
3540
0341
0342 0300
3300
3360
1760
2550
3560
3530

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Quality Parts
5440
9730
5450
9720
5360 5450
5390-000
5310
5230 5390-100
5290 5390-200
0 1/2 1
1
8
5430-000
5430-100
5921
5390-000
5390-300
5460
5430-200 10010
5460
10020

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Index
Quality Parts
0000
Chassis
0300-001 Frame / Chassis Serial Number 29249001 - UP ................................................................................. 11
0340-001 Inspection covers (Shields & guards) .................................................................................................. 15
0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 17
0342-000 Inspection covers (Splash guard) ........................................................................................................ 19
0390-000 Battery compartment parts .................................................................................................................. 21
0640-000 Drivers controls (Speed & direction) .................................................................................................... 23
0641-000 Drivers controls (Hand rail) .................................................................................................................. 25
0840-000 Driver protection (Reverser) ................................................................................................................ 27
0850-002 Signs, warnings Serial Number 31136001 - UP .................................................................................. 29
1000
Motors
1750-000 Pump motor (12 Volt) Serial Number 241341 - UP ............................................................................. 33
1750-101 24 Volt Pump motor Serial number 32007001 - UP ............................................................................ 35
1760-000 Drive motor (12 Volt) Serial Number 241341 - UP .............................................................................. 37
1760-102 Drive motor (24 Volt) Serial Number 2717100X - UP .......................................................................... 39
2000
Transmission / Drive Gear
2550-000 Mechanical drive gear unit................................................................................................................... 43
3000
Brake / Wheel System
3300-000 Parking brake system .......................................................................................................................... 47
3360-000 Brake drum/disc assembly .................................................................................................................. 49
3530-000 Drive wheel.......................................................................................................................................... 51
3540-000 Support / swivel wheel......................................................................................................................... 53
3550-000 Load wheels ........................................................................................................................................ 55
3560-000 Caster wheel........................................................................................................................................ 57
3560-100 Caster wheel, spring Loaded ............................................................................................................... 59
3580-001 Guide wheels Serial Number 29249001 - UP...................................................................................... 61
3580-100 Glide entry Serial Number 29249001 - UP .......................................................................................... 63
4000
Steering System
4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP ......................................................... 67
4111-000 Steering arm / wheel (Head)................................................................................................................ 69
4111-100 Steering arm / wheel (Walk along knob control head assembly)......................................................... 71
4180-000 Steering / radial bearing ...................................................................................................................... 73
January 25, 2002 BT Prime-Mover, Inc. 5

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Quality Parts
5000
Electrical System
5160-000 Horn ..................................................................................................................................................... 77
5180-000 Static strap ........................................................................................................................................... 79
5190-000 Battery connector................................................................................................................................. 81
5192-100 300 Amp system line contactor............................................................................................................ 83
5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 85
5230-000 Voltage / battery indicator .................................................................................................................... 87
5290-000 Hourmeter / speedometer .................................................................................................................... 89
5310-001 Start / stop switch Serial Number 31136001 - UP ............................................................................... 91
5330-000 Speed controls ..................................................................................................................................... 93
5360-000 Electrical modules (12 Volt ) ................................................................................................................ 95
5390-000 Control cables / harness (Handle head) .............................................................................................. 97
5390-100 Control cables / harness (12 Volt RMX) .............................................................................................. 99
5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP........................ 101
5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP........................ 103
5430-000 Motor cables, resistors (12 Volt RMX) ............................................................................................... 105
5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ........................................................................... 107
5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ........................................................................... 109
5435-000 Contactor panel (12 Volt, RMX ) ........................................................................................................ 111
5440-000 Direction contactors ........................................................................................................................... 113
5450-000 Speed contactors 24 Volt (1A) ........................................................................................................... 115
5450-100 Speed contactors (Field weakening) ................................................................................................. 117
5460-000 Transistor panel (12 Volt) .................................................................................................................. 119
5460-100 Transistor panel (24 Volt, 300 Amp system)...................................................................................... 121
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ..................................... 123
5510-000 Micro switches ................................................................................................................................... 125
5521-000 Relay.................................................................................................................................................. 127
5910-000 Control circuit breaker........................................................................................................................ 129
5911-000 Power circuit breaker ......................................................................................................................... 131
5921-000 Solenoid ............................................................................................................................................. 133
6000
Hydraulic System
6100-002 Hydraulic pump, 12 Volt Serial number 241341 - UP ........................................................................ 137
6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP ..................................... 139
6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP ..................................... 141
6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP ...................................... 143
6420-001 Lift cylinder Serial Number 29248001 - UP ....................................................................................... 145
6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP ....................................................... 147
6 BT Prime-Mover, Inc. January 25, 2002

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Quality Parts
7000
Operating Function - Lifting Device
8000
Peripheral / Installation Equipment
9000
Options / Attachments
9660-000 Electrical heater (24 Volt) .................................................................................................................. 155
9660-100 Electrical heater ................................................................................................................................. 157
9720-000 Tilting package guard ........................................................................................................................ 159
9730-000 Removable load backrest .................................................................................................................. 161
10000
Tools
10010-000 Electrical controllers (Handset)........................................................................................................ 165
10020-000 Special tools and lubrications .......................................................................................................... 167
11000
Alphabetical/Numerical Index
Alphabetical Index ............................................................................................................................................. 171
Numerical Index ................................................................................................................................................. 176

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Quality Parts
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BT Prime-Mover, Inc.
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Quality Parts
0000
Chassis
0000 Chassis
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Quality Parts
0300-001
0300-001
Serial Number
29249001 - UP
Note: When ordering Pull Rods

84 inches and longer ALWAYS
state Model and Serial Number.
9
11
10
4 6 12
5
4 14
6 7
2 13
8
8 4
6
1 12,32
6 19 4
29 17
5 35
33 21 27,34
18
4 4 20
24 23 16
3 27 18
15
22
30
22 23 36
6 28,34
6 18
28 18 4,31
6 24 25
4
26
HMX-50 does not have Cold Storage

ITEM # FOR
1 ------------------ Frame, carrier (State Model & Serial Number) 1

2 301954-060 Screw, socket head HMX 2 HMX
3 301747-000 Isolator 2
4 304821-000 Bushing, iron 12
5 11020-40 Bearing, plain 2
6 11160-11 Fitting, grease 16
7 301604-001 Link, upper 1
* 20166 Fitting, grease 1
* 11271-23 Screw, set 1
10 BT Prime-Mover, Inc. July 31, 2001

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Quality Parts
0300-001
0300-001 Frame / Chassis Serial Number 29249001 - UP
ITEM # FOR
8 302036-000 Spacer 2
9 301956-035 Screw, cap 8
10 27006-00 Shim, 0.12 in. (3.05 mm) As Req'd. 0.12 in.
10 27006-02 Shim, 0.25 in. (6.35 mm) As Req'd. 0.25 in.
11 ------------------- Frame, carrier (State Model & Serial Number) 1
12 304885-000 Pin 3
12 304886-000 Pin (Cold Storage) 3 Cold Storage
13 28238 Pin, roll (6 mm X 60 mm) 1
14 ------------------- Frame, lift (State Model & Serial Number) 1
15 301730-001 Pin, axle (HMX-50 ONLY) 2 HMX-50
15 304874-000 Pin, axle 2
15 304880-000 Pin, axle (Cold Storage) 2 Cold Storage
17 301868-001 Fork, wheel (HMX-50 ONLY) 2 HMX-50
17 304824-000 Fork, wheel 2
18 49929-03 Bushing, iron (HMX-50 ONLY) 4 HMX-50
18 304822-000 Bushing, iron 12
19 301996-000 Pin (HMX-50 ONLY) 2 HMX-50
19 304881-000 Pin 2
20 See Chart Rod, pull 2
21 304871-000 Pin, lower link 2
21 304872-000 Pin, lower link (Cold Storage) 2 Cold Storage
22 301652-016 Screw, cap 3
24 301607-000 Link, lower 4
25 304883-000 Pin, lower link 2
25 304884-000 Pin, lower link (Cold Storage) 2 Cold Storage
26 304887-000 Pin 2
27 20686 Pin, roll (6 mm X 45 mm) 4
28 29833 Pin, roll (6 mm X 50 mm) 6
29 301604-000 Link, upper 1
* 20166 Fitting, grease 1
* 11271-23 Screw, set 1
30 301955-016 Screw, socket lock 2
31 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50
32 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 HMX-50
33 304909-000 Pin 1
34 301740-001 Screw, cap (HMX-50 ONLY) 6 HMX-50
35 11020-50 Bearing 2
36 309871-000 Roller 2
July 31, 2001 BT Prime-Mover, Inc. 11

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Quality Parts
0300-001
PULL RODS AND FRAME ASSEMBLY

8.1 in. x 31¾ in. 13.3 in. x 31¾ in.
[205.7 mm x 806.4 mm] [337.8 mm x 806.4 mm]
FORK FORK Battery Box Battery Box
WIDTH LENGTH PULL ROD PULL ROD
ITEM # 20 ITEM # 20
22 in. [558.8 mm] 1150 mm [45.27 in.] 305036-010 305036-004
22 in. [558.8 mm] 36 in. [914.4 mm] 305036-006 305036-000
22 in. [558.8 mm] 42 in. [1066.8 mm] 305036-007 305036-001
22 in. [558.8 mm] 48 in. [1219.2 mm] 305036-008 305036-002
22 in. [558.8 mm] 60 in. [1524 mm] 305036-018 305036-020
22 in. [558.8 mm] 72 in. [1828.8 mm] 305036-019 305036-021
22 in. [558.8 mm] 84 in. [2133.6 mm] 305036-023 305036-024
23 in. [558.8 mm] 96 in. [2438.4 mm] 305036-009 305036-003
27 in. [685.8 mm] 1150 mm [45.27 in.] 305036-010 305036-004

27 in. [685.8 mm] 36 in. [914.4 mm] 305036-006 305036-000
27 in. [685.8 mm] 42 in. [1066.8 mm] 305036-007 305036-001
27 in. [685.8 mm] 48 in. [1219.2 mm] 305036-008 305036-002
27 in. [685.8 mm] 60 in. [1524 mm] 305036-018 305036-020
27 in. [685.8 mm] 72 in. [1828.8 mm] 305036-019 305036-021
27 in. [685.8 mm] 84 in. [2133.6 mm] 305036-023 305036-024
28 in. [685.8 mm] 96 in. [2438.4 mm] 305036-009 305036-003
Extended Nose
23 in. [584.2 mm] 84 in. [2133.6 mm] 305036-011 305036-005
23 in. [584.2 mm] 89.75 in. 2280 mm] Not Available 305036-022
23 in. [584.2 mm] 93 in. [2362.2 mm] 305036-011 305036-005
23 in. [584.2 mm] 96 in. [2438.4 mm] 305036-011 305036-005
28 in. [711.2 mm] 84 in. [2133.6 mm] 305036-011 305036-005
28 in. [711.2 mm] 89.75 in. 2280 mm] Not Available 305036-022
28 in. [711.2 mm] 93 in. [2362.2 mm] 305036-011 305036-005
28 in. [711.2 mm] 96 in. [2438.4 mm] 305036-011 305036-005

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Quality Parts
0300-001
HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY

13.3 in. x 31¾ in.
[337.8 mm x 806.4 mm]
Battery Box
FORK FORK PULL ROD
WIDTH LENGTH
ITEM # 20
26 in. [660.4 mm] 48 in. [1219.2 mm] 305036-022
27 in. [685.8 mm] 48 in. [1219.2 mm] 305036-022

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Quality Parts
0340-001
0340-001
16 10
5 8 17
7
4
6 11
12
17
1
2
3
14
13
14
15

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Quality Parts
0340-001
0340-001 Inspection covers (Shields & guards)
ITEM # FOR
1 301831-000 Pad, foot 1

2 301692-000 Platform 1
3 302057-000 Isolator, front 2
4 311928-000 Door 1
5 302060-000 Plate, latch 1
6 311889-000 Latch 1
7 301652-030 Screw, locking 2
8 302153-000 Pocket, manual 1
9 301882-000 Plate 1
10 301844-000 Console 1
11 301827-020 Screw, thread form 2
12 301960-008 Nut 2
13 301831-001 Pad, foot 1
14 301955-016 Screw, socket 2 or 4
15 301811-001 Filler 1
16 302069-000 Bumper, door 2
17 301652-025 Screw, cap 4

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Quality Parts
0341-000
0341-000
1 5
2 4

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Quality Parts
0341-000
0341-000 Inspection covers (“EE” electrical box)
ITEM # FOR
1 11045-04 Screw, cap 2

* 307602-000 Washer, Nylon shoulder 2
* 307603-000 Washer, Nylon 2
* 302792-000 Washer, brass flat 2
2 301951-016 Screw, cap 4
3 308571-000 Box, “EE” 1 “EE”
4 301951-010 Screw, cap 4
5 308571-000 Box, “EE” 1 “EE”
6 11045-04 Screw, cap 2
* 307571-000 Bracket 1
* 307602-000 Washer, Nylon shoulder 2
* 307603-000 Washer, Nylon 2

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Quality Parts
0342-000
0342-000
4
1 3
18 BT Prime-Mover, Inc. April 1997

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Quality Parts
0342-000
0342-000 Inspection covers (Splash guard)
ITEM # FOR
1 306557-000 Guard, splash 1

2 20259 Screw 3
3 50001-09 Lockwasher 3
4 304764-001 Standoff 3
April 1997 BT Prime-Mover, Inc. 19

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Quality Parts
0390-000
0390-000
1
NOT AVAILABLE FOR
HMX-50 TRUCKS
4
2
3
2
20 BT Prime-Mover, Inc. August 18, 1999

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Quality Parts
0390-000
0390-000 Battery compartment parts
8.1 In. [205.7 mm] Battery Compartment

ITEM # FOR
1 ------------------- Door, right side battery (See Chart Below) 1

2 25189-02 Bearing 8
3 25204-08 Roller, battery 4
4 25203-10 Shaft, battery 4
5 ------------------- Frame (State model and serial number) 1
6 ------------------- Door, left side battery (See Chart Below) 1
13.3 In. [337.8 mm] Battery Compartment

ITEM # FOR
1 ------------------- Door, right side battery (See Chart Below) 1

2 25189-02 Bearing 8
3 25204-09 Roller, battery 4
4 25203-09 Shaft, battery 4
6 ------------------- Door, left side battery (See Chart Below) 1
Battery Compartment Doors

8.1 inch 8.1 inch 13.3 inch 13.3 inch
Right (1) Left (6) Right (1) Left (6)
No load
303724-002 303724-003 303724-000 303724-001
backrest
Tilting load
303724-006 303724-007 303724-004 303724-005
backrest
Removable load
303724-010 303724-011 303724-008 303724-009
backrest
August 18, 1999 BT Prime-Mover, Inc. 21

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Quality Parts
0640-000
0640-000
5
7
1 6

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Quality Parts
0640-000
0640-000 Drivers controls (Speed & direction)
ITEM # FOR
1 301964-032 Pin, roll 3

2 109631 Cam 1
3 101216 Return 1
4 46490 Spring, return 1
5 307444-000 Bushing 2
6 301780-000 Shaft, cam 1
7 301718-000 Control, thumb 2
8 301779-000 Pin, threaded 2

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Quality Parts
0641-000
0641-000
1 4
5
13 7
12 8
11 6
10

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Quality Parts
0641-000
0641-000 Drivers controls (Hand rail)
ITEM # FOR
1 301880-000 Cover 1
2 301921-012 Screw, flat locking 6
3 301917-000 Spring 8
4 301736-000 Switchbar, lift 1 Lift
5 301736-001 Switchbar, lower 1 Lower
6 301960-004 Nut 2
7 301960-008 Nut 2
8 301851-000 Housing, switch 1
9 301954-060 Screw, cap 2
10 301875-000 Bar, ride 1
11 301881-000 Bracket, switch 1
12 301737-000 Switchbar, horn 1 Horn
13 301736-002 Switchbar, high speed 1 High Speed

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Quality Parts
0840-000
0840-000
26 BT Prime-Mover, Inc. May 06, 1997

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Quality Parts
0840-000
0840-000 Driver protection (Reverser)
ITEM # FOR
1 304019-000 Reverser assembly, 2 wires 1 2 Wires

1 305990-000 Reverser assembly, 3 wires 1 3 Wires
2 301825-010 Screw 2
May 06, 1997 BT Prime-Mover, Inc. 27

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Quality Parts
0850-002
0850-002
Serial Number
31136001 - UP
2
1
305955-000
4
3
10
11
7
8 5

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Quality Parts
0850-002
0850-002 Signs, warnings Serial Number 31136001 - UP
ITEM # FOR
1 305955-000 Decal, WARNING 1

2 NSS Decal, HMX data plate 1 HMX
3 151847 Decal, BT LOGO 1
4 311403-000 Decal, WARNING COAST (HMX ONLY) 1 HMX
5 NSS Decal, RMX data plate 1
6 52-00279-00 Paint, BT RED As Req'd.
6 52-00257-00 Spray, BT RED As Req'd.
6 52-00221-00 Paint, BT BLACK semi gloss As Req'd.
6 52-00224-00 Spray, BT BLACK semi gloss As Req'd.
6 52-00237-00 Paint, SAFETY YELLOW As Req'd.
6 52-00260-00 Spray, SAFETY YELLOW As Req'd.
6 52-00247-00 Paint, SAFETY ORANGE As Req'd.
6 52-00276-00 Spray, SAFETY ORANGE As Req'd.
7 305507-000 Decal, NO STEP 2
8 306101-000 Decal, RMX 1 RMX
9 304597-000 Decal, NO RIDING (RMX ONLY) 2 RMX
10 306100-000 Decal, HMX 1 HMX
11 NSS Decal, U.L label 1
* 308493-000 Manual, RMX/HMX Master Parts 1
* 302065-000 Manual, RMX/HMX Service 1
* ------------------- Manual, Parts (State Model & Serial number) 1
* ------------------- Manual, Operator’s (State Model & Serial number) 1

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Quality Parts
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Quality Parts
1000
Motors
1000 Motors
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Quality Parts
1750-000
1750-000
Serial number
241341 - UP
3
2 7
4 5
6
8
9
32 BT Prime-Mover, Inc. December 02, 1997

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Quality Parts
1750-000
1750-000 Pump motor (12 Volt) Serial Number 241341 - UP
ITEM # FOR
* 301821-000 Pump Motor Assembly 1
1 301821-003 Cover, drive end 1

2 301821-004 Bearing, drive end 1
3 301821-001 Armature 1
4 301821-005 Bearing, commutator end 1
5 301821-002 Housing, field coil 1
6 301821-006 End, commutator 1
7 301821-007 Bolt, through 1 set
8 301821-008 Cover, end 1
9 307943-000 Set, spring and brush 1 set
December 02, 1997 BT Prime-Mover, Inc. 33

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1750-101
1750-101
Serial number
32007001 - UP
9 6
8
5
7

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Quality Parts
1750-101
1750-101 24 Volt Pump motor Serial number 32007001 - UP
ITEM # FOR
1 310757-000 Pump motor assembly, 24 Volt 1 24 Volt

2 301821-004 Bearing 1
3 310758-000 Armature 1
4 310760-000 Bolt 1
5 310764-000 Endhead, commutator 1
6 310759-000 Bearing 1
7 310763-000 Holder, brush 1
8 310762-000 Set, brush and spring 1 Set
9 310761-000 Stator 1

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Quality Parts
1760-000
1760-000
Serial number
241341 - UP
2 3
4
5
6 7 8
9
14 13
12 11
10

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Quality Parts
1760-000
1760-000 Drive motor (12 Volt) Serial Number 241341 - UP
ITEM # FOR
* 302110-000 Drive Motor Assembly, 12 Volt 1 12 Volt
1 302361-000 Kit, field coil 1

2 302363-000 Kit, lead assembly 1
3 302362-000 Brush 4
4 300418-000 Spring, brush 4
5 300431-000 Plate, brush 1
6 300420-000 Bearing 1
7 300421-000 Washer, wave 1
8 302364-000 Head, commutator end 1
9 300435-000 Band, head 1
10 302360-000 Armature 1
11 300427-000 Ring, retainer 1
12 300420-000 Bearing 1
13 302359-000 Head, drive end 1
14 300425-000 Seal 1

Return
Quality Parts
1760-102
1760-102
Serial number
2717100X - UP
3 4
5
7 8 9
10
2 6
15
16
14
13
12
11

Return
Quality Parts
1760-102
1760-102 Drive motor (24 Volt) Serial Number 2717100X - UP
ITEM # FOR
1 305880-001 Motor assembly, drive 1

2 306643-000 Kit, field coil 1
3 302363-000 Kit, lead assembly 1
4 306644-001 Brush 4
5 300418-000 Spring 4
6 301280-005 Plate, brush 1
7 300420-000 Bearing 1
8 300421-000 Washer, wave 1
9 306645-000 Endhead, commutator 1
10 300435-000 Band, head 1
11 306642-000 Armature 1
12 301280-001 Fan 1
13 300427-000 Ring, retainer 1
14 300420-000 Bearing 1
15 306641-000 Endhead, drive 1
16 300425-000 Seal 1
K 305982-000 Kit, “EE” cover band 1 “EE”

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Quality Parts
Return
Quality Parts
2000
Transmission / Drive Gear
2000 Transmission / Drive
Gear
Return
Quality Parts
2550-000
2550-000
Torque nut to
250 ft./lb while
turning wheel. 1
2
15
14 3 6
13 4
5
10
7
12 10 8
11
NOTE! Replace axle nut with new
nut whenever drive wheel is
removed. Failure to replace
with new nut could result in
damage to drive wheel and/
or transmission. 12 9
16 6

Return
Quality Parts
2550-000
2550-000 Mechanical drive gear unit
ITEM # FOR
* 301633-007 Transmission assembly, RMX 1 RMX

* 301633-006 Transmission assembly, HMX 1 HMX
1 301580-001 Case, gear 1

2 11890-09 Pin, dowel 2
3 11844-02 Key 1
4 23006-00 Gear, pinion RMX 1 RMX
4 301887-000 Gear, pinion HMX 1 HMX
5 301654-012 Nut, flanged (Torque 35 ft/lb [47 N•m]) 1
6 303009-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 9
7 301581-000 Cover, gear case 1
8 301653-020 Plug, drain/fill pipe 2
9 11897-05 Washer, sealing 1
10 11030-21 Bearing, ball 2
11 301665-000 Gear, RMX idler 1 RMX
11 301626-000 Gear, HMX idler 1 HMX
12 11205-27 Bearing 2
13 23007-00 Ring 1
14 11039-31 Seal 1
15 164046 Nut, flanged (Torque 250 ft/lb [338 N•m]) 1
16 301627-000 Gear, drive 1

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Quality Parts
Return
Quality Parts
3000
Brake / Wheel System
3000 Brake / Wheel System
Return
Quality Parts
3300-000
3300-000
5
1 2 6
4
3
7
8
9
10 11
19 9
17
14
18
16
15 13
12

Return
Quality Parts
3300-000
3300-000 Parking brake system
ITEM # FOR
1 11844-02 Key 1
2 23019-00 Drum, brake 1
3 301960-006 Nut 1
4 301944-000 Yoke assembly 1
5 301954-060 Screw, socket head 1
6 301860-000 Anchor, spring 1
7 301951-016 Screw, cap 1
8 301949-000 Bearing, handle 1
9 11695-05 Bushing 2
11 ----------------- Transmission assembly (See Fig.# 2550-000) 1
12 ----------------- Drive motor (See Section 1760) 1
13 ----------------- Brake assembly (See Fig.# 3360-000) 1
14 301945-006 Retainer 1
15 301754-000 Linkage, brake 1
16 301798-000 Rod, push 1
18 301920-000 Spring 1
19 301654-012 Nut, flanged (Torque 35 ft/lb [47 N•m]) 1

Return
Quality Parts
3360-000
3360-000
2
4
3
7 6

Return
Quality Parts
3360-000
3360-000 Brake drum/disc assembly
ITEM # FOR
1 23008-00 Brake assembly 1

2 300199-000 Cam 1
3 300200-000 Plate 1
4 300201-000 Lever 1
5 300202-000 Clip 1
6 300204-000 Spring 2
7 300203-000 Shoe 2

Return
Quality Parts
3530-000
3530-000
2
1

Return
Quality Parts
3530-000
3530-000 Drive wheel
ITEM # FOR
1 302258-000 Wheel, Rubber drive 1 Rubber

1 302258-002 Wheel, Non-marking XLC drive 1 Non-marking
1 302258-003 Wheel, Traction-lug drive - (RMX Only) 1 Traction-lug
1 302258-004 Wheel, Grip Rubber Shell drive 1 Grip Rubber
1 302258-006 Wheel, Crowned Urethane 1 Crowned Poly
2 20071-01 Tire, Rubber 1 Rubber
2 20071-03 Tire, Non-marking XLC drive 1 Non-marking
2 20071-04 Tire, Traction-lug drive - (RMX Only) 1 Traction-lug
2 20071-05 Tire, Grip Rubber Shell drive 1 Grip Rubber
2 303624-000 Tire, Crowned Urethane 1 Crowned Poly
3 302247-000 Wheel, drive 1

Return
Quality Parts
3540-000
3540-000
13
2 12
3
11
10
5 9
4
3
7

Return
Quality Parts
3540-000
3540-000 Support / swivel wheel
ITEM # FOR
1 301960-012 Nut, hex 4

2 ------------------ Frame (See Fig.# 0300-001) 1
3 301748-000 Pivot 2
4 301957-100 Screw, cap 4
5 11020-41 Bushing 2
6 301742-000 Bar, torsion 1
7 301955-030 Screw, cap 8
8 ------------------ Caster assembly (See Fig.# 3560-000) 2
9 301960-010 Nut, hex 8
10 301789-000 Spring, suspension 2
11 301788-000 Retainer, spring 2
12 301960-020 Nut, hex 2
13 301958-110 Screw, cap 2

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Quality Parts
3550-000
3550-000
Raised edges
to the inside
3
Seals to the outside

Return
Quality Parts
3550-000
3550-000 Load wheels
LOAD WHEEL ASSEMBLY

RMX-50
RMX-50 RMX-65
RMX-50 RMX-65 HMX-65
RMX-65 HMX-50 HMX-65 RMX/HMX-80 RMX/HMX-80
URETHANE URETHANE URETHANE VULKOLLAN URETHANE
302623-000 23109-00 307110-002 307110-001 307110-003 Load wheel Assy.
1 27626-01 23041-00 27626-02 302307-001 27626-03 Wheel, load (1)
2 49910-01 49910-01 49910-01 49910-01 49910-01 Bearing, seal (2)
3 Not Used Not Used Not Used 11030-05 11030-05 Bearing, No Seal (2)
4 Not Used Not Used 302287-000 302287-000 302287-000 Guard, string (2)

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Quality Parts
3560-000
3560-000
16
15 4
5
14
6
7 8
11 10
12
13
12
11
56 BT Prime-Mover, Inc. May 1995

Return
Quality Parts
3560-000
3560-000 Caster wheel
ITEM # FOR
* 301830-000 Caster Assembly 1
1 27796-01 Base, plate 1

2 304349-000 Bearing, thrust 1
3 27810-00 Seal, felt 1
4 302058-000 Yoke, caster 1
5 301297-000 Axle, caster 1
7 11936-17 Washer 1
8 304348-000 Nut, slotted 1
9 11073-34 Pin, roll 1
10 27809-00 Cap, hub 1
11 301298-000 Washer, spacer 2
13 27808-00 Wheel 1
14 11205-29 Bearing, roller 1
16 11017-04 Screw, cap 1
May 1995 BT Prime-Mover, Inc. 57

Return
Quality Parts
3560-100
3560-100
17
5
10
25
11
6
7
8
24 16
15
9
12
13
23
14
22
15
16
19
18
17
20
19
21
20

Return
Quality Parts
3560-100
3560-100 Caster wheel, spring Loaded
ITEM # FOR
* 304345-000 Caster Assembly, spring Loaded 1
1 27796-02 Base, plate 1

2 304349-000 Bearing, thrust 1
3 27810-00 Seal, felt 1
4 301296-000 Frame, caster 1
5 27804-00 Pin, pivot 1
6 11936-17 Washer 1
7 304348-000 Nut, slotted 1
8 11073-34 Pin, roll 1
9 27809-00 Cap, hub 1
11 11854-02 Screw, cap 1
12 301299-000 Spring, inner 2
13 301300-000 Spring, outer 2
14 27807-00 Plate, spring 2
15 49929-10 Bushing 2
16 11016-27 Washer, shim 2
18 301297-000 Axle, caster 1
21 27808-00 Wheel 1
22 301301-000 Frame, wheel 1
24 11017-04 Screw, cap 1
25 11205-29 Bearing, roller 1

Return
Quality Parts
3580-001
3580-001
Serial Number
29249001 - UP
60 BT Prime-Mover, Inc. September 09, 1999

Return
Quality Parts
3580-001
3580-001 Guide wheels Serial Number 29249001 - UP
ITEM # FOR
1 11170-06 Nut, self locking 6 Standard nose

2 11873-11 Screw, shoulder 6 Standard nose
3 310120-000 Wheel, roller 6 Standard nose
September 09, 1999 BT Prime-Mover, Inc. 61

Return
Quality Parts
3580-100
3580-100
Serial Number
29249001 - UP
62 BT Prime-Mover, Inc. September 12, 1999

Return
Quality Parts
3580-100
3580-100 Glide entry Serial Number 29249001 - UP
ITEM # FOR
1 11170-06 Nut, self locking 6 Standard nose

2 11873-11 Screw, shoulder 6 Standard nose
3 310328-000 Plate, skid 6 Standard nose
September 12, 1999 BT Prime-Mover, Inc. 63

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Quality Parts
Return
Quality Parts
4000
Steering System
4000 Steering System
Return
Quality Parts
4110-002
4110-002
Serial Number
31136001 - UP
30
29
28
4 5
22
23 24
25 6
7
21 26
27 8
11
20 18
19 17 10
13 12 9
16 15 14

Return
Quality Parts
4110-002
4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP
ITEM # FOR
1 ------------------- Handle head assembly (See Section 4111) 1

2 302290-000 Bumper 1
3 311424-000 Control, coast (HMX Only) 1
4 301764-000 Baffle 1
6 13281-02 E clip 1
7 301762-000 Pin 1
8K NSS Cap 1
9K 301922-025 Screw, flat head socket 1
10K 302096-008 Washer 1
11 302572-000 Pin, groove 1
13 301753-000 Pivet, handle 1
14 301740-001 Screw, set 1
15 11695-12 Bushing, flanged 1
16 301922-020 Screw 1
17 14851-04 Nut, clip 1
18 15677-10 Clamp 1
19 304855-000 Spacer 1
20 301765-000 Spring 1
21 11695-12 Bearing, flanged 1
22 301766-000 Stem, handle 1
23K 301922-025 Screw, flat head socket 1
24K 302096-008 Washer 1
25K NSS Pin, handle pivot 1
26 11160-11 Fitting, grease (Cold storage) 1 (Cold storage)
27 301885-000 Pin, brake pivot 1
27 305564-000 Pin, brake pivot (Cold storage) 1 (Cold storage)
28 11889-03 Screw (HMX Only) 2
29 311401-000 Bracket, switch (HMX Only) 1
30 14986-03 Nut, twin (HMX Only) 1
K 308439-000 Kit, pin (Contains Items Maked With “K”) 1

Return
Quality Parts
4111-000
4111-000
18
17
16
1
2
5
15 3 4
14 10
13
12
11
1
9
8
7 6
68 BT Prime-Mover, Inc. April 01, 2001

Return
Quality Parts
4111-000
4111-000 Steering arm / wheel (Head)
ITEM # FOR
1 301921-012 Screw, flat head 9

3 301960-004 Nut 1
4 302080-000 Clamp, cable 1
5 301723-000 Cover 1
6 301965-026 Pin, roll 1
7 301961-010 Screw, shoulder 1
8 301721-000 Guard 1
9 301922-020 Screw, flat head locking 2 Twist
10 301781-000 Block 2 Twist
11 301954-035 Screw, socket 2
12 301777-000 Bushing 2 Twist
13 301719-000 Grip, twist 2 Twist
14 301778-000 Pin 2 Twist
16 301922-100 Screw, flat head 2 Thumb
17 301776-000 Washer 2 Thumb
18 301720-000 Grip, fixed 2 Thumb
April 01, 2001 BT Prime-Mover, Inc. 69

Return
Quality Parts
4111-100
4111-100
18
20 19
21 1
2
5
15
3
14 17
16 4
13
11
1
10
9
12 8
7 6

Return
Quality Parts
4111-100
4111-100 Steering arm / wheel (Walk along knob control head assembly)
ITEM # FOR

3 301960-004 Nut 1
4 302080-000 Clamp, cable 1
5 301723-000 Cover 1
6 301965-026 Pin, roll 1
7 301961-010 Screw, shoulder 1
8 302864-000 Guard 1
9 302839-020 Screw, flat head locking 2 Thumb
10 301778-000 Pin 2 Thumb
11 301954-035 Screw, socket (not part of handle assy.) 2
12 302872-002 Knob assembly 2 Thumb
13 302862-000 Grip, fixed 2 Thumb
14 27803 Pin, roll 2 Thumb
16 302831-000 Coupler 2 Thumb
17 301781-000 Block 2
18 301778-000 Pin 2 Twist
19 302863-000 Grip, twist 2 Twist
20 301964-032 Pin, roll 2 Twist
21 302873-001 Knob assembly 2 Twist

Return
Quality Parts
4180-000
4180-000
13
2
12
11
3
10
4
5
9
6
7

Return
Quality Parts
4180-000
4180-000 Steering / radial bearing
ITEM # FOR
1 ----------------- Pivot, handle (See Section 4110) 1

2 ----------------- Frame, carrier (See Fig.# 0300-001) 1
3 11160-14 Fitting, 90º grease 1
5 49709-10 Clamp 1
6 302061-000 Bracket, harness 1
8 301960-008 Nut 1
9 ----------------- Transmission assembly (See Fig.# 3300-000) 1
10 11205-26 Bearing 1
11 301946-000 Seal, large felt 1
12 11205-30 Bearing 1
13 301946-001 Seal, small felt 1

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Quality Parts
Return
Quality Parts
5000
Electrical System
5000 Electrical System
Return
Quality Parts
5160-000
5160-000
4 5
76 BT Prime-Mover, Inc. December 1996

Return
Quality Parts
5160-000
5160-000 Horn
ITEM # FOR
1 302129-000 Switch, horn 1

2 301917-000 Spring, return 2
4 23309-00 Horn, 12 Volt 1 12 Volt
4 23309-01 Horn, 24 Volt 1 24 Volt
5 11020-46 Bushing 1
December 1996 BT Prime-Mover, Inc. 77

Return
Quality Parts
5180-000
5180-000
3 4
2

Return
Quality Parts
5180-000
5180-000 Static strap
ITEM # FOR UNITS

# PART # NAME ASSY.
1 50004-03 Screw, cap 1

2 20348 Washer, flat 2
3 307567-000 Strap, static (cut to length) 1
4 301960-010 Nut 1

Return
Quality Parts
5190-000
5190-000
1
2
80 BT Prime-Mover, Inc. June 24, 1998

Return
Quality Parts
5190-000
5190-000 Battery connector
ITEM # FOR
1 49854-01 Connector, SB-175 GRAY housing 1 GRAY

1 49854-03 Connector, SB-175 YELLOW housing 1 YELLOW
1 49854-04 Connector, SB-175 RED housing 1 RED
1 49854-08 Connector, SB-175 BLUE housing 1 BLUE
2 49852-01 Connector, tip 2
3 49856-110 Cable, Positive 22 in. [558.8 mm] 1 Positive
4 49856-110 Cable, Negative 22 in. [558.8 mm] 1 Negative
June 24, 1998 BT Prime-Mover, Inc. 81

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Quality Parts
5192-100
5192-100

Return
Quality Parts
5192-100
5192-100 300 Amp system line contactor
ITEM # FOR
1 304973-000 Contactor, 300 Amp line “E” (12 Volt) 1

1 304297-000 Contactor, 300 Amp line “E” (24 Volt) 1
* 301951-010 Screw, cap 2

Return
Quality Parts
5192-200
5192-200

Return
Quality Parts
5192-200
5192-200 200/300 Amp system “EE” line contactor
ITEM # FOR
1 304297-001 Contactor, line “EE” 2 “EE”

* 301951-010 Screw, cap 1

Return
Quality Parts
5230-000
5230-000
2
1
3
4
86 BT Prime-Mover, Inc. December 1996

Return
Quality Parts
5230-000
5230-000 Voltage / battery indicator
ITEM # FOR
1 306051-000 Display, BDI/Hourmeter lift interrupt, 12 Volt 1 12 Volt

1 306051-001 Display, BDI/Hourmeter lift interrupt, 24 Volt 1 24 Volt
2 306054-000 Harness, wire 1
3 14915-01 Plug, gauge (Cap) 1
4 305282-000 Battery discharge indicator, BDI 12 Volt 1 12 Volt
4 305282-001 Battery discharge indicator, BDI 24 Volt 1 24 Volt
5 301445-000 Battery discharge indicator/hourmeter 12 Volt 1 12 Volt
5 301445-001 Battery discharge indicator/hourmeter 24 Volt 1 24 Volt
December 1996 BT Prime-Mover, Inc. 87

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Quality Parts
5290-000
5290-000
1 QUARTZ
HOURS
1
10
88 BT Prime-Mover, Inc. October 1996

Return
Quality Parts
5290-000
5290-000 Hourmeter / speedometer
ITEM # FOR
1 302201-000 Hourmeter 1
October 1996 BT Prime-Mover, Inc. 89

Return
Quality Parts
5310-001
5310-001
Serial Number
31136001 - UP
9
4
10

Return
Quality Parts
5310-001
5310-001 Start / stop switch Serial Number 31136001 - UP
ITEM # FOR
1 302016-000 Switch, key 1

* 302092-000 Extra Keys only (Set of Two Keys) 1
1 307109-000 Switch, toggle 1
2 11880-09 Screw, round 2
3 20208-00 Switch, brake interlock 1
3 20323-00 Switch, brake interlock (Sealed) 1 Sealed
* 49771-02 Fitting, male tab wire 2
4 14986-03 Nut, twin 1
5 305493-000 Switch, disconnect 1
6 11880-09 Screw, round 2
7 20208-00 Switch, lift limit 1
7 20323-00 Switch, lift limit (Sealed) 1 Sealed
8 14986-03 Nut, twin 1
9 311402-000 Switch, reed (HMX Only) 1
10 ------------------- Steering arm / wheel (See Fig.# 4110-002) 1

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Quality Parts
5330-000
5330-000
1
2

Return
Quality Parts
5330-000
5330-000 Speed controls
ITEM # FOR
1 307644-000 Potentiometer bracket assembly 1

2 119697 Gear 1
3 301825-010 Screw 2

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Quality Parts
5360-000
5360-000

Return
Quality Parts
5360-000
5360-000 Electrical modules (12 Volt )
ITEM # FOR
1 304976-000 Module, control 12 Volt 1

2 301951-035 Screw 2

Return
Quality Parts
5390-000
5390-000
96 BT Prime-Mover, Inc. June 20, 1997

Return
Quality Parts
5390-000
5390-000 Control cables / harness (Handle head)
ITEM # FOR UNITS

# PART # NAME ASSY.
1 302023-000 Harness, head 1
June 20, 1997 BT Prime-Mover, Inc. 97

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Quality Parts
5390-100
5390-100

Return
Quality Parts
5390-100
5390-100 Control cables / harness (12 Volt RMX)
ITEM # FOR
1 301951-010 Screw, cap 1

2 ------------------- Control breaker (See Fig.# 5910-000) 1
3 304977-000 Harness, main 1
4 307566-000 Harness (supplied with item number 3) 1

Return
Quality Parts
5390-201
5390-201
Serial Number
31136001 - UP 6
4
3

Return
Quality Parts
5390-201
5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP
ITEM # FOR
1 311428-000 Harness, handle stem 1

2 307566-000 Harness (suppled with item number 1) 1
3 49607-00 Plug, diode 1
4 307194-000 Harness, main 1
5 ------------------ Control breaker (See Fig.# 5910-000) 1
6 301951-010 Screw 1

Return
Quality Parts
5390-301
5390-301
Serial Number 1
31136001 - UP
4
9
10
2
3
8
6 7

Return
Quality Parts
5390-301
5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP
ITEM # FOR
1 311427-000 Harness, main 1

2 301951-010 Screw 1
3 ------------------- Control breaker (See Fig.# 5910-000) 1
4 49607-00 Plug, diode 4
5 302343-000 Harness, rider bar 1
6 311428-000 Harness, stem 1
7 311429-000 Harness (Supplied with item number 6) 1
8 20163-102 Wire, jumper 2
9 50003-02 Screw 2

Return
Quality Parts
5430-000
5430-000
2
14
12 13
3 15
4
5
1
6
16
8
7
11
9
10
17
18
A1 S1
19
A2 S2

Return
Quality Parts
5430-000
5430-000 Motor cables, resistors (12 Volt RMX)
ITEM # FOR
2 49856-11 Cable 1
3 49856-15 Cable 1
4 301960-008 Nut 1
* 15677-04 Clamp 1
5 52-05103-00 Sleeve (14 in. [355.6 mm]) As Req’d.
6 301826-016 Screw 2
7 ----------------- Breaker power (105 AMP) (See Fig.# 5911-000) 1 105 AMP
8 49856-66 Cable 1
9 49856-15 Cable 1
10 49856-15 Cable 1
11 302348-000 Bar, bus 1
12 302350-000 Bar, bus 1
13 302351-000 Bar, bus 1
14 301951-016 Screw 2
16 302352-000 Bar, bus 1
17 49856-15 Cable 1
18 49856-100 Cable 1

Return
Quality Parts
5430-100
5430-100
4
3
1
17
8
5
6 9
7 10
12
11
14
13
F2 A1
15
16
A2
F1

Return
Quality Parts
5430-100
5430-100 Motor cables, resistors (24 Volt, 300 Amp system)
ITEM # FOR
2 305975-002 Cable 1
4 305975-003 Cable 1
5 301826-016 Screw 2
7 301960-008 Nut 1
* 15677-04 Clamp 1
8 301826-016 Screw 2
* 301826-016 Screw 2
10 306639-000 Bar, bus “E” 1 “E”
10 306578-000 Bar, bus “EE” 1 “EE”
11 305969-000 Bar, bus 1
13 305974-000 Cable 1
14 305974-003 Cable 1
15 305974-002 Cable 1
16 305974-001 Cable 1
17 49856-66 Cable 1

Return
Quality Parts
5430-200
5430-200 2
7
6 18
11
5
9
3
8
17
10
12
13
F2 A1
14
15
16
A2 F1

Return
Quality Parts
5430-200
5430-200 Motor cables, resistors (24 Volt, 400 Amp system)
ITEM # FOR
1 305975-006 Cable 1
2 49856-11 Cable 1
3 ----------------- Breaker power (105 Amp) (See Fig.# 5911-000) 1 105 Amp
4 49856-11 Cable 1
5 301826-016 Screw 2
7 301652-016 Screw 1
* 301960-008 Nut 1
* 15677-04 Clamp 1
8 301951-010 Screw 2
9 ----------------- Breaker power (150 Amp) (See Fig.# 5911-000) 2 150 Amp
10 306848-000 Bar, bus 2
11 305975-007 Cable 1
13 305974-008 Cable 1
14 305974-013 Cable 1
15 305974-007 Cable 1
16 305974-014 Cable 1
17 49856-66 Cable 1
18 308506-000 Kit, precharge resistor 1

Return
Quality Parts
5435-000
5435-000
1 2 9
10 3
11

Return
Quality Parts
5435-000
5435-000 Contactor panel (12 Volt, RMX )
ITEM # FOR

2 301951-010 Screw, cap 2
3 302341-000 Panel 1
4 301922-014 Screw, socket flat head 4
5 302402-000 Decal, DO NOT STEAM CLEAN 1
6 50003-02 Screw, cap 2
* 50001-11 Lockwasher 2
* 301960-008 Nut 2
7 50003-01 Screw 4
8 301951-010 Screw, cap 4
9 23451-00 Resistor assembly 1
10 301826-016 Screw 2
11 50003-01 Screw 4
* 301960-008 Nut 4

Return
Quality Parts
5440-000
5440-000
2
3
4
5 6
7
8
26 25 9
24 24
10 9 11 12 7
23 13
14
27 15
16
17
22
21
20
19
28 18

Return
Quality Parts
5440-000
5440-000 Direction contactors
ITEM # FOR
* 27692-01 Forward/rearward contactor assy, 12 Volt 1 12 Volt

* 27692-00 Forward/rearward contactor assy, 24 Volt 1 24 Volt
1 200076 Base, magnet 1

2 204241 Coil, 12 Volt field 2 12 Volt
2 200077 Coil, 24 Volt field 2 24 Volt
3 200078 Frame, magnet 2
4 200079 Spring (Red) 2 Red
5 200080 Armature 2
6 200081 Base, bus 2
7K NSS Tip, contact 2
9K NSS Tip, movable 4
10 201266 Spring (Gold) 2 Gold
11 200085 Insulation 2
12 201215 Locknut 2
13 200086 Clamp 4
15 200088 Cover 2
16 201368 Lockwasher 8
17 201372 Screw, machine 8
18 200089 Screw, cap 2
22 200093 Clamp 2
24 200094 Seat 4
25 200095 Carrier 2
26 200096 Bushing 2
28 27704-04 Suppressor 2
* 50022-01 Screw 4
* 49771-01 Tab, male 4
K 301741-000 Kit, contactor tip 1
(Contains Items Marked with “K”)

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Quality Parts
5450-000
5450-000
1
2
3
4
5 6
8
9 16
10 11
19
13
12 14
7
17
18
15

Return
Quality Parts
5450-000
5450-000 Speed contactors 24 Volt (1A)
ITEM # FOR
* 27693-00 Contactor assembly, 24 Volt 1A 1 24 VOLT
1 201962 Base, magnet 1

2 200077 Coil, 24 volt 1
3 201963 Frame, magnet 1
4 201262 Spring (RED) 1 RED
5 201964 Armature 1
6 200081 Base, bus 1
7 204240 Tip, contact 1
8 204239 Tip, contact 1
9 200096 Bushing 1
10 200095 Carrier 1
11 201966 Tip, movable 1
12 201259 Cap 2
13 201266 Spring (GOLD) 1 GOLD
15 201215 Nut, lock 1
16 201967 Clamp 2
18 201372 Screw, machine 4
19 200094 Seat 1

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Quality Parts
5450-100
5450-100

Return
Quality Parts
5450-100
5450-100 Speed contactors (Field weakening)
ITEM # FOR
1 23452-01 Contactor, 24 Volt 1 24 Volt

Return
Quality Parts
5460-000
5460-000

Return
Quality Parts
5460-000
5460-000 Transistor panel (12 Volt)
ITEM # FOR
1 23456-03 Controller, 12 Volt 1

1 303546-000 Controller, 12 Volt Remanufactured 1
2 301951-010 Screw, cap 4

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Quality Parts
5460-100
5460-100

Return
Quality Parts
5460-100
5460-100 Transistor panel (24 Volt, 300 Amp system)
ITEM # FOR
1 305878-001 Controller, 300 AMP system 1 24 Volt

2 301826-016 Screw, cap 3

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Quality Parts
5460-201
5460-201
Serial number
27300001 - UP

Return
Quality Parts
5460-201
5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP
ITEM # FOR
1 306777-003 Controller, 400 AMP system 1 24 Volt

2 301826-016 Screw, cap 3

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Quality Parts
5510-000
5510-000
1
2
5
6
7
8
4 11 10
9
12

Return
Quality Parts
5510-000
5510-000 Micro switches
Model Name - Serial Number - Voltage if needed
RMX - 27168001 - 24 volt only HMX - 27171002
ITEM # FOR
1 301917-000 Spring, return 4

2 302130-000 Switch, lift 1
3 302130-001 Switch, lower 1
4 307289-000 Kit, switch (12 Volt) 1 12 Volt
4 307289-000 Kit, switch (Before serial number break) 1 Before
4 308518-000 Kit, switch (After serial number break) 1 After
5 NSS Screw, machine 2
6 NSS Switch, rearward 1
7 NSS Spacer 1
8 NSS Switch, forward 1
9 NSS Bracket 1
10 NSS Lockwasher 2
11 NSS Nut 2
12 301825-010 Screw 2

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Quality Parts
5521-000
5521-000

Return
Quality Parts
5521-000
5521-000 Relay
ITEM # FOR
1 49367-00 Relay, 12 Volt 1

1 304011-000 Relay, 12 Volt (Sealed) 1 (Sealed)
1 49367-01 Relay, 24 Volt 1
1 304011-001 Relay, 24 Volt (Sealed) 1 (Sealed)
* 302367-012 Screw 2

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Quality Parts
5910-000
5910-000

Return
Quality Parts
5910-000
5910-000 Control circuit breaker
ITEM # FOR
1 301889-000 Breaker, 12 AMP 1 12 AMP

Return
Quality Parts
5911-000
5911-000
Old New

Return
Quality Parts
5911-000
5911-000 Power circuit breaker
ITEM # FOR
1 308570-001 Breaker, 105 AMP 1 105 AMP

1 301890-000 Breaker, 110 AMP 1 110 AMP
1 301890-001 Breaker, 150 AMP 1 150 AMP
1 301890-002 Breaker, 80 AMP 1 80 AMP

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Quality Parts
5921-000
5921-000
132 BT Prime-Mover, Inc. October 12, 1998

Return
Quality Parts
5921-000
5921-000 Solenoid
ITEM # FOR
1 22226-02 Solenoid, 12 Volt (Flat bracket) 1 12 Volt

1 22226-01 Solenoid, 24 Volt (Flat bracket) 1 24 Volt
1 308202-000 Solenoid, 12 Volt (Curved bracket) 1 12 Volt
1 308203-000 Solenoid, 24 Volt (Curved bracket) 1 24 Volt
October 12, 1998 BT Prime-Mover, Inc. 133

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Quality Parts
Return
Quality Parts
6000
Hydraulic System
6000 Hydraulic System
Return
Quality Parts
6100-002
6100-002
Serial number
241341 - UP 6
7
1
38
8
37 34
9
36
2 39
10
3
11 35
5 27 33 32
4 26
28
12 29
30
31
24
25 13
23 14
22 15
20 21
16
19
18 17

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Quality Parts
6100-002
6100-002 Hydraulic pump, 12 Volt Serial number 241341 - UP
ITEM # FOR
* 303797-000 Pump and motor assembly, 12 Volt 1

1 300947-027 Wire assembly 1
2 300947-015 Valve, NC solenoid, 12 Volt 1
3 302940-000 Coil, 12 Volt 1
4 300947-014 Valve, cartridge check 1
5 NSS O Ring 1
6 300947-026 Wire assembly 1
7 ------------------- Motor, 12 Volt pump (See Fig.# 1750-000) 1
7 ------------------- Motor, 24 Volt pump (See Fig.# 1750-101) 1
8 202324 Coupler 1
9 201450 Pin, dowel 1
10 300947-065 Endhead 1
11 202315 O Ring 1
12 202393 Seal, oil 1
13 300947-011 Cover, suction 1
14 300947-009 Washer 1
15 300947-007 Bolt, torx 1
16 13928-00 Magnet 1
17 300947-028 Screw, self tapping 4
18 300947-042 Reservoir assembly 1
19 201503 Elbow, 90° 1
20 202394 Breather 1
21 300947-010 Filter 1
22 300947-018 Tube, 4 in. [101.6 mm] long 1
23 300947-012 Screw, cap 2
24 300947-030 Pump assembly 1
25 300947-006 Bolt, torx 2
26 300947-019 Tube, 7 in. [177.8 mm] return 2
27 300947-008 Ball 1
28 301621-000 Spring 1
29 201512 Screw, relief adjuster 1
30 201489 Cap, relief 1
31 NSS O Ring 1
32 300947-020 Plug 2
33 NSS O Ring 1
34 300947-024 Cable assembly 1
35 NA Plug, hole 1
36 300947-031 Connector, spade wire 1
37 300947-023 Screw, self tapping 2
38 ------------------- Solenoid (See Fig.# 5921-000) 1
39 300947-021 Valve, flow control 1

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Quality Parts
6100-100
6100-100
Serial number
32007001 - UP
5
11
10
17 9
8 6
7
4
12
15
14
13 16

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Quality Parts
6100-100
6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP
ITEM # FOR
1 311590-000 Pump and motor assembly, 24 Volt 1 24 Volt

2 ----------------- Motor, 24 Volt pump (See fig.# 1750-101) 1 24 Volt
3 310894-000 Kit, solenoid 1
4 312010-000 Kit, pump assembly 1
5 300136-000 Coupler 1
6 312011-000 Kit, flow control 1
7 310897-000 Coil, 24 Volt 1 24 Volt
8 310896-000 Valve, release 1
9 300132-000 Valve, check 1
10 312012-000 Kit, relief valve 1
11 312013-000 Kit, adapter 1
12 310902-000 Kit, reservoir 1
13 312014-000 Reservoir 1
14 310901-000 Breather 1
15 300140-000 Strainer 1
16 310900-000 Elbow, 90° 1
17 49771-029 Fitting, male tap 45° 2

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Quality Parts
6100-200
6100-200
Serial number
32007001 - UP
5
11
10
17 9
6
8
7
4 12
15
14
13 16

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Quality Parts
6100-200
6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP
ITEM # FOR
1 311650-000 Pump and motor assembly, 24 Volt 1 24 Volt

2 ----------------- Motor, 24 Volt pump (See fig.# 1750-101) 1 24 Volt
3 310894-000 Kit, solenoid 1
4 312015-000 Kit, pump assembly 1
5 300136-000 Coupler 1
6 312011-000 Kit, flow control 1
7 310897-000 Coil, 24 Volt 1 24 Volt
8 310896-000 Valve, release 1
9 300132-000 Valve, check 1
10 312012-000 Kit, relief valve 1
11 312013-000 Kit, adapter 1
12 312019-000 Kit, reservoir 1
13 312014-000 Reservoir 1
14 310901-000 Breather 1
15 300140-000 Strainer 1
16 310900-000 Elbow, 90° 1
17 49771-029 Fitting, male tap 45° 2

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Quality Parts
6125-002
6125-002
Serial number
32007001 - UP
3
1
2
4
7
5
10

Return
Quality Parts
6125-002
6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP
ITEM # FOR
1 ----------------- Lift pump and motor assembly (See Section 6100) 1

2 49656-01 Adapter 1
3 302406-020 Screw, socket flat head 3
4 312361-000 Adapter (8000lb only) 1 8000lb only
5 49354-02 Switch, pressure (8000lb only) 1 8000lb only
6 49656-01 Adapter 1
7 312359-000 Hose 1
8 301835-000 Bolt, shoulder 1
9 50000-15 Washer, flat 1
10 ----------------- Cylinder assembly (See Fig.# 6420-001) 1
10 ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-101) 1

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Quality Parts
6420-001
6420-001
Serial Number
29248001 - UP

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Quality Parts
6420-001
6420-001 Lift cylinder Serial Number 29248001 - UP
ITEM # FOR
1 310698-000 Cylinder assembly 1

2 301606-000 Body, cylinder 1
3K NSS Ring, retainer 1
4 310110-000 Rod, cylinder 1
5K NSS Seal, rod 1
6K NSS Wiper, rod 1
K 301914-000 Kit, Seal 1
(Contains Items Marked with "K")
NA - NOT AVAILABLE
NSS - NOT SOLD SEPARATELY

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Quality Parts
6420-101
6420-101
Serial Number
29248001 - UP

Return
Quality Parts
6420-101
6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP
ITEM # FOR
1 310699-000 Cylinder assembly 1

2 307531-000 Body, cylinder 1
4 NSS Ring, retainer 1
5 310110-000 Rod, cylinder 1
6 NSS Seal, rod 1
7 NSS Wiper, rod 1
K 301914-000 Kit, seal 1
(Contains Items Marked with "K")
NA - NOT AVAILABLE
NSS - NOT SOLD SEPARATELY

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Quality Parts
Return
Quality Parts
7000
Operating Function - Lifting
Device
7000 Operating Function -
Lifting Device
Return
Quality Parts
Return
Quality Parts
8000
Peripheral / Installation
Equipment
8000 Peripheral /
Installation Equipment
Return
Quality Parts
Return
Quality Parts
9000
Options / Attachments
9000 Options / Attachments
Return
Quality Parts
9660-000
9660-000
5
8 3
6
10 7
1
6
4 9
5

Return
Quality Parts
9660-000
9660-000 Electrical heater (24 Volt)
ITEM # FOR
1 49506-03 Heater 3
* 49771-09 Fitting, wire 6
2 301951-010 Screw 2
3 307053-000 Block, driver 1
4 301826-030 Screw 1
* 301960-006 Nut 1
5 301700-010 Screw 2
* 301960-004 Nut 2
6 307055-000 Mount, heater 2
7 42223-02 Heater 1
8 307195-000 Harness 1
9 25275-01 Fuse, 10 AMP (Supplied with item number 8) 1 10 AMP
10 307207-000 Bracket 1

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Quality Parts
9660-100
9660-100
CRIMP .250” INSULATED MALE TABS

ONTO HEATER LEADS AND CONNECT
LEADS TO WIRES 6 AND 12.
POSITION HEATER ON BOTTOM

1 OF SWITCH BRACKET AS SHOWN.
EXISTING
HARNESS
SIDE VIEW
ELECTRICAL
PANEL
SIDE VIEW-SECTION 4 TOP VIEW

CONTROL HANDLE
CONTROL HANDLE
10
9
POSITION HEATER ON 6
INSIDE OF BRACKET.
POSITION HEATER ON
INSIDE OF COVER AS SHOWN
CRIMP .250” INSULATED MALE TABS

ONTO HEATER LEADS AND CONNECT
LEADS TO HEAD WIRING HARNESS.
7

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Quality Parts
9660-100
9660-100 Electrical heater
ITEM # FOR
1 49506-03 Heater, 24 Volt 1 24 Volt

2 49771-09 Tab wire, male 2
3 49831-00 Thermostat 1
4 301825-010 Screw 2
6 49506-02 Heater, 12 Volt 1 12 Volt
6 49506-03 Heater, 24 Volt 1 24 Volt
7 302231-000 Harness, heater 2
9 49506-02 Heater, 12 Volt 1 12 Volt
9 49506-03 Heater, 24 Volt 1 24 Volt
10 302224-000 Bracket, heater 1

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Quality Parts
9720-000
9720-000
NOT AVAILABLE FOR

HMX-50 TRUCKS
1
11
2
9
10 12
11
14
1
10
7 9
13
5
3
4

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Quality Parts
9720-000
9720-000 Tilting package guard
ITEM # FOR
* 302769-000 Load backrest, 48 in. [1219.2 mm] 1 48 in.

* 302769-001 Load backrest, 60 in. [1524.0 mm] 1 60 in.

2 302768-000 Backrest, load 48 in. [1219.2 mm] 1 48 in.
2 302768-001 Backrest, load 60 in. [1524.0 mm] 1 60 in.
4 302774-016 Washer, flat plastic 4
5 301960-016 Nut 2
6 302766-000 Latch, left 48 in. [1219.2 mm] 1 48 in.
6 302766-002 Latch, left 60 in. [1524.0 mm] 1 60 in.
7 302777-000 Spring 2
8 302765-000 Shield, left latch 48 in. [1219.2 mm] 1 48 in.
8 302765-002 Shield, left latch 60 in. [1524.0 mm] 1 60 in.
9 303702-004 Fastener, ratchet 2
10 302761-000 Guide, round 4
11 303701-000 Grip 2
12 302773-012 Nut 4
13 302765-001 Shield, right latch 48 in. [1219.2 mm] 1 48 in.
13 302765-003 Shield, right latch 60 in. [1524.0 mm] 1 60 in.
14 302766-001 Latch, right 48 in. [1219.2 mm] 1 48 in.
14 302766-003 Latch, right 60 in. [1524.0 mm] 1 60 in.

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Quality Parts
9730-000
9730-000

Return
Quality Parts
9730-000
9730-000 Removable load backrest
ITEM # FOR
1 301792-000 Backrest, 48 in. [1219.2 mm] load 1 48 in.


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Quality Parts
Return
Quality Parts
10000
Tools
10000 Tools
Return
Quality Parts
10010-000
10010-000

Return
Quality Parts
10010-000
10010-000 Electrical controllers (Handset)
ITEM # FOR
1 306415-000 Kit, handset 1

2 306416-000 Cable, handset 1

Return
Quality Parts
10020-000
10020-000

Return
Quality Parts
10020-000
10020-000 Special tools and lubrications
ITEM # FOR
1 202154 Adapter, flush and hard to reach 1

2 300128-000 Lifter, battery pack 1
3 300129-000 Tool, bearing installing 1
4 300161-000 Socket, relief valve 1
5 49670-00 Lubricant, lift truck 1
6 200025 Lubricant, 2 oz. Molykote 1
* 301582-000 Loctite tube, #RC680 1
* 301583-000 Loctite spray can, N primer (for #RC680) 1
* 301584-000 Loctite, 50 ML tube #515 gasket eliminator 1

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Quality Parts
Return
Quality Parts
11000
Alphabetical/Numerical
Index
11000 Alphabetical/
Numerical Index
Return
Return
Alphabetical Index
HMX/RMX ELECTRIC TRUCK
Alphabetical Index
This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.
Description Part# FIG.# Item# Description Part# FIG.# Item#

Adapter 202154 10020-000 1 Bolt, shoulder 301835-000 6125-002 8
Adapter 312361-000 6125-002 4 Bolt, through 301821-007 1750-000 7
Adapter 49656-01 6125-002 2 Bolt, torx 300947-006 6100-002 25
Adapter 49656-01 6125-002 6 Bolt, torx 300947-007 6100-002 15
Anchor, spring 301860-000 3300-000 6 Box, ìEEî 308571-000 0341-000 3
Armature 200080 5440-000 5 Box, ìEEî 308571-000 0341-000 5
Armature 201964 5450-000 5 Bracket 307207-000 9660-000 10
Armature 301821-001 1750-000 3 Bracket 307571-000 0341-000 *
Armature 302360-000 1760-000 10 Bracket, harness 302061-000 4180-000 6
Armature 306642-000 1760-102 11 Bracket, heater 302224-000 9660-100 10
Armature 310758-000 1750-101 3 Bracket, switch 301724-000 4111-000 2
Axle, caster 301297-000 3560-000 5 Bracket, switch 301724-000 4111-100 2
Axle, caster 301297-000 3560-100 18 Bracket, switch 301881-000 0641-000 11
Backrest 301792-000 9730-000 1 Bracket, switch 302354-000 5435-000 1
Backrest 301792-001 9730-000 1 Bracket, switch 311401-000 4110-002 29
Backrest 301792-002 9730-000 1 Brake assembly 23008-00 3360-000 1
Backrest, load 302768-000 9720-000 2 Breaker, 80 AMP 301890-002 5911-000 1
Backrest, load 302768-001 9720-000 2 Breaker, 105 AMP 308570-001 5911-000 1
Baffle 301764-000 4110-002 4 Breaker, 110 AMP 301890-000 5911-000 1
Ball 300947-008 6100-002 27 Breaker, 12 AMP 301889-000 5910-000 1
Band, head 300435-000 1760-000 9 Breaker, 150 AMP 301890-001 5911-000 1
Band, head 300435-000 1760-102 10 Breather 202394 6100-002 20
Bar, bus 302348-000 5430-000 11 Breather 310901-000 6100-100 14
Bar, bus 302350-000 5430-000 12 Breather 310901-000 6100-200 14
Bar, bus 302351-000 5430-000 13 Brush 302362-000 1760-000 3
Bar, bus 302352-000 5430-000 16 Brush 306644-001 1760-102 4
Bar, bus 305969-000 5430-100 11 Bumper 302290-000 4110-002 2
Bar, bus 306848-000 5430-200 10 Bumper, door 302069-000 0340-001 16
Bar, bus ìEî 306639-000 5430-100 10 Bushing 200096 5440-000 26
Bar, bus ìEEî 306578-000 5430-100 10 Bushing 200096 5450-000 9
Bar, ride 301875-000 0641-000 10 Bushing 11020-41 3540-000 5
Bar, torsion 301742-000 3540-000 6 Bushing 11020-46 5160-000 5
Base, bus 200081 5440-000 6 Bushing 11695-05 3300-000 9
Base, bus 200081 5450-000 6 Bushing 301777-000 4111-000 12
Base, magnet 200076 5440-000 1 Bushing 307444-000 0640-000 5
Base, magnet 201962 5450-000 1 Bushing 49929-10 3560-100 15
Base, plate 27796-01 3560-000 1 Bushing, iron 304821-000 0300-001 4
Base, plate 27796-02 3560-100 1 Bushing, iron 304822-000 0300-001 18
Battery discharge indicator, BDI 12 Volt 305282-000 5230-000 4 Bushing, iron 49929-01 0300-001 31
Battery discharge indicator, BDI 24 Volt 305282-001 5230-000 4 Bushing, iron 49929-03 0300-001 18
Battery discharge indicator/hourmeter 12 Volt301445-000 5230-000 5 Cable 305974-000 5430-100 13
Battery discharge indicator/hourmeter 24 Volt301445-001 5230-000 5 Cable 305974-001 5430-100 16
Bearing 11020-50 0300-001 35 Cable 305974-002 5430-100 15
Bearing 11205-26 4180-000 10 Cable 305974-003 5430-100 14
Bearing 11205-27 2550-000 12 Cable 305974-007 5430-200 15
Bearing 11205-30 4180-000 12 Cable 305974-008 5430-200 13
Bearing 25189-02 0390-000 2 Cable 305974-013 5430-200 14
Bearing 300420-000 1760-000 6 Cable 305974-014 5430-200 16
Bearing 300420-000 1760-000 12 Cable 305975-002 5430-100 2
Bearing 300420-000 1760-102 7 Cable 305975-003 5430-100 4
Bearing 300420-000 1760-102 14 Cable 305975-006 5430-200 1
Bearing 301821-004 1750-101 2 Cable 305975-007 5430-200 11
Bearing 310759-000 1750-101 6 Cable 49856-100 5430-000 18
Bearing, ball 11030-21 2550-000 10 Cable 49856-11 5430-000 2
Bearing, commutator end 301821-005 1750-000 4 Cable 49856-110 5190-000 3
Bearing, drive end 301821-004 1750-000 2 Cable 49856-110 5190-000 4
Bearing, flanged 11695-12 4110-002 15 Cable 49856-15 5430-000 3
Bearing, flanged 11695-12 4110-002 21 Cable 49856-15 5430-000 9
Bearing, handle 301949-000 3300-000 8 Cable 49856-15 5430-000 10
Bearing, No Seal 11030-05 3550-000 3 Cable 49856-15 5430-000 17
Bearing, plain 11020-40 0300-001 5 Cable 49856-66 5430-000 8
Bearing, roller 11205-29 3560-000 14 Cable 49856-66 5430-100 17
Bearing, roller 11205-29 3560-100 25 Cable 49856-66 5430-200 17
Bearing, seal 49910-01 3550-000 2 Cable assembly 300947-024 6100-002 34
Bearing, thrust 304349-000 3560-000 2 Cable, handset 306416-000 10010-000 2
Bearing, thrust 304349-000 3560-100 2 Cam 109631 0640-000 2
Block 301781-000 4111-000 10 Cam 300199-000 3360-000 2
Block 301781-000 4111-100 17 Cap 201259 5450-000 12
Block, driver 307053-000 9660-000 3 Cap, hub 27809-00 3560-000 10
Body, cylinder 301606-000 6420-001 2 Cap, hub 27809-00 3560-100 9
Body, cylinder 307531-000 6420-101 2 Cap, relief 201489 6100-002 30
Bolt 310760-000 1750-101 4 Carrier 200095 5440-000 25

Return
Alphabetical Index

Carrier 200095 5450-000 10 Elbow, 90× 310900-000 6100-100 16
Case, gear 301580-001 2550-000 1 Elbow, 90× 310900-000 6100-200 16
Caster Assembly 301830-000 3560-000 * End, commutator 301821-006 1750-000 6
Caster Assembly, spring loaded 304345-000 3560-100 * Endhead 300947-065 6100-002 10
Clamp 200086 5440-000 13 Endhead, commutator 306645-000 1760-102 9
Clamp 200093 5440-000 22 Endhead, commutator 310764-000 1750-101 5
Clamp 201967 5450-000 16 Endhead, drive 306641-000 1760-102 15
Clamp 15677-04 5430-000 * Extra Keys only 302092-000 5310-001 *
Clamp 15677-04 5430-100 * Fan 301280-001 1760-102 12
Clamp 15677-04 5430-200 * Fastener, ratchet 303702-004 9720-000 9
Clamp 15677-10 4110-002 18 Filler 301811-001 0340-001 15
Clamp 49709-10 4180-000 5 Filter 300947-010 6100-002 21
Clamp, cable 302080-000 4111-000 4 Fitting, grease 20166 0300-001 *
Clamp, cable 302080-000 4111-100 4 Fitting, grease 20166 0300-001 *
Clip 300202-000 3360-000 5 Fitting, grease 11160-09 0300-001 16
Coil, 12 volt 204241 5440-000 2 Fitting, grease 11160-11 0300-001 6
Coil, 12 Volt 302940-000 6100-002 3 Fitting, grease 11160-11 3560-000 6
Connector, SB-175 BLUE housing 49854-08 5190-000 1 Fitting, grease 11160-14 6420-101 3
Connector, SB-175 GRAY housing 49854-01 5190-000 1 Fitting, male tab wire 49771-02 5310-001 *
Connector, SB-175 RED housing 49854-04 5190-000 1 Fitting, male tap 45× 49771-029 6100-100 17
Connector, SB-175 YELLOW housing 49854-03 5190-000 1 Fitting, male tap 45× 49771-029 6100-200 17
Connector, spade wire 300947-031 6100-002 36 Fork, wheel 301868-001 0300-001 17
Connector, tip 49852-01 5190-000 2 Fork, wheel 304824-000 0300-001 17
Console 301844-000 0340-001 10 Forward/rearward contactor assy, 12 Volt 27692-01 5440-000 *
Contactor assembly 27693-00 5450-000 * Forward/rearward contactor assy, 24 Volt 27692-00 5440-000 *
Contactor, 24 Volt 23452-01 5450-100 1 Frame, caster 301296-000 3560-100 4
Contactor, 300 Amp line ìEî (12 Volt) 304973-000 5192-100 1 Frame, magnet 200078 5440-000 3
Contactor, 300 Amp line ìEî (24 Volt) 304297-000 5192-100 1 Frame, magnet 201963 5450-000 3
Contactor, line ìEEî 304297-001 5192-200 1 Frame, wheel 301301-000 3560-100 22
Control, coast 311424-000 4110-002 3 Fuse, 10 Amp 25275-01 9660-000 9
Control, thumb 301718-000 0640-000 7 Gear 119697 5330-000 2
Controller, 12 Volt 23456-03 5460-000 1 Gear, drive 301627-000 2550-000 16
Controller, 12 Volt Remanufactured 303546-000 5460-000 1 Gear, idler 301626-000 2550-000 11
Controller, 300 AMP system 305878-001 5460-100 1 Gear, idler 301665-000 2550-000 11
Controller, 400 AMP system 306777-003 5460-201 1 Gear, pinion 23006-00 2550-000 4
Coupler 202324 6100-002 8 Gear, pinion 301887-000 2550-000 4
Coupler 300136-000 6100-100 5 Grip 303701-000 9720-000 11
Coupler 300136-000 6100-200 5 Grip, fixed 301720-000 4111-000 18
Coupler 302831-000 4111-100 16 Grip, fixed 302862-000 4111-100 13
Cover 200088 5440-000 15 Grip, twist 301719-000 4111-000 13
Cover 301723-000 4111-000 5 Grip, twist 302863-000 4111-100 19
Cover 301723-000 4111-100 5 Guard 301721-000 4111-000 8
Cover 301880-000 0641-000 1 Guard 302864-000 4111-100 8
Cover, drive end 301821-003 1750-000 1 Guard, splash 306557-000 0342-000 1
Cover, end 301821-008 1750-000 8 Guard, string 302287-000 3550-000 4
Cover, gear case 301581-000 2550-000 7 Guide, round 302761-000 9720-000 10
Cover, suction 300947-011 6100-002 13 Harness 307195-000 9660-000 8
Cylinder assembly 310698-000 6420-001 1 Harness 307566-000 5390-201 2
Cylinder assembly 310699-000 6420-101 1 Harness 311429-000 5390-301 7
Decal, BT LOGO 151847 0850-002 3 Harness 307566-000 5390-100 4
Decal, DO NOT STEAM CLEAN 302402-000 5435-000 5 Harness, handle stem 311428-000 5390-201 1
Decal, HMX 306100-000 0850-002 10 Harness, head 302023-000 5390-000 1
Decal, NO RIDING 304597-000 0850-002 9 Harness, heater 302231-000 9660-100 7
Decal, NO STEP 305507-000 0850-002 7 Harness, main 304977-000 5390-100 3
Decal, RMX 306101-000 0850-002 8 Harness, main 307194-000 5390-201 4
Decal, WARNING 305955-000 0850-002 1 Harness, main 311427-000 5390-301 1
Decal, WARNING COAST 311403-000 0850-002 4 Harness, rider bar 302343-000 5390-301 5
Display, BDI/Hourmeter lift interrupt, 12 Volt306051-000 5230-000 1 Harness, stem 311428-000 5390-301 6
Display, BDI/Hourmeter lift interrupt, 24 Volt306051-001 5230-000 1 Harness, wire 306054-000 5230-000 2
Door 311928-000 0340-001 4 Head, commutator end 302364-000 1760-000 8
Door, left side battery 303724-001 0390-000 6 Head, drive end 302359-000 1760-000 13
Door, left side battery 303724-003 0390-000 6 Heater 42223-02 9660-000 7
Door, left side battery 303724-005 0390-000 6 Heater, 12 Volt 49506-02 9660-100 6
Door, right side battery 303724-000 0390-000 1 Heater, 24 Volt 49506-03 9660-100 6
Door, right side battery 303724-002 0390-000 1 Heater, 24 Volt 49506-03 9660-100 9
Door, right side battery 303724-004 0390-000 1 Holder, brush 310763-000 1750-101 7
Door, right side battery 303724-006 0390-000 1 Horn, 12 Volt 23309-00 5160-000 4
Door, right side battery 303724-008 0390-000 1 Horn, 24 Volt 23309-01 5160-000 4
Door, right side battery 303724-010 0390-000 1 Hose 312359-000 6125-002 7
Drive Motor Assembly 302110-000 1760-000 * Hourmeter 302201-000 5290-000 1
Drum, brake 23019-00 3300-000 2 Housing, field coil 301821-002 1750-000 5
E clip 13281-02 4110-002 6 Housing, switch 301717-000 4111-000 15
Elbow, 90× 201503 6100-002 19 Housing, switch 301717-000 4111-100 15

Return
Alphabetical Index

Housing, switch 301851-000 0641-000 8 Nut 301960-006 9660-000 *
Insulation 200085 5440-000 11 Nut 301960-008 0340-001 12
Isolator 301747-000 0300-001 3 Nut 301960-008 0641-000 7
Isolator, front 302057-000 0340-001 3 Nut 301960-008 4180-000 8
Key 11844-02 2550-000 3 Nut 301960-008 5430-000 4
Key 11844-02 3300-000 1 Nut 301960-008 5430-100 7
Kit, ìEEî cover band 305982-000 1760-102 K Nut 301960-008 5430-200 *
Kit, adapter 312013-000 6100-100 11 Nut 301960-008 5435-000 *
Kit, adapter 312013-000 6100-200 11 Nut 301960-008 5435-000 *
Kit, contactor tip 301741-000 5440-000 K Nut 301960-010 3540-000 9
Kit, field coil 302361-000 1760-000 1 Nut 301960-010 5180-000 4
Kit, field coil 306643-000 1760-102 2 Nut 301960-012 3540-000 1
Kit, flow control 312011-000 6100-100 6 Nut 301960-016 9720-000 5
Kit, flow control 312011-000 6100-200 6 Nut 301960-020 3540-000 12
Kit, handset 306415-000 10010-000 1 Nut 302773-012 9720-000 12
Kit, lead assembly 302363-000 1760-000 2 Nut, clip 14851-04 4110-002 17
Kit, lead assembly 302363-000 1760-102 3 Nut, flanged 164046 2550-000 15
Kit, pin 308439-000 4110-002 K Nut, flanged 301654-012 2550-000 5
Kit, precharge resistor 308506-000 5430-200 18 Nut, flanged 301654-012 3300-000 19
Kit, pump assembly 312010-000 6100-100 4 Nut, lock 201215 5440-000 12
Kit, pump assembly 312015-000 6100-200 4 Nut, lock 201215 5450-000 15
Kit, relief valve 312012-000 6100-100 10 Nut, self locking 11170-06 3580-001 1
Kit, relief valve 312012-000 6100-200 10 Nut, self locking 11170-06 3580-100 1
Kit, reservoir 310902-000 6100-100 12 Nut, slotted 304348-000 3560-000 8
Kit, reservoir 312019-000 6100-200 12 Nut, slotted 304348-000 3560-100 7
Kit, seal 301914-000 6420-001 K Nut, twin 14986-03 4110-002 30
Kit, seal 301914-000 6420-101 K Nut, twin 14986-03 5310-001 4
Kit, solenoid 310894-000 6100-100 3 Nut, twin 14986-03 5310-001 8
Kit, solenoid 310894-000 6100-200 3 O Ring 202315 6100-002 11
Kit, switch 307289-000 5510-000 4 Pad, foot 301831-000 0340-001 1
Kit, switch 308518-000 5510-000 4 Pad, foot 301831-001 0340-001 13
Knob assembly 302872-002 4111-100 12 Paint, BT RED 52-00279-00 0850-002 6
Knob assembly 302873-001 4111-100 21 Paint, BT BLACK semi gloss 52-00221-00 0850-002 6
Latch 311889-000 0340-001 6 Paint, SAFETY ORANGE 52-00247-00 0850-002 6
Latch, left 302766-000 9720-000 6 Paint, SAFETY YELLOW 52-00237-00 0850-002 6
Latch, left 302766-002 9720-000 6 Panel 302341-000 5435-000 3
Latch, right 302766-001 9720-000 14 Pin 301762-000 4110-002 7
Latch, right 302766-003 9720-000 14 Pin 301778-000 4111-000 14
Lever 300201-000 3360-000 4 Pin 301778-000 4111-100 10
Lifter, battery pack 300128-000 10020-000 2 Pin 301778-000 4111-100 18
Link, lower 301607-000 0300-001 24 Pin 301996-000 0300-001 19
Link, upper 301604-000 0300-001 29 Pin 304881-000 0300-001 19
Link, upper 301604-001 0300-001 7 Pin 304885-000 0300-001 12
Linkage, brake 301754-000 3300-000 15 Pin 304887-000 0300-001 26
Load backrest 302769-000 9720-000 * Pin 304909-000 0300-001 33
Load backrest 302769-001 9720-000 * Pin (Cold Storage) 304882-000 0300-001 19
Load wheel Assy. 23109-00 3550-000 * Pin (Cold Storage) 304886-000 0300-001 12
Load wheel Assy. 307110-002 3550-000 * Pin, axle 301730-001 0300-001 15
Load wheel Assy. 307110-003 3550-000 * Pin, axle 304874-000 0300-001 15
Lockwasher 200090 5440-000 19 Pin, axle (Cold Storage) 304880-000 0300-001 15
Lockwasher 201368 5440-000 16 Pin, brake pivot 301885-000 4110-002 27
Lockwasher 201368 5450-000 17 Pin, brake pivot (Cold storage) 305564-000 4110-002 27
Lockwasher 11009-05 3560-100 10 Pin, dowel 201450 6100-002 9
Lockwasher 11072-02 5440-000 * Pin, dowel 11890-09 2550-000 2
Lockwasher 50001-07 9660-000 * Pin, groove 302572-000 4110-002 11
Lockwasher 50001-09 0342-000 3 Pin, lower link 304871-000 0300-001 21
Lockwasher 50001-11 5390-301 10 Pin, lower link 304883-000 0300-001 25
Lockwasher 50001-11 5430-000 1 Pin, lower link (Cold Storage) 304872-000 0300-001 21
Lockwasher 50001-11 5430-100 1 Pin, lower link (Cold Storage) 304884-000 0300-001 25
Lockwasher 50001-11 5435-000 * Pin, pivot 27804-00 3560-100 5
Lockwasher 50001-11 5435-000 * Pin, roll 20686 0300-001 27
Lockwasher 50001-11 5435-000 * Pin, roll 27803 4111-100 14
Loctite spray can, N primer 301583-000 10020-000 * Pin, roll 28238 0300-001 13
Loctite tube 301582-000 10020-000 * Pin, roll 29833 0300-001 28
Loctite, gasket eliminator 301584-000 10020-000 * Pin, roll 11073-34 3560-000 9
Lubricant, 2 oz. Molykote 200025 10020-000 6 Pin, roll 11073-34 3560-100 8
Lubricant, lift truck 49670-00 10020-000 5 Pin, roll 301964-032 0640-000 1
Magnet 13928-00 6100-002 16 Pin, roll 301964-032 4111-100 20
Manual, RMX/HMX Master Parts 308493-000 0850-002 * Pin, roll 301965-026 4111-000 6
Manual, RMX/HMX Service 302065-000 0850-002 * Pin, roll 301965-026 4111-100 6
Module, control 12 Volt 304976-000 5360-000 1 Pin, threaded 301779-000 0640-000 8
Motor assembly, drive 305880-001 1760-102 1 Pin, wheel fork pivot 301996-002 0300-001 32
Mount, heater 307055-000 9660-000 6 Pivot 301748-000 3540-000 3
Nut 301960-004 0641-000 6 Pivot, handle 301753-000 4110-002 13
Nut 301960-004 4111-000 3 Plate 300200-000 3360-000 3
Nut 301960-004 4111-100 3 Plate 301882-000 0340-001 9
Nut 301960-004 9660-000 * Plate, brush 300431-000 1760-000 5
Nut 301960-006 3300-000 3 Plate, brush 301280-005 1760-102 6

Return
Alphabetical Index

Plate, latch 302060-000 0340-001 5 Screw 301827-020 0340-001 11
Plate, skid 310328-000 3580-100 3 Screw 301921-012 0641-000 2
Plate, spring 27807-00 3560-100 14 Screw 301921-012 4111-000 1
Platform 301692-000 0340-001 2 Screw 301921-012 4111-100 1
Plug 300947-020 6100-002 32 Screw 301922-014 5435-000 4
Plug, diode 49607-00 5390-201 3 Screw 301922-020 4110-002 16
Plug, diode 49607-00 5390-301 4 Screw 301922-020 4111-000 9
Plug, drain/fill pipe 301653-020 2550-000 8 Screw 301922-025 4110-002 23K
Plug, gauge 14915-01 5230-000 3 Screw 301922-025 4110-002 9K
Pocket, manual 302153-000 0340-001 8 Screw 301922-100 4111-000 16
Potentiometer bracket assembly 307644-000 5330-000 1 Screw 301951-010 0341-000 4
Pump and motor assembly, 12 Volt 303797-000 6100-002 * Screw 301951-010 5192-100 *
Pump and motor assembly, 24 Volt 311590-000 6100-100 1 Screw 301951-010 5192-200 *
Pump and motor assembly, 24 Volt 311650-000 6100-200 1 Screw 301951-010 5390-100 1
Pump assembly 300947-030 6100-002 24 Screw 301951-010 5390-201 6
Pump Motor Assembly 301821-000 1750-000 * Screw 301951-010 5390-301 2
Pump Motor Assembly 310757-000 1750-101 1 Screw 301951-010 5430-200 8
Relay, 12 Volt 49367-00 5521-000 1 Screw 301951-010 5435-000 2
Relay, 12 Volt (Sealed) 304011-000 5521-000 1 Screw 301951-010 5435-000 8
Relay, 24 Volt 49367-01 5521-000 1 Screw 301951-010 5460-000 2
Relay, 24 Volt (Sealed) 304011-001 5521-000 1 Screw 301951-010 9660-000 2
Reservoir 312014-000 6100-100 13 Screw 301951-016 0341-000 2
Reservoir 312014-000 6100-200 13 Screw 301951-016 3300-000 7
Reservoir assembly 300947-042 6100-002 18 Screw 301951-016 5430-000 14
Resistor assembly 23451-00 5435-000 9 Screw 301951-035 5360-000 2
Retainer 301945-006 3300-000 14 Screw 301954-025 3300-000 17
Retainer, spring 301788-000 3540-000 11 Screw 301954-025 4110-002 5
Return 101216 0640-000 3 Screw 301954-035 4111-000 11
Reverser assembly, 2 wires 304019-000 0840-000 1 Screw 301954-035 4111-100 11
Reverser assembly, 3 wires 305990-000 0840-000 1 Screw 301954-035 5160-000 3
Ring 23007-00 2550-000 13 Screw 301954-060 0300-001 2
Ring, retainer 300427-000 1760-000 11 Screw 301954-060 0641-000 9
Ring, retainer 300427-000 1760-102 13 Screw 301954-060 3300-000 5
Rod, cylinder 310110-000 6420-001 4 Screw 301955-016 0300-001 30
Rod, cylinder 310110-000 6420-101 5 Screw 301955-016 0340-001 14
Rod, pull 305036-000 0300-001 20 Screw 301955-016 4180-000 7
Rod, pull 305036-001 0300-001 20 Screw 301955-030 3540-000 7
Rod, pull 305036-002 0300-001 20 Screw 301956-035 0300-001 9
Rod, pull 305036-003 0300-001 20 Screw 301957-100 3540-000 4
Rod, pull 305036-004 0300-001 20 Screw 301958-110 3540-000 13
Rod, pull 305036-005 0300-001 20 Screw 302367-012 5521-000 *
Rod, pull 305036-006 0300-001 20 Screw 50003-01 5435-000 7
Rod, pull 305036-007 0300-001 20 Screw 50003-01 5435-000 11
Rod, pull 305036-008 0300-001 20 Screw 50003-02 5390-301 9
Rod, pull 305036-009 0300-001 20 Screw 50003-02 5435-000 6
Rod, pull 305036-010 0300-001 20 Screw 50004-03 5180-000 1
Rod, pull 305036-011 0300-001 20 Screw 50022-01 5440-000 *
Rod, pull 305036-018 0300-001 20 Screw, cap 200089 5440-000 18
Rod, pull 305036-019 0300-001 20 Screw, cap 11017-04 3560-000 16
Rod, push 301798-000 3300-000 16 Screw, cap 301652-025 0340-001 17
Roller 309871-000 0300-001 36 Screw, flat head 302770-080 9720-000 3
Roller, battery 25204-08 0390-000 3 Screw, flat head 303703-050 9720-000 1
Roller, battery 25204-09 0390-000 3 Screw, flat head locking 302839-020 4111-100 9
Screw 20259 0342-000 2 Screw, locking 301652-030 0340-001 7
Screw 11889-03 4110-002 28 Screw, machine 201372 5440-000 17
Screw 301652-016 0300-001 22 Screw, machine 201372 5450-000 18
Screw 301652-016 4110-002 12 Screw, relief adjuster 201512 6100-002 29
Screw 301652-016 4180-000 4 Screw, round 11880-09 5310-001 2
Screw 301652-016 5430-200 7 Screw, round 11880-09 5310-001 6
Screw 301700-010 9660-000 5 Screw, self tapping 300947-023 6100-002 37
Screw 301740-001 0300-001 34 Screw, self tapping 300947-028 6100-002 17
Screw 301740-001 4110-002 14 Screw, set 11271-23 0300-001 *
Screw 301825-010 0840-000 2 Screw, set 11271-23 0300-001 *
Screw 301825-010 5330-000 3 Screw, shoulder 11873-11 3580-001 2
Screw 301826-016 5430-100 5 Screw, socket flat head 302406-020 6125-002 3
Screw 301826-016 5430-100 8 Screw, socket head 303009-025 2550-000 6
Screw 301826-016 5430-100 * Screw, socket head 303009-025 3300-000 10
Screw 301826-016 5430-200 5 Seal 11039-31 2550-000 14
Screw 301826-016 5435-000 10 Seal 300425-000 1760-000 14
Screw 301826-016 5460-100 2 Seal 300425-000 1760-102 16
Screw 301826-016 5460-201 2 Seal, felt 27810-00 3560-000 3
Screw 301826-030 9660-000 4 Seal, felt 27810-00 3560-100 3

Return
Alphabetical Index

Seal, large felt 301946-000 4180-000 11 Thermostat 49831-00 9660-100 3
Seal, oil 202393 6100-002 12 Tip, contact 204239 5450-000 8
Seal, small felt 301946-001 4180-000 13 Tip, contact 204240 5450-000 7
Seat 200094 5440-000 24 Tip, movable 201966 5450-000 11
Seat 200094 5450-000 19 Tire, Crowned Urethane 303624-000 3530-000 2
Set, brush and spring 310762-000 1750-101 8 Tire, Grip Rubber Shell drive 20071-05 3530-000 2
Set, spring and brush 307943-000 1750-000 9 Tire, Non-marking XLC drive 20071-03 3530-000 2
Shaft, battery 25203-09 0390-000 4 Tire, Rubber 20071-01 3530-000 2
Shaft, battery 25203-10 0390-000 4 Tire, Traction-lug drive - (RMX Only) 20071-04 3530-000 2
Shaft, cam 301780-000 0640-000 6 Tool, bearing installing 300129-000 10020-000 3
Shield, left latch 302765-000 9720-000 8 Transmission assembly 301633-006 2550-000 *
Shield, left latch 302765-002 9720-000 8 Transmission assembly 301633-007 2550-000 *
Shield, right latch 302765-001 9720-000 13 Tube 300947-018 6100-002 22
Shield, right latch 302765-003 9720-000 13 Tube, return 300947-019 6100-002 26
Shim 27006-00 0300-001 10 Valve, cartridge check 300947-014 6100-002 4
Shim 27006-02 0300-001 10 Valve, check 300132-000 6100-100 9
Shoe 300203-000 3360-000 7 Valve, check 300132-000 6100-200 9
Sleeve 52-05103-00 5430-000 5 Valve, flow control 300947-021 6100-002 39
Sleeve 52-05103-00 5430-000 19 Valve, NC 300947-015 6100-002 2
Sleeve 52-05103-00 5430-100 6 Valve, release 310896-000 6100-100 8
Sleeve 52-05103-00 5430-100 12 Valve, release 310896-000 6100-200 8
Sleeve 52-05103-00 5430-200 6 Washer 11936-17 3560-000 7
Sleeve 52-05103-00 5430-200 12 Washer 11936-17 3560-100 6
Socket, relief valve 300161-000 10020-000 4 Washer 300947-009 6100-002 14
Solenoid, 12 Volt 308202-000 5921-000 1 Washer 301776-000 4111-000 17
Solenoid, 12 Volt 308203-000 5921-000 1 Washer 302096-008 4110-002 10K
Solenoid, 12 Volt (Flat bracket) 22226-02 5921-000 1 Washer 302096-008 4110-002 24K
Solenoid, 24 Volt (Flat bracket) 22226-01 5921-000 1 Washer, brass flat 302792-000 0341-000 *
Spacer 302036-000 0300-001 8 Washer, brass flat 302792-000 0341-000 *
Spacer 304855-000 4110-002 19 Washer, brass flat 302792-000 9660-000 *
Spray, BT BLACK semi gloss 52-00224-00 0850-002 6 Washer, flat 20348 5180-000 2
Spray, BT RED 52-00257-00 0850-002 6 Washer, flat 20375 5360-000 3
Spray, SAFETY ORANGE 52-00276-00 0850-002 6 Washer, flat 200091 5440-000 20
Spray, SAFETY YELLOW 52-00260-00 0850-002 6 Washer, flat 201367 5440-000 23
Spring 200079 5440-000 4 Washer, flat 201367 5450-000 14
Spring 201262 5450-000 4 Washer, flat 50000-15 6125-002 9
Spring 201266 5440-000 10 Washer, flat plastic 302774-016 9720-000 4
Spring 201266 5450-000 13 Washer, Nylon 307603-000 0341-000 *
Spring 300204-000 3360-000 6 Washer, Nylon 307603-000 0341-000 *
Spring 301621-000 6100-002 28 Washer, Nylon shoulder 307602-000 0341-000 *
Spring 301765-000 4110-002 20 Washer, Nylon shoulder 307602-000 0341-000 *
Spring 301917-000 0641-000 3 Washer, sealing 11897-05 2550-000 9
Spring 301917-000 5160-000 2 Washer, shim 11016-27 3560-100 16
Spring 301917-000 5510-000 1 Washer, spacer 14935-01 3560-000 15
Spring, brush 300418-000 1760-000 4 Washer, spacer 301298-000 3560-100 19
Spring, brush 300418-000 1760-102 5 Washer, wave 300421-000 1760-000 7
Spring, inner 301299-000 3560-100 12 Washer, wave 300421-000 1760-102 8
Spring, outer 301300-000 3560-100 13 Wheel 27808-00 3560-000 13
Spring, return 46490 0640-000 4 Wheel 27808-00 3560-100 21
Spring, suspension 301789-000 3540-000 10 Wheel, Crowned Urethane 302258-006 3530-000 1
Standoff 304764-001 0342-000 4 Wheel, drive 302247-000 3530-000 3
Stator 310761-000 1750-101 9 Wheel, Grip Rubber Shell drive 302258-004 3530-000 1
Stem, handle 301766-000 4110-002 22 Wheel, load 23041-00 3550-000 1
Strainer 300140-000 6100-100 15 Wheel, load 27626-01 3550-000 1
Strainer 300140-000 6100-200 15 Wheel, load 27626-02 3550-000 1
Strap, static 307567-000 5180-000 3 Wheel, load 27626-03 3550-000 1
Suppressor 27704-04 5440-000 28 Wheel, load 302307-001 3550-000 1
Switch 20208-00 5310-001 3 Wheel, Non-marking XLC drive 302258-002 3530-000 1
Switch 20208-00 5310-001 7 Wheel, roller 310120-000 3580-001 3
Switch 20323-00 5310-001 3 Wheel, Rubber drive 302258-000 3530-000 1
Switch 20323-00 5310-001 7 Wheel, Traction-lug drive 302258-003 3530-000 1
Switch, disconnect 305493-000 5310-001 5 Wire assembly 300947-026 6100-002 6
Switch, horn 302129-000 5160-000 1 Wire assembly 300947-027 6100-002 1
Switch, key 302016-000 5310-001 1 Wire, jumper 20163-102 5390-301 8
Switch, lift 302130-000 5510-000 2 Yoke assembly 301944-000 3300-000 4
Switch, lower 302130-001 5510-000 3 Yoke, caster 302058-000 3560-000 4
Switch, pressure 49354-02 6125-002 5
Switch, reed 311402-000 5310-001 9
Switch, toggle 307109-000 5310-001 1
Switchbar, high speed 301736-002 0641-000 13
Switchbar, horn 301737-000 0641-000 12
Switchbar, lift 301736-000 0641-000 4
Switchbar, lower 301736-001 0641-000 5
Tab wire, male 49771-09 9660-000 *
Tab wire, male 49771-09 9660-100 2
Tab wire, male 49771-09 9660-100 5
Tab wire, male 49771-09 9660-100 8
Tab, male 49771-01 5440-000 *

Return
Numerical Index
Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.
Part# Description FIG.# Item# Part# Description FIG.# Item#

20166 Fitting, grease 0300-001 * 11030-05 Bearing, No Seal 3550-000 3
20166 Fitting, grease 0300-001 * 11030-21 Bearing, ball 2550-000 10
20259 Screw 0342-000 2 11039-31 Seal 2550-000 14
20348 Washer, flat 5180-000 2 11045-04 Screw, cap 0341-000 1
20375 Washer, flat 5360-000 3 11045-04 Screw, cap 0341-000 6
20686 Pin, roll 0300-001 27 11072-02 Lockwasher 5440-000 *
27803 Pin, roll 4111-100 14 11073-34 Pin, roll 3560-000 9
28238 Pin, roll 0300-001 13 11073-34 Pin, roll 3560-100 8
29833 Pin, roll 0300-001 28 11160-09 Fitting, grease 0300-001 16
46490 Spring, return 0640-000 4 11160-11 Fitting, grease 0300-001 6
101216 Return 0640-000 3 11160-11 Fitting, grease 3560-000 6
109631 Cam 0640-000 2 11160-11 Fitting, grease 3560-100 17
119697 Gear 5330-000 2 11160-11 Fitting, grease 4110-002 26
151847 Decal, BT LOGO 0850-002 3 11160-14 Fitting, grease 0300-001 23
164046 Nut, flanged 2550-000 15 11160-14 Fitting, grease 4180-000 3
200025 Lubricant, 2 oz. Molykote 10020-000 6 11160-14 Fitting, grease 6420-101 3
200076 Base, magnet 5440-000 1 11170-06 Nut, self locking 3580-001 1
200077 Coil, 24 volt 5440-000 2 11170-06 Nut, self locking 3580-100 1
200077 Coil, 24 volt 5450-000 2 11205-26 Bearing 4180-000 10
200078 Frame, magnet 5440-000 3 11205-27 Bearing 2550-000 12
200079 Spring 5440-000 4 11205-29 Bearing, roller 3560-000 14
200080 Armature 5440-000 5 11205-29 Bearing, roller 3560-100 25
200081 Base, bus 5440-000 6 11205-30 Bearing 4180-000 12
200081 Base, bus 5450-000 6 11271-23 Screw, set 0300-001 *
200085 Insulation 5440-000 11 11271-23 Screw, set 0300-001 *
200086 Clamp 5440-000 13 11695-05 Bushing 3300-000 9
200088 Cover 5440-000 15 11695-12 Bearing, flanged 4110-002 15
200089 Screw, cap 5440-000 18 11695-12 Bearing, flanged 4110-002 21
200090 Lockwasher 5440-000 19 11844-02 Key 2550-000 3
200091 Washer, flat 5440-000 20 11844-02 Key 3300-000 1
200093 Clamp 5440-000 22 11854-02 Screw, cap 3560-100 11
200094 Seat 5440-000 24 11873-11 Screw, shoulder 3580-001 2
200094 Seat 5450-000 19 11873-11 Screw, shoulder 3580-100 2
200095 Carrier 5440-000 25 11880-09 Screw, round 5310-001 2
200095 Carrier 5450-000 10 11880-09 Screw, round 5310-001 6
200096 Bushing 5440-000 26 11889-03 Screw 4110-002 28
200096 Bushing 5450-000 9 11890-09 Pin, dowel 2550-000 2
201215 Nut, lock 5440-000 12 11897-05 Washer, sealing 2550-000 9
201215 Nut, lock 5450-000 15 11936-17 Washer 3560-000 7
201259 Cap 5450-000 12 11936-17 Washer 3560-100 6
201262 Spring 5450-000 4 13281-02 E clip 4110-002 6
201266 Spring 5440-000 10 13928-00 Magnet 6100-002 16
201266 Spring 5450-000 13 14851-04 Nut, clip 4110-002 17
201367 Washer, flat 5440-000 23 14915-01 Plug, gauge 5230-000 3
201367 Washer, flat 5450-000 14 14935-01 Washer, spacer 3560-000 15
201368 Lockwasher 5440-000 16 14935-01 Washer, spacer 3560-100 23
201368 Lockwasher 5450-000 17 14986-03 Nut, twin 4110-002 30
201372 Screw, machine 5440-000 17 14986-03 Nut, twin 5310-001 4
201372 Screw, machine 5450-000 18 14986-03 Nut, twin 5310-001 8
201450 Pin, dowel 6100-002 9 15677-04 Clamp 5430-000 *
201489 Cap, relief 6100-002 30 15677-04 Clamp 5430-100 *
201503 Elbow, 90× 6100-002 19 15677-04 Clamp 5430-200 *
201512 Screw, relief adjuster 6100-002 29 15677-10 Clamp 4110-002 18
201962 Base, magnet 5450-000 1 20071-01 Tire, Rubber 3530-000 2
201963 Frame, magnet 5450-000 3 20071-03 Tire, Non-marking XLC drive 3530-000 2
201964 Armature 5450-000 5 20071-04 Tire, Traction-lug drive - (RMX Only) 3530-000 2
201966 Tip, movable 5450-000 11 20071-05 Tire, Grip Rubber Shell drive 3530-000 2
201967 Clamp 5450-000 16 20163-102 Wire, jumper 5390-301 8
202154 Adapter 10020-000 1 20208-00 Switch 5310-001 3
202315 O Ring 6100-002 11 20208-00 Switch 5310-001 7
202324 Coupler 6100-002 8 20323-00 Switch 5310-001 3
202393 Seal, oil 6100-002 12 20323-00 Switch 5310-001 7
202394 Breather 6100-002 20 22226-01 Solenoid, 24 Volt (Flat bracket) 5921-000 1
204239 Tip, contact 5450-000 8 22226-02 Solenoid, 12 Volt (Flat bracket) 5921-000 1
204240 Tip, contact 5450-000 7 23006-00 Gear, pinion 2550-000 4
204241 Coil, 12 volt 5440-000 2 23007-00 Ring 2550-000 13
11009-05 Lockwasher 3560-100 10 23008-00 Brake assembly 3360-000 1
11016-27 Washer, shim 3560-100 16 23019-00 Drum, brake 3300-000 2
11017-04 Screw, cap 3560-000 16 23041-00 Wheel, load 3550-000 1
11017-04 Screw, cap 3560-100 24 23109-00 Load wheel Assy. 3550-000 *
11020-40 Bearing, plain 0300-001 5 23309-00 Horn, 12 Volt 5160-000 4
11020-41 Bushing 3540-000 5 23309-01 Horn, 24 Volt 5160-000 4
11020-46 Bushing 5160-000 5 23451-00 Resistor assembly 5435-000 9
11020-50 Bearing 0300-001 35 23452-01 Contactor, 24 Volt 5450-100 1

Return
NUMERICAL INDEX

23456-03 Controller, 12 Volt 5460-000 1 301296-000 Frame, caster 3560-100 4
25189-02 Bearing 0390-000 2 301297-000 Axle, caster 3560-000 5
25203-09 Shaft, battery 0390-000 4 301297-000 Axle, caster 3560-100 18
25203-10 Shaft, battery 0390-000 4 301298-000 Washer, spacer 3560-000 11
25204-08 Roller, battery 0390-000 3 301298-000 Washer, spacer 3560-100 19
25204-09 Roller, battery 0390-000 3 301299-000 Spring, inner 3560-100 12
25275-01 Fuse, 10 Amp 9660-000 9 301300-000 Spring, outer 3560-100 13
27006-00 Shim 0300-001 10 301301-000 Frame, wheel 3560-100 22
27006-02 Shim 0300-001 10 301445-000 Battery discharge indicator/hourmeter 12 Volt5230-000 5
27626-01 Wheel, load 3550-000 1 301445-001 Battery discharge indicator/hourmeter 24 Volt5230-000 5
27626-02 Wheel, load 3550-000 1 301580-001 Case, gear 2550-000 1
27626-03 Wheel, load 3550-000 1 301581-000 Cover, gear case 2550-000 7
27692-00 Forward/rearward contactor assy, 24 Volt 5440-000 * 301582-000 Loctite tube 10020-000 *
27692-01 Forward/rearward contactor assy, 12 Volt 5440-000 * 301583-000 Loctite spray can, N primer 10020-000 *
27693-00 Contactor assembly 5450-000 * 301584-000 Loctite, gasket eliminator 10020-000 *
27704-04 Suppressor 5440-000 28 301604-000 Link, upper 0300-001 29
27796-01 Base, plate 3560-000 1 301604-001 Link, upper 0300-001 7
27796-02 Base, plate 3560-100 1 301606-000 Body, cylinder 6420-001 2
27804-00 Pin, pivot 3560-100 5 301607-000 Link, lower 0300-001 24
27807-00 Plate, spring 3560-100 14 301621-000 Spring 6100-002 28
27808-00 Wheel 3560-000 13 301626-000 Gear, idler 2550-000 11
27808-00 Wheel 3560-100 21 301627-000 Gear, drive 2550-000 16
27809-00 Cap, hub 3560-000 10 301633-006 Transmission assembly 2550-000 *
27809-00 Cap, hub 3560-100 9 301633-007 Transmission assembly 2550-000 *
27810-00 Seal, felt 3560-000 3 301652-016 Screw 0300-001 22
27810-00 Seal, felt 3560-100 3 301652-016 Screw 4110-002 12
300128-000 Lifter, battery pack 10020-000 2 301652-016 Screw 4180-000 4
300129-000 Tool, bearing installing 10020-000 3 301652-016 Screw 5430-200 7
300132-000 Valve, check 6100-100 9 301652-025 Screw, cap 0340-001 17
300132-000 Valve, check 6100-200 9 301652-030 Screw, locking 0340-001 7
300136-000 Coupler 6100-100 5 301653-020 Plug, drain/fill pipe 2550-000 8
300136-000 Coupler 6100-200 5 301654-012 Nut, flanged 2550-000 5
300140-000 Strainer 6100-100 15 301654-012 Nut, flanged 3300-000 19
300140-000 Strainer 6100-200 15 301665-000 Gear, idler 2550-000 11
300161-000 Socket, relief valve 10020-000 4 301692-000 Platform 0340-001 2
300199-000 Cam 3360-000 2 301700-010 Screw 9660-000 5
300200-000 Plate 3360-000 3 301717-000 Housing, switch 4111-000 15
300201-000 Lever 3360-000 4 301717-000 Housing, switch 4111-100 15
300202-000 Clip 3360-000 5 301718-000 Control, thumb 0640-000 7
300203-000 Shoe 3360-000 7 301719-000 Grip, twist 4111-000 13
300204-000 Spring 3360-000 6 301720-000 Grip, fixed 4111-000 18
300418-000 Spring, brush 1760-000 4 301721-000 Guard 4111-000 8
300418-000 Spring, brush 1760-102 5 301723-000 Cover 4111-000 5
300420-000 Bearing 1760-000 6 301723-000 Cover 4111-100 5
300420-000 Bearing 1760-000 12 301724-000 Bracket, switch 4111-000 2
300420-000 Bearing 1760-102 7 301724-000 Bracket, switch 4111-100 2
300420-000 Bearing 1760-102 14 301730-001 Pin, axle 0300-001 15
300421-000 Washer, wave 1760-000 7 301736-000 Switchbar, lift 0641-000 4
300421-000 Washer, wave 1760-102 8 301736-001 Switchbar, lower 0641-000 5
300425-000 Seal 1760-000 14 301736-002 Switchbar, high speed 0641-000 13
300425-000 Seal 1760-102 16 301737-000 Switchbar, horn 0641-000 12
300427-000 Ring, retainer 1760-000 11 301740-001 Screw 0300-001 34
300427-000 Ring, retainer 1760-102 13 301740-001 Screw 4110-002 14
300431-000 Plate, brush 1760-000 5 301741-000 Kit, contactor tip 5440-000 K
300435-000 Band, head 1760-000 9 301742-000 Bar, torsion 3540-000 6
300435-000 Band, head 1760-102 10 301747-000 Isolator 0300-001 3
300947-006 Bolt, torx 6100-002 25 301748-000 Pivot 3540-000 3
300947-007 Bolt, torx 6100-002 15 301753-000 Pivot, handle 4110-002 13
300947-008 Ball 6100-002 27 301754-000 Linkage, brake 3300-000 15
300947-009 Washer 6100-002 14 301762-000 Pin 4110-002 7
300947-010 Filter 6100-002 21 301764-000 Baffle 4110-002 4
300947-011 Cover, suction 6100-002 13 301765-000 Spring 4110-002 20
300947-012 Screw, cap 6100-002 23 301766-000 Stem, handle 4110-002 22
300947-014 Valve, cartridge check 6100-002 4 301776-000 Washer 4111-000 17
300947-015 Valve, NC 6100-002 2 301777-000 Bushing 4111-000 12
300947-018 Tube 6100-002 22 301778-000 Pin 4111-000 14
300947-019 Tube, return 6100-002 26 301778-000 Pin 4111-100 10
300947-020 Plug 6100-002 32 301778-000 Pin 4111-100 18
300947-021 Valve, flow control 6100-002 39 301779-000 Pin, threaded 0640-000 8
300947-023 Screw, self tapping 6100-002 37 301780-000 Shaft, cam 0640-000 6
300947-024 Cable assembly 6100-002 34 301781-000 Block 4111-000 10
300947-026 Wire assembly 6100-002 6 301781-000 Block 4111-100 17
300947-027 Wire assembly 6100-002 1 301788-000 Retainer, spring 3540-000 11
300947-028 Screw, self tapping 6100-002 17 301789-000 Spring, suspension 3540-000 10
300947-030 Pump assembly 6100-002 24 301792-000 Backrest 9730-000 1
300947-031 Connector, spade wire 6100-002 36 301792-001 Backrest 9730-000 1
300947-042 Reservoir assembly 6100-002 18 301792-002 Backrest 9730-000 1
300947-065 Endhead 6100-002 10 301798-000 Rod, push 3300-000 16
301280-001 Fan 1760-102 12 301811-001 Filler 0340-001 15
301280-005 Plate, brush 1760-102 6 301821-000 Pump Motor Assembly 1750-000 *

Return
NUMERICAL INDEX

301821-001 Armature 1750-000 3 301954-035 Screw 5160-000 3
301821-002 Housing, field coil 1750-000 5 301954-060 Screw 0300-001 2
301821-003 Cover, drive end 1750-000 1 301954-060 Screw 0641-000 9
301821-004 Bearing 1750-101 2 301954-060 Screw 3300-000 5
301821-004 Bearing, drive end 1750-000 2 301955-016 Screw 0300-001 30
301821-005 Bearing, commutator end 1750-000 4 301955-016 Screw 0340-001 14
301821-006 End, commutator 1750-000 6 301955-016 Screw 4180-000 7
301821-007 Bolt, through 1750-000 7 301955-030 Screw 3540-000 7
301821-008 Cover, end 1750-000 8 301956-035 Screw 0300-001 9
301825-010 Screw 0840-000 2 301957-100 Screw 3540-000 4
301825-010 Screw 5330-000 3 301958-110 Screw 3540-000 13
301825-010 Screw 5510-000 12 301960-004 Nut 0641-000 6
301825-010 Screw 9660-100 4 301960-004 Nut 4111-000 3
301826-016 Screw 5430-000 6 301960-004 Nut 4111-100 3
301826-016 Screw 5430-100 5 301960-004 Nut 9660-000 *
301826-016 Screw 5430-100 8 301960-006 Nut 3300-000 3
301826-016 Screw 5430-100 * 301960-006 Nut 9660-000 *
301826-016 Screw 5430-200 5 301960-008 Nut 0340-001 12
301826-016 Screw 5435-000 10 301960-008 Nut 0641-000 7
301826-016 Screw 5460-100 2 301960-008 Nut 4180-000 8
301826-016 Screw 5460-201 2 301960-008 Nut 5430-000 4
301826-030 Screw 9660-000 4 301960-008 Nut 5430-100 7
301827-020 Screw 0340-001 11 301960-008 Nut 5430-200 *
301830-000 Caster Assembly 3560-000 * 301960-008 Nut 5435-000 *
301831-000 Pad, foot 0340-001 1 301960-008 Nut 5435-000 *
301831-001 Pad, foot 0340-001 13 301960-010 Nut 3540-000 9
301835-000 Bolt, shoulder 6125-002 8 301960-010 Nut 5180-000 4
301844-000 Console 0340-001 10 301960-012 Nut 3540-000 1
301851-000 Housing, switch 0641-000 8 301960-016 Nut 9720-000 5
301860-000 Anchor, spring 3300-000 6 301960-020 Nut 3540-000 12
301868-001 Fork, wheel 0300-001 17 301961-010 Screw, shoulder 4111-000 7
301875-000 Bar, ride 0641-000 10 301961-010 Screw, shoulder 4111-100 7
301880-000 Cover 0641-000 1 301964-032 Pin, roll 0640-000 1
301881-000 Bracket, switch 0641-000 11 301964-032 Pin, roll 4111-100 20
301882-000 Plate 0340-001 9 301965-026 Pin, roll 4111-000 6
301885-000 Pin, brake pivot 4110-002 27 301965-026 Pin, roll 4111-100 6
301887-000 Gear, pinion 2550-000 4 301996-000 Pin 0300-001 19
301889-000 Breaker, 12 AMP 5910-000 1 301996-002 Pin, wheel fork pivot 0300-001 32
301890-000 Breaker, 110 AMP 5911-000 1 302016-000 Switch, key 5310-001 1
301890-001 Breaker, 150 AMP 5911-000 1 302023-000 Harness, head 5390-000 1
301890-002 Breaker, 80 AMP 5911-000 1 302036-000 Spacer 0300-001 8
301914-000 Kit, seal 6420-001 K 302057-000 Isolator, front 0340-001 3
301914-000 Kit, seal 6420-101 K 302058-000 Yoke, caster 3560-000 4
301917-000 Spring 0641-000 3 302060-000 Plate, latch 0340-001 5
301917-000 Spring 5160-000 2 302061-000 Bracket, harness 4180-000 6
301917-000 Spring 5510-000 1 302065-000 Manual, RMX/HMX Service 0850-002 *
301920-000 Spring 3300-000 18 302069-000 Bumper, door 0340-001 16
301921-012 Screw 0641-000 2 302080-000 Clamp, cable 4111-000 4
301921-012 Screw 4111-000 1 302080-000 Clamp, cable 4111-100 4
301921-012 Screw 4111-100 1 302092-000 Extra Keys only 5310-001 *
301922-014 Screw 5435-000 4 302096-008 Washer 4110-002 10K
301922-020 Screw 4110-002 16 302096-008 Washer 4110-002 24K
301922-020 Screw 4111-000 9 302110-000 Drive Motor Assembly 1760-000 *
301922-025 Screw 4110-002 23K 302129-000 Switch, horn 5160-000 1
301922-025 Screw 4110-002 9K 302130-000 Switch, lift 5510-000 2
301922-100 Screw 4111-000 16 302130-001 Switch, lower 5510-000 3
301944-000 Yoke assembly 3300-000 4 302153-000 Pocket, manual 0340-001 8
301945-006 Retainer 3300-000 14 302201-000 Hourmeter 5290-000 1
301946-000 Seal, large felt 4180-000 11 302224-000 Bracket, heater 9660-100 10
301946-001 Seal, small felt 4180-000 13 302231-000 Harness, heater 9660-100 7
301949-000 Bearing, handle 3300-000 8 302247-000 Wheel, drive 3530-000 3
301951-010 Screw 0341-000 4 302258-000 Wheel, Rubber drive 3530-000 1
301951-010 Screw 5192-100 * 302258-002 Wheel, Non-marking XLC drive 3530-000 1
301951-010 Screw 5192-200 * 302258-003 Wheel, Traction-lug drive - (RMX Only) 3530-000 1
301951-010 Screw 5390-100 1 302258-004 Wheel, Grip Rubber Shell drive 3530-000 1
301951-010 Screw 5390-201 6 302258-006 Wheel, Crowned Urethane 3530-000 1
301951-010 Screw 5390-301 2 302287-000 Guard, string 3550-000 4
301951-010 Screw 5430-200 8 302290-000 Bumper 4110-002 2
301951-010 Screw 5435-000 2 302307-001 Wheel, load 3550-000 1
301951-010 Screw 5435-000 8 302341-000 Panel 5435-000 3
301951-010 Screw 5460-000 2 302343-000 Harness, rider bar 5390-301 5
301951-010 Screw 9660-000 2 302348-000 Bar, bus 5430-000 11
301951-016 Screw 0341-000 2 302350-000 Bar, bus 5430-000 12
301951-016 Screw 3300-000 7 302351-000 Bar, bus 5430-000 13
301951-016 Screw 5430-000 14 302352-000 Bar, bus 5430-000 16
301951-035 Screw 5360-000 2 302354-000 Bracket, switch 5435-000 1
301954-025 Screw 3300-000 17 302359-000 Head, drive end 1760-000 13
301954-025 Screw 4110-002 5 302360-000 Armature 1760-000 10
301954-035 Screw 4111-000 11 302361-000 Kit, field coil 1760-000 1
301954-035 Screw 4111-100 11 302362-000 Brush 1760-000 3

Return
NUMERICAL INDEX

302363-000 Kit, lead assembly 1760-000 2 304885-000 Pin 0300-001 12
302363-000 Kit, lead assembly 1760-102 3 304886-000 Pin (Cold Storage) 0300-001 12
302364-000 Head, commutator end 1760-000 8 304887-000 Pin 0300-001 26
302367-012 Screw 5521-000 * 304888-000 Pin (Cold Storage) 0300-001 26
302402-000 Decal, DO NOT STEAM CLEAN 5435-000 5 304909-000 Pin 0300-001 33
302406-020 Screw, socket flat head 6125-002 3 304910-000 Pin (Cold Storage) 0300-001 33
302572-000 Pin, groove 4110-002 11 304973-000 Contactor, 300 Amp line ìEî (12 Volt) 5192-100 1
302623-000 Load wheel Assy. 3550-000 * 304976-000 Module, control 12 Volt 5360-000 1
302761-000 Guide, round 9720-000 10 304977-000 Harness, main 5390-100 3
302765-000 Shield, left latch 9720-000 8 305036-000 Rod, pull 0300-001 20
302765-001 Shield, right latch 9720-000 13 305036-001 Rod, pull 0300-001 20
302765-002 Shield, left latch 9720-000 8 305036-002 Rod, pull 0300-001 20
302765-003 Shield, right latch 9720-000 13 305036-003 Rod, pull 0300-001 20
302766-000 Latch, left 9720-000 6 305036-004 Rod, pull 0300-001 20
302766-001 Latch, right 9720-000 14 305036-005 Rod, pull 0300-001 20
302766-002 Latch, left 9720-000 6 305036-006 Rod, pull 0300-001 20
302766-003 Latch, right 9720-000 14 305036-007 Rod, pull 0300-001 20
302768-000 Backrest, load 9720-000 2 305036-008 Rod, pull 0300-001 20
302768-001 Backrest, load 9720-000 2 305036-009 Rod, pull 0300-001 20
302769-000 Load backrest 9720-000 * 305036-010 Rod, pull 0300-001 20
302769-001 Load backrest 9720-000 * 305036-011 Rod, pull 0300-001 20
302770-080 Screw, flat head 9720-000 3 305036-018 Rod, pull 0300-001 20
302773-012 Nut 9720-000 12 305036-019 Rod, pull 0300-001 20
302774-016 Washer, flat plastic 9720-000 4 305036-020 Rod, pull 0300-001 20
302777-000 Spring 9720-000 7 305036-021 Rod, pull 0300-001 20
302792-000 Washer, brass flat 0341-000 * 305036-022 Rod, pull 0300-001 20
302831-000 Coupler 4111-100 16 305282-000 Battery discharge indicator, BDI 12 Volt 5230-000 4
302839-020 Screw, flat head locking 4111-100 9 305282-001 Battery discharge indicator, BDI 24 Volt 5230-000 4
302862-000 Grip, fixed 4111-100 13 305493-000 Switch, disconnect 5310-001 5
302863-000 Grip, twist 4111-100 19 305507-000 Decal, NO STEP 0850-002 7
302864-000 Guard 4111-100 8 305564-000 Pin, brake pivot (Cold storage) 4110-002 27
302872-002 Knob assembly 4111-100 12 305878-001 Controller, 300 AMP system 5460-100 1
302873-001 Knob assembly 4111-100 21 305880-001 Motor assembly, drive 1760-102 1
302940-000 Coil, 12 Volt 6100-002 3 305955-000 Decal, WARNING 0850-002 1
303009-025 Screw, socket head 2550-000 6 305969-000 Bar, bus 5430-100 11
303009-025 Screw, socket head 3300-000 10 305974-000 Cable 5430-100 13
303546-000 Controller, 12 Volt Remanufactured 5460-000 1 305974-001 Cable 5430-100 16
303624-000 Tire, Crowned Urethane 3530-000 2 305974-002 Cable 5430-100 15
303701-000 Grip 9720-000 11 305974-003 Cable 5430-100 14
303702-004 Fastener, ratchet 9720-000 9 305974-007 Cable 5430-200 15
303703-050 Screw, flat head 9720-000 1 305974-008 Cable 5430-200 13
303724-000 Door, right side battery 0390-000 1 305974-013 Cable 5430-200 14
303724-001 Door, left side battery 0390-000 6 305974-014 Cable 5430-200 16
303724-006 Door, right side battery 0390-000 1 305982-000 Kit, ìEEî cover band 1760-102 K
303724-007 Door, left side battery 0390-000 6 305990-000 Reverser assembly, 3 wires 0840-000 1
303724-008 Door, right side battery 0390-000 1 306051-000 Display, BDI/Hourmeter lift interrupt, 12 Volt 5230-000 1
303724-009 Door, left side battery 0390-000 6 306051-001 Display, BDI/Hourmeter lift interrupt, 24 Volt 5230-000 1
303724-010 Door, right side battery 0390-000 1 306054-000 Harness, wire 5230-000 2
303724-011 Door, left side battery 0390-000 6 306100-000 Decal, HMX 0850-002 10
303797-000 Pump and motor assembly, 12 Volt 6100-002 * 306101-000 Decal, RMX 0850-002 8
304011-000 Relay, 12 Volt (Sealed) 5521-000 1 306415-000 Kit, handset 10010-000 1
304011-001 Relay, 24 Volt (Sealed) 5521-000 1 306416-000 Cable, handset 10010-000 2
304019-000 Reverser assembly, 2 wires 0840-000 1 306557-000 Guard, splash 0342-000 1
304297-000 Contactor, 300 Amp line ìEî (24 Volt) 5192-100 1 306578-000 Bar, bus ìEEî 5430-100 10
304297-001 Contactor, line ìEEî 5192-200 1 306639-000 Bar, bus ìEî 5430-100 10
304345-000 Caster Assembly, spring loaded 3560-100 * 306641-000 Endhead, drive 1760-102 15
304348-000 Nut, slotted 3560-000 8 306642-000 Armature 1760-102 11
304348-000 Nut, slotted 3560-100 7 306643-000 Kit, field coil 1760-102 2
304349-000 Bearing, thrust 3560-000 2 306644-001 Brush 1760-102 4
304349-000 Bearing, thrust 3560-100 2 306645-000 Endhead, commutator 1760-102 9
304597-000 Decal, NO RIDING 0850-002 9 306777-003 Controller, 400 AMP system 5460-201 1
304764-001 Standoff 0342-000 4 306848-000 Bar, bus 5430-200 10
304821-000 Bushing, iron 0300-001 4 307053-000 Block, driver 9660-000 3
304822-000 Bushing, iron 0300-001 18 307055-000 Mount, heater 9660-000 6
304824-000 Fork, wheel 0300-001 17 307109-000 Switch, toggle 5310-001 1
304855-000 Spacer 4110-002 19 307110-001 Load wheel Assy. 3550-000 *
304871-000 Pin, lower link 0300-001 21 307110-002 Load wheel Assy. 3550-000 *
304872-000 Pin, lower link (Cold Storage) 0300-001 21 307110-003 Load wheel Assy. 3550-000 *
304874-000 Pin, axle 0300-001 15 307194-000 Harness, main 5390-201 4
304880-000 Pin, axle (Cold Storage) 0300-001 15 307195-000 Harness 9660-000 8
304881-000 Pin 0300-001 19 307207-000 Bracket 9660-000 10
304882-000 Pin (Cold Storage) 0300-001 19 307289-000 Kit, switch 5510-000 4
304883-000 Pin, lower link 0300-001 25 307444-000 Bushing 0640-000 5
304884-000 Pin, lower link (Cold Storage) 0300-001 25 307531-000 Body, cylinder 6420-101 2

Return
NUMERICAL INDEX

307566-000 Harness 5390-201 2 49607-00 Plug, diode 5390-201 3
307566-000 Harness 5390-100 4 49607-00 Plug, diode 5390-301 4
307567-000 Strap, static 5180-000 3 49656-01 Adapter 6125-002 2
307571-000 Bracket 0341-000 * 49656-01 Adapter 6125-002 6
307602-000 Washer, Nylon shoulder 0341-000 * 49670-00 Lubricant, lift truck 10020-000 5
307602-000 Washer, Nylon shoulder 0341-000 * 49709-10 Clamp 4180-000 5
307603-000 Washer, Nylon 0341-000 * 49771-01 Tab, male 5440-000 *
307603-000 Washer, Nylon 0341-000 * 49771-02 Fitting, male tab wire 5310-001 *
307644-000 Potentiometer bracket assembly 5330-000 1 49771-029 Fitting, male tap 45× 6100-100 17
307943-000 Set, spring and brush 1750-000 9 49771-029 Fitting, male tap 45× 6100-200 17
308202-000 Solenoid, 12 Volt 5921-000 1 49771-09 Tab wire, male 9660-000 *
308203-000 Solenoid, 12 Volt 5921-000 1 49771-09 Tab wire, male 9660-100 2
308439-000 Kit, pin 4110-002 K 49771-09 Tab wire, male 9660-100 5
308493-000 Manual, RMX/HMX Master Parts 0850-002 * 49771-09 Tab wire, male 9660-100 8
308506-000 Kit, precharge resistor 5430-200 18 49831-00 Thermostat 9660-100 3
308518-000 Kit, switch 5510-000 4 49852-01 Connector, tip 5190-000 2
308570-001 Breaker, 105 AMP 5911-000 1 49854-01 Connector, SB-175 GRAY housing 5190-000 1
308571-000 Box, ìEEî 0341-000 3 49854-03 Connector, SB-175 YELLOW housing 5190-000 1
308571-000 Box, ìEEî 0341-000 5 49854-04 Connector, SB-175 RED housing 5190-000 1
309871-000 Roller 0300-001 36 49854-08 Connector, SB-175 BLUE housing 5190-000 1
310110-000 Rod, cylinder 6420-001 4 49856-100 Cable 5430-000 18
310110-000 Rod, cylinder 6420-101 5 49856-11 Cable 5430-000 2
310120-000 Wheel, roller 3580-001 3 49856-11 Cable 5430-200 2
310328-000 Plate, skid 3580-100 3 49856-11 Cable 5430-200 4
310698-000 Cylinder assembly 6420-001 1 49856-110 Cable 5190-000 3
310699-000 Cylinder assembly 6420-101 1 49856-110 Cable 5190-000 4
310757-000 Pump Motor Assembly 1750-101 1 49856-15 Cable 5430-000 3
310758-000 Armature 1750-101 3 49856-15 Cable 5430-000 9
310759-000 Bearing 1750-101 6 49856-15 Cable 5430-000 10
310760-000 Bolt 1750-101 4 49856-15 Cable 5430-000 17
310761-000 Stator 1750-101 9 49856-66 Cable 5430-000 8
310762-000 Set, brush and spring 1750-101 8 49856-66 Cable 5430-100 17
310763-000 Holder, brush 1750-101 7 49856-66 Cable 5430-200 17
310764-000 Endhead, commutator 1750-101 5 49910-01 Bearing, ball 3560-000 12
310894-000 Kit, solenoid 6100-100 3 49910-01 Bearing, ball 3560-100 20
310894-000 Kit, solenoid 6100-200 3 49910-01 Bearing, seal 3550-000 2
310896-000 Valve, release 6100-100 8 49929-01 Bushing, iron 0300-001 31
310896-000 Valve, release 6100-200 8 49929-03 Bushing, iron 0300-001 18
310897-000 Coil, 24 Volt 6100-100 7 49929-10 Bushing 3560-100 15
310897-000 Coil, 24 Volt 6100-200 7 50000-15 Washer, flat 6125-002 9
310900-000 Elbow, 90× 6100-100 16 50001-07 Lockwasher 9660-000 *
310900-000 Elbow, 90× 6100-200 16 50001-09 Lockwasher 0342-000 3
310901-000 Breather 6100-100 14 50001-11 Lockwasher 5390-301 10
310901-000 Breather 6100-200 14 50001-11 Lockwasher 5430-000 1
310902-000 Kit, reservoir 6100-100 12 50001-11 Lockwasher 5430-100 1
311401-000 Bracket, switch 4110-002 29 50001-11 Lockwasher 5435-000 *
311402-000 Switch, reed 5310-001 9 50001-11 Lockwasher 5435-000 *
311403-000 Decal, WARNING COAST 0850-002 4 50001-11 Lockwasher 5435-000 *
311424-000 Control, coast 4110-002 3 50003-01 Screw 5435-000 7
311427-000 Harness, main 5390-301 1 50003-01 Screw 5435-000 11
311428-000 Harness, handle stem 5390-201 1 50003-02 Screw 5390-301 9
311428-000 Harness, stem 5390-301 6 50003-02 Screw 5435-000 6
311429-000 Harness 5390-301 7 50004-03 Screw 5180-000 1
311590-000 Pump and motor assembly, 24 Volt 6100-100 1 50022-01 Screw 5440-000 *
311650-000 Pump and motor assembly, 24 Volt 6100-200 1 52-00221-00 Paint, BT BLACK semi gloss 0850-002 6
311889-000 Latch 0340-001 6 52-00224-00 Spray, BT BLACK semi gloss 0850-002 6
311928-000 Door 0340-001 4 52-00237-00 Paint, SAFETY YELLOW 0850-002 6
312010-000 Kit, pump assembly 6100-100 4 52-00247-00 Paint, SAFETY ORANGE 0850-002 6
312011-000 Kit, flow control 6100-100 6 52-00257-00 Spray, BT RED 0850-002 6
312011-000 Kit, flow control 6100-200 6 52-00260-00 Spray, SAFETY YELLOW 0850-002 6
312012-000 Kit, relief valve 6100-100 10 52-00276-00 Spray, SAFETY ORANGE 0850-002 6
312012-000 Kit, relief valve 6100-200 10 52-00279-00 Paint, BT RED 0850-002 6
312013-000 Kit, adapter 6100-100 11 52-05103-00 Sleeve 5430-000 5
312013-000 Kit, adapter 6100-200 11 52-05103-00 Sleeve 5430-000 19
312014-000 Reservoir 6100-100 13 52-05103-00 Sleeve 5430-100 6
312014-000 Reservoir 6100-200 13 52-05103-00 Sleeve 5430-100 12
312015-000 Kit, pump assembly 6100-200 4 52-05103-00 Sleeve 5430-200 6
312019-000 Kit, reservoir 6100-200 12 52-05103-00 Sleeve 5430-200 12
312359-000 Hose 6125-002 7
312361-000 Adapter 6125-002 4
42223-02 Heater 9660-000 7
49354-02 Switch, pressure 6125-002 5
49367-00 Relay, 12 Volt 5521-000 1
49367-01 Relay, 24 Volt 5521-000 1
49506-02 Heater, 12 Volt 9660-100 6
49506-02 Heater, 12 Volt 9660-100 9
49506-03 Heater, 24 Volt 9660-000 1
49506-03 Heater, 24 Volt 9660-100 1
49506-03 Heater, 24 Volt 9660-100 6
49506-03 Heater, 24 Volt 9660-100 9

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BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A.

Tel (563) 262-7700 • Fax (563) 262-7600
Return

BT RMX HMX

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WARNING Read and observe all warnings on this unit

Part no: 302064-010 Date: February 25, 2002

The regulations imposed by OSHA make it

February 04, 2002 BT Prime-Mover, Inc. 1

INDEX The terms right-hand and left-hand used in this

12 30354-32 Hose assembly, 89/180 1 89/180

2 BT Prime-Mover, Inc. February 04, 2002

0840 6125 Breaking these rules may cause serious

Read and understand all warnings and operating instructions

Only authorized and trained operators are to operate

Keep feet clear of drive wheel and lowering frame.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial

Additional operator's manuals can be obtained from your

6100 4111 0850

February 22, 2002 BT Prime-Mover, Inc. 3

4 BT Prime-Mover, Inc. February 22, 2002

January 25, 2002 BT Prime-Mover, Inc. 5

6 BT Prime-Mover, Inc. January 25, 2002

January 25, 2002 BT Prime-Mover, Inc. 7

This page intentionally left blank

Note: When ordering Pull Rods

HMX-50 does not have Cold Storage

1 ------------------ Frame, carrier (State Model & Serial Number) 1

10 BT Prime-Mover, Inc. July 31, 2001

July 31, 2001 BT Prime-Mover, Inc. 11

PULL RODS AND FRAME ASSEMBLY

23 in. [558.8 mm] 96 in. [2438.4 mm] 305036-009 305036-003

27 in. [685.8 mm] 1150 mm [45.27 in.] 305036-010 305036-004

28 in. [685.8 mm] 96 in. [2438.4 mm] 305036-009 305036-003

12 BT Prime-Mover, Inc. July 31, 2001

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY

27 in. [685.8 mm] 48 in. [1219.2 mm] 305036-022

July 31, 2001 BT Prime-Mover, Inc. 13

14 BT Prime-Mover, Inc. February 04, 2002

1 301831-000 Pad, foot 1

February 04, 2002 BT Prime-Mover, Inc. 15

16 BT Prime-Mover, Inc. July 31, 2001

1 11045-04 Screw, cap 2

July 31, 2001 BT Prime-Mover, Inc. 17

18 BT Prime-Mover, Inc. April 1997

1 306557-000 Guard, splash 1

April 1997 BT Prime-Mover, Inc. 19

20 BT Prime-Mover, Inc. August 18, 1999

8.1 In. [205.7 mm] Battery Compartment

1 ------------------- Door, right side battery (See Chart Below) 1

13.3 In. [337.8 mm] Battery Compartment

1 ------------------- Door, right side battery (See Chart Below) 1

Battery Compartment Doors

August 18, 1999 BT Prime-Mover, Inc. 21

22 BT Prime-Mover, Inc. August 11, 1997

1 301964-032 Pin, roll 3

August 11, 1997 BT Prime-Mover, Inc. 23

24 BT Prime-Mover, Inc. July 31, 2001

July 31, 2001 BT Prime-Mover, Inc. 25

26 BT Prime-Mover, Inc. May 06, 1997

1 304019-000 Reverser assembly, 2 wires 1 2 Wires

May 06, 1997 BT Prime-Mover, Inc. 27

28 BT Prime-Mover, Inc. February 04, 2002

1 305955-000 Decal, WARNING 1

February 04, 2002 BT Prime-Mover, Inc. 29

This page intentionally left blank

32 BT Prime-Mover, Inc. December 02, 1997