SB 1141 Technical Quotation Rev 0

Technical Quotation
FUEL GAS FLOW METERING SKIDS

AZ ZOUR POWER STATION
Client RFQ number: AZR-DAT-IN-015

ODS Reference: SB-1141-R0
0 30-12-2018 For Budget SB BvH

Rev. Date Description Prepared Approved
Quotation : SB-1141 Rev.0
TECHNICAL QUOTATION Date : 30-12-2018
AZ ZOUR POWER STATION Page : 2/47
INDEX
1. PROJECT INTRODUCTION ....................................................................................................................... 4
2. CONTACT INFORMATION ....................................................................................................................... 5
3. ODS ....................................................................................................................................................... 6
3.1. Introduction ODS ........................................................................................................................... 6
3.2. Our Parent Company ..................................................................................................................... 8
3.3. ODS Flow Calibration Facilities....................................................................................................... 8
3.4. Experiences and references ........................................................................................................... 9
3.5. ODS Middle East............................................................................................................................. 9
3.6. ODS Saudi Arabia ........................................................................................................................... 9
4. CODES, STANDARDS AND REGULATIONS ............................................................................................. 10
4.1. Client specifications ..................................................................................................................... 10
4.2. International codes and standards .............................................................................................. 10
5. PROJECT APPROACH ............................................................................................................................ 11
6. FUEL GAS TO SIEMENS GT METERING SKID (TAG NUMBER: AZR-Z-001) ................................................. 12
6.1. Process conditions ....................................................................................................................... 12
6.2. System Description ...................................................................................................................... 12
6.3. Schematic ..................................................................................................................................... 13
6.4. Bill of Material.............................................................................................................................. 13
7. FUEL GAS TO ALSTOM GT METERING SKID (TAG NUMBER: AZR-Z-002) ................................................. 15
7.3. Schematic ..................................................................................................................................... 16
7.4. Bill of Material.............................................................................................................................. 16
8. FUEL GAS TO AL GHANIM METERING SKID (TAG NUMBER: AZR-Z-003) ................................................. 18
8.3. Schematic ..................................................................................................................................... 19
8.4. Bill of Material.............................................................................................................................. 19
9. FUEL GAS FROM KOC METERING STATION (TAG NUMBER: AZR-Z-004) ................................................. 22
9.3. Schematic ..................................................................................................................................... 23
9.4. Bill of Material.............................................................................................................................. 23
10. SKID ASSEMBLY ................................................................................................................................... 26
10.1. Mechanical ................................................................................................................................... 26
10.2. E&I................................................................................................................................................ 27
10.3. Coating ......................................................................................................................................... 27
10.4. Insulation and tracing .................................................................................................................. 27
10.5. Fire proofing................................................................................................................................. 28
10.6. Isolation Philosophy ..................................................................................................................... 28
11. INSTRUMENTATION ............................................................................................................................. 29

11.1. Flow meters ................................................................................................................................. 29
11.2. Pressure transmitter hook up ...................................................................................................... 30
11.3. Temperature transmitter hook up ............................................................................................... 30
11.4. Pressure Gauge hook up .............................................................................................................. 30
12. METERING CONTROL SYSTEMS (MCS) .................................................................................................. 32
12.1. General......................................................................................................................................... 32
12.2. Metering Panel............................................................................................................................. 32
12.3. Flow computers ........................................................................................................................... 33
12.4. PLC system ................................................................................................................................... 34
12.5. HMI / supervisory system ............................................................................................................ 34
12.6. HMI software package ................................................................................................................. 35
13. CALIBRATION, INSPECTION AND TESTING ............................................................................................. 37
13.1. NDE .............................................................................................................................................. 37
13.2. FAT ............................................................................................................................................... 38
13.3. Wet functional performance test ................................................................................................ 38
13.4. SAT ............................................................................................................................................... 38
14. START UP AND COMMISSIONING ......................................................................................................... 39
14.1. Site service and Installation and commissioning services............................................................ 39
15. SPARE PARTS AND SPECIAL TOOLS ....................................................................................................... 40
15.1. Start up and Commissioning spares ............................................................................................. 40
15.2. Two year operational spares - Optional....................................................................................... 40
15.3. Special tools ................................................................................................................................. 40
16. DOCUMENTATION ............................................................................................................................... 41
17. TRAINING – OPTIONAL ......................................................................................................................... 42
18. AFTER SALES SERVICES ......................................................................................................................... 43
18.1. Helpdesk support services ........................................................................................................... 43
18.2. Corrective maintenance............................................................................................................... 43
18.3. Preventive maintenance .............................................................................................................. 44
18.4. Maintenance contracts ................................................................................................................ 44
19. REMARKS & DEVIATIONS ..................................................................................................................... 45
20. COMMERCIAL (UNPRICED) ................................................................................................................... 47
20.1. Unpriced commercial overview ................................................................................................... 47
20.2. Options......................................................................................................................................... 47
1. PROJECT INTRODUCTION
This quotation covers the requirements for the supply of Non Custody Gas Metering System that
will be installed in the Az Zour Power Station – Kuwait. The quotation is in full compliance with the
client specification and Material Requisition (MR) except for the deviations indicated in this
proposal.
ODS scope includes design, fabrication, supply, assembly, inspection, testing, painting, packing and
delivery of four (4) Non Custody Gas Metering Skids, Common Metering Control Systems (MCS).
They will be delivered fully assembled, complete and operable with all the necessary mechanical,
electrical and instrumentation components and devices ready to be interfaced / connected to the
relevant piping, electrical and instrumentation services.
Scope of supply:
Fuel Gas to Siemens GT Metering Skid (AZR-Z-001)

• 1x100% Skid Configuration with 24” Line Size and Bypass Line.
Fuel Gas to Alstom GT Metering Skid (AZR-Z-002)

Fuel Gas to Al Ghanim Metering Skid (AZR-Z-003)

Fuel Gas from KOC Metering Station (AZR-Z-004)

Common Metering Control Panel

• Common Metering Control System (MCS) for Metering Skid Tag number AZR-Z-001, AZR-Z-002,
AZR-Z-003 & AZR-Z-004.
2. CONTACT INFORMATION
Client Contact Email Telephone

Technical -
Commercial -
Heavy Engineering Industries & Shipbuilding Co. K.S.C (Public)
P.O. Box: 10155 Shuaiba 65452 Kuwait
ODS Contact Email Telephone

Technical Siddhartha Bhattacharyya siddhartha.bhattacharyya@ods-me.com +971 509164855
Commercial Siddhartha Bhattacharyya siddhartha.bhattacharyya@ods-me.com +971 509164855
Berry van Hoek Berry.vanHoek@ods-nl.com +31 180 640298
Head office Address:

P.O. Box 69
2990 AB Barendrecht
The Netherlands.
Kind regards
ODS Middle East ODS Metering Systems

Siddhartha Bhattacharyya Berry van Hoek
3. ODS
3.1. Introduction ODS
ODS Metering Systems B.V is a world-wide supplier of metering systems for custody transfer of
hydrocarbons adapted to the global demand for accurate, reliable metering systems with minimum
maintenance.
ODS Metering Systems head office in the Netherlands s centrally located near all Dutch
Petrochemical industries, main high & water ways and international airports. ODS also operates
offices in Saudi Arabia, Dubai, Singapore and Brazil in order to serve of key clients locally.
We are committed to achieve and maintain a high standard of client satisfaction and long-term
relationships.
All our systems are designed and assembled in strict compliance to the latest revision of the client
project specifications and all applicable international standards such as ABS, AGA, ANP, ANSI, API,
ASTM, ASME, ATEX, ISO, MID, NMi, NACE, NORSOK, NPD, OIML, PED, etc.
ODS Metering Systems B.V operates with a quality system, that is certified to the ISO 9001:2008
standard by Lloyds Register Quality Assurance. We continuously optimize our performance by
setting measurable objectives, monitoring and improving our internal procedures, processes and
systems, audited by external experts. The quality manager monitors and optimizes the performance
of the quality system.
ODS Metering Systems:
As an independent system integrator for Fiscal Metering Systems, ODS Metering Systems offers the
unique combination of expertise in mechanical engineering, electrical, instrumentation, software
engineering and process automation (communications).
Testing facilities:
For calibration and gauging purposes, we have several stationary installations in our workshop at
Barendrecht. To perform calibration on site we operate a mobile compact prover. ODS METERING
SYSTEMS B.V. is accredited by the Dutch NMi (internationally recognised Institute of Measurement
and Weights). We issue recognised certificates and authorised for all calibration jobs.
Stationary test facilities volume Description

Liquid Water/Oil
Q maximum 800/180 m3/h
Size 12”/ 6”
Accuracy <0,1%/<0,1%
Stationary test facilities mass Description

Liquid Water
Q maximum 120 ton/h
Size 6”
Accuracy <0,1%
Mobile test facility volume Description

Reference Compact prover
Prover volume 120 litres
Measuring range 0,8 till 800 m3/h
Accuracy < 0,02%
Working temperature -29 to 93 °C
Working pressure 100 bar
Production facilities:
Items Description
Machining Sawing, drilling, thread cutting, cutting, punching, setting,
assembling and alignment
Surface treatments Shot blasting (handheld + automatic) + surface protection
lines (coating)
Welding Various methods (s.a. MIG, MAG, TIG)
Shop cranes 25x (up to 25 ton each)
Yard crane 60 ton
Quality standards Stoomwezen, TUV, AIB, Apragas, U-stamp, DNV, ABS, Lloyds,
TBK ½, etc.
3.2. Our Parent Company
ODS Metering Systems B.V. is a 100% subsidiary of Klöckner & Co, the largest producer-
independent distributors of steel and metal and one of the leading steel service centre companies
worldwide. Based on its distribution and service network of around 200 locations in 14 countries,
the Group supplies around 140,000 customers with annual turnover of € 6.4 billion.
3.3. ODS Flow Calibration Facilities
For re-calibration of Custody Transfer Flow Meter, we offer complete calibration services
worldwide. Under the supervision of ODS Calibration Services, flow meters of many customers are
calibrated in national and international testing laboratories. Beside flow meter calibrations, ODS
Metering Systems performs calibrations of provers with our own water draw, master meter and/or
gravimetrical calibration equipment in association with NMi or other NOBO and fully traceable to
international acceptable standards.
ODS Metering Systems owns and operates stationary calibration facilities and a mobile prover certified
by NMi (Dutch Institute for Measurement and Weights). These facilities are used to calibrate process
and custody transfer flow meters of any make and model on water or oil. Our installations are
traceable to international standards.
ODS Metering Systems performs calibrations of provers with our own water draw, master meter
and/or gravimetrical calibration equipment in association with NMi and traceable to international
acceptable standards.
3.4. Experiences and references
ODS Metering Systems B.V. is a global player for fiscal metering systems with offices worldwide. The
fiscal metering systems that we build for gas, liquefied gases and liquid do find their way to end-users
of the Gas and Oil Industry World Wide.
ODS Metering Systems is a recognised and approved supplier of metering systems for all major
petrochemical companies like Shell, ExxonMobil, Total FinaElf, Saudi Aramco, Petrobras, DOW, Borealis
and many others.
Typical applications can be found on- and offshore in pipeline & distribution project, truck, rail and ship
loading & unloading systems, energy (utility) measurement systems, blending systems, etc.,
For more details about our other international projects please refer to our enclosed reference list.
3.5. ODS Middle East
ODS Middle East FZE, Dubai has been established in 2013 and approved by ISO 9001:2015. Our
Facilities located in Plot number S40317, JAFZA (South), Jebel Ali, United Arab Emirates where ODS
operates Sales, Engineering office and workshop. ODS Middle East Dubai facility consist of total plot
size 9.200 m² with 3.000 m2 covered workshop and attached office 480 m2.
ODS Middle East facility is approved with Saudi Aramco for Engineering, Design, Assembling and
Testing of Liquid Turbine, PD Flow Metering Skid as per SAES-Y-103.
9COM number for ODS Middle East facility “30008121”
3.6. ODS Saudi Arabia
ODS delivered more than 200 Metering System to Saudi Arabia.
ODS Saudi Arabia has been established in 2016 and approved by ISO 9001:2015. Our Facilities located
in Damman 2nd Industrial Area where ODS operates Sales, Engineering office and workshop (plot of
7.000 m²).
The objective of establishing ODS Saudi Arabia was to conform and contribute to the Local Content and
Saudization of the Kingdom of Saudi Arabia. We target to diversity our outsourcing of products and
services base to meet the ‘In Kingdom Total Value Add Program’ (IKTVA) goal of 70% by 2021.
4. CODES, STANDARDS AND REGULATIONS
4.1. Client specifications
Document No Status Rev. Title Comments

11802-AZR-DAT-IN- 4 Datasheet for Flow Metering Skid – Az Zour
015 Power Station
- RFQ Flow Metering Skid
4.2. International codes and standards
Document Title
AGA 9 Measurment of Gas by Multipath Ultrasonic Meters
ASME B16.34 Valves - flanged, threaded, and welding end
ASME PTC 19.3 Temperature Measurement Instruments and Apparatus
(Performance Test Codes).
ASME B16.5 ASME B16.5 Pipe flanges and flanged fittings: NPS 1/2 through NPS 24
metric/inch standard
ASME B31.3 Process piping
ASME section V Non-destructive examination
IEC 60331 Fire resisting characteristics of electric cables
IEC 60529 Degrees of protection provided by enclosures (ingress protection code)
IEC 60079 Electrical Apparatus for Explosive Gas Atmosphere
IEC 60092-359 Specification for Insulation and Sheath of electric cables
Electromagnetic compatibility for Industrial Process measurement and control
IEC 61000-4
equipment
Functional Safety of electrical/ Electronic/ Programmable Electronic Safety Related
IEC 61508
Systems
IEC 61511 Functional Safety –Safety Instrumented system for the process industry sector
IEC 61131 Programmable Controller language
SI Units and Recommendations for the Use of Their Multiples and of Certain Other
ISO 1000
Units
ISO 3171 Petroleum Liquids - Automatic Pipeline Sampling
Liquid Hydrocarbons - Dynamic Measurement - Statistical Control of Volumetric
ISO 4124
Metering Systems
Petroleum Liquids and Gases - Fidelity and Security of Dynamic Measurement -
ISO 6551
Cabled Transmission of Electric and/or Electronic Pulsed Data
Measurement of fluid flow by means of pressure differential devices inserted in
ISO5167
circular cross-section conduits running full
ISO 5168 Measurement of fluid flow Procedures for the evaluation of uncertainties
Quality Management and Quality Assurance Standards - Part 3: Guidelines for the
ISO 9000-3 Application of ISO 9001: 1994 to the Development, Supply, Installation and
Maintenance of Computer Software
ISO 5168 Measurement of fluid flow - Procedures for the evaluation of uncertainties
5. PROJECT APPROACH
ODS will appoint a single point contact person called the Project Manager for the Flow Metering Skids
of Az Zour Power Station Project. The Project Manager (PM) is fully responsible for the correct project
execution and communication with HEISCO project team.
The Project Manager is overall responsible for the projects and ensures that the quality of the supplied
metering systems, related documents and subsequent delivery comply with the project requirements
and international standards. The Project Manager is responsible for that the inspections as defined in
the project Inspection & Test Plan (IPT) are strictly followed.
The Project Manager reports to the Operations Manager on quality issues and overall project progress.
All other engineering disciplines (like mechanical, instrumentation and metering control) report directly
to the Project Manager.
The ODS QA/QC engineers are responsible to monitor quality in general, propose improvements and
execute inspections for the project team. The QA/QC engineer reports to the Project Manager with
regards to the daily executed project inspections. The QA/QC engineer reports weekly to the Chief
Operating Officer (COO) on quality related topics in general like Non-Conformities.
The project will be executed by the project team of ODS Middle East, Dubai.
ODS will prepare a Project Execution Plan (PEP) describing all responsibilities, procedures and critical
milestones during project execution.
In the ODS Quality Management System (QMS) a detailed authorization and responsibility matrix per
job position within ODS Middle East is described.
6. Fuel Gas to Siemens GT Metering Skid (Tag Number: AZR-Z-001)
6.1. Process conditions
Gas Metering Skid

Location Kuwait
TAG Number AZR-Z-001
Fluid Fuel Gas
Fluid state Gas
TP Connection 28”
Station Flow rate [MMSCFD] Min. Nom. Max Des. 75.3 - 301 361
Pressure [barg] Min. Nom. Max Des. 23 - 29.5 40
Temperature [ºC] Min. Nom. Max Des. 15 - 66 -3 to 93
Density Kg/m3 16.489
Viscosity cP 0.0112
Pressure class 300# RF - SH 40
Pipe class C35B
NACE Yes
6.2. System Description
The Fuel Gas Metering system will be provided with 1x100% of metering stream with metering skid
bypass line.
Velocity of gas within metering skid will be less than 24m/s.
Meter run will consist of Inlet Motor Operated Full Bore Double Block and Bleed Ball Valve (DBB),
10D inlet section with flow conditioner, Ultrasonic Flow Meter (UFM), Pressure Transmitter (PT),
Temperature Transmitter (TT), Outlet Motor Operated Full Bore Double Block and Bleed Ball Valve
(DBB) and Bypass of Metering Skid with Motor Operated Full Bore Double Block and Bleed Ball
Valve (DBB).
We have designed the following optimum sizing:

• 24” Inlet DBB Ball valve
• 24” Flow meters
• 24” Outlet DBB Ball valve
• 24” Bypass Line
6.3. Schematic
28" 300# 28" 300#

Inlet Outlet
24" 300#
20" 24" 300#
20" 24" 300#
DB&B FB Ball Flow Conditioner 20" 300#
24" DB&B FB Ball
Valve 4-path UFM Valve
24" 300#
DB&B FB
Ball Valve
6.4. Bill of Material
Sl Item Description Size / Make Qty Remarks

No Rating .
1 Skid - Material, Fabrication, Testing and 24" 1 Config :
Structure & Assembly 300#, RF 1X100% + 1
Piping ODS Approved Bypass
Supplier
2 Skid Tie In Process Tie flange connection with 28"x24" 2
Connection reducer
Components in the Duty Meter Runs + Bypass Line
3 Mainline Motor Operated, Full Bore Ball 24" 300# Neway, L&T, 1 Stream Inlet
Valve Body MOC : A216 Gr.WCB RF Arflu, JC or Isolation
Internals : SS304/316 Equivalent
4 Thermal Relief valve arrangement 1"x2" Broady, Lesser 1
Relief Valve comprising: or Equivalent
- 1 pc. Of 1" Gate valve
- 2 pc. Of 3/4" Gate valve
- 1 pc. Of 1"x2" Relief valve
- 1pc. Of 2" Gate valve
5 Flow Profiler Plate 24" 300 SPX or 1
Conditioner RF Equivalent
6 Flow Meter Gas Ultrasonic Meter, SS Body 24" Emerson, Sick 1

300#, RF or Equivalent
7 Pressure HART, SIL 2 certified, SS Body 1/2" Yokogawa, 1
Transmitter including hook-up ABB, Emerson
- 1pc. Of 2" Ball valve or Equivalent
- 1pc. Of 2 way manifold
8 Temperatur HART, SIL 2 certified, SS Body 1.5" RF Yokogawa, 1

e including hook-up ABB, Emerson
Transmitter - 1 pc. Of 1.5" Thermowell or Equivalent
- 1 pc. RTD
- 1 pc. Temperature Transmitter
9 Pressure Bourdon Type including hook-up 1/2" NPT GIC 1

Gauge - 1pc. Of 2” Ball valve Instruments,
- 1pc of 2 way manifold Wika or
Equivalent
10 Temperatur Bi-metallic Thermometer including 1.5" RF GIC 1
e Gauge hook-up Instruments,
- 1 pc. Of 1.5" Thermowell Wika or
Equivalent
11 Thermowell Barstock 1.5" RF GIC 1 Spare
Instrument or
Equivalent
12 Drain Valve Drain valve arrangement comprising: 2" 300# Neway, L&T, 1
- 1pc. Of 1" DBB Ball valve RF Arflu, JC or
- 1 pc Blind Flange Equivalent
13 Vent Valve Vent valve arrangement comprising: 2" 300# Neway, L&T, 1
- 1 pc. Of 2" DBB Ball Valve RF Arflu, JC or
- 1 pc. Of Globe Valve Equivalent
- 1 pc. Of Blind Flange
14 Mainline Motor Operated, Full Bore Ball 24" 300# Neway, L&T, 1 Stream Outlet
15 Mainline Motor Operated, Full Bore Ball 24" 300# Neway, L&T, 1 Bypass Line
Valve Body MOC : A216 Gr.WCB RF Arflu, JC or
Miscellaneous
16 E&I Bulk Cables, Glands, Trays, Consumables Lot
Materials
17 Lights Fluorescent Lights 2X36W Technor, 6
Cooper or
Equivalent
18 On/Off GRP, Ex'e' 1
Switch
19 PDB 3 Phase, 400V 50Hz 1
18 Junction SS, Ex'e', IP-65 Cooper, Rose, 3

Boxes Stahl or
Equivalent
19 Sunshades GRP 6
20 Tubing Instrument Tubing, SS316 1/2" OD Parker, Hylok Lot

Seamless or Equivalent
21 Tagging SS316 Lot
7. Fuel Gas to Alstom GT Metering Skid (Tag Number: AZR-Z-002)
Gas Metering Skid

Location Kuwait
Fluid Fuel Gas
Fluid state Gas
TP Connection 24”
Station Flow rate [MMSCFD] Min. Nom. Max Des. 50.8 - 203 243.6
Density Kg/m3 16.411
Viscosity cP 0.0112
Pressure class 300# RF - SH 40
Pipe class C35B
NACE Yes
The Fuel Gas Metering system will be provided with 1x100% of metering streams with metering
skid bypass line.
Velocity of gas within metering skid will not exceed 20m/s.
Valve (DBB).

7.3. Schematic
24" 300# 24" 300#

Inlet Outlet
24" 300#
20" 24" 300#
20" 24" 300#
24" DB&B FB Ball
24" 300#
DB&B FB
Ball Valve
Sl Item Description Size / Make Qty. Remarks

No Rating
1 Skid - Structure Material, Fabrication, Testing and 24" 300#, 1 Config :
& Piping Assembly RF ODS 1X100% + 1
Approved Bypass
Supplier

2 Mainline Valve Motor Operated, Full Bore Ball 24" 300# Neway, L&T, 1 Stream
Body MOC : A216 Gr.WCB RF Arflu, JC or Inlet
Internals : SS304/316 Equivalent Isolation
3 Thermal Relief Relief valve arrangement 1"x2" Broady, 1
Valve comprising: Lesser or
- 1 pc. Of 1" Gate valve Equivalent
4 Flow Meter Gas Ultrasonic Meter, SS Body 24" 300#, Emerson, 1
RF Sick or
Equivalent
Conditioner RF Equivalent
6 Pressure HART, SIL 2 certified, SS Body 1/2" Yokogawa, 1

Transmitter including hook-up ABB,
- 1pc. Of 2" Ball valve Emerson or
- 1pc. Of 2 way manifold Equivalent
7 Temperature HART, SIL 2 certified, SS Body 1.5" RF Yokogawa, 1

Transmitter including hook-up ABB,
- 1 pc. Of 1.5" Thermowell Emerson or
- 1 pc. RTD Equivalent
- 1 pc. Temperature Transmitter
8 Pressure Gauge Bourdon Type including hook-up 1/2" NPT GIC 1

- 1pc. Of 2” Ball valve Instruments,
- 1pc of 2 way manifold Wika or
Equivalent
9 Temperature Bi-metallic Thermometer including 1.5" RF GIC 1
Gauge hook-up Instruments,
- 1 pc. Of 1.5" Thermowell Wika or
Equivalent
Instrument
or
Equivalent
11 Drain Valve Drain valve arrangement comprising: 2" 300# Neway, L&T, 1
- 1pc. Of 1" DBB Ball valve RF Arflu, JC or
- 1 pc Blind Flange Equivalent
12 Vent Valve Vent valve arrangement comprising: 2" 300# Neway, L&T, 1
- 1 pc. Of 2" DBB Ball Valve RF Arflu, JC or
- 1 pc. Of Globe Valve Equivalent
13 Mainline Valve Motor Operated, Full Bore Ball 24" 300# Neway, L&T, 1 Stream
Body MOC : A216 Gr.WCB RF Arflu, JC or Outlet
Internals : SS304/316 Equivalent Isolation
14 Mainline Valve Motor Operated, Full Bore Ball 24" 300# Neway, L&T, 1 Bypass Line
Body MOC : A216 Gr.WCB RF Arflu, JC or
Miscellaneous
Materials
16 Lights Fluorescent Lights 2X36W Technor, 6

Cooper or
Equivalent
17 On/Off Switch GRP, Ex'e' 1
19 Junction Boxes SS, Ex'e', IP-65 Cooper, 3

Rose, Stahl
or
Equivalent
20 Sunshades GRP 6
21 Tubing Instrument Tubing, SS316 1/2" OD Parker, Lot

Seamless Hylok or
Equivalent
8. Fuel Gas to Al Ghanim Metering Skid (Tag Number: AZR-Z-003)
Gas Metering Skid

Location Kuwait
Fluid Fuel Gas
Fluid state Gas
TP Connection 22”
Station Flow rate [MMSCFD] Min. Nom. Max Des. 34.1 - 136.5 170
Density Kg/m3 10.05 – 26.65
Viscosity cP 0.0112
Pressure class 300# RF – SCH 40
Pipe class C35B
NACE Yes
skid bypass line.
Velocity of gas within metering skid will be 20 m/s.
Valve (DBB).

8.3. Schematic
22" 300# 22" 300#

Inlet Outlet
20" 300# 20" 300# 20" 300#
DB&B FB Ball Flow Conditioner 20" 300# DB&B FB Ball
20" 300#
DB&B FB
Ball Valve
Sl Item Description Size / Make Qt Remarks

No Rating y.
1 Skid - Material, Fabrication, Testing 20" 1 Config : 1X100%
Structure & and Assembly 300#, RF + 1 Bypass
Piping
ODS Approved
2 Skid Tie In Process Tie flange connection 22"x20" Supplier 2 Config : 1X100%
Connection with reducer + 1 Bypass

3 Mainline Motor Operated, Full Bore Ball 20" 300# Neway, L&T, 1 Stream Inlet
4 Thermal Relief valve arrangement 1"x2" Broady, Lesser or 1

Relief Valve comprising: Equivalent
- 1 pc. Of 1" Gate valve
5 Flow Meter Gas Ultrasonic Meter, SS Body 20" Emerson, Sick or 1
300#, RF Equivalent
6 Flow Profiler Plate 20" 300 SPX or Equivalent 1

Conditioner RF
7 Pressure HART, SIL 2 certified, SS Body 1/2" Yokogawa, ABB, 1

Transmitter including hook-up Emerson or
- 1pc. Of 2" Ball valve Equivalent
- 1pc. Of 2 way manifold
8 Temperature HART, SIL 2 certified, SS Body 1.5" RF Yokogawa, ABB, 1

Transmitter including hook-up Emerson or
- 1 pc. Of 1.5" Thermowell Equivalent
- 1 pc. RTD
- 1 pc. Temperature
Transmitter
9 Pressure Bourdon Type including hook- 1/2" NPT GIC Instruments, 1
Gauge up Wika or
- 1pc. Of 2” Ball valve Equivalent
- 1pc of 2 way manifold
10 Temperature Bi-metallic Thermometer 1.5" RF GIC Instruments, 1
Gauge including hook-up Wika or
- 1 pc. Of 1.5" Thermowell Equivalent
11 Thermowell Barstock 1.5" RF GIC Instrument or 1 Spare

Equivalent
12 Drain Valve Drain valve arrangement 2"300# Neway, L&T, 1

comprising: Arflu, JC or
- 1pc. Of 1" DBB Ball valve Equivalent
- 1 pc Blind Flange
13 Vent Valve Vent valve arrangement 2"300# Neway, L&T, 1
comprising: Arflu, JC or
- 1 pc. Of 2" DBB Ball Valve Equivalent
- 1 pc. Of Globe Valve
14 Mainline Motor Operated, Full Bore Ball 20" 300# Neway, L&T, 1 Stream Outlet
15 Mainline Motor Operated, Full Bore Ball 20" 300# Neway, L&T, 1 Bypass Line
Valve Body MOC : A216 Gr.WCB RF Arflu, JC or
Miscellaneous
16 E&I Bulk Cables, Glands, Trays, Lot
Materials Consumables
18 Lights Fluorescent Lights 2X36W Technor, Cooper 6

or Equivalent

Switch
20 Junction SS, Ex'e', IP-65 Cooper, Rose, 3

Boxes Stahl or
Equivalent
21 Sunshades GRP 6
22 Tubing Instrument Tubing, SS316 1/2" OD Parker, Hylok or Lot

Seamless Equivalent

9. Fuel Gas from KOC Metering Station (Tag Number: AZR-Z-004)
Gas Metering Skid

Location Kuwait
Fluid Fuel Gas
Fluid state Gas
TP Connection 36”
Station Flow rate [MMSCFD] Min. Nom. Max Des. 277.8 - 1111 1277.7
Density Kg/m3 16.75 – 23.02
Viscosity cP 0.0125
Pressure class 300# RF – Wall Thickness 22.230 mm
Pipe class C35B
NACE Yes
skid bypass line.
Velocity of gas within metering skid will be less than 24 m/s.
Valve (DBB).

9.3. Schematic
36" 300# 36" 300#

Inlet Outlet
36" 300#
20" 36" 300#
20" 36" 300#
36" DB&B FB Ball
36" 300#
DB&B FB
Ball Valve
Sl Item Description Size / Make Qty Remarks

No Rating .
1 Skid - Material, Fabrication, Testing and 36" ODS 1 Config : 1X100% + 1
Structure & Assembly 300#, RF Approve Bypass
Piping d
Supplier
2 Mainline Motor Operated, Full Bore Ball 36" 300# Neway, 1 Stream Inlet
Valve Body MOC : A216 Gr.WCB RF L&T, Isolation
Internals : SS304/316 Arflu, JC
or
Equivale
nt
3 Thermal Relief valve arrangement 1"x2" Broady, 1
Relief Valve comprising: Lesser or
- 1 pc. Of 1" Gate valve Equivale
- 2 pc. Of 3/4" Gate valve nt
4 Flow Meter Gas Ultrasonic Meter, SS Body 36" Emerson, 1
300#, RF Sick or
Equivale
nt
Conditioner RF Equivale
nt
6 Pressure HART, SIL 2 certified, SS Body 1/2" Yokogaw 1
Transmitter including hook-up a, ABB,
- 1pc. Of 2" Ball valve Emerson
- 1pc. Of 2 way manifold or
Equivale
nt
7 Temperature HART, SIL 2 certified, SS Body 1.5" RF Yokogaw 1

Transmitter including hook-up a, ABB,
- 1 pc. Of 1.5" Thermowell Emerson
- 1 pc. RTD or
- 1 pc. Temperature Transmitter Equivale
nt
8 Pressure Bourdon Type including hook-up 1/2" NPT GIC 1
Gauge - 1pc. Of 2” Ball valve Instrume
- 1pc of 2 way manifold nts, Wika
or
Equivale
nt
9 Temperature Bi-metallic Thermometer including 1.5" RF GIC 1
Gauge hook-up Instrume
- 1 pc. Of 1.5" Thermowell nts, Wika
or
Equivale
nt
Instrume
nt or
Equivale
nt
11 Drain Valve Drain valve arrangement 2"300# Neway, 1
comprising: L&T,
- 1pc. Of 1" DBB Ball valve Arflu, JC
- 1 pc Blind Flange or
Equivale
nt
12 Vent Valve Vent valve arrangement comprising: 2"300# Neway, 1
- 1 pc. Of 2" DBB Ball Valve L&T,
- 1 pc. Of Globe Valve Arflu, JC
- 1 pc. Of Blind Flange or
Equivale
nt
13 Mainline Motor Operated, Full Bore Ball 36" 300# Neway, 1 Stream Outlet
Valve Body MOC : A216 Gr.WCB RF L&T, Isolation
or
Equivale
nt
14 Mainline Motor Operated, Full Bore Ball 36" 300# Neway, 1 Bypass Line
Valve Body MOC : A216 Gr.WCB RF L&T,
or
Equivale
nt
Miscellaneous
Materials
17 Lights Fluorescent Lights Technor, 6

Cooper
or
Equivale
nt
Switch
19 Junction SS, Ex'e', IP-65 Cooper, 3

Boxes Rose,
Stahl or
Equivale
nt
20 Sunshades GRP 6
21 Tubing Instrument Tubing, SS316 1/2" OD Parker, Lot

Seamless Hylok or
Equivale
nt
10. SKID ASSEMBLY
10.1. Mechanical
Skid structure
The metering system will be installed on a rigid skid structure suitable for transportation, lifting and
operation on site. The skid structure will be designed to accommodate the entire metering system
within the skid boundary. The skid will include all piping, manifolds, metering streams, valves,
instruments, flow meters and fittings. It will be supplied as a complete piped, cabled and
instrumented package. Access to the meter runs will be from 1 side only to reduce the skid
dimensions. Platforms and ladders are included where required for normal operation.
All welds underneath the skid will be ground flush to provide a flat surface for mounting on the
supporting structure. The metering skids will be sufficiently ridid to resist all thermal and
mechanical loads (both static and dynamic) which might be generated during shipping, installation
and operation.
Hexagon bolts, nuts and washers for use in structural constructions will be A-193 B7 / A194 2H Hot
dipped galvanised.
Equipment mounted on the skid will not be considered as bracing in the structure. The stresses in
the skid beams, including those generated by the lifting slings during loading and unloading will not
exceed allowable limits.
Lifting lugs will be provided for main line instruments. Dismantling of main line items during
maintenance through chain pulley by contractor.
The skid will be provided with sufficient lifting lugs for the lifting of the skid. Metering skid will be
unloaded with the help of spreader bar. Necessary spreader beam, slings and shackles will be
provided for loading and unloading of the skids.
Anchor bolts for the will be provided as loose supply for installation at site.
Piping
The piping assembled on the skid will be in accordance with pipe specification C35B.
Interface points between pipe and support will be provided with PTFE sheets bolted to the support
after painting. The sheets will be large enough to be bolted down by pipe clamp bolts.
ODS provide Tie in and Tie out connection with suitable reducer and flage for each metering skid
wich will be match for client piping specification.
All process wetted piping parts will be certified according EN 10204-3.1.

Drain and Vent Philosophy
As this a gas skid hence drain system is not required.
Vents will be located on all high points in the piping system. Each vents system will be provided
with DBB Ball valve with locking facility.
10.2. E&I
All skid mounted instruments will be wired to junction boxes located near the edge of the skid.
Separate junction boxes will be supplied for different signals and voltage levels as required by the
standards and safe working practices.
The skid cables will be routed and supported on Stainless steel cable trays, which will be mounted
out of the way of possible damage. All cables will be secured at instruments and junction boxes by
means of appropriate glands. The electrical system for all the equipment on the metering skid will
be in compliance with IEC60079-14 & IEC 61892.
The metering skid will be fully hooked up and wired as follows:
• Electrical connections will terminate in skid edge mounted junction boxes. Separate
junction boxes will be supplied for different type electrical signals.
• Junction boxes will be Eexe SS316 or polycarbonate or GRP, with cable glands for
connection to the metering control system (by others).
• A Power distribution board will be provided for the 415VAC/3PH/50Hz actuators.
• All cables are flame retardant.
• SS Sunshade for transmitters and flow meter will provided.
All skid mounted equipment will be suitable for continuous operation in a Zone 1, Gas group IIB,
Temperature class T3 hazardous area. The minimum degree of ingress protection will be IP 65, as
indicated in data sheet.
6 nos of Fluorescent Lights per skid have been considered for skid lighting with 1 nos of On/Off
Switch.
10.3. Coating
All pipework will be coated as per painting specification document number 11802-CMN-SPC-ME-
011.
10.4. Insulation and tracing
Currently any insulation for metering skid is not considered and same is not requested in
specifications also.
10.5. Fire proofing
Fire Proofing has been considered for the valve and actuators only as per the datasheet
requirement. However, fire proofing for the skids are not considered as the same is not specified in
the datasheet.
10.6. Isolation Philosophy
Each meter run will be provided with inlet and outlet isolation valves. The valves that are solely
used for maintenance purposes will be Motor Operated Full Port Turnnion Mounted Double Block
and Bleed Ball valve (DBB).
Full Bore Turnnion Mounted Double Block and Bleed Valve (DBB)
Upstream & Downstream meter run isolation is performed by using Full Bore
Turnnion Mounted Double Block and Bleed Ball valves DBB (Soft Seated).
These valves will be manufactured in line with API 598 & API 6D
requirements. Flange to flange will be in-line to ASME B16.34. The valves will
be motor operated and also equipped with hand wheel. The isolation valve
Material of Construction (MOC) will be complying with project requirement.
All DBB valves as per piping specification.
Ball valves
Full Bore Turnnion Mounted Double Block and Bleed
Type
(DBB)
Size 20” / 24” / 36”
Flange rating 300#
Body material Carbon steel A105N
Ball UNS N08926
Seal Soft
Corrosion Allowance 3 mm for body and bonnet
Sealant Injection Yes
Fugitive Emission Yes
Actuator Rotork or equal
Fire Safe Test Yes, as per API 6FA
Power 415VAC, 50Hz
SIL Rating Yes, SIL-3
NACE, EN 10204 3.2 for valves, EN 10204 3.1 for
Certification
actuator
11. INSTRUMENTATION
11.1. Flow meters
As an independent Metering System Integrator ODS has several years of experience with
developing Custody Metering Skids based on Ultrasonic Flow Meters (UFM) from small sizes to large
sizes.
ODS did use all meters which is approved for both custody
transfer and non custody transfer applications and can give
an objective advise on the strength and weaknesses of the
individuals design because we are independent. We are not
driven to sell flow meters but to find the best solution and
optimal operational cost for our end users.
UFM will be in compliance with AGA 9 Standard.
UFM is capable for serial communication. Flowmeter will be

calibrated including upstream pipe spool and flow conditioner at calibration facility.
Each Ultrasonic Flow Meter (UFM) pulse signals will be connected to Flow Computers (FC).
Each Ultrasonic Flow Meter (UFM) consist of SS tag plate, Material calibration and SS sunshade.
Flow meter specifications

Size 20” / 24” / 36”
Flange rating 300#
Body material SS
UFM Path 4 Path
UFM Transducer Material Titanium/Inconel
Flow Direction Uni-Directional
Hazard Certificate Zone 1, Group IIB, T3
Ingress protection class IP65
Outputs 1 x pulse, 1X RS 485, Modbus
Painting As per Painting specification
Calibration 6 Point
Uncertainty ± 0.5%
Repeatability ± 0.1%
11.2. Pressure transmitter hook up
Pressure transmitters will be located at locations where easy maintenance is possible, the
manufacturer and model are standardized across the system. The Pressure measurements will be
made by means of 2-wire HART protocol based, pressure transmitter with accuracy equal to or better
than ±0.04% of the span for a 10 to 100% of flow range. The update time of the pressure transmitter
will be equal or better than 100ms second. For smart pressure transmitters, the stability will be equal
or better than ± 0.1 % of upper range limit for 12 months.
Pressure transmitter specifications

Housing SS
Type SMART
Hazardous area certification ATEX Zone 1 Group IIB T3
Output signal 4-20 mA HART
Diaphragm seal Yes, integral
Hook-up Direct mounted with 2” 300# isolation valve and 2 valve manifold.
SIL Rating SIL 3
11.3. Temperature transmitter hook up
The temperature measurements will be made by means of 2-wire HART protocol temperature
transmitter with accuracy equal to or better than ±0.1% of the span. The update time of the
temperature transmitter will be equal to or better than 1 second. Temperature elements will be
RTD , 3-wire type meeting the requirements of IEC 60751. Thermo well for temperature
instruments will be as per Specification - Instrument Design and Installation.
Temperature transmitter specifications

Housing SS
Type SMART
Hazardous area certification ATEX Zone 1 Group IIB T3
Output signal 4-20 mA, RTD HART
Hook-up PT100 3-wire element with 1 1/2” 300# flanged thermo well.
SIL Rating SIL 3
11.4. Pressure Gauge hook up
Pressure gauges will be of bourdon type, bottom entry with shatterproof glass and liquid filled and
blowout disc protection. Range selection will follow project requirements.
Pressure Gauge specifications

Housing Stainless steel
Type Bouron
Pressure Gauge specifications

Prcess connection 1/2” NPT M, Bottom
Movement Damping Glycerin filled
12. METERING CONTROL SYSTEMS (MCS)
12.1. General
We have considered a common Metering Control System (MCS) for all five (5) metering skids
suitable for safe area mounting.
All flow computers are ABB Spirit IT makes. These are proprietary flow computers specifically
designed for custody transfer metering. They employ a high level of data security and validation,
including such features as multiple registers for totals with crosschecking. Flow computers will
provide the facility for the use of multi-point meter calibration curves.
For the flowmeters non-resettable electro-mechanical flow totalisers will be provided (either
integral with the flow computer or external) for standard volume flow.
The flow computers will be rack mounted on a swing frame panel. A see-through Perspex type door
will be provided with a key lock to prevent non-authorized personnel access to the flow computers.
The metering system will be fully operational from the cabinet located inside air conditner control
room. Signal from MCS will be communicated to client system by others.
The unit in the metering panel will be used to enter all configuration data, under access security
control.
Overview of MCS:
Flow
Skid Tag Number MSC PLC Printer Panel
Computer
AZR-Z-001 1 Nos
AZR-Z-002 1 Nos Common

Common Common 1 Nos 1 Nos
Standalone
AZR-Z-003 1 Nos Standalone PLC (Laser) (3 Bay cabinet)
MSC
AZR-Z-004 1 Nos
12.2. Metering Panel
All measuring streams will be routed to the Metering Panel. The flow computers will be rack mounted
on a swing frame panel with a see-through Perspex type door will be provided with a key lock to
prevent non-authorised personnel access to the flow computers.
The metering control panel consists of the following components:
SL Description Make Qty.

No
Common Metering Control System (MCS) for 5 nos of Metering Skids consisting of
the following components
Rittal Steel Cabinet with doors on the front and rear side and cable entry from the
ODS 1
bottom:
1
- Flow Computer section based on 5 Flow computers
- Panel dimensions 2400 x 2100 x 800 mm (w x h x d) Rittal
Panel includes
2 24 VDC Dual redundant power supply 40A 2
3 Flow Computer ABB 4
4 Ethernet Switches, 6 ports 2
5 Internal Lightning 1
6 Forced ventilation 1
7 Maintenance socket 230VAC 50Hz 1
The Supervisory work station equipment consisting the following components
8 Supervisory Computer (Standalone, Rack Mounted) Dell 1
9 PLC Siemens 1
10 LCD Screen Dell 1
11 Keyboard with trackpad Dell 1
12 Printer HP 1
Wiring components
13 Segregated DC and AC terminations lot
14 Protective, instrument and IS earthing lot
15 Surge protection lot
16 Screwed terminal blocks lot
17 DIN Rail for mounting small components lot
18 Tagging and marking; lot
19 Low Halogen internal cabling lot
Power supply (by others)
20 NON-UPS 230 VAC 1
21 UPS 230 VAC 60 Hz Power supply 2
12.3. Flow computers
ODS has included Flow Computers (FC’s) make ABB for this project. Each
meter stream will be connected with a flow computer rack, consisting of
stream flow computers. There will be a dedicated flow computer for
each flow meter, therefore a total of 5 flow computers are included.
The Flow-X/P stream flow module contains a fast microprocessor,

adequate memory and all analogue and digital inputs and outputs to
support a full single metering stream for both gas and liquid
applications.
12.4. PLC system
The PLC will be used for line-up and control of the isolation valves.
The PLC system will communicate with the HMI/supervisory by means of Ethernet connection.
Since the PLC systems functionality is not related to any safety functions SIL class rating is not part of
the scope. Common Standalone PLC system will be consider for all four (4) metering skid.
12.5. HMI / supervisory system
The supervisory computer will gather data from the flow computers to perform functions requiring
an overall knowledge of the system. It will be the collection point for all measured and calculated
data. It will also provide backup for the configurations of the flow computers.
The supervisory computer will contain the system database. All database points relating to
measured or calculated variables associated with metering will be identified by tag numbers. Access
to the database must be possible on a read-only basis from the HMI of the supervisory system using
standard Microsoft Office facilities, to enable on-going development of reports and spreadsheets,
without the need to resort to specialist software support. It will be possible to measure the flow
and accumulate even if the supervisory computer fails completely.
Software will be provided in the supervisory system to automatically log and track meter factor in a
secure manner to enable statistical analysis to be carried out on the results (control charts).
A dedicated printer will be part of the total system to allow print reports on demand as well as at
predetermined intervals. Report formats will be defined for each project, but will include as a
minimum on-demand and daily summaries of all metered totals.
The printer will be integral with the metering cabinet.
The supervisory system will come complete with utilities for:

• Alarm Reporting and Historisation;
• Report generation;
• Data trending and historisation;
• Display Building;
• Operation of field equipment such as skid valves.
These features will be accessed and configured using the tag number identifier for each measured
and calculated point. No specialist programming knowledge will be needed to configure these
facilities.
An Operator Interface/HMI will display all entered and computed data, enabling the operator to
monitor each individual metering run. The Operator Interface PC will act only as intelligent display
device, and will not perform any primary metering calculation functions.
As a minimum, the following signals will be made available for display on the HMI for all metering
points:
• Gross flow rate;
• Meter run temperature and pressure;
• Valve positions;
• Meter factors;
• Alarms.
12.6. HMI software package
For this project the functionality as described below will be developed based on eXLerate. This
description provides a general overview of the offered functionality. Detailed software functionality
of the HMI software will be described in the Functional Design Specification which will be the first
step of the project realisation.
Typical Features:
• Alarm management
The system will generate automatically alarms and events on the screen, printer, or fax. Both
an alarm summary, with current alarms, as well as an alarm history are available. All events and
alarms will be stored on disk such that historical data are available for analysis later.
• Report generation
All measured and calculated data are available in user definable reports. These reports can be
defined in Excel and the layout is therefore very flexible and familiar. After being
(automatically, or manually) generated, all reports are stored on disk in Excel format, after
which they may be printed on user request, or automatically, on predefined times. The reports
will be stored on the hard-disk of the supervisory system.
• Real-time and historical trending
Powerful real-time and historical trending is also available in eXLerate. Each tag may be
selected for trending. A tag will only be recorded when the change in value exceeds a certain
user-defined value. The operator may select any of the trended tags for display. (S)he can
select spot or average measurements and perform automatic or manual scaling of the pen.
Trends may be zoomed in and out and may be shifted in time.
• Real-time data communication
Various protocols are available, including all versions and dialects of Modbus (RS-232/RS-485
and TCP/IP) to allow communication with most instrument vendors. HART, IEC-870, ASCII and
other drivers are also available to support a wide range of commonly used equipment.
• Application start-up & retentive data
Constants in the application, such as alarm limits or system parameters, may be tagged as
‘retentive’ in the tag database, after which eXLerate stores these constants after any change,
and automatically retrieves these latest stored constants at system start-up.
• System security
Several security levels can be assigned to different users of the system, each user protected
with a personal password. At the lowest level most of the keyboard functions will be disabled
and the computer will be started without any possible access to the Windows operating
system. At the highest level, applications may be altered or user security rights may be
modified.
13. CALIBRATION, INSPECTION AND TESTING
The calibration of the Gas Ultrasonic Flow Meters (UFM) will be done with natural gas as close as
possible to the real process conditions. Ultrasonic Flow Meters (UFM) will be dry calibration by
manufacture. Wet calibration of Ultrasonic Flow Meters (UFM) including upstream pipe spool will
be performed at accredited calibration facility.
The client will be invited to witness the calibrations.
The pressure and temperature transmitters, temperature elements, indicators will be calibrated
against manufacturer’s standards and will be delivered with international traceable certificates.
13.1. NDE
The examination will be performed and the results evaluated in compliance with the standards
specified below, unless otherwise stated on the drawings.
Skid piping
Type of examination Examination in Acceptance criteria in Extent of inspection in

accordance with accordance with accordance with
Radiographic Examination ASME V Article 2 ASME B31.3 Table 341.3.2 ASME B31.3 § 341.4
Ultrasonic Examination ASME V Article 4 ASME B31.3 Table 341.3.2 ASME B31.3 § 341.4
Liquid Penetrant
ASME V Article 6 ASME B31.3 Table 341.3.2 ASME B31.3 § 341.4
Examination
Magnetic Particle
ASME V Article 7 ASME B31.3 Table 341.3.2 ASME B31.3 § 341.4
Examination
Visual Examination ASME V Article 9 ASME B31.3 Table 341.3.2 ASME B31.3 § 341.4
Skid structural
Type of examination Examination in Acceptance criteria in Extent of inspection in

accordance with accordance with accordance with
Radiographic Examination AWS D1.1 §6.14.1 AWS D1.1 §6.12.1 AWS D1.1 §6.15
Ultrasonic Examination AWS D1.1 §6.14.3 AWS D1.1 §6.13.1 AWS D1.1 §6.15
Liquid Penetrant
AWS D1.1 §6.14.5 AWS D1.1 §6.14.5 AWS D1.1 §6.15
Examination
Magnetic Particle
AWS D1.1 §6.14.4 AWS D1.1 §6.14.4 AWS D1.1 §6.15
Examination
AWS D1.1 Chapter 6
Visual Examination AWS D1.1 §6.9 Table 6.1 AWS D1.1 §6.15
Part B
13.2. FAT
The Factory Acceptance Test for the mechanical part will be carried out at HEISCO facility, Kuwait
under the supervision of ODS representative. Before the FAT an internal pre-FAT will be performed
to avoid re-work during full FAT. A FAT procedure and checklist will be submitted at least two
months before the FAT.
All facilities, support, manpower, etc. shall be provided by HEISCO to efficiently carry out all tests.
The complete metering system is a complex combination of mechanical equipment, measurement

equipment, microcomputers, etc. The functional test will demonstrate that all the sub-systems
(already tested in isolation) operate successfully as an integrated system.
The FAT of the metering control panel and mechanical skid is separated. The FAT with the metering
control panel will make use of simulated signals for valves, flow, pressure, temperature etc.
IFAT, ODS will submit the Exchange table list as a part of project documentation prior to IFAT.
During IFAT ODS recommend to bring the communication software in a Laptop and perform the
communication test with the DCS Vendor. Avoiding transporting the main server for IFAT is not
recommended.
The FAT of the metering skid and metering control system is separate.
The FAT will include:

• Certification check and loop testing of all instruments;
• Loop test of interconnections between instruments and junction boxes;
• Functional test of the control system;
ODS will have completed all internal testing procedures before commencement of the FAT.
13.3. Wet functional performance test
No functional wet test are included for the skids as all are gas metering systems. The skid will be
tested by simulation only.
13.4. SAT
After completion of the installation at site (by OTHERS), ODS will perform a Site Acceptance Test.
2 - 3 days will be estimated for the SAT activity for each Metering skid.
14. START UP AND COMMISSIONING
14.1. Site service and Installation and commissioning services
Specialised personnel will be made available for assistance during installation, commissioning and
initial start-up. These services will be charged as per enclosed service rates overview.
15. SPARE PARTS AND SPECIAL TOOLS
The mentioned spare part lists are preliminary lists based on the selections of components which
are made during the proposal stage. The lists are subject to change as the final selection of
components is made during the detailed engineering. After the detailed engineering has been
finished ODS will update, complete and submit the requested spare parts lists. As a result the prices
mentioned in it also are subject to change.
15.1. Start up and Commissioning spares
Spare Parts necessary to properly perform commissioning and start-up activities. Parts subject to
wearing or that might be lost or damaged during installation and preparation for pre-
commissioning, commissioning and start-up.
15.2. Two year operational spares - Optional
Spare Parts required for all types of maintenance activities both preventive or corrective
maintenance of equipment.
These classes of Spare Parts include all parts reasonably expected to be required for maintenance
during the life time of equipment.
15.3. Special tools
One Number of retraction tool for Ultrasonic Flow Meter (UFM) will be provide as per data sheet
general notes.
16. DOCUMENTATION
ODS will provide detail design documents after the contract has been signed within thirty days. The
design document can be carried out after being approved by Owner/Contractor.
During the period of system design, Vendor will not only provide technical documents, but also
some related technical material and parameters to Owner / Contractor, e.g. requirement on
telecommunication, power supply, earth, size of equipment installation, installation environment.
Details of these additional documents will be discussed during the project Kick off Meeting
The drawing will be furnished by AUTOCAD software, if there are some special fonts or line shapes,
they should be provided together with the drawing. Documents will adopt Microsoft Office 2010.
(e.g. Word, Excel, Access). All documentation will be in the English language.
ODS will provide complete documentation for review and approval by the OWNER / CONTRACTOR.
17. TRAINING – OPTIONAL
This chapter describes the general training possibilities we

recommend to operate and maintain a Metering Package that is
delivered by ODS. All training courses will be given by a dedicated
and qualified trainer who is familiar with the project.
All trainees will receive a certificate of participation at the end of

the training, if requested.
Depending on the complexity of the Metering System the training

duration varies per project. The reflected duration of the training
levels below are just an indication which can be used for budgetary
reasons. Because of the different responsibilities and knowledge
we developed three (3) training levels which can be selected
individually or combined in one trip:
1. General training course

This training course is a general introduction and contains the base principles of the metering
system. It will have a duration of 0.5 day with a maximum of 6 trainees.
2. Operator training course

The sessions within this course will cover the actual operation of the HMI, PLC & Flow Computers
that are part of the metering package. The training for Operators will have a duration of 1.5 days
with a maximum of 6 trainees.
3. Engineer and Technician training course

The sessions within this course will cover the actual design and configuration of the HMI, PLC &
Flow Computers that are part of the metering package. The training for Engineers and Technicians
will have a duration of 1.5 days with a maximum of 6 trainees.
The Training will be charged as per actual rates.

18. AFTER SALES SERVICES
ODS can provide on-site assistance by experienced and factory-trained service engineers across the
globe. ODS offers all post-commissioning services required to keep your metering system in sound and
accurate shape. For the Liza project ODS can use our Brazilian facilities as first line commissioning and
after sales support.
We support in:
• (On-site) diagnostics & troubleshooting;
• Periodic (preventive) maintenance or “Performance Check”;
• Repair of equipment;
• System upgrade consultancy services;
• Evaluation & feasibility studies;
• Flow meter re-calibration services.
18.1. Helpdesk support services
ODS has a service and maintenance support department, which provides helpdesk support services
during normal working hours. The people are available from Monday till Friday from 8.00 till 17.00
o’clock CET and can assist within 24 hrs.
Contact information
Contact information:
ODS Service Department at ODS head office in The Netherlands:
Telephone: +31 180 640 889
E-mail: techsupport-metering@odsbv.nl
ODS Sales & Service Department at ODS Middle East FZE in Dubai:
Telephone: +971 4 821 7200
E-mail: sales@ods-me.com
18.2. Corrective maintenance
Corrective Maintenance means actions needed to correct defects in hardware or software (Repairs,
Troubleshooting, Callout Support). Examples include the replacement of a failed router in the
network, the replacement of a failed server, or the repair of defects (bugs) in the software.
If possible, ODS immediately offers (helpdesk) support by telephone. When one of our service
engineers is in the office, we will instantly try to solve the system failure by telephone. When this is
not possible we will try to analyse the failure and we will propose further actions.
18.3. Preventive maintenance
These are maintenance tasks (not a defect) to maintain an operational system in running condition.
This maintenance will take place to prevent a failure from occurring. Preventive maintenance tasks can
generally be scheduled.
We recommend performing normal mechanical/ electrical maintenance (by your staff) on all parts of
your system. This includes all periodical maintenance as indicated in the manuals.
The additional preventive maintenance ODS offers, is a Performance Check, recommended on a yearly
basis. This is a configuration & diagnostics check with regard to custody transfer metering, mainly
focused on flow calculations, communication and alarm messages of the parts. We herewith check the
performance/ integrity of your metering system, including all issues not covered by normal
maintenance.
Preventive Maintenance will be performed according to Manufacturer’s specifications, and on the

basis of ODS checklists and measuring reports. These will also serve as reporting on the work
performed. These checklists are basically part of the ODS quality system.
18.4. Maintenance contracts
ODS provides on-site services (single service trips) in consultation with our service coordinator. The
scope of work could be e.g. troubleshooting, fault rectification, inspection, preventive maintenance,
performance review, on-going training, etc. (To be agreed upon on a case-by-case basis).
In case of special requirements, ODS offers customized agreements (long term maintenance contracts).
A typical service contract includes special agreements on:
• Scope of work;
• Number of site visits per year;
• Duration of the contract;
• Rates;
• Response times;
• Extended helpdesk support;
• Emergency mobilization.
19. REMARKS & DEVIATIONS
1. The pipeline velocity for the skids AZR-Z-001 and AZR-Z-004 will be less than 25 m/sec as
against the skid requirement of 20 m/sec.
2. For skid AZR-Z-004, we have considered the minimum pressure as 29.5 barg to keep the
velocity below 25 m/sec. For maintaining velocity within 20 m/sec with 6 barg minimum
process pressure, we recommend the total flow to be splitted through two parallel
metering streams.
3. Proposed ultrasonic flow meters are with direct path layout, multi path transducers and
are online retractable type. The transducers are Non-Intrusive which is superior to
intrusive design. The direct path layout minimizes the influence of turbulence,
contamination, moisture, and background noise.
4. Skid roof is not excluded from the current scope of supply. We suggest the skid roof to be
supplied by the main site contractor.
5. We have considered sheet steel enclosure with IP-42 certification for the Metering Control
Panel. As the control panel will be located in a safe area, we suggest SS enclosure is not
required.
6. Flow transmitters will have no SIL certification as flow metering systems are generally not
part of safety system.
7. No SIL rating has been considered for the control system.
8. Flow totalizer is not applicable for Custody transfer application and hence not included.
Totalised output is computed in the flow computer.
9. The flow transmitter will have 1 X RS-485 output.
10. The Flow computer have 2x RS485 + 2 x Ethernet TCP/IP ports
11. Fire proofing has been considered only for the MOVs only as specified in the datasheets.
Metering skid is not suitable for fire proof zone.
12. Fire & Gas detectors are not included in the scope of supply. We believe all the required
F&G detectors will be supplied by the main site contractor.
13. EN-10204 3.2 certification is considered for the mainline valves only.
14. Gas Chromatographs are not included in the scope of supply as the supply requirement is
not specified in the datasheet and P&ID.
15. The mainline valves seat will be soft seated and non integral.
20. COMMERCIAL (UNPRICED)
20.1. Unpriced commercial overview
S.No Item Description Qty.
Metering Skid
1 Flow Metering Skid, Tag : AZR-Z-001 1
Metering Control System
5 Common Metering Control Panel for 4 nos Flow Metering Skids 1
Engineering and Project Management
6 Engineering and Project Management 1
Document and Drawings

7 Project Specific Documents and Drawings 1
FAT and Testing

8 FAT and Testing 1
Packing & Spares

9 Packing 1
10 Startup and Commisioning Spare 1
Above price in USD (Ex works, ODS Middle East)
20.2. Options
Qty.
S.No Optional
1 Two Years Spare lot
1 Hand Held Communicator for Actuator 1
1 Online Retractable Tool 1
1 Industrial Laptop 1

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Technical Quotation

FUEL GAS FLOW METERING SKIDS

Client RFQ number: AZR-DAT-IN-015

0 30-12-2018 For Budget SB BvH

11. INSTRUMENTATION ............................................................................................................................. 29

Fuel Gas to Siemens GT Metering Skid (AZR-Z-001)

Fuel Gas to Alstom GT Metering Skid (AZR-Z-002)

Fuel Gas to Al Ghanim Metering Skid (AZR-Z-003)

Fuel Gas from KOC Metering Station (AZR-Z-004)

Common Metering Control Panel

Client Contact Email Telephone

ODS Contact Email Telephone

Head office Address:

ODS Middle East ODS Metering Systems

3.1. Introduction ODS

ODS Metering Systems:

Stationary test facilities volume Description

Stationary test facilities mass Description

Mobile test facility volume Description

3.2. Our Parent Company

3.3. ODS Flow Calibration Facilities

3.4. Experiences and references

3.5. ODS Middle East

9COM number for ODS Middle East facility “30008121”

3.6. ODS Saudi Arabia

ODS delivered more than 200 Metering System to Saudi Arabia.

4. CODES, STANDARDS AND REGULATIONS

4.1. Client specifications

Document No Status Rev. Title Comments

4.2. International codes and standards

6. Fuel Gas to Siemens GT Metering Skid (Tag Number: AZR-Z-001)

6.1. Process conditions

Gas Metering Skid

6.2. System Description

Velocity of gas within metering skid will be less than 24m/s.

We have designed the following optimum sizing:

28" 300# 28" 300#

6.4. Bill of Material

Sl Item Description Size / Make Qty Remarks

6 Flow Meter Gas Ultrasonic Meter, SS Body 24" Emerson, Sick 1

8 Temperatur HART, SIL 2 certified, SS Body 1.5" RF Yokogawa, 1

9 Pressure Bourdon Type including hook-up 1/2" NPT GIC 1

19 PDB 3 Phase, 400V 50Hz 1

18 Junction SS, Ex'e', IP-65 Cooper, Rose, 3

20 Tubing Instrument Tubing, SS316 1/2" OD Parker, Hylok Lot

7. Fuel Gas to Alstom GT Metering Skid (Tag Number: AZR-Z-002)

7.1. Process conditions

Gas Metering Skid

7.2. System Description

Velocity of gas within metering skid will not exceed 20m/s.

We have designed the following optimum sizing:

24" 300# 24" 300#

7.4. Bill of Material

Sl Item Description Size / Make Qty. Remarks

Components in the Duty Meter Runs + Bypass Line

6 Pressure HART, SIL 2 certified, SS Body 1/2" Yokogawa, 1

7 Temperature HART, SIL 2 certified, SS Body 1.5" RF Yokogawa, 1

8 Pressure Gauge Bourdon Type including hook-up 1/2" NPT GIC 1