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Effective Filtration Solutions For Cement Industry: Improve Efficiency & Uptime With Effective Oil Cleanliness
Effective Filtration Solutions For Cement Industry: Improve Efficiency & Uptime With Effective Oil Cleanliness
CEM 1.0 P1
Eco Friendly Filtration
& Separation Solution Provider
1 Mining
RMHP 2
8
COOLER DEDUSTING
4 Raw Mill
CLINKER COOLER
ELECTRO KLIN CPP
FILTER
PACKAGING
Cement Mill
7
CEMENT
CLINKER SILO
STORAGE
CEMENT MILL
CEM 1.0 P2
Eco Friendly Filtration
& Separation Solution Provider
Solution for Mobile Hydraulic equipment like Dumpers, Solution for Hydraulic & Lubricating Oil
Dozers, Tippers, Loaders, UDL, HDL, etc.
Wagon Tippler / Truck Tippler - Hydraulic application
Filling of Hydraulic Oil with NAS quality oil to the equipment with Bucket Elevators - Gear Oil Filtration
tank/ standalone offline filtration system.
Diesel Filtration Unit for (i) Diesel Storage Tank (ii) For Equipment
Filling Dispensing {(ISO 15/13/10) & Moisture < 50 ppm}
CEM 1.0 P3
Eco Friendly Filtration
& Separation Solution Provider
Solution for Hydraulic & Lubricating Oil Solution for Hydraulic & Lubricating Oil
Gear Oil Filtration Raw Mill – Hydraulic Oil Filtration
CEM 1.0 P4
Eco Friendly Filtration
& Separation Solution Provider
CEM 1.0 P5
Eco Friendly Filtration
& Separation Solution Provider
Solution for Hydraulic & Lubricating Oil Solution for Hydraulic, Lubricating, FRF, Utility water
Cement Mill – Hydraulic Oil Filtration MOT- Lube Oil Filtration / Moisture control / Varnish Removal
Cement Mill –Gear Oil Filtration Coal Mill Gear Box –Gear Oil Filtration
Cement Mill Side Shoe –Gear Oil Filtration Fire Retardant Fluid – NAS/ Moisture/ TAN Reduction
CEM 1.0 P6
Eco Friendly Filtration
& Separation Solution Provider
Application Application
Fluent
Filtered Oil
> NAS 12 (ISO 22/19/16) with Ordinary Filtration < NAS 4 (ISO 15/13/10) with Fluent Pro Filtration
< 200 ppm
IND 1.0 P1
Eco Friendly Filtration
& Separation Solution Provider
11 1 13/11/08
13/11/08 22 2-5μμ
2-5 5-15μμ
5-15 15-25μμ
15-25 50-100μμ
50-100 >100μμ
>100
22 2 14/02/09
14/02/09 33 00
00 625
625 125
125 22
22 11 00
33 4 15/13/10
15/13/10 44 00 1250
1250 250
250 44
44 22 00 0.01
0.01
44 8 4μ 6μ 14μ 16/14/09
16/14/09 11 2500
2500 500
500 89
89 33 11
55 16 16/14/11
16/14/11 55 22 5000
5000 1000
1000 178
178 66 11
66 32 0.001
0.001 15 / 13 / 10 17/15/09
17/15/09 33 10000
10000 2000
2000 356
356 11
11 22
77 64 17/15/10
17/15/10 44 20000
20000 4000
4000 712
712 22
22 44 0.1
0.1
88 130 17/15/12
17/15/12 66 55 40000
40000 8000
8000 1425
1425 45
45 88
99 250 18/16/10
18/16/10 66 80000
80000 16000
16000 2850
2850 90
90 16
16 0.2
0.2
10
10 500 0.01
0.01 18/16/11
18/16/11 77 160000
160000 32000
32000 5700
5700 180
180 32
32 0.5
0.5
11
11 1000 18/16/13
18/16/13 77 88 320000
320000 64000
64000 11400
11400 360
360 64
64 11
12
12 2000 19/17/11
19/17/11 99 640000
640000 128000
128000 22800
22800 720
720 128
128 33
13
13 4000 0.1
0.1 19/17/14
19/17/14 88 10
10 1280000
1280000 256000
256000 45600
45600 1440
1440 256
256 55
14
14 8000 20/18/12
20/18/12 11
11 2560000
2560000 512000
512000 91000
91000 2880
2880 512
512 77to
to10
10
15
15 16000 0.2
0.2 20/18/13
20/18/13 12
12 5120000
5120000 1024000
1024000 182000
182000 5760
5760 1024
1024 20
20
16
16 32000 0.5
0.5 20/18/15
20/18/15 99 13
13 2048000
2048000 364800
364800 11520
11520 2048
2048 40
40
17
17 64000 11 21/19/13
21/19/13 14
14 4096000
4096000 729600
729600 23040
23040 4096
4096 80
80
18
18 130000 33 21/19/16
21/19/16 10
10
19 250000 55 21/20/13
19 21/20/13 Patch Test Relation with NAS
20
20 500000 7to10
7to10 22/20/17
22/20/17 11
11
21
21 1000000 20
20 23/22/14
23/22/14 12 11 10 9 8
22
22 2000000 40
40 23/22/18
23/22/18 12
12
23
23 4000000 80
80 24/22/15
24/22/15
24
24 8000000 25/23/17
25/23/17
25
25 16000000 7 6 5 4
26
26 32000000
27
27 64000000
28
28 128000000
>28
>28 250000000 Note: Indicative results. Actual results may vary visually.
Basis: 10ml of Oil + 20ml Solvent on 25mm 0.8 μ Filter Paper for Hydraulic Oil
5ml of Oil + 25ml Solvent on 25mm 5 μ Filter Paper for Lubricating Oil
IND 1.0 P2
Eco Friendly Filtration
& Separation Solution Provider
Comparative
Comparative Media
Media Performance
Performance
Media
MediaProperties
Properties Glass
GlassFiber
FiberCartridge
Cartridge Electrostatic
Electrostatic Paper
PaperWound
Wound Centrifuge
Centrifuge Fluent
Fluent with
withLucida
Lucidamedia
media
Cleanliness
Cleanliness Excellent
Excellent<<NAS
NAS44 NAS
NAS 77 NAS
NAS88 NAS
NAS10
10 Excellent
Excellent<<NAS
NAS44
Water
WaterRemoval
Removal Does
DoesNot
NotRemove
Remove Can't
Can'twork
workwith
withmoisture
moisture Possible
Possibleby
byconsuming
consumingmedia
media Free
FreeMoisture
MoistureSeparation
SeparationPossible
Possible Maintains
Maintainsdissolve
dissolvemoisture
moisture<<200
200ppm
ppm
Viscosity
ViscosityRange
Range 0-600
0-600cst
cst 0-100
0-100cst
cst 0-100
0-100cst
cst 0-100
0-100cst
cst 0-1000
0-1000cst
cst
Mineral/Synthetic
Mineral/SyntheticOil
Oil Yes
Yes Yes
Yes Yes
Yes Yes
Yes Yes
Yes
Glycol-Water,
Glycol-Water,phosphate
phosphateester
ester Possible
Possiblewith
withsame
sameelement
element Does
Doesnot
notwork
work Can't
Can'tuse
usesame
sameelement
element Possible
Possible For
ForAll
AllFluids
FluidsWith
WithSame
SameElement
Element
Dirt
DirtHolding
HoldingCapacity
Capacity Very
VeryLow
Low Moderate
Moderate Moderate
Moderate NA
NA Very
VeryHigh
High
Operating
OperatingCost
Cost Very
VeryHigh
High Moderate
Moderate Moderate
Moderate High
High Very
VeryLow
Low
Capital
CapitalCost
Cost Low
Low Moderate
Moderate Moderate
Moderate High
High Moderate
Moderate
Overall
OverallPerformance
Performance Good
Good Average
Average Average
Average Average
Average Excellent
Excellent
IND 1.0 P3
Eco Friendly Filtration
& Separation Solution Provider
Note 1: Expected life of filters for dedicated use for maintain oil Note 1: Expected life of filters for dedicated use for maintain oil
cleanliness is approximately one year. cleanliness is approximately one year.
WE MAKE OUR Note 2: Moisture < 50 ppm option available Note 2: Moisture < 200 ppm option available
OWN FILTERS
Note 3: Recommended Input quality < NAS 10, if not use coarse filter. Note 3: Recommended Input quality < NAS 10, if not use coarse filter.
IND 1.0 P4
Eco Friendly Filtration
& Separation Solution Provider
Note 1 : Quality Testing Available with Particle counter for selected Note 1 : Quality Testing Available with Particle counter for selected
applications (Generally on patch or mg/lit) applications (Generally on patch or mg/lit)
Note 2: High Filter life with Vats Lucida G2D Filters Note 2: High Filter life with Vats Lucida G2D Filters
Note 3: Recommended Input quality < NAS 12, if not use coarse filter or Note 3: Recommended Input quality < NAS 12, if not use coarse filter or
change oil. change oil.
IND 1.0 P5
WE MAKE OUR
OWN FILTERS
Eco Friendly Filtration
& Separation Solution Provider
IND 1.0 P6
WE MAKE OUR
OWN FILTERS
Eco Friendly Filtration
& Separation Solution Provider
Custom Design Lube Oil Skid for Turbine Lubrication WE MAKE OUR
OWN FILTERS
System is designed as per ASME (BPVC Sec. VIII) & IEC Standard
IND 1.0 P8
Eco Friendly Filtration
& Separation Solution Provider
WE MAKE OUR
OWN FILTERS
Fluent TCF
An unique product for all requirements of Turbine
Control Fluid / Fire Retardant Fluid management
Model Selection
Model
ModelNo
No Tank
TankCapacity
CapacityLit
Lit
TCF
TCF50
50 1500
1500
TCF
TCF100
100 3500
3500
TCF
TCF250
250 7500
7500
TCF
TCF500
500 15000
15000
Quality Guarantee:
Particulate < NAS 4 (ISO 15/13/10) Note 3 &
Moisture (Dissolved) < 100 ppm (Note 10)
TAN Up to 0.1 mg KOH /lit (Note 12)
Suggested to use dedicated for desired tank capacity for
achieving consistent quality
Key Features
Oil up to 68 cst
Stainless Steel Housing
Trolley Mounted
With Smart Controller
Add-on features like varnish removal / control
Installed with Vats G2D filters for filtration
Vats specially design FRF HVDH for Moisture separation
TAN reduction with state of the art specially designed ion
control technology
Additional Feature - Timer operated periodical operation, Online
moisture sensor
Note 1: Expected life of filters for dedicated use for maintain oil cleanliness is
approximately one year.
Note 2: Moisture < 50 ppm option available
Note 3: Recommended Input quality < NAS 10, if not use coarse filter.
Note 10: Moisture Separation with HVDH Technology, Pl note that moisture
removal is a function of equilibrium. Commitment is based on normal working
condition without engressment.
Note 12: TAN reduction is Polar process and depends upon various Process /
Chemical factors. If done multifold times from higher value, reduces capacity of
reduction restricted may be up to 0.3 mg KOH/lit only.
IND 1.0 P9
WE MAKE OUR
OWN FILTERS
Eco Friendly Filtration
& Separation Solution Provider
Fluent Plus
Online Filtration of Hydraulic Oil for maintain NAS 7
quality 24x7 using existing pressure with no
additional pump required.
Model Selection
Model
ModelNo
No Tank
TankCapacity
CapacityLit
Lit
Fluent
FluentPlus
Plus10
10 500
500
Fluent
FluentPlus
Plus25
25 1000
1000
Fluent
FluentPlus
Plus50
50 2000
2000
Fluent
FluentPlus
Plus75
75 3000
3000
Fluent
FluentPlus
Plus100
100 7500
7500
Quality Guarantee:
Particulate < NAS 7 (ISO 17/15/13)
An unique product for maintaining Hydraulic oil quality for mobile
equipments.
Key Features
Hydraulic oil up to 68 cst
Possibility of 3x extended (3 times) life of oil
Highest quality
No Heating to Oil / No static charge
No Pump, No motor
Operates on available pressure with no change in Hydraulic
performance
Mild Steel Housing
Compact Size
Suitable for Mineral, Synthetic Oils, etc.
Possibility to upgrade quality to NAS 4 (ISO 15/13/10)
Add-on Moisture separation
WE MAKE OUR
OWN FILTERS
Filtration Services:
Vats offer onsite services like –
Oil Purification - case to case basis one time
CEM 1.0 P7
Eco Friendly Filtration
& Separation Solution Provider
About Vats
Thank you very much for interacting with Vats Filtration Team. We do have our Application Laboratory where filtration problem is analyzed and
effective filtration solution is suggested for our valued customers. Our filter media
We take this opportunity to introduce ourselves as specialist in “Filtration
characterization facility is utilized for consistent quality media production.
Technology”, providing micro filtration solution for various applications. We
manufacture our own micron cartridges and also manufacture equipments, in India, Our Application Lab and a proactive technical support team is there to help you
with strong technical backbone with IIT technocrats. optimize your filtration cost and empower you to deliver best quality product.
Vats Filtration Technologies Pvt. Ltd. is a 20 years old company and has developed
wide range of products used in various applications for delivering cost effective
filtration at desired quality level. State of the art products are available Hydraulic Eco Friendly Filtration
& Separation Solution Provider
oils, Liberating oils, Turbine oil, FRF, Water Hydraulics, Refrigeration and other
Compressor oils, where oil is circulated in close loop systems. Vats Contribution towards Green Environment
Vats’ is committed to provide cost effective filtration systems so that oil
Along with this vats has developed other industrial applications which are in
purification is cheaper than oil replacement. “Fluent”, will support you for
custom product division where many process applications like test rig, washing
re-utilisation of oil, resulting into conservation of Precious natural resource ‘OIL’.
fluids, application rigs, etc. are filtered.
We invite you to take a small step towards “Green Environment”. Let’s provide
We at Vats are committed to deliver “Effective Solution” for your unique process
healthy environment to our future generations, together.
with
Business Associates:
Vats Filtration Technologies Pvt. Ltd.
Sankalpgad Apartment, Dahanukar Colony,
Kothrud, Pune – 411038. Maharashtra, India
Phone: +91 20 25471966, +91 88888 61782
Email: info@vatsfilters.com