Operation Break Down of Queen 60 x 80

Sr # Operations Mc/Mnl Reading 1 Reading 2 Reading 3 ASCT PCS

1 Cutting Range Manual 115 116 114 115 1

2 Patta Cutting Manual 12 10 8 10 2
3 Cutting Zip tape Helper 15 20 18 18 12
4 Inserting slider into zipper Helper 7 10 9 9 1
5 1 cm Hemming on side panel SNLS 17 17 20 18 1
6 Stitching 2 Hemmed panels with Zip SNLS 136 145 140 140 1
7 Top stitching of Zip SNLS 76 90 80 82 1
8 Stitching Velcro tape SNLS 34 45 40 40 1
9 Side hemming and label attach SNLS 32 36 34 34 1
10 Overlock Stitching Safety 95 94 95 95 1
11 Front and back penal attachment SNLS 330 360 380 357 1
12 Turning Helper 8 9 10 9 1
13 Checking Helper 56 58 57 57 1
14 thappi Helper 4 5 6 5 2
15 Polybag cleaning Helper 5 6 7 6 1
16 Folding Helper 13 14 12 13 1
17 Inserting mattress into bag Helper 8 9 7 8 1
18 Inserting card into mattress bag Helper 4 5 4 4 1
19 Closing the bag Helper 8 9 7 8 1

SAM IE------------ UI/Sup------------

 Efficiency

Prod/day @
Basic Time (Min) Allowances SAM
100%

1.92 15% 2.2 218

0.17 15% 0.2 2504
0.29 15% 0.0 17011
0.14 15% 0.2 2890
0.30 23.5% 0.4 1296
2.34 23.5% 2.9 166
1.37 23.5% 1.7 284
0.66 23.5% 0.8 588
0.57 23.5% 0.7 686
1.58 20% 1.9 254
5.94 24% 7.3 65
0.15 124% 0.3 1432
0.95 15% 1.1 439
0.08 15% 0.2 2504
0.10 15% 0.1 4174
0.22 15% 0.2 1926
0.13 15% 0.2 3130
0.07 15% 0.1 5779
0.13 15% 0.2 3130

SAM IE------------ UI/Sup------------

 Operations Contractor Rate IE Rate
Cutting Range 8.6
Patta Cutting 0.7
Cutting Zip tape 3.5
0.1
Inserting slider into zipper 0.6
1 cm Hemming on side panel 1.4
Stitching 2 Hemmed panels with Zip 11.3
Top stitching of Zip 6.6
Stitching Velcro tape 3.2
Side hemming and label attach 2.7
Overlock Stitching 7.4
Front and back penal attachment 28.7
Turning 4 1.3
Checking 12.5 8.5
thappi 3 1.5
Polybag cleaning 0.4
Folding 6 1.0
Inserting mattress into bag 0.6
Inserting card into mattress bag 0.3
Closing the bag 0.6
Carton filling 0.6
Carton Closing 0.2
Material handling 4 4.0
Total 90.56647
104.151440227
Sr # Oprtn Mc/Mnl Readin Reading Reading

1 Cutting Manual 6 7 9
2 Cutting Helper 10 20 18
3 Insertin Helper 7 10 9
4 Zipper a SNLS 35 41 38
5 2 side s SNLS 13 17 15
6 Piece ChManual 30 32 33
 Prod/d Prod/d
ASCT PCS
Basic TimeAllowancesSAM
(Min) ay @ ay @ WagesPiece Rate
100% 80%
7 1 0.12 15% 0.1 3415 2732 1500 0.55
16 12 0.27 15% 0.3 1565 1252 1500 1.20
9 1 0.14 15% 0.2 2890 2312 1500 0.65
38 1 0.63 23.5% 0.8 614 491 1500 3.06
15 2 0.25 23.5% 0.3 1555 1244 1500 1.21
32 3 0.53 15.0% 0.6 791 633 1500 2.37
2.3 9.0
Total Rate 9.0
With Contactor comission 10.4