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Customer 810818 8.L.

Code . BOXUNCP04

Serial Nr • E 079

Order • 29 " 2002 " 0000029

~
TECNIPL.AST
~,¡\nF I IT¡\LV

[Z]

E NIP AS

Individua Iy ventilated

cage rack

Operating and maintenance

manual

Updated on JAn uary 2001


7
T~.,,"'

SEALSAFE !ye PAGE 1 (11 7-1

INDEX

1. MANUFACTURER'S DETAlL ......................................................... 6

2. IVC SEALSAFE .......................................................... ....... .............. 7

2.1 Preface .. .. ....... .... .. ................................. ............ .............. ...... ........ ........... 7

2.2 Responsibility of the customer ................................................................... 7

2.3 Spares ... ................................................................................................... 8

2.4 Technical assistance ................. .. ........ ... ............................ .. ... ... .. ... .... .. .. ... 8

2.5 Unauthorised modifications .............................. ... .... .... ............ .. ..... ............ 8

2.6 Specific terminology .......................... ... ........... .. .. .. .................................... 9

2. 7 Decomm issioning and final dismountling .................................................... 9

2.8 Applicable technical standards ................................................................... 9

2.9 Declaration of conformity .................. ....... ... .... .. ............. ......................... 10

3. SAFETY INFORMATION ............................................................... 11

4. TECHNICAL DATA ....................................................................... 12

5. INTRODUCTION ... ", .......................,." ...........................", ............. 13

5.1 Pernlitted uses ....................................... .......... .. ......... .................... ... ..... 13

5.2 I mproper or prohibited uses .................................................................... 13

5.3 Functional description.................. ..... .... ......... .. .. .. ... .... ... ... ...... ................. 14

5.4 Main fea tures ..................... ..................................................................... 15

5.5 Identificabon plate positioning ................................................................. 16

6. GENERAL PRECAUTIONS ........................................................ .. 17

6.1 Genera l rules ..... .... ... ... .................. .. ............ .. .................................... ..... 17

6.2 Electrical connections ....................... ....................................................... 17

7. MAINTENANCE PRECAUTIONS ................................................. 1 B

7.1 Personnel ......................... ........ .. ...... .. .............. .... ... .. ............................. 18

7.2 Cleaning and disi nfection .... ..................................................................... 18

8. COMMANDS, INSTRUMENTATION AND CONTROLS ............... 19

8.1 Supply Unit : Command function s ............ .. ... .. .. ......... ..... .. .. .......... .. ....... .. 19

8.2 Exha ust group : command functions ........................................................ 24

9. INSTALLATION .............................................. ,., ............................ 26

SEALSAFE Ive PAGE ) (11 74

9.1 Transportation of the Sealsafe IVC. ......................................................... . 26

9.2 lnstallation ............................................................................................. 26

9.3 Eledncal connections ......... ......... ...... ........... ..... .. .............. ...... .... ............ 28

9.1 Connection of t he ex haust release to the Air Conditioning planl.. ............ .. . 29

9.5 Air Flow alarm threshold setting .... .... .. ............ .. ...................... ............... .. 30

9.6 Digital pressure reader calibration ........................................................... . 31

9.7 Reset of the digital reader .. ..................................................................... 32.

9.8 Start Up................ ........................................... ...................................... . 32

9.9 Air flow setlings ...................................................................................... 33

9.10 Cages removal .................................................................................... .... 34

9.11 How to check the pressure ...................................................................... 35

9.12 How to calculate the Air Changes per Hour ... .... ... .. .................. .. ..... .. ........ 35

10. MAINTENANCE SCHEDULE ........................................................ 37

10.1 Dai ly cllecks ................... ......................................................................... 37

10.2 15 Days Maintenance .. .. .. ... ............. .. ... ... ... .. ..... ... .... ..... ...... .. .. ..... ... ... ..... 37

10.3 Three months Maintenance ..................................................................... 37

lOA Six months Maintenance .......................................................................... 37

10.5 Yearly Maintenance ..... ... ......................... .. ..... ..... ... ., .. ... o ' ' · ' .. .. , .... , . .... . . , • • • 38

10 .6 Two years maintenance ........................................................................... 38

10.7 When necessary ...................................................................................... 38

11. MAINTENANCE PROCEDURE ..................................................... 39

11.1 How to clean t he supply unit prefil ter ....................................................... 39

11.2 How to clean tlle exhaust unit prefílter ...... ............................................... 39

11.3 How to dean tlle exllausl valve prefilter (if used) ............. ... ..................... 40

11.4 How to rep lace the cage top filter ............................................................ 40

11.5 How to change the supply Hepa filter ....................................................... 41

11.6 How to change t he exhaust Hepa filter ..................................................... 42

11.7 How to ( lean t he body of the Sealsafe unit.. ............................................. 43

11.8 How to clean the exhaust plenum ............................................................ 43

11.9 How to sterilise the Sealsafe unit ............................................................. 44

11.10 How to disconnect a rack ..................................... ........ .. .. ...... .. .. .. .... ...... . 44

11.11 How to wash the racks ............................................................................ 45

11.12 How to wash cages and tops ................................................... ................ 45

11.13 How to autoclave cages and tops ............................................................. 46

11 .14 How to zera the hour counter .... ......... .. ................................................... 47

11.15 Extraord inary maintenance " .................................................................... 47

SEALSAFE !ye PAGE 4 nI 74

12. TROUBLESHOOTING ................................................................... 48

12.1 Voltage indicator lamp is not illuminated .......... .... .. .. ..... .. ... .... ................. 48

12.2 Supply airflow is too low .......................................................................... 48

12.3 Exhaust airflow is too low ....................................................................... . 48

12.4 Condensate inside the cages .................. ..... ... .... .............. .............. .. .. ..... . 49

12.5 Nozzles emit a whistle ...... ... .. ... .... ... .. ..... .. .. ....... .. ............ ........ .... .......... .. 49

12.6 The digital pressure reader shows O......................................................... 49

12.7 The digital pressure reader shows too low a pressure ................ ............... 50

12.8 The digital pressure reader shows too high a pressure .............................. 50

12.9 When the Test Cage is removed the digital pressure reading ¡s not zera .... 51

12.10 Calibration problems ....... ............................. .. ..... .. .. .. .............. ................ 51

12.11 BMS alarnl ............·...................... ........ ................... ....... .............. ... ......... 51

12.12 Hour counter has no display .. .. .. .... .. ... .... .. .. ...... .. .. ..... .. .. ... .. ........ ... ... .. .. ... 51

12.13 Fuse FIP - F2P is blown [Supply Unit] ..................................................... 52

12.14 Fuse F3P is blown [Supply Unit]. .... .......................................................... 52

12.15 Fuse F1N - F2N is blown [Exhaust Unit] .. ......................... .. ...................... 52

12.16 Fuse F3N is blown [Exhaust Unit] ....... .. ... .................... ... ................ ..... .. ... 52

13. SPARE PART LlST ....................................................................... 53

14. MECT'S SET UP PARAMETERS ................................................. 59

15. MECT'S OPERATING MANUAL. .................................................. 60

15.1 GENERAL POINTS ........... .............. ......... ..... ......... ... ............... ... .............. 60

15.2 TECHNICAL CHARACTERlSn CS ............................................................... 60

15.3 DISPLAY SfGNALS ...... ........................... ... .................................. ... .... ...... 60

15.4 CONN ECTION DESCRIPTlONS ........ ..... ..... .. ............ ................................. 61

15.5 WIRING DIAGRAM FOR CURRENT INPUT .. ... ......... ..... ........................... .. . 62

15.6 WIRI NG DI AGRAM FOR TENSION INPUT ... .. ............................................. 63

15.7 I NSTALLATION PROCEDURE .......... ....... .......... ..... ... ........ ................... ...... 63

15.8 HOW TO OPERATE THE INSTRUMENT ..................................................... 64

15.9 RECOVERY TARA FU NCTION ............................................... .. ...... .. .......... 65

15.10 MACHINE OPERATION WITH FIXED ZERO ................................................ 65

15.1 1 INSTRUMENT SET UP .. ... ...... ........... ... .... ..... .. .. .... .. .. ...... .......................... 65

15.12 DEFAULT PARAMETERS (dEF) ............................ .. ............ .. ............ .. ... ..... 68

15.13 ANALOGUE OUTPUT...... ..... ................... .... .. .. .... ... .... ..................... .. ........ 68

15.14 TECHNlCAL CHARACTERISTICS....... ....................... ....... .... .. ............. ....... 69

15.1 5 INSTALLATION OF ANALOGUE OUTPUT .. ................................................. 69

SEALSAFE !ye PAGE S 111 74

15.16 NOTES ON ANALOGUE OUTPUT ET UPS ............ ............. ............ ... .. ....... 70

15.17 PASSWORD FU NCTION ............... ............. .... ... .. ............. .. ....................... 71

15.18 SET UP ................................................................................................... 72

16. FACTORY TEST CERTIFICATE ................................................... 73

17. ELECTRICAL PERFORMANCE TEST CARO ....... ....................... 74

17.1 VISUAL CHECK: ..................................................................................... 74

17.2 I NSTRUMENTAL CHECK : ........... .. ... ... ...... ......... .. ... ............... ........ ... ........ 74

17.3 ELECTRICAL DIAGRAM ......................... ...... ................ ...... ... .............. ... .. . 74

SEALSAfE IVC PAGE 6 I !t ].1

1. MANU FACTUR R'S DETAlL

TECNIPLAST GAZZADA S. a r.1.


Via I Maggio, 6
2102 0 BUGUGG IAT E (VA)
ITALY
T el +390332809711
Fax +39 0332 458 315
E-mai l tecn icom@work ing it

MARKINGS AND ADDRESS OF THE AUTHORISED REPRESENTATIVE

S alsafe ind ivid ually ventilated cage racks described in th ls manual are bui lt accor Ing to
the applicab le machine sta~dards and display the CE mark ing

SEALSAFE INDIVIDUALLY VENTILATED CAGE RACK

CODE : ... .BOXUNCP04..

SERIAL NUMBER: . E 079 ..

YEAR PRODUCED : .. . 2002 ... ..

CONSIGNEE :

NOTE: .. .... ..

Au tharised representative :

Address: . . .. ... . .

Telep hane number: ... ..

Persa n to contact: .

STAMP

TECNIPLAST GAZZADA S. a r.1. reserves the right lo modify the specification to


improve the product at any time.
SEALSAFE rve PAGE 7 (11' 74

2. IVC SEALSAFE

2.1 PREFACE

This manual sup plies the Cltent with information on the ind ividuall y ventilated cages wl th
exhaust system (here in called SEALSAFE IVe) and on th e re levant safety standards The
manual also descnb es the corree! use of the equipmen!

The user man ual is an integra l part of the machine and shou ld fol low 11, even in the even t of
a change of own ersh ip, unti the final decommisslon ing

The man ual sh ould be kept in an eas lly accessible place , known by the Installer, the
Operator and the Service Technlclan
They must ca refully read the follow ing tex! to have a clear understand mg of the insta llatio n,
use, and maintenance procedures, and also da nger condi tions to avoid
If Ihe man ua l is damaged or lost, a copy can be req uested from TECN IPLAST

The machi ne an d associated eq uipment are subJect to conti nual updates with a view to
improving the final product; in this manua l al l th e information regarding the current state of
the machine is detailed
Fo r an y improvements or modificatlons, cal l TEC NIPLAST

The form deta iled on pag e 3 must be completed. It co ntains deta ils of th e characteristics of
the machln e such as the serial number, verSJon , and year of manufacture
Ttli s is the on ly data that needs to be supp lied to TECNIPLAST to receive technical
asslstan ce , spares , or optiona l extras not requested on delivery

ATTENTION

The improper use of the machine and incorrect maintenance could cause serious
personal ínjury.
The Operator and the Service Technician must know all the standards reported in
this manual before using the machine or carrying out maintenance procedures.
The procedures outlined in this manual are intended to apply to the machine only If
employed for the permitted uses; If it is used tor other purposes the cllent becomes
directly res ponsible tor la ck of safety to any persons and/or any accident or
m isfortune

2.2 RESPONSIBILlTY OF THE CUSTOMER

tf not otherwise specified in the contractual conditi ons, the Client must suppl y

1) Electrical supply (complete with EAR TH) in the vici nity of the machine
SEAbSAEE IVC PAGE X (11 7-1

ATTENTION

TECNIPlAST cannot be held responsible for personal injury or for accidents caused
by a defective EARTH or one that does not conform to the EC 64-8 standards or to
those of the host country.

2) Interlocked wall socket, plug and overload protection

3) Alarm system to be connected to the clean contacts of the mach ine

2.3 5PARES

Only on ginal TECNIPLAST spares can be used so as to assure , apart fro m the perfect
Inter-changeabil ity , th e length and terms of the guarantee.

2.4 TECHNICAL ASSISTANCE

Requests for Technical Assistance must be addressed to TECN IPLAST by e-mail,


telep hone or Fax using the numbers listed at page 5 of thls manua l.

2.5 UNAUTHORISED MODIFICATIONS

No mod ificatlons to the machine or lts components may be carried ou t wlthout wr ltten
au thorisation fro m TECNI PLAST, unauthorised modification s could bring abou t changes to
the original functionmg for wh ich

1) The hou sing conditions may not conform to th e standard described in the
International Dlrectives and in Legislative Decree no 11 6.

2) The safety barrier between ani mals and envlronment may be compromised

3) The safety bamer betwe n environm en t and anlma ls may be comprom ised

4) Al! form s of guarantee reg arding the en tire machlne will be null and vo id
SEALSAFE Iyc PAGE 9 \/174

2.6 SPECIFIC TERMINOLOGY

In order to Improve the comprehe nsion of thls manual , the following term s are used :

OPER ATOR.
person designated to operate, reg ulate, and to carry out the routine maintenance and to
clean the machin e

SERVICE TEC HNICIAN


speClallsed person, specifically trained to carry out extraordinary maintenance tasks or
repal rs that req uire a particular knowledge of the machine , ils fUllction , its safety and of the
methods of Intervention

AUTHOR ISED SERVICE TECHNICIAN


TECN IPLAST Serv lce lechnician

2.7 DECOMMISSIONING ANO FINAL OISMOUNTLlNG

The machines are constructed with non-po ll uting matenals and therefore can be
dismantled withou t contravening any of the laws currently in force.

2.8 ApPLlCABLE TECHNICAL STANDARDS

Th e machines hav been designed and prod uced according to the followi ng stan dards and
docu men tation

• MACHINE DIRECTIVE EEC 89/392 , modified from directive EEC 91/368 and EEC
93/44.
• EN 292/1 Stand ard . Mach ine safety Fundamental concepts general programm ing
prinCipies.
• EN 292/2 Sta ndard Fundamental concepts general programmlng principies

Specifica tion and technical principies.

• EN 60204 Standa rd Machi ne safety. Electrical equipment of machines . General

req uiremen ts.

• ISO 11201 Standard. Acoustics - Machine and equ ipment noise em issions
• ISO 3746 Stan dard Acoustics - Determinatlon of the power levels of no ise sources ­
Control methods

• EEC DIRECTIVE 86/60 9 for the protection of animals used for experimentation or

other scientiflc purposes (Legisla tive Decree 2701 -92 no 116)

r
~,..r

SEALSAfE Ive PAGE !O l /!- 74

2.9 DECLARATION OF CONFORMITY

The technical documentation of the machine supplies the declaration of confo rm lty
accord ing to the EEC directives.
SEAbSAEE IVC PAGE I! PI H

3. SAFETY INFORMATION
In order to c!arify th e safely procedures Included In this manual Ihe words and symbols
below are used ·

! oANGER

Thls word is used in the safety messages and on labeis when there is the possibility

of incurring serious Injury or death if the danger is not avoided .

In these safety messages the normal precautions tor avoidlng the danger are

described.

19noring these precautions could also result in serious damage to the machine.

ATTENTION
Thís word is used in the safety messages of the manual and on the labels tor
dangers that, if not avoided, could provoke light or moderate injury or harm.
The message can also be used only for dangers that can infllct damage on the
machine.

IMPORTANT
This word is used tor precautions that must be taken in order to avoid operations
that could shorten the operating life of the machine.

*
This word is used to supply or give a remark to extra useful information regarding
the relevant procedure.

If any permitted procedure or action far this machine is carried out, the safety of both the
operator and the people in the immediate vicln ity is assured and tn ere is no danger of
da mag ing th e machi ne

,
If in any doubt regarding safety , contact TECN IPLAST

• DANGER

Do not attempt to use the machina without protection panels and do not apply the

,.
voltage supply when carrying out routine or extraordinary maintenance.

DANGER

It is strictly forbidden to carry out moditications that could alter the performance or
the working conditions of the machine; TECNIPLAST cannot be held responsible tor
personal injury or material damage caused by mishandling ofthe machine.
SEAbSAFE Ive PAGE ) 1 \¡r V

4. TECHN ICAL DATA

ELECTRICAL SUPPLY

Supply vol tage 230V 50/60 Hz


240V 50 Hz
115V 60 Hz

Instal led power 250 W


Maximum current consumptlon ( 220V 50 Hz ) 1,3 A

VENTILATORS

Ce ntrl fuga l type at low diffe.ential pressure and variable velocity

Max lmum throu ghp ut

FILTERS

Pre-filter dimensions 560x30 5x23 mm


HEPA fi lter dlmensions 305x30 5x68 mm
SEALSAEE Iyc PAGE I ] pi 74

5. INTRODUCTION

5.1 PERMIITED USES

IMPORTANT

The SEALSAFE IVC is designed to function in an environment that is free of


atmospheric agents (rain, snow, fog etc.) and in a controlled temperature.

The Ive described in this manual are constructed to be used by person s expressly trained
for

• Animal protecti on
• Environmental protection
• Housing of various' animals strains In the same environment

IMPORTANT

The Sealsafe individually ventilated cage racks are designed to work exc!usively
with Tecniplast solid or filtered Sealsafe cage top covers.


5.2 IMPROPER OR PROHIBITED USES

ATTENTION

In this paragraph some of the improper or prohibited uses are listed; as it is


impossible to predict all improper uses, enquire al TECNIPLAST befare using the
machine for any purposes other than that stated in 5.1 aboye.

The machi nes are manufadured for the specific uses described aboye ; the fo llowing uses
should be avoided

• Operation by inexperienced or untrained personnel

• Operation of the machine without fil ters or with the fi lter box open

• Housing in a closed environment wlthout a fresh air supply

• Housing in an envi ron ment which is normall y too humid (above 70% humidity)

• Housing in an environment which is normally too dry (Iess than 40% humidity)

• Hou sing in an environment which is no! temperature con trolled


l~,
, .. f

SEALSAFE !ye PAGE 14 (J I' J.t

5.3 FUNCTIONAL DESCRIPTION

The air IS taken from the environment by th e supply unit, the upper one
The alr pass es th rough a pre-filter tha! re!a ins any environ menta l dust and th roug h an
Hepa filter (9 9.999 DOP.): from here a cont inuous supply of sterile air is available in the
pos itlve pl en um of the su pply unit.
From here , through a fl exible connect ion , sterile air feeds the positlv plenum of lhe racks
The posltive plenum of the rack provides fi ltered air to every cage , guaranteeing a unlform
distributi on .
The sterile air supp lied to the cage flows at a hlgh level toward the cage front, fo llowing the
cage shape goes lo the bottom where it removes, at a very slow speed , 11eavy gases uch
as Carbon dioxide and Ammoni a, befare being exhausted throug h a roug h pre-filter (If
mounted) to th e negative ple num.
The exhaust air is then conveyed , through a flexible connection, to the negative unil where
a pre-filter retams the rou gh dirtiness like bedd ing and food dust or ani mal hair.
Next step is a fil tration through an Hepa filter, where the air beco mes steríle before bemg
re leased mto the environment, from an opening placed on th e top of the supply Ulll t thls
position has been speclally designed to allow a neal connection with th e alr con ditlon ing
extraction .

The airflow rate 10 the racks can be regulated by a fan speed adjuster; its value expressed
in cub lc meters per hour is constantly shown by a dig ita l instrument.

Th e airflow rate, adj ustable from O to lIS maxim um , allows the system to guarantee the
optimal air changes per hour rate in any co nd ltion
Furtherm ore, the independent airflow adjustment of the pos itive and negative uni ts perm lts
to regu late the differentlal between the supp ly and exhaust alrflow: this helps to maintain
the proper pressure barrier in any config uration

An option al functlon also allows checking , thro ugh the same in strumen t, the re lati ve
pressure between cage and environment

The flexib ility of th e system allows to connect to the same venlilating un it


• Up to 4 racks
• Racks holding different cage sizes
• High and low denslty racks
• Sing le an d double sided racks
Thls system provides ideal housll1g for anlmals in need of a hlgh degree of rn lcroblologlcal
protection and at the same ti me prevents the expulsion of alle rgen s in lo th e enwonmen t.
The SEALEO CAGE CONCEPT with its variable airflow rate and se leClable pressur rnodes
offers numerous advan tages includi ng

• Mai ntenance of a continua l positive pressure barrier, protecting cage occu ants
fro m ingres s of air borne path ogens whi lst also inh ibitlng expulsion of
aeroa llergens

• Maintenance of a continua l negatlve pres su re barner, isolating cage occupants

from the externa l envlronment wh ilst al so rn inimising mgress of air borne

pathogens.

• Provid s the anlmals with a microenvironment low in gaseous co ntaminants Le.

ammonia and carbon dioxide

• Reduces cage change frequency


./
1~ ,. ..,

SEALSAFE Ive PAGE 15 pt 74

5.4 MAIN FEATURES

1) The in put and exhaust fan un it and filler groups are housed in two stainless steel
boxes

The input gro up is composed of two fans , HEPA filter at 99,999 O OP and pre-filter,
hour co unter, air flow Indicator, fan speed adjuster, mai n sWitch, and supply cable
Th ere is also a special socket connected to dry contacts, wh ich can be used to raise
the alarm remotel y in the case of any electrica l fault , inc1uding lack of voltage from
the main power supply
An option al alarm is avallable to check the pressure of the cages relatlve lo the
room .

Th e exhaust group is composed of two fans , HEPA filter at 99.999 DO P and pre­
filter, haur counter, air flaw indicator, tan speed adjuster and connection cab le to the
inpu t group.
There is al so a speclal socket connected to dry contacts, which can be used to ra ise
the alarm remotely in the case of any electrical fault , including lack af voltage fram
the maln power supply

2) The filtered alr IS distributed thro ugh a horizontal plenum , a series af vertical ducts
and valves with calibrated holes. Al! the air ducts are connected to the plenum with
re movable anti-vibralion coup li ng s The plenum is connected lo Ihe input group by a
flexib le qu ick connection

3) The exhausted alr IS extracted through valves (which are protected by a rough pre­
filler) with calibrated hales, vertical ducts and a horizontal plenum , Al! the air ducts
are connected to th e ple num with removable an ti-vib ration coupllng s. T he plenum IS
connected to th e exhaust group by a flexib le quick connection

4) The corree! all gnment of the valve/cage system 15 ensured by speelal Du rethan
gu ides

5) Clear top wi th filter (O ,2p) to prevent distress to the animal in case of power fai lure

6) Self-cl osmg supply and exhaust air valves assure containment mtegrlty

7) The system is des igned to assure low speed ai r into eaeh cage « 0,2 mIs at mouse
level ),

8) The central baffle system of the clear top directs air to the fro nt af the eage
optimismg the air circu lation

9) The special seal between cage and top minim ises leakage irrespective of pressure
mode

10) The integra l bottle depresslon accommodates an externa l water bottle with in the
overall Ive ca ge footprint and pravides the animals with access to fresll water
minim ising cage opening frequency.
When the bottle is removed an automatíe closing system comes in to actian .
mainta ining the barrier integrity
?
t~_·. · 1

SEAbSAEE !yc PAGE ! (¡ pi 7-!

11 ) The optional system to check the relative pressure is equ ipped witll a TEST CAGE
within which the pressure differen tial is read .
Test Cage is positioned in th e midd le of the upper row and is marked with a red
Tecniplast logo.
Animals ca n be housed in the Test cage

IMPORTANT

The pressure ís read through a 2-rnm hole in the TEST CAGE TOP.
Therefore the barrier between the TEST CAGE and the environment is compromised
when the TEST CAGE is removed trom the rack

12) Hig h fle xibility in rack positioning

13) Highly flexible configuration : accord ing to the number and size of cages con nected
to the unit, it is possible to select the fan rates using the fan speed adjuster. to
ensu re the correct Ai r Changes per Hour and Cage pressure in an y co ndition.

14) Easy movemen t through doors and pass th rough autoclaves

15) Noise level inside the cage is less than 49 d8(A) at maximum fan speed

5.5 IOENTIFICATION PLATE POSITIONING

Sealsafe individ ually ventilated cage racks descnbed in th is manual are CE marked The
identifica tíon pi ate is mounted on the upper cover of negative group.
SEALSAFE Ive PAGE 17(u- 74

6. GENERAL PRECAUTIONS

6.1 GENERAL RULES

• Sealsafe Ive must be used exclus ively by authorised and qualified persennel

• Use all the precautions, procedures and protection prescríbed by the standards in
force for the safeguard of persona! health and the animals

6.2 ELECTRICAL CONNECTIONS

• The connection of every Sealsafe IVC must mclude a magnetic overload switch
mou nted en the interlocked wall socket
• The Sealsafe IVC must be connected to an earth that comp lies to the EC
standards or with the standards applicable to the country where the appl iance
has to be installed.
SEALSAfE !ye PAGE 18 pi 7-l

7. MAINTENANCE PRECAUTIONS

7.1 PERSONNEL

• The maintenance of Sealsafe IVC must be earned out on ly by authonsed an d


expressly tra ined personnel , who must know In detall what IS deseribed In thls
manual and must adopt all the means and preeautions specified for personal
safety and protectlon of the al1lmals.

• The personnel respansible for ma lntenance must be tramed to perform a rap id


filter change, and must acquire the skllls necessary to keep the time that the fan
is sto pped to a min imum .

7.2 CLEAN!NG ANO OISINFECTlON

• Cleaning and disinfectJon must be carried out when the unir is sWltched off

• The operatar must be adequatel y pratected befare clean lng the equlpment.

• If during cleanin g sorne drops of dislnfectant or detergent fal l on the floor , the
affected area should be dried im mediately to avold accidental slipping

• It is possible lo dismount and el an Ihe rack and the air distnbutlon elrcuit in an

,
autoc lave (See 11 .9 Hm\ 1() 11 ({JI 1)[ 11 11 SI .· \1 S,\I l· [ 11 )

• DANGER

Do not use !iquid or steam jets in the vicinity of the e!ectrical components.
~
• ... _r

SEALSAFE Ive PAGE I 9 ()[ 74

8. COMMANOS, INSTRUMENTATION ANO CONTROLS

8.1 SUPPL y UNIT : COMMAND FUNCTIONS

~ -+--------

0 --+-----~

D
- i ­- -----a¡.;.;.

~RONTVIEW
CD MAIN SWITCH
It supplies power to the unit. When switched on its green lamp IS illu minated

en FANS SPEED ADJUSTER


Used to vary the fa n speed and th us the air changes per hour rate as well as the
relative pressure.
Th e poten tiom eter is hidden below the Tecniplast lago
To gain th e access to the potentiometer, rotate the logo .
Adjust th e sp eed by means of the key supplied , checking on the digital display the
Ai rflow ach ieved.

S PEED ADJU STER


SEALSAFE !Ve PAGE JO lB 7-1

Q) HO URS IN USE COUNTER:


Used to determine the age of the fil ters and , approximate ly, the correct momen! at
wh ich Ihey should be replaced
This can also be used to evaluate the duration of an experiment.

IMPORTANT

Zeroing of the counter is only possible by working on contacts found on the rear of
the instrument

ATTENTION

Only the Service Techñician can perform zeroing of the instrument after having
isolated the voltage supply to the equipment. (See 11.14, Ilow lü ¿ero lhe hour count er)

® DIGITAL AIR FLOW REAOER


Sh ows the Airflow supplied to the racks , expressed in m 3/h.
The val ues are measured inside the ventilatmg unit, where Ihe alr is con veyed lo
th e racks.

* NOTE

When the optional pressure check is fitted, the relative pressure is shown on

the same display.

A pushbutton allows to switch the reading be1ween Airflow (m 3/h) and

Pressure (Pa).

It IS possible to set an Alrflow ala rm thresh old , to ralse alarm when th e flow rate is

too low.

The A irflow alarm is signalled lo th e BMS through the volt-free contact available on

Ihe top of the Unlts and indlcated vlsuall y by the red LE O.s of the Instrument.

*
Minimum Aírflow alarm is signalled by the volt-free contact and displayed by
the ínstrument's Alarm L.E.D., maximum Airflow Alarm ís only dísplayed by
the instrument's Alarm L.E.D.
SEALSAFE Ive PAGE 21 ()! 74

How TO SET THE. MAXIM UM A IRFLOW ALARM THRESHOLD

Press SET 2

The first digit on the left will flas h

Se! the des ired val ue by presslng j .


Press ., lo set the nex! dlgi!
Se! the deslred value by presslng ) .

Press SET 2 to confirm

How TO SET THE MINIMUM AIRFLOW ALARM THRESHOLD .

Press SET 1

The first digit on the left will flash

Set the desired value by presslng J .


Press ,. to set Ihe next dlg it
Se! the desired va lu'e by pressing J .

Press SET 1 to confirm

(3) PR E-FILTER VANE


Th e access to the Pre-filter is gatned here (ref 11 , MAINTENANC¡; PROCT Dl IRI )
To open the vane, lift the hand!e, turn it of 90" in any direction and pul! the cover.

~---t---~ ...----0-+- - - ­ ~

R IGHT SIDE VIEW


S EALSAFE Ive PAGE 11!J1 74

® SOCKET FOR AL ARM


Posl tloned on the top part of the inpu t group , beslde the supply soc ket
It is a three-po lar eonnector conneeted to dry eontaets so as to signal the lack of
vo ltage and therefore the inactivity of the tan
It also signals any fault of the main el eetrlea l eomponents
The releva nt p!ug is supp lied fo r connecti on to an alarm system sup pl ied by the
C lient (BMS)

*
For more details concerning the nature of the alarms provided, see 9.3,
Elcdrical CODllcctions

o ENVI RONM ENTAL: AIR INLET


The air to teed the positive unit is taken from Itere

ljfj-"
IMPORTANT

The ENVIRONMENT AIR INLET and the EXHAUST AIR RELEASE are the only two
openings that must be uncapped

® EXH AUST AIR RELEASE


The exhau st air is released from here.
lt's advl sable to convey ou tside of the room the exhaust al r dlrectly out of the room.
the rel ease point position has been speclall y design ed to a llow a neat connec tlon
with th e air con ditioning extraction.

For this pu rpose a special fle xible hose is avaliable¡ along witll the re levant
con nectio ns
See 13 SI'AHI: I'AI{ I LIS I

® CL EAN AI R SUPPL Y:
The filtered air is ava il able from here.
Con nection to the racks must be accomp li shed through fl exi ble hoses (Ref 9 .2,
Instal lmion)
,
"~""I

SEALSAFE Ive PAGE 23 pi 74

(:[D SOC KET FOR POWER SUPPL Y: TOPVIEW


Th e cable provided for power supply has to be connected here.

(.IX!! SOCKET FOR EXHAUST POWER SUP PLY


The power supply for the exhaust group is ava ilable here. For the connectlon use
th e cab le provided
SEALSAFE Ive PAGE "}-! \ 11 7j

8.2 EXHAUST GROUP : COMMAND FUNCTIONS

F RONT VIEW

IMPORTANT

The controls of the exhaust unit are exactly the same as those on the supply unit.

SEALSAFE Ive PAG E ">5 PI' 74

A) EXHAUST INLET
From here the dirty air IS exhausted from the racks

B) EXH AUST OUTLET

From here the exhaust air, after Ilav ing been filtered , is conveyed to lile exhaust alr
release , availa ble on the top of the supply unit

TOPVIEW
e) SOCKET FOR POWER SUPPL y
Th e cab le prov ided for power supply has to be connected here .
7
Y- ~"lIf

SEALSAEE Ive PAGE '6 l/l' 7-1

9. INSTALLATION

9.1 TRANSPORTATION OF THE SEALSAFE Ive

ATTENTlON

Transport the equipment using a forklift truck when it's packed or move it on its
caster wheels.

ATTENTION

Pay attention when transporting the ventilating unít trolley on its wheels because of
its hígh centre of gravity.

9.2 INSTALLATION

• Position the SEALSAFE IVC RACKS and the remote housing trolley In the
desired place .
• Lock the frent wheels by pushlng the brake lever downwards
• Remove all the travell ing caps
• Con nect the racks to the tro lley usmg lile flexible connections suppl led
,

,.~""'".T

SEALSAFE Ive PAGE 27 ( I t 74

*
It's also available an optional longer flexible eonnection specially designed to allow

free movement to the racks .

Its eore make it a constant section flexible pipe, very convenient to guarantee the

movement of double slded racks .

ATTENTION

Notwithstanding the flexibility of the system, it is strongly recommended to connect


the trolley between racks rather than to place it in a far end (i.e. RACK-RACK -RACK ­
TROLlEY) .

• Check that there are no uncapped openi ngs except for the ir inlet of the supply
un it an d the alr release of the exhaust unit.

EXHAUST

RELEASE

AIR INLET

FRONTVIEW
,
~.,,·.t

SEAbSAEE Ive PAGE '81 !1· H

• Unused connection filtin gs must be sealed w lth the silicon caps provided.
• Un pack the pre-filters and the Hepa filters ( SEE 11 1, II( IW I () ( 1 1 ,\ ~ 11 11 Slll'I'1 1
I INII PRH Il .IIR; 115, Ih lW r(ICII \N CiI Tl W'IlIPI1 1 y Ilrl'¡\II I II ' R)
• Conn ect the power supply cables in the re levant sockels
• Position all the cages, fully assembled , on Ihe racks.

WHEN THE OPTIONAL PRESSURE CHECK IS FIITED

• Connect th e recoi l hose for pressure reading lo the quick release connectiol1
available on Ihe rack Please nole thal only one rack al a time ca n be connected
lo the digital pressure reader.
• Pay attention lo place th e TEST CAGE in the position labelled TEST

9.3 ELECTRICAl CONNECTIONS

ATTENTION

• The SEALSAFE Ive are sel up lo function with the voltage level and
frequency specified at the time of order and therefore only accept the
percentage variations which are standard in the country of installation.
• The SEALSAFE Ive must be connected to the power supply with an in-tine
magnetic switch with leakage protection and an interlocked socket to
protect the equipment and the Operator from any short circuit or current
leakage, thereby al50 facilitating the i50lation of the equipment during
maintenance. For connection to the mains supply, the cable supplied with
the equipment must be wired to a plug that matches the socket mounted on


the wall.

DANGER

Cable and socket are supplied with a green and yellow earth wire; the earth
connection must conform to the EC standards in force in the country in which the
installation takes place.
TECNIPLAST cannot be held responsible for personal or malerial damage resulting
from:

• Mlssing or defective earth connection

• Lack of installation of a magnetic trip switch with leakage protection and with
interlocked socket

1) Connect the plug that matches the wa ll socket to the free end of Ihe cable suppli ed
2) Connect the socket on the other end of the cable to th e plug placed above the in put
group
SEALSAFE !ye PAGE 29 el! 74

3) In sert the plu g mto the Interlocked socket (Ref 8. 1 delail 7)


4 Con nect the power supply cable for negative group (ref . 8 1 detail 7 an d 82 detail
9)
5) Wire the conn ecto rs supplied for the alarm device and connect It lo the control
terminal

*
Read the alarm socket pins connections as follows:

CD COMMON.

Q) N.O., in the even t of lack of power or e ectrica l faul! It's closed

<J) N.O., in the event of Minim um Airflow alarm It'S closed

5) Supply voltage lo the line by activati ng the in terlock switch and the magnetic trip
switch.
6) Suppl y voltag e to the equipment using the switch CD and check lhe presence of
vol tage looking at the light el).
7) Supply vollage lo the exhausl group usi ng the sWitch O
8) Cu t the voltage supply to the equipment, and if the alarm termina ls are con nected ,
check that the lack of voltage 15 signalled
9) Proceed with the Alr Flow alarm threshol d settlng
10) Set an Airflow lower than the Mlnlmum Alarm Threshold , and If the larm termmals
are co nnected , check tha t the alarm IS signalled

W HEN THE OPTIONAL PRESSURE CHECK IS FlnED

11) Proceed with the DIGITAL PRESSURE READER CALlBRATION.

9.4 CONNECTION OF THE EXHAUST RELEASE TO THE AIR


CONDITIONING PLANT

IMPORTANT

It's advisable to connect, when ¡t's possible the release of the exhaust air from the

Sealsafe unit to the air conditioning extraction.

This will preserve the animal room from unpleasant smells.

f
,~" .

S EALSAEE !ye PAGE 3O!lI 74

The Sea!safe unit IS predisposed tor a connection of the exhaust air to the air condltlonin g
ductwork
The exhausl air is released from an opening placed on Ihe lop of the upper unlt, lO allow a
neat connection
The eonneetion sh ould be made w ith a flexible pipe as short as possi ble, lo avold
unnecessary resislances. The alr mus! be relea sed in the vicmity of Ihe air condltion mg
duet, bu t not directly eenneded to it with an airtight joint

IMPORTANT

Make sure that the connection between the Sealsafe exhaust and the air

conditioning duct is nol airtight.

This is to avoid any interference on the air flow rates and the pressure balance of the

unit.

9.5 AIR FLOW ALARM THRESHOLD SETTING

To set Ihe th reshold for the Airflow alarm , proceed as fol lows

MINIMUM AIRFLOW ALARM


• Press SET1 . The pre-set thresh old IS shown .
• The first dlgit on Ihe left wi ll flash
• Sel the desired value by pressing J . .
• Pre ss ". lo set Ihe next digit
• Sel Ihe desired value by pressing ) \
• Press SET1 to confirm

Default mimm um Airflow alarm is 10 m 3/h

MAXIMUM AIRELOW ALARM


• Press SET2 . Th e pre-set Ihreshold is sllown
• Th e firsl digit en the left w ill flash
• Sel Ih e desired value by pressing J.•
• Press ).- lo set Ihe nexl dlgit
• Sel Ihe desired value by pressing J
• Press SET2 to confirm

Defaull maxlm um Alrflow alarm is 190 m3/h


SEALSAEE !ye PAGE 3 I !)I 74

9.6 DIGITAL PRESSURE READER CALlBRATION

The digital pressure reader must be calibrated according to Ihe enwonment pressure

*
The calibration is necessary only if the system reads anything different from O
Pascal when the test cage is not in its position and the test button is pressed.

To calibrate the instrument proceed as fa llaws

1) Make sure that the system is properly connected , as specifled in 92, In~ lall a li lln
2) SWitch an th e IVC Sea lsafe and leave it work ing for half an hour (Warm Up)
3) Take away the Test Cage
The instrument should show O

In tbi s cond ition the ca libration is not necessary.

If the Instrument shows anything different from O it is necessary to proceed with the

cali brabon .

4) Record the actual read ing ; th is va lue must be added , after having changed its
relative slgn , lo th e va lue stored in ISL2

In ord er to gain Ihe access lo Ihe selting paramelers you have to

5) Press simultaneously FS and SET1 , the display wil l show PASS


6) Press FS, the display will show 0000
7) Press FS. the display wil l show ePAS
8) Press ) \ 10 times, the display will show ISL2
9) Press FS, the display will show Ihe lasl cal ibration va!ue
10) Ad ded to ttl e las! ISL2 value the va lue mentioned at point 4

Eg
Reading value -003

Value that must be added to ISL2 0003

Last value hold in ISL2 0002

New ISL2 value : 0002 + 0003 = 0005

To SET Tri E VALUE PROCEED AS FOLLOWS

• The first digit on the left wlll flash


• Press , lo move up to the desired digit
• Set the new ISL2 value by pressing l ,
• Press FS to confirm

11) Press j , ! untll exitmg from the configuratian parameters


12) Pushing again the test button th e instru ment wil l show tll e pressure reading th at, if
the ca li bration has been carried out properly, will be O
13) Fi t the Test Cage in its position
?
1~_·.·

SEALSAfE Iye PAGE 31 \ JI 7-1

IMPORTANT

When a password different from the default 0000 is set, it's necessary to type it in at
point 6 aboye.

If th e password Ilas been forgotten , the Instru ment doesn' t show ePAS and no
modlfications are allowed
In this case th e reset of the instrulllent is necessary_

9.7 RESET OF THE DIGITAL READER

IMPORTANT

This procedure must be followed only when the default password has been changed
and forgotten _

To reset the digita l pressure reader proceed as follows .

• SWitch th e supply unit OFF


• Press at the same time, and .J, on the di gital pressure reade r
• SWitch the un it ON wh ilst keeping pressed , and P.
• The instrument has been reset to its password default parameter, there fore the
password is 0000
• This proced Ul-e doesn't change the other parameters set in the digital reader
• Befare proceeding w ith the calibration, allow the instrument half an hou r for !t to
wa rm up.

9.8 START Up

To start up th e system proceed as follows:

1) Switc h ON th e positive un it
2) Switch ON tll e negative unlt
3) Set the deslred work ing mode (pos itlve or negatlve) usin g the fa n speed adJusters
@ and Q) . Flow rate values are read on the igital displa ys, expressed in cub lc
meters per hour
4) Allow the system to reach a steady slate.
SEAbSAFE 'ye PAGE 3] m 74

IMPORTANT

Positive environment is achieved when the system is supplying more air then is

being exhausted .

Negative environment is achieved when the system is exhausting more air then is

being supplied .

5) Th e performa nces of tlle fans can be adjusted to ensure the correcl cage pressure
and air changes per hour rate in any cond itlon
Tne speed of the fans ca n be adjusted from O to their rnaximum.
To get a positive pressure, the fan setting of the supply gro up must be higher tha n
the exh aust one
Negative pressure is obtained the other way around .

Run the Sea lsafe with a higtl fan setting when a high cage density is configured , to
enable an increase'in the air circu lation and thus ttle air changes per hour (AC H)
rate o

9.9 AIR FLOW SETTINGS

It's importa nt to balance Ihe supply and exhaust arrflow rates in order to guarantee the

proper pressure barrier with respect to the air circulatian.

T he best condition is achieved when the differential between supply and exhaust airflow is •

POSlTIVE MODE 25%

NEGATIVE MODE 50%

Example
UNIT SETTING P OS ITIVE
S UPPL y AIRFLOW 180 m1 /h
E XHAUST A IRFLOW =( 180 m 3/h -25%)=135 mJ/h

UNIT SE fTl NG N EGATIVE


EXHAUST AIRFLOW 150 m Ih
S UPPLy A IRFLOW =(150 m3/h -50%)=75 m3/h
SEAbSAfE !yc PAGE H \ 11 74

9.10 CAGES REMOVAL

!MPORTANT

Anima! handling must be organised in such a way as to reduce to a minimum the


time in which the cages are removed from the rack.

It's important to observe that wh en the cages are removed from the rack, there's no air
circulation in the microenviro nment.

IMPORTANT

Empírica! studies ha ve demonstrated that in solid top cages the C02 threshold of
2,7% is reached after 22 minutes and the lethal 8,8% is reached after 135 minutes
without ventilation .

Measurements have also demonstrated that in filtered top cages the C02 threshold
of 2,7% is reached after 30 minutes whilst the maximum level reached is only 2,9% .

*
The aboye mentioned values have been measured in cages 1284L housing 5 mice
CD1 weighing approximately 35 g.

When the cages are removed from the rack, the integnty of the mlcroenviro nment is
guaran teed by the self-closing valves fitted in the cage top

ATTENTION

To protect both the animals and the personnel , Sealsafe cages must be opened only
in a changing station or in a laminar flow hood.

IMPORTANT

During the normal use of the unit do not remove more than two lines of cages per
rack .
!f only a few cages are in use, it 's necessary to fill complete!y the rack with cages
SEALSAFE !ye PAGE 15!)k 74

9.11 How ro CHECK THE PRESSURE

IMPORTANT

Pressure check is only possible when the optional pressure check device is f itted .

In arder to check th e pressure , press the appropriate pushbutton of the positive Unlt and ,
keeping it pushed, wait until the pressure read lng IS stea dy
The display wil l cha nge from the flow rate reading (m 3/h) to the pressure reading (Pa) .
The val ue is a differential static pressure reads between the test cage and the
enVII"o nment
Releasing the pushbutton Ule display will return again to the flow rate readmg ,
The test cage is connected to the transducer by a flexible ho le

*
The pressure achieved is strictly connected to the number and size of cages
connected to the unit.

9.12 How TO CALCULATE THE AIR CHANGES PER HOUR

The volume of the rack, comp lete with cages , 15 shown by a label on the rack itself

How ro CALCULATE THE ACH RATE IN POSITIVE MODE:

1) Read the aililow rate of the positive un it.


2) Calculate the total vo lume of the racks
3) Olv ide the positive flow rate by th e total vo lume.

EXAMPLE
Posi ti ve group air fl ow 180 m3/h

Volume rack 1 0,5 m 3


Volume rack 2 0,5 m 3
Volume rack 3 1 m 3

Total volu me = (0, 5+ 0,5+1 )= 2 mJ

AC H = (180/2) = 90 ACH

How ro CALCULATE THE ACH RATE IN NEGATIVE MODE:


1) Read the airflow rate of the negative unit
2) Calcu late th e total volume of the racks
S EALSAFE IVC PAGE 36 PI 7:.\

3) Divide the negative flow rate by th e tota l volume.

EXAMPLE
Negative group air flow

Volume rac k 1
Volu me rack 2

Total vol ume = (0,5+0 ,5)=

ACH = (92/1 )= 92ACH

IMPORTANT

Optimum ACH is between 70 and 80, taking into account factors such us animals
density, cage change frequency, kind of bedding etc.
SEALSAFE Iye PAGE 17 pi 74

10. MAINTENANCE SCHEDULE

10.1 DAILYCHECKS

The Sealsafe unlts should be daily checked to venfy

• Power su pply presence


• Ab senc of uncapped openmgs
• Absence of condensation inside the cages
• Presence of all the cages on the rack
• AI I the cage clips are fastened

A Quality Record , co ntaining a Dai ly Check List tor Sealsafe unit, 15 available on request.

10.2 15 DAYS MAINTENANCE

Every 15 day s it's necessary to inspect and clean the pre-fil ters
(Ref 11 1, Il r W I O ell ,'I N ' "1 SI 11'1'1 y (IN I I 1' 111 1111 1' 1< ; 11 .2, IIOW ((l( 1 I \ N 111 1' ('\ II '\l IS I I 1 ' 11
I'RIII1 II I( )

10.3 THREE MONTHS MAINTENANCE

Every three months ¡L's necessary to replace the cage top fi lters, where fitted
(Ref 11 4, Hm\ lO RJ 1'1 ,\1 '1 r IlI T ;\( j! ! 01' 1 1I IIR)

Cleaning interval tor exhaust va lve pre-filters depends on a lot of factors such as setting of
the unit , flow rate, animals activity , kind of beddi ng.
Exhaust prefí lter should be cleaned when they disp lay bad status, at least every th ree
rnonths
(Ref 113, I/ ( JI,.\ II I I ' I I AN 11 11 · 1· \ 11 /\ 11.... 1 \ ,\1 VI I'ln 1I1 II ' R)

10.4 SIX MONTHS MAINTENANCE

Every six months it's necessary to clean the exhaust plenum


(Ref 11 8, I h l W I IlC I 1 ,\ \1 111 1 1· \11 .\ 11.... 1 1'11 N I I ~I)
SEALSAf E Ive PAGE lH (1} 7-t

10.5 YEARLY MAINTENANCE

Every year it's necessary to rep lace the exhausl Hepa fil ter and disinfect the fi lters sea!.
(Ref 11 .6, Huw lO CII ¡\N<;I f 111 · I 'IJA \ '> 1II1 1' ,\ 1 11 1I I~)

Supply and exhaust prefilters should be disposed of every year.

10.6 Two YEARS MAINTENANCE

Every lwo years it's necessary to replace the supply He pa filler and disi nfect ttle fllters
seat
(Ref. 11 5, II() WI() C II ANl;1 1111 '> 111' 1' 1 \ I JI l' \ 1I1 11 IZ)

10.7 WHEN NECESSARY

The aboye mentioned schedule gives a general guidellne when tile unlt is used in standard
con ditions
Maintenance timetable depends on a lot of factors such as setling of the unít, flow rate ,
animals activity, kmd of beddmg and so on
Ro utine maintenance, like cleaning of the body, washing of the rac k and sterilisation sh ou ld
be ca rri ed out when necessary, accord ing lo the use co nditions.

* NOTE

The gradual blockage of the supply HEPA filler is indicated by the drop of the
positive Airflow indication

The gradual blockage of the exhaust HEPA filter is indicated by the drop of the
negative Airflow indication
1
~A"' ''

SEALSAEE Ive PAGE 39 ()! 74

11. MAINTENANCE PROCEDURE

11 .1 How TO ClEAN THE SUPPl y UNir PREFIL TER

To clean the supply unlt prefllter, proceed as follows

1) Leave the unit switched on .


2) Open the supply pre-fi lter cover, by li fting the handle and turning it 90 ' in any
direction and pull the cover
3) Replace the prefilter with the spare one . Pay attention lO fit th e new filler with its grid
facmg down
4) Close the pre-filter cover

The di rty pre-filter can be disposed of, cleaned with a vacuum cleaner or washed

*
Before washing the prefilter it's necessary to remove the cloth from its frame.

11.2 How TO CLEAN THE EXHAUST UNIT PREFILTER

,. DANGER

If the animals housed in the Sealsafe unít are infected, outlet prefilter could also be

infecled.

It's therefore necessary to wear adequate protectlon and pay necessary attention

during the filter change.

In this case it's necessary to replace the prefilter.

Dispose the used one in accordance wlth the legislation in force in your eountry J

only after having autoclaved it.

IMPORTANT

The filter vane is designed in such a way as to render ln-bag removal of the filters
possible.

To Glean th e exhaust unít prefilter, proceed as f lIaws

1) Le ave the unit switched on


2) Open the exhaust pre -filter cover, by lifting the handle and turni ng it 90° In antl­
clockwise directi on.
3) Replace the prefilter with a new one, pay attention to tit the new filter with its gnd
faclng dawn
4) Close the pre-fi lter caver
SEAbSAfE !ye PAG E jO I )! z.¡

The dirty pre-filter can be dlsposed of, cleaned wlth a vacuum cleane r or washed .

* NOTE

Before washing the prefi!ter it's necessary to remove the cloth from its frame.

11.3 How TO ClEAN THE EXHAUST VAlVE PREFILTER (IF USEO)

To replace the exhaust valve prefilter, proceed as fo llows

1) Remove the cage from the rack and pos ition it inside a laminar flow hood
2) Open the cage and replace the valve prefilter.

3) Clase the cage

4) Replace the cage in the rack .

Dirty prefil ters ca n be cleaned as follows

1) Remove the blue pin from the prefilters .


2) Soak the prefilters in a cage conta inmg hot water.
3) Wash the prefilters manually
4) Rinse them with pl enty af water
5) Leave them with water and a weak disinfectant for al least half an hOll r
6) Drain the water from the cage
7) Squeeze th e prefilters to get rid of the water
8) Befare remaunting them, make sure they are completely dlY

Prefil ters can al so be autoclaved a limited number af times.

11.4 How TO REPLACE THE CAGE TOP FILTER

To replace the top cage filters, proceed as fol lows

1) Remove Ihe cage from the rack and positlon 1I inside a laminar flow haod .
2) Turn th e filter gnd In anti-clockwise direcl ion to release il
3) Open th e cage and turn upslde down th e top
4) The fil ter wi Jl come out
5) Remove th e fi lter from its grid.
6) Replace the filte r
7) Fit ¡he assembly filter-grid in its posl tion.
8) Turn the fl lter gnd In clockwise direction to lock il
9) Clase the cage.
10) Replace the cag e In the rack .
SEALSAFE !ye PAGE 4! PI- 74

11.5 How TO CHANGE THE SUPPLY HEPA FILTER

To change the supply Hepa fil ter, proceed as follows

1) Disco nnect the rack s from the ventllating unit (see 11 10, II ()w fI ) IlI S('! ¡NNI ( I .\
I{ \( ,, ).
2) Switch the uníl OFF
3) Gain th e access to the back of the unlt
4) Unscrew lhe four screws holding th e Hepa filter panel (a 3-mm Allan key ís
req uired ).
5) Open the Hepa filter vane.

Hepa filter IOl'kcr Jlel)a l'iltcr locker

6 Un lock the H pa filter by turning 90° In an ti-clockwise direction the speclal lockers (a
5 mm Allan key is reqUlred )
7 Rem ove the Hepa filter
8) Disinfect lhe fílter seat with an alcoh ol-based disinfectant.

IMPORTANT

Below the Hepa filter there's the airflow sensor.

This device is very fragile, in order to avoid to damage it pay attention not to spray

anything on or touch the sensor.

SEALSAfE Ive PAGE -12 \ 11" 7-!

9) Place the new Hepa filter in position, paying atte ntion that the sea l faces down.
10) Lock the Hepa filter in positlon, by turning 90° in c!ockwise dlrection the sp ecial
locker
11 ) Close the Hepa fil ter vane
12) Switch the unit ON .
13) Leave the unit workmg for at least one nour before connecti ng it to the cages

IMPORTANT

Ensure that the new filter is correctly inserted ínto its seating with the gaskets
downwards.

11.6 How TO CHANGE THE EXHAUST HEPA FILTER

! DANGER

If the anímals housed in the Sealsafe unít are infected, exhaust Hepa filter could also

be infected.

Il's therefore necessary to wear adequate protections and pay the necessary

attention during the filter change.

Dispose the used Hepa filter In accordance with the legislation in torce In your

Country, only atter having autoclaved it.

IMPORTANT

The filter vane is designed in such a way as to render in-bag removal of the filters
possible.

To change the exh aust Hepa fil ter, proceed as follows

1) Disconnect the racks from the venti lating unir (see 1110. H( I\V 111 I JI \ '()NN l l l .\
R!\( ¡.; )
2) Switch the unlt OFF
3) Gain the access to the back of the unit.
4) Unscrew th e tour screws holding the Hepa filter panel (a 3- mm Alian key is
requi red)
5) Open the Hepa filter vane,
6) Disinfect the filter vane wlth an alcohol-based dlsmfectant

IMPORTANT

Below the Hepa filler there's the aiñlow sensor.

This device is very fragile, in order to avoid to damage it pay attention not to spray

anything on or touch the sensor.

SEALSAFE Ive PAGE:l3 m 74

7) Unlock the Hepa filter by turning 90° In anti-clockwi se direction the specla l lockers a
5 mm Allan key is required )
8) Re move the Hepa filter
9) Disinfect the filter seat w ith an alcohol -based dislnfectant and clean it.
10) Place the new Hepa filter in posi tion , paying attention that the seal face s down and
the Identificatl on Labe l is on the front
11 ) Lock the Hepa fllte r in posltion , by turning 90" in clockwise direction the speclal
locker
12) Clase the Hepa fi lter vane
13 Switch the unít ON
14) Leave the unit working for at least one hour befare connecti ng it to the cages .

IMPORTANT

Ensure that the new filter is eorreetly inserted inlo its seating with the gaskets
downwards.

11.7 How 10 CLEAN lHE BODY OF lHE SEALSAFE UNll

The body of the Sealsafe unit should be cleaned with a 50ft cloth that is dampened with a
neutra l pH deterg ent sol ution, or else a dis infectant

ATTENTION

Detergents containing ehlorine must be absolutely avoided when cleaning the


equipment due to the corrosive effeet It can have on the surfaces.

11.8 How 10 CLEAN lHE EXHAUSl PLENUM

. DANGER

If the animals housed in the Sealsafe unít are infected, the exhaust plenum could

also be infected.

It's therefore necessary to wear adequate protection and pay necessary aUention

during its cteaning.

SEALSAFE !ye PAGE ji \ /1 7-!

To clean the exhaust plenum , proceed as follows

1) Disconnect the rack to be cleaned as specifi ed in 11 . 10, 11m,> I () 1)1 ~(' (lN I ( I \ I{Al r- )
2) Take the rack in the washi ng area.
3) Take away the closures from the lower plenum .
4} Remove the possible dust deposit using a vacuu m cleaner eq uipped wl th a proper
head .

The exhaust plenum can be steri lised in an autoclave as well as disinfecled

11.9 How TO STERILlSE THE SEALSAFE UNIT

It is possible to sterilise the entire system after having removed the inpu t and ex haust
grou ps

It is possi ble to steri lise the plenums In an autoclave by freeing the ducts from their
brackets and by undoing the conn ecting si eves
It is advised to steril ise in an autocl ave at a temperature not greater than 1 30 ~ C.

It is also possible lo carry out a H202 (Hydrogen Peroxide) sterilisation of the whole unlt

11.10 How TO DISCONNECT A RACK

Som etimes it' s necessary to disconnect a rack from the system , to take il to the was hing
area , for ínstance
Here foll ows a procedure to disconnect the racks from the unit without compromising the
barrier and th e anim als' health:

1) Move the cages from the rack to be moves to another rack .


2) Make sure to have read y the 4 closures requ ired two of the m wlth the silico n cap
mounted on the male Teflon Blocks , the other two with the sllicon cap mounted on
the female Teflon Blocks
3) Be ready to gain the access to the back of the Ive Sealsafe Sys tem
4) Be ready to act as quick as possible
5) SWitch off the IVC Sealsafe unit
6) Slide the clos ure in the positive plenum flexible con nectlo n, closing the side of the
rack to be moved.
7) Close In th same way the other slde of the posltlve fleXible connect lo n (can be
either th e trolley or another rack)
8) Slide the closure in th e negative plenum flexib le connectiOn , clos ing the side of the
rack to be moved.
9) Clase In the same way the other side of the negative fle xible connection (ca n be
ei ther the trolley or another rack)
SEALSAFE Ive PAGE 45 m 74

10) If necessary. disconnect th e fleXib le hose for pressure rea ding


11 ) Switch on th e Ive Sealsafe unit
12) If necessary , connect the flexib le hose for pressure read ing to another rack
13) AdJust the fan rate in such a way to obtain a convenient ACH rate in the new
con dition (one rack less than normal)
14) Take away the disconnected rack .

11.11 How TO WASH THE RACKS

~~,- ATTENTION

Adequate personal protection should be used during preparation tor Rack wash.

1) Disconnect the rack to be washed from the ventilating unit. as explamed In 11 10 ,


'h I\\' 10 i)I Sl l Ji':N i l I "H Al"
2) Remove the lower hOrizontal plenum

IMPORTANT

If the rack is a double sided, before removing the plenum it's necessary to dislodge
its support.

3) Take away its cl osures


4) Remov e the possible dust deposit using a vacuum cleaner eq uipped with a proper
head
5) Remove th e highe r horizontal plenum
6) Take away its closures
7) Place the two plenum sldelong inside the rack
8) Remove the si licon caps from the vertical plenu m
9) Proceed with the wash and san itisation

11.12 How TO WASH CAGES ANO TOPS

IMPORTANT

It's important to wash cages and tops in the proper way, to extend their life span.

Cages and tops are usually made by Polysu lfone (H-temp) or Polyetherim id e (U-temp)
r
.&=-rw- "-All f

SEALSAFE !ye PAGE 46 (JI. 7j

Best washing resu !ts are obtamed with washlng tem perature between 50 and 60°C.

Higher wash ing temperature could flx the so il on the cages surface as well as triggering

hyd rolysis

Rinse can be performed up to 90' C

Rinse aid agents could affect the materi al producing cra cks and clefts .

CAGES

W ash ing freq uency depends on dlfferent factors

Ventilation inside the cages keeps the beddi ng qu ite dry , increasing the mterva l betwee n

cage change.

TOPS

Tops ca n be washed withoul removi ng the filters

Exhaust valve pre-filters s~ould be removed , If present, before washJng .

11.13 How TO AUTOCLAVE CAGES ANO TOPS

IMPORTANT

It's important to sterilise cages and tops in the proper way, to extend their life span.

Cages an d tops are usuall y made by Polysulfone (H-temp) or Polyetherim ide (U-temp )
Polysu lfone (H-temp) can stand with a maxlmum temperature of 160°C, Polyetherimide (U­
te mp) up to 180°C

Al! the com ponents of the cage can be autoclaved up to 121°C

IMPORTANT

Make sure to releas e the clamps before autoclaving assembled cages.


SEALSA EE Ive PAGE 47 (JI· 74

11.14 How TO ZERO THE HOUR COUNTER

ATTENTION


Before proceedlng with the zeroing of the hour counter it 15 necessary to

isolate the equipment from the electrícal supply (jt is not sufficient just to turn
the SWITCH OFF; the plug must be disconnected from the interlocked socket)

• The hour counter zeroing must be carried out by a Service Technician .

In arder to zero the hOLlr counter it is necessary to gain access to the con tacts placed on
the rear of the in strument
The Instrument is powered by an intern al low voltage allowing the operation to be carried
out in safety

To zero the Instrument n the positive unit disconnect the wire labelled (4 )
Press the blue pu sh-button at the front of the instrument
Re-con nect the wire afterwards

To zero the exhaust l10urs counter, disco nnect the wire labell ed (24) and fo llow the same
procedure described above .

11.15 EXTRAORDINARY MAINTENANCE

This should be ca rried out by a Service Techn ician or else TECNIPLAST SERVI CE
ASSISTANCE wh en a fault in the functio ni ng of the equ ipment occurs
SEALSAfE IVC PAGE 18 (It 74

12. TROUBLESHOO ING

~l ATTENTION

For the anomalies that are not listed in the following pages, contact TECNIPLAST

12.1 VOLTAGE INDICATOR LAMP IS NOT ILLUMINATED

• Verify the availabllity of voltage in th e bUi lding socket


• Verify tha! the main switch G) IS in position ON ,
• Ver ify that the power supply cable is connected

12.2 SUPPL y AIRFLOW IS TOO LOW

• The new prefilter of the supp ly un lt has not been unpacked


• The new Hepa filter of the supply unit has not been unpacked
• Air in let of the supply unlt is closed .
• Fan speed adjusler of the supply unít is sel too low
• Supp ly Hepa fi lter is clogged ,

12.3 EXHAUST AIRFLOW IS TOO LOW

• The new prefilter of the exhaust unlt has not been un packed
• T he new Hepa filter of !he exhaust un l! has no! been unpacked
• Alr ou tlet of the exhaust unlt is closed .
• Fan speed adJuster of the exhaust unit is sel too low
• Exhaust Hepa filter is clogg ed
~ .. r

SEAbSAEE Iye PAGE 49 (11 74

12.4 CONDENsArE INSIDE rHE CAGES

• Air Change per Hour rate is too low.


• The rack is disconnected from the ventilatlng unit
• One of th horizontal plenum caps is missing from the rack.
• One of the vertical plenum caps IS misslng from the rack .
• One of the caps is missing from the ven ti lating unit.
• Cage is not pro perly placed on the rack

12.5 NOZZLES EMir A WHISTLE

• Ai r Change per Hour rate is too higtl.

12.6 THE DIGITAL PRESSURE READER SHOWS O

IMPORTANT

This sectíon applies only when the optional pressure check is fitted

• Th e Test Cage is not in its position


• The reca í! hose to read the pressure is not properly conn ected .
• The sucker beh ind the Test Cage is not in tOLJch with the Test Top .
, r ...
~ ,

SEAbSAFE !ye PAGE 'jI) (JI 7;1

12.7 THE DIGITAL PRESSURE READER SHOWS TOO LOW A PRESSURE

IMPORTANT

This section applies only when the optional pressure check is fitted

• Th e new prefilter of the supply unit has not been unpacked.


• The new Hepa fi lter of the supply un lt has not been unpacked
• Air inlet of th e supply unit is closed
• Fan speed adjuster of the supply un ít is set too low.
• Supply Hepa filter is clogged
• The rack is disconnected from the ventilating unit
• One of the supply horizontal plenum caps is missmg from the rack.
• One of the supply vertical plenum caps is missing fro m the rack .
• One of the caps ís míssing from the supply ventilating unit.
• The clamps of the test cage are not fastened
• An extraneous ítem has been trapped between the Test Cage and its top .
• Too many cages are missing from the rack .
• Too many cages have been connected to th e ventilating unit.

12.8 THE DIGITAL PRESSURE READER SHOWS TOO HIGH A PRESSURE

IMPORTANT

This section applies only when the optional pressure check is fitted

• The new prefílter of the exhaust unít has not been unpacked
• The new Hepa filter of the exhau st unlt has not been unpacked.
• Air ou tlet of the exhaus t unít ís closed.
• Exhaust Hepa filter is clogged
S EALSAEE Ive PAGE 51 <11' 74

12.9 WHEN THE TEST CAGE 15 REMOVED THE DIGITAL PRE5SURE


READING IS NOT ZERO

IMPORTANT

This sectían applies anly when the aptianal pressure check is fitted

• It's necessary to ca librate the digita l pressure reader (9,6 , 01( ;11 /\1 i'RI "'il lRI RI., 111 R
l \1 11l 1{ ¡\ I ION )

12.1 OCALlBRATI ON PROBLEMS

IMPORTANT

This section applies only when the optianal pressure check is titted

• A password has been accidentally typed in the access menu of the instrumen t (see
9,7 , R I ~ I I D I IJ 11 ¡) I( ¡IT,\ I RI ..\ I JI R)

12.11 BMS ALARM


• The Ive Sealsafe has no power supply.
• There's an electrical faul t in one of the mam components,
• Airfl ow is lower tlla n the thresho ld set (see 12.2)

12.12HoUR COUNTER HAS NO DISPLAY

• Replace the hour counter


SE ALSAFE Ive PAGE -1 (1 1 J.j

12.13 FUSE F1 P - F2P IS BLOWN [SUPPL y UNIT]

• There 's an overload .


• There's a short circu it

12.14FuSE F3P 15 BLOWN [SUPPLY UNIT]

• There's a failu re In the electronic circuit of the digita l reader

12.15FuSE F1 N - F2N 15 BLOWN [EXHAUST UNIT]

• T here's an overload
• There's a short circuiL

12.16 FUSE F3N 18 BLOWN [EXHAU8T UNIT]

• There 's a fal lure in the electronic circuit of the digital reade r
SEALSAFE Ive PAGE 5! p I' 74

13. SPARE PART LIST

FLL'(IBLC (ONNLC r lor-.,


TErLON BLOCK

ACSCVI-' J 9
A 'SCVf' 42

SILlCON. EE E:

03:' . 42M 1-- Al'SCVF09

O 76 x 35~IM -- ACSCVF34

O 76 X 55 1 1- ACSCVfl2

() 76 X II Otvll\l - Acscvr26

S IIICON OVA l U :.f-VI::


. ILlt'O SI I-FVE AD PI OR O
J-'(m VERT IC:\ L PLEN l l\ 1
76/89 ACSCMACOJ
ACSCMAC07
~AL§AFE !ye PAGE q(!I7j

0 \ ,\ 1 « \1)
SI Ll CON (;\ 1' :

ACSl'M/\( 'O1
35t--lrvl - ACSCVAS05

76rvl rvt - ACSCV ASO~

89rvtl\l - ACSCMACO-l

FLI'.:\ II3LF NSQL'IZ I3LE II OS I"


1m LONG lJCSCVL9M \ 1
1111 LPN( , l)CSCV(7~9M2 2

SS COr--NEC I IO'\l SLI" ¡: VI SS S 1¡\ I N l. l.'i~ S I 1' 1 VI


A 'CAVFP-l ¡\CSCV\·-ll
SEALSAEE !ye PAGE SS O! 74

UIl II; 07/LE


AcseVF44 j\('SCVf28

NOül r NOI/ J.[- RI- 1i\! I\. ING RIN<,


ACSCVF5tl ACSCV F4J

J ,OC " [ 1 r NOZ7 1 ~ l ' P P()Hl


ACSC r05 \ ('seV I'21

V Al VE FO R ZZ L E: ACSCVFJ2 Vi\LVI: AC. 'c v r 28

FO R NOZZ I E
I-O R ACOCMAC 20 FO R ACOCMA C JO

7
,.~ • •1

SEALSAFE !ye PAGE '\6 In 74

V LV E FOR DR l KING 130rl'l.I­


VAI.V[ ~E L

ACOCBT08
Al'St ' MAC50

PPORT l-OR E.XH A ST FI L rlR EXl lt\ T\ \L \'I:::¡"ILll-R


ACDF3 4 ACDF2

ASSI:::r-- tHL ~ o¡. :

S(}!. I!) lJ l 'i(


O.2 ~ L PAI.I. 1- 11 . 1ER:

ACl)C ] y
ACDF
~ ...,..
SEAbSAEE (ve PAGE 57 ()[ 74

I'RHI I, [ ¡.eR
IleP I IIUT.R
I\l'BOXPI· ()2
91\RMVFIIO I

110l I{ ( Ol . 1LR
rvl l FFLL.:R (' n { l
I\('BOXSL 19()

CL ~ i\ IP
11\('1115
SEAbSAFE 'ye PAGE -)8 ( lI" 7-1

DfC IT. I f{ FM)E-R:

A IRFLOW CSCMAC14

PRCSSlJRF ACSCMAC08

A IRf'I.O'v" ANO PR f S I IRE

ACSCMACI5

PRl:S ' URE SL,"SOR A IRI LOW SE:-.JSOR

ACS 'MACOHSP ACSCMAC I.fSI ·

SEALSAFE Ive PAGE 59 m 7;

14. MECT'S SEr UP PARAMETERS

AIRFLOW READER AIRFLOW & PRESSURE READER

,. SET 1 ,. 00 10 lV I\RII\I3L1 ) j; S ET I j; 0010 (V I\ RI AHLI : )


,. SET2 ,. 0190 (V A RI ABL [ ) ,. S ET 2 ,. 0190 ( V ARIMIU<)
,. I)ASS ¡r 0000 ,.. PASS ',.. OOO!)
,.. C PASS j; 0000 r C PASS r 0000
,.. ABSP ,. ON j; ABSP ~ ON
,.. ABOF ,.. OFF r AROF ,. OFF
,.. ABPO ,.. O FF j; ABPO ,.. OFF
,. ISI ,.. 04.00 ' ,.. SC AL ,.. PORT
,. IS L .,.. 0000 ( V A RIABLI) ,.. ISIl ,. O~.OO
,.. FSI ,.. 19.99 ,.. ISL1 ,. 0000 (VA RI AB L E)
,. FSL ,. 0198 ,. FSll ,. 19.99
,. OFFS ,.. 0000 ,.. FSLI ,.. 0198
,.. llLl ,. NC ,.. ISI2 ,.. 02.50
,.. HYI ,.. 0000 ,.. ISL2 ).­ nooo (V RII\ RI F)
,.. SOl ,.. EC' ,­ FS12 ,. 04.50
,. DLt ,. 000.0 ,. FSL2 ,. 0125
,. RL2 ,. NA ,.. OFFS ¡r 0000
,. HY2 ,.. 0000 ,. RLl j; NC
,. S02 ,.. 01 ,.. In Al ,. In I
,.. OL2 ,.. noo.o ,. IIYI ,. 0000
,.. ZI~ FI ,. OFF ,. S Ol ,.. EC
,.. DE I" ,. OFF ,.. IlLl ,. 000.0
,.. ,.. ,­ RL2 ,. NA
,. ,.. .,.. r
InA2 Inl
,.. ,. ,.. HY2 ,.. 0000
,. ,.. ,.. SD2 ,.. 1))
,. j; ,.. DL2 ,.. 000.0
,.. ,.. ,.. ZEFI ii' OFF
,.
f--.
,.. ,. DE F .,.. OFF
t
T~"J:I'

SEALSAFE Ive PAGE óO \ 11 7=1

15. MECT'S OPERATING MANUAL

15.1 GENERAL POINTS

r he instrlll1lenis orthe MPA and MPV se ries in lhe P6 type container ( 75mm
Jeplh ) can bl: orJered wilh lhe ammeter typc.' scak (MPA) ur lhe \lollmeler seale
(MPV) lor O.e. nr AC. input. fhe principal characlerislies are as lüllows:
* double alarm wilh exrhange rela) outpUI
* 16 V variable tension ror 2" irt! transdurer power slIpply
* alarm progranuning and 6 key calibralioll un inslrumelll t"ronl ror ea se uf USe
,. 40()() point display (+ -. 2000 )
* lhe 'hold ' functiun operales directly rrom the terminal hoard ( with memury 01"
vulue displayed ) amI' tara recovcry , (automalic zeroing).
* possibi liry 01' prograrnming delay time :md h)Sleresis alarms lIsing hit/den l1lellll
whích is password prolecll:J .
* pnssibility offixcd zero sctup
* programmable analogue oulpul under lension (0- 1OV) or currellt OUIPU! (O-20m
or 4-20mA)

15.2 TECHNICAL CHARACTERISTICS

Table I
Inr Ul -4 +20111 A inpul imp. 200
undel' tension input imp. 1MQ
A larl11 oll tpul exchallge relay 1 A 250 Vac
st~llic NrNfPNP 50 mA 30 Ver

I\l1alogue ouput O-¡-IOV, O...20mA 01' .J+20mA


12 hit rcsolution
Pmvcr SlI ppl)' 11 () Vac 50+60 IIz
220 Vac 50; 60111
2.. V¡IC 50+ 6(11-11:
Dimt:n::. io n 48 x 96 x 7S
MOll nting Pla le 4".5 mm (hcight) ~ 92.5 mm (length)

15.3 DISPLAY SIGNALS

1LO: reading Icss lhan - 20{)()


SEALSAFE Ive PAGE 61 or74

111 : reading abo\"\.: :2000


Frr: lluLsiLlc inpu L seale or inpuL st:~lIe mallúlll:lioning
Err 9: menu param eters wrongly set up

15.4 CONNECTION DESCRIPTIONS

.mect

Al l
AI2

Reset

(%1 G IzerollF~ 1

22 23 24 25 26 27 28 29 JO

ISETlII SET2 1
progr. . • 4 5 6 7 e 9 10 11 12 13 14 15

+ ~ IO
> N

~I 1 1: nl" rJ1l sel ll p t


SI t 2: "Imm se l up _
u.p.: decimal po int sel IIp
71 RO : selu p 01 n.:ading ~ c a l e Slan POilll
I.S. (cnler): sel up ofreading scale cnd pUll1t

. T I i I'S (enter) : mcnu acccss poin l

TLRMI AL BOARD DLSCRIP r 10

I'crlll inals ..\. 5.6 - alanll OlllpUI 2

1cllllinals 7. S.lJ - a larm milp ut I

-1ellllina l t 1 - tran~dlll:l'r po H ' r Sli p 1) ( 16 V)

l'crlllinols l3 nnd 1.­ - inslnlll1l:nl pO\\er ~llpp l ) (24Vac . I IOVac. 220Vac)

I crJ1l inal '\ 29 :ll1d J ) - il1pu t measurc

1erlllina l 28 - potenliolllclcr pO\\er SlIPP" (MPP)

1erminél l 2(l - Ilolu : <;IHlrtcin:u iting Icrlllinals 25 ami 27 \\ iIl1l1~·Ill()I'I.te lh e

re<¡uing
I t:1l11 inal 25 - Recowr:- [<lnI:
1) I eflni na\. '25-27 o(1el1: lhe rcad ing is lhe <¡ame a<; IIH': progralll ll1ed value'i
'2) erlllillal 25 -27 clo etl: al lh\.! Illoment lhe lerllllll'lb b~col1lc hUl1circllileu Ihe Ji play io; lero~ú
(rCelara)
1
·

,.~A '"

SEAbSAFE !ye PAGE 6' m7;i

15.5 WIRING DIAGRAM FOR CURRENT INPUT

t ) Clln n~c l io n rllr'2 wire Iran~ Iu cer 2)Cu nnecli oll I(lr 2 \V ire Iransdllcer \Vilb
eXlerna l po",cr sllppl~

, "".., I
I SOUICO

+ ­
O O

§ I I. I~'
25 26 27 28 29 30
~ tl(:; tí'
M,~ c'-
N _ _

10 11 12 13 14 15
25 26 27 28 29 JO

+
>

.1) lllnlll:c li ll ll ror currenl inp ut

25 26 27 28 29 30
1
T~'"

SEALSAEE !ye pAGE63m74

15.6 WIRING DIAGRAM FOR TENSION INPUT

1) ('Olllleclioll rol' J \ ire trall~dllccr _ )Co!lm:d i>n lór J lI'i r Iran. ducer "itl!
c.\ tcm;]1 1100\cr ,upply

r'''-'wor
s_>urco

o+ o­

25 26 27 28 29 30

10 11 12 13 14 15
25 26 27 28 29 30

I
>

.' 1('('l1Jlccti 1/1 lúr tcn sioll input


V
-+

º
.Q <D
u u:>:
- CID
l.i OC>.
-I I +
ID .cDN ~ C

25 26 27 28 29 30

15.7 INSTALLATION PROCEDURE

1- l lmlertake lhl.: li nkups on pagc 2


')- .\\ ileh on lhe inslrumenl
.1 - l se lhe /cro key lo sel up lhe \'aluc thalmuSI coincide with lhe minimum
inpul \ al uc ( slaled inslrumenl valuc: 41l1A rnr lhe M P1\ 15 -22 i nsl rumenl::;)
-1-- 1Ise lhe ¿ero key lo se! up Ihe valu lhal musL coincide with lhe maxillllllll
input value ( stated insll'Umenl alue; 20ml\ ror lhe MPA 15-22 insLrumenls)
5- Use lhe eI.p. key to set IIp lhe detimal poinl i.lS reqllired
()- t !se the SET I ke) lo sel up alarm v<tlul' I
7- l lsc lhe SE rl ke} LO selup a[arlll vuluc 2
l{ - The insll'ul11enl is now I'cady rOl' use.
9- For uulomatic 7eroing check lhe reco\ cry 1ara funclion.
I ()- ro install otbel' input raram~ter ' or alarm ce the inslrul11ent setup raragraph.
J 1- 10 set up lhe rtllaloguc Olltput (il required) see lhe rtl1rt]Ogllc OUlpu t paragraph.
SEALSAFE Ive PAGE 64 (Ir 7-1

15.8 HOW TO OPERATE TH E IN STRUMENT

Please lIse lbe speci lic keys on lhe l"ront in order lO ca librate ¡he insl rllmell t. Wi lh

lhe ZERO key set up [he reading vnlues tbat are in line with lbe begin ning. 01' lhe

entrante scale (Jor MPAI5-22 Ihis is 4mA).lhen \úlh lhe r.,'. k~y set up l h~

reml ing value whic h co incides with lhe base inpul 'cale (lar MPA I5-2::! th is is

lOmA ), with lhe Set I ano Sel2 keys sel IIp lhe alnrm \ alues and finally ""i lh lhe dp

key you 'hou lo set up lh~ d cimal point.

WARNING : This type 01' programming can be llnuerlaken by using lhe sr'!' l.

SETL J.p.. ZERO. aml FS kcys.

Sce lhe paragrap h ' onfigurntion SC1Up' .

fhe!' now J'o lll)\v cxamples of zcro ca lihration which arc abo val id rol' eno _eaIL

ano alarms lIsing lhe personal ized keys r. ~. , ~I 1 1 and ~' ¡:T2 _

I SI OPERA IION r. ect '- Q,

"1'oue I1 teLero
h k·cl'. "'m' .~..< ,- ' f ,-, '1
' f ,- ..-.,

l!OOolI o '_' '_' ,_. ,_,


The display will visualize lhe value \ hich il ¡b~

kecps in memol'y Wilh lhe tirsl len hand digil ElE1 ~[!) 8 ~

l1 ashing.

2nd OPERA n ON
'1ouch lh~ ! ke) lo increasc the Ila 'hing
r.mecl
...." . ,-, ,,-, ,-,
QI

val ut! . ~, C> f-' , '-' '_'


I~\
§l§) ffi(JEJ Bm

Jrd OPERAT10N
TOllch lhe # kcy lo 1110ve lhe tlashing
num bcr 10 lhe righl.

4th OPFRATION
Cnnli rm the program1l1cd l1ulllhcr hy
: o\) ,_.
,-, ,,,-e
rlllTlecl
_
,-,
,_, ,_,
tOllching lhe 'ze ro, kcy.
SEALSAFE !ye PAGE 65 pi 74

lo programmc Lhe decimal rninl pbsenT lhe lóllln ing indication . .

!
I olleh the key wilh the instrumenl in
. mee!
Al '
1\12 0
"'*"0
o , ,-, ,-,
,,,=. =. ,-,
=.
measuri ng moJe. A decimal point will I "

lighl ur . In orJer ln Illove lhi ' P~)i!ll


louch the indicated key unlil lhe de. ¡red
roinl is rcachet!

15.9 RECOVERY TARA FUNCTION

1nI' "Rcco\'ery I ara" we mean a funcLlon that v, hen in use zeroes the mslrulllcnt
readings . 1 he Recovery ~rara fUllction \Vith tcrminals 25 and 27 oren i. nol in use
ami in these circulllstam;e lhe instrument n:ading is linked h> lhe programm illg
parameters ISL.FSL and OFFS. At lh\: momenl when the terminals 25 ami 27 are
sllorl ci n.:uited Lero is displayed anu lbe reading <lnnulleJ . l'his opcralion is
illllicateu whell lhe Icd 'Rl'sct' lighls up on lile instrumenl ('ronl.
I.el ll assume lhat lhl' instrumenl. linkcu lo G transducer. inditates a IOOkg nUI11Dcr.
Shulling down lhe COllllcction belwecn termil1als 25 and 27 will zero lhe illslrumenl
reatling . thus re ndering lhe indication negative lor presslIre vallles that are less
lhan 100 Kg and posilive jI: r values lhal are grealer lhan 10 Kg.
N.B. The recovery tara l"unctioll is used ""hen il is ne.:essary lo zero the inslrument
read ing continllollsly as lhe data contain~d in lhe instrumenl memory will nol he
rela illcd alk r inslrumt'nl swilch ofr. Tu relain in lhe pemlanent memor) lhe lerned
data yOll should use lhe mCl1u ítcm OFFS ( see rablc 2).

15.10MACHINE OPERATION WITH FIXED ZERO

Tllc in.' Il'Ument can he progrml1l1lcd lo "isuali/c lhe rangc - 1490 -T 99<JO \-\ ílh lhe
lIn its l1ulllhcl' blocked al zero . 'lo <¡Cl up this fUllctioll it is necessary lO pwgral1ll11c
'un' using lhe hidJen Il1Cllll ítem 7.EFI (sl'e tahle .2 ).

15.11INSTRUMENT SET UP

l3y using n hidden mel1l1 which is accesscd by pushing together the lWo keys SETI
anu I".S.. it is possibk lo progmmme certain items of seco nuary importance which
are protccll.!d hy a password eode and which can he lISeClIt !(1r certain d isplay víJlues
0[' ror nlnnn IUnL:t ions. Thesl: setups me explained in the fo llowing ta bl es.

lMPORTANT
I'nr the progral11l11ing orlhe instrument display parametcrs tbcrc are fOllr cot1c-s:
?
TIlO~" .T"

SEALSAFE Ive PAG E 66111 71

ISI. 1St. FSI. and I'SL. These menu ilems allow l he etllp orlhe eo-ordinales wh ich
process Lhe jns t l1lim~nl r~adings. Thelirst cl)-ordinale is ro rmed by ISI ano ISL. ISI
is Ihe initial value al' the input sca le which coincides with lhat written in lhe
instrument plate ( O mA, 4 mA. O V, t .tc .. ) whih:: ISI. is lhe correspo n ding
inslru ment Jisplay alue. The second wordinale is lormed of rSI ami FSL. FSI is
lhe boltom scale input value which coincides with that "'Tillen 011 lhe in lrllmenl
plale (10 mA. 100 mV. IOV. etc.. ), \ hi le F. L is lhe corresponJing inSlrU!11\;;nl
displa. vallle. Arter calibrating lhe insLrumenl il is possihile to correet 'Iny
imbalunccs in lhe transducer hy Ising lhe men ll item ··orrs".
Table 2
N Tou ·h WriUen NOTE
sec¡o ke)' on
display
1 enter (FS) + PASS Tnllch enlc r rs + Sr:TI
SETI
2 en ter ( FS) 0000 Kcy in personal pass\\"ord ** (confínn \\ ¡ti! enle! ¡:~ )
3 .... ('PAS ell GE PASSWORD (irrequireJ see p, ragra ph )
.. .... AhSP SET POI T I u~r-
5 cnler ( rS) on (l O = Sell and Set2 kcys in lISt: 01"1'= ~el l <lnd Sd2 n ul u f 1I~t' : 1\1
chnnge 1I5C '" \..ey 8nd t:nnllrll1 \vilh nter (1 S) .
6 AhSP
7 .... AbOF ¿ERO Scl'l lP A D I NI) SCALI:
8 ~nlcr ( FS) \\n nn = 7cro keys alld I S in lJst! ~ 01 l· = /ero l,xy... JIllI I \ (lllt pi
ro
lIS\;' . change lI~C .... he} anJ cOlllir1l1 \vith cnlt!r (1'-; ).
9 AbOF
10 .... hPd DL:ClMAL ¡¡OIN r SL··I LJP
11 enler (1:' -';) \'11 on = d.p. he) in use ()I ' I~ = d.p.I--ey oul \,r L1 se . 1n elt ang,t: II .,C ...
he)' llmi .:onfinn \.. ¡th enler (FS),
12 AbPd
I3 .... I " SI R-I I PllT ')CALl:
1-l cnler ( FS) 0000 In rt lile input \ alue wilh which slwuld repre:,ent 111 > inilia l
cale read ing. For illstl"ulllents MPA 15-22 \\rite !.()O. H

(eollli nn \\-il h enler (~") ).


IS ISI
16 .... 1St S I In RI.¡\[)1 (. ~C¡\U:
17 enler (FS) 0000 Insert Ihe readi ng \alue \·\ IlÍch w - ineicles \\ ilh Ihe:: input \<tl u\! .
(co n finn \\ il h c::nter (I 'S) )
IR ISL
19 .... r '( ST¡\RT I PllT , ('ALfo
20 enler (I-'~) 1999 Inscrl Ihe.:: inpul \ ,,1m: \\ illt \\hie" ~Ih) l dd rt:prc::s~ l1 t Ihe ¡l li l ial
~cak reading. Fnr ill~lnI111elll~ /'vIPA 15 - " \\rilt' -l. O() H

(co nfi rm \.\ ¡lh \mler ( F~ ) ).


21 FSI
21 .... I SI , HAS"" SCAI 1, RI ADINt .
23 cnli,:r (FS) loon Insert Ihe reaJlIlg valu\! \\ hil.:h co-ineides ,,¡ Ih Ihe i t\ plll \ aI Lll' .
(con firm \\ ¡lh t:nler (FS) ).
2-1 FSL
25 .... Uf"! ..., Zl· ROIN(i
26 enler (FS) 0000 l b e lhis íle l1l tn undertah.e a /t'roíng lhat \\ i ll he rewilled ill
lllt'n1l1r\ , 1 he nll lllb\!r \uillen (;..111 \'<lry lx: t\\ L"L"1l _9 1}<) ami
J
'~""""A "' T

SEALSAEE Iye PAGE 67 (H· 74

N TO llch WriUen NOTE


s('q. kc) cm
display
** ( cOlllirm \\ it h enler ¡r'S )

2000
27 UI· I S
2R rI I SF r t IP OF L:XUII\ ClF RFI .I\ Y 1
29 entL'r (I ~ S) 111\ nl\ = n, rrn al üpen relay : 11(' = Ilonn al c l (,l ~ed rela~ I u cha nge

..

this lIse lhe " key and conlirm 'vvilh enln (1 S).
311 rl 1
31 IIY 1 IIV . TERF. le;; I\LARM I
32 enter (fS) 20() Set IIp hysteresi requested Wilh a nUlllber bet\\een O al1d 200
digilS. ** (coll ll rm "ilh enter (17\»)
JJ
3-1
35
..

I1ter(rS)
IIY I
Sdl
1H1
D!J .I\YSU .[CTION RELI\Y I
no = no delay time: El' - . ",ileh )11 Je la) : di = -\\ iteh orr
Je lay: LCJi - dclay sv.il\;h on l· orf lo I.:hallge liS\;; Ihe .. kc)'

J(l
37
38
.

ellte r (rs)
Sdl
dLl
2()O
and I.:olltinn \\ itl! ~Iller FS

DL ll\Y 1"11'11: I\LI\RM I


. el Ir n.:quireu dcla)' v. ilh II lIllI ber \\ hidl Hlril's be t\Vl!en o ami
20n

..

'lCCOIHJS .
39 dLl
-1O rL2 LXCII GE REL V 2 ~ET Uf>

-11 L'ntL'r(rS) nA IIA = Illmnal nrell re lay: ne = normal \.: Insed rda} . ro \.:hallge

use th\: .. key unu cOl1linn with cnte r I ~

·H
43
-1 ...
..

enter (1 S)
rl2
I IY2
200
IIY STFRCSIS ALI\R 12
~<.:tup n:quired h}slerc,>is ""ilh <t nllll1her hCI\\CCII () illlll 200
d¡gils, ** (conlinn \Vith l' nte!' (FS) )
... 5
-16
-47
.

clI ler ( I--S)


IIV2
~lL
n()
SI ' UCr!ONIJFLI\Y IYPERLLAY2
110 _. no tlela. lime : El' = swilth 011 delay: di = switth
l)('f ti lay: ECd i = delay swildl PI1 + off . 'lo chall ge use lhe •

h.ey anu cllntirlll \\ ¡Ih enter FS


-IR
-19 dL2 DELI\ Y TIME I\LI\RM 2
SU \..'l1ler (FS) 200 De la)' selur Cor reriod hd ...... en () tlntl 200 see. . **Cl1nlirlll w¡lh

cnlcr(FS)
SI clL2
52 ZLI I [1 I n n ·RO SELI:CTIO
53 en tel" (I ' ~) 011 Oll-=standard di.' pla) O - fi .\.ed /ew Ji pla) l o cltangc use

S"'­
5S
S6
.

e l1 tc r(~S)
ZI:I-]

<120
th~ .. ke~ ' fllld conlirm ",ith clltcr(rS)

SLIA
A 1\1 U(iI IL Ol! J'PLrr "iCAI F
4 20= ana loguc ()UPUI 4 ; 20 1ll A: O 20= élnn hlglll! outrHlt
o: 20rnA:
O 10- Gllalogllc Olltput 0+ I O. lo c hange use the .. h.ey ~lIld

confi n n \\ itl! cnlcr(FS)


57 SI 'L A
5R IS BEGI ING 'iCI\LE RLADING (1\ -ALOGUF Ol J r Pl.I f)
::;9 cntcr ( FS) (JOOO Write dO\\11 Ihe reading véll ue where lhe allH loglle
scale ourul be ,ins (ISO) **(con li rm w¡lh e n te!)
SEAbSAFE Ive PAGE 6H In H

N Toucb W,-itten NOTE


scq. key 00
disphlY
60 15
61 A rs F D SCALE READING (ANALOU(JI ~ Ollll'lIl )
62 ente!" (FS) 1000 Write dO~" 11 Olltput \ alue \.\ hich ~oin~ide, \\ ilh IS valul:'
**(co lllinn \\ ith l'ntcr)
63 FI:)
M A ISO BI­ (jl NIN(J SCAU­, READI li (ANAI.Olilll: Ollll'l l l)
65 enter ( F ' ) 00.00 Wrile dowll Olllpul value v"hich coincides \\ ¡lblS \·nlue
**(l:ollli nll wilh l:111l:r)
66 I~()

67 A F~() lo, 1) SCALE READlN(j (ANALOlillE 011 r p Ul )


68 enter (rS) 10.00 Write Jll\\1I OlllrU1 value whid, c() i ncidé~ \\ il\¡ I S \;a l lll:
**(cLlllfínn \\ il h enler)
69 FS()
70 A dEl· DcrAULT PARAMI-..I ERS (-ce paragraphl
71 éllter (FS) llll llll- deraull paramt:t er seLllp: Or F=IIl) uerpara lll. ~\'l II p, !'I)

change use A I-.cy <llld cOllfinn with ~nter(rS)


72 dEl
73 A ·'l11ea SlIn.:
.,

** To Illl)(hr) lhe pre ~ et ll Ull lher rollow Úle p l n~ eJufl: ~ hl) \\l l lI lI Jel 1111': 'SETl P' par.lgrap h.

15.12DEFAULT PARAMETERS (oEF)

r he instruJl1cnt \ViII signa l erroneou SClUpS with lhe Errl} display. In IlI"dcr 10
reLrieve the situat ion as Lluickly as possi ble il is advi able LO put Ihe dL:'l~ l'u l1Clion
into use. which resets al! lhe functions lo factory ddault standards by dilll inating
all error situations.
WARNING: Setting up thi s fllnclion elim inales all lhe curn.:nt instrumenl
progrum ml11g,

15.13ANALOGUE OUTPUT

rhe instrlll1lents 01" the MP and MPV/ P6 se ries c..1Il he ordered \\ith <.Ina lngue
OlHpllt oC the voltmeler
lype or alternaldy ammeler OLllput by requcslillg the OAP option. rhe Ilexihiti ty ¡Ir
use and lhe comprehensive keyboanl progra1l11l1ing make Ihi:-. cx il an impU rlanl
interlüce hetween an<llugue Cl)(l1plller inpul. n:'conJcrs IH rl"'pealers ""ith <'lJlalogul!
Inpu t.
In p<lrlicular lhe programming runctio!1, cnable une 10 choos\.: dilTering iHllp Llt
(0+ 1OV. 0+ 20mA , . .J.+ 20mA) 1.lnU the uppr\)priate rcad ing cal ¡brat il)!1 . The 111 a xi 11111111
tension tha! the instrument can use is IOV posi ti\t:' L1nd is <lutomaticall) Ii l11i lCd in
lhe programrning pha ·e . In addition the maxi mull1 current outplll gt!neratl'u is al
SEALSAFE !ye PAGE 6901 74

nwSl lOmA whilc In bolh ..-ases thcir are no limils rOl" /ürnishing inlermedíale
val ucs .
In a rder lu set Un lhe analog lle e:\ il the user muSl install the t \\ U reao in g \ alues OS
ano FS) ano the cO ITesponding oulp ut valucs (l . O and r O). 11 is necessary lhat lor
larger U I" ·mullel" reading vulues to [hose prov.rammcu lhe a nalo g ut' oul put valucs
call110l cxcecd [he valucs sctup lInder the J O and FSO programme val ues (outpul
valucs) .
For lürther clari licatioll \VC woulo ask yOll to follow lhe cxampl s showll in the
paragraph 'Analuglle olltpllt . dup' . T he analogue output instantl)' follmvs Ihe
displa) visualisati oll ano is lherelórc blockeo lhe momen t in whilh lhe lerminal
hoard ha lo comes in and il takcs ac<.:ount 01' lhe numbers zcrned using the 'Recavery
Ta rn' r 111 <.: 1ion .

15.14TECHNICAL CHARACTERISTICS

Tahlc 3
Ana loguc oulpul O..;..IOV - 0-7 20mA - 4+20111A
Mu. im um current olllplll il11p. 4000
Minimum lension oulpllt IKO
Maxill1 unl le nsion supplieu 10 V
l\r1aximu lll currcnt supplícu lOmA
Rc~ol llti o n 12 bit

15.15INSTALLATION OF ANALOGUE OUTPUT

1"0 use lhe <lntllogue ou!put L:orrcclly il is ncccssalJ LO carcI"lIl1y follow lhl'
lil lJ owillg in slruclio!1s:

1- Sl'l up lh " connccliolls as _' hn\\ n in hgllrc 1 10r lhe ummder olllput o lhcrwisc
Ih\.: cOl1llecliolls

Rc<400n Re> lKn


AGND 22 AGND 22
Out mA 23 Out mA 23
Out V 24 Out V 24
Figllre A Figure B

sho\\11 in Figure 2 ror lhe voltmetcr output.

2- Program lhe mcnu ilems related lO lile ullulogue output (see tahle 2) and rollow.
\.:\cntllHlly. the cxmnplL's cxplaincd in lhe paragraph ' oles on analog u ~ outpul
SEALSAEE !ye PAGE 70 (lt- 7-1

selu p'. ') O underlake lh is rrl)grammlllg il 15 necessar)- lo lake aCL'ount nI" lhé
lollowing:
ISO ( beginning 01' Olltplll scalt! ) is lh\: vallle 01' lhe anillogue Dutput which
coinc i d~ ' wilh the numbe r progrm lmed undl'r lhe 111 e 11 U item 'IS '. Make me ln
load under [he 'ISI headi ng the di~play va lue which coincides wilh lhe illil ia!
value 01' lhe analogue Olllpul (ISO). The ISO programming il III :--.houlú he
programmetl 011 lhe bas is 01" lhe oul pul selec ted. As a L:ons quence \,ve GH1
obtain:
• ISO = 00.00 V for voltmeler OlllpUl
• ISO = OU _OO mA rol' the ammeter oul pul (!úr 4-2011lA olllput lh is ikm necu nnl
be programmed )
FSO (ene! sca le outpul) is Ihe value 01 - ana lol-!.lIt' oulpul wh ich cninc iJl' ~ wíth ¡he
nUl1lher displaycd lIntkr the menu ítem J·S. Digit lindel' lhc FS ítcm lh\.' díspla)
valUé which shoulJ CU!Tcspond wilh lhe fi nal vulll\! nI' Ihe uJlalllgul' OU lpll l
(FSO). The menu ítem FSO shollltl he programmed 011 lhe basis ul' th~ lypc 0 1'
uulput required . .
As a consequenct: \Ve art: abl~ lu oblaín:

• FSO = ! 0.00 V irvollmeler oulput


• I:SO = 19.9<) mA ir ammclcr Olllpul ( for -t- 20mA oulpul lhe vOlee is nol
program mabk) .

15.16NOTES ON ANALOGUE OUTPUT SET UPS

• Programme the i nstrllment lo I'um:tion wilh Ihe rl)lIowing calibraliuns :

DISPLA y -500 AMMETER 0\ lTPLJ r SillA

l)[SPI ,Ay 500 MMETER Oll rpl! r ' 15mA

Thc in strument purnmelers ll1usl he sel out as ro!lm-vs .

'EL.A = O2U
L = -500
FS = SOO
ISO '--- 5.0()*
FSO = 15.00*
* ""ilh Lhe instrument readings helm,v -500. 1he unu!ogue ou tput relllains fixed al
Sill A. \o, hi le \-\ ¡th Lhe reading ahoye SOO Ihe analogllc OUlPUI rcma ins lixcJ tIl 15
lllA .

• Prograt11111e lhe instrulllcnl tu J'u IlCIiDl 1 \-"itl Ihe 1'0110\\ ing calibratiulls:

DISPL y -500 AMMETER 01 ¡TrI lT 4n1l\

DISPLA y 500 AMMFTFR OlJTPllT 20111/\

lhe ills trU I11l!nt paramelers must be set out as f'ol lo\\'s,

SI::L.A = 420

IS = -500

FS - SOO

ISO = nol progra11ll11able*

FSO = not progral1l111uhle*

7
~ . ""

SEALSAEE (ve PAGE 7 I pi 74

• Progralllllle lile instrumenllO lünclioll wilh lbe lolkw.ing cnlibrnl iLlJ1s:

OISPl.A y - 1000 V()I I MF'I'I :R Ol ) I (J1I I lV

lJlSPL y + 1O()() VOl TME I ER OUl PUT (¡V

The i lls l rllm~nt pmameters Illll ' t be sel oul a" follo\Vs.

SE! ..;\. = () 10

IS = -)00

¡'S = 500

IS = l.O()*

FSO = 6.00*

• \\ ilh lhe ins trumenl rcauings below -500 . lhe analogul: outpul r mains lixcu al
2V. wh i l ~ wi lh lhe reatling ahoye 500 Ihe alluloglle oulpUl rema ins lixeu al óV.

15.17 PA55WORD. FUNCTION

I he user shou ld save lhe programlllcu informalioll t'ro!l1 misuse by ustng lhe
pas:::moru func lion.
The in, lrumcnl comes supplieu wilh a pass'vvon.l eode -o. bul any llul11ber hetwecll
() Hnd 9l)()9 can he set up as an aeee 's ende in (!)'dcr lo modify Ihe inslrumcnt
rllllction ing ( I()!' pmgral1llllillg personal P,L s\ovord nUlllber cheá \0\ ilh lhe
I'o llowi ng la ble ).
rhe use o f thc passwonl cocle is requesled each lime the user \o\ishcs lo gaill é.lccess
lO lhe programming t'llnclion, . The insll'lll1lCnl. aller having obtaincd lhe passv.. ord
ll u!1lbc r thcn behavcs in Iwo dilTercnl ways.
1) corred N.Pas. Thc user ca n use lhe progralllming mcnu in cruel" lo l110d iry a
t'ullc ti oll nI" Ilumbc r.
2) incorrect Pass The user can ga in acct:ss lo lhe programming menuonly in on..lcr
lO check t he 1l1111l hcrs and l'ul1ctio!ls él I read y progríll11ll1cd. hut never lO modi t'y them.

WAR INU . l he llul1lber programmcd unLler lhe c.PA. mCllu item hy lhe uscr
must k rei nscrted unul:r Ihe PASS hcading cach time thal the programm ing Illcnu
is llseu rol' inserl ioll nI' lhe variables. I f lhe user does no! rememher the exac t secret
couc. the n il is Ilecessary lo caH our 'len ice centre.

Tablc '"
n seq. Touch Key Written on NOTE
Disph,~
J enter PASS TOllch 'enter' kcy
")
- enter O (lOO ** (cnnllrm with 'enter')
1 A C.PAS P ERSONAL PASSWORD NLlMBER
4 enter 0000 Enter Password Nurnber belween O anu 9999 .
** ( 'onlirm wilh 'enle!" )
5 C.PAS
Ó A "m is lira
.. rOllch 'lIp' key unti I you eXlt th mellll
SEAbSAFE !ye PAGE r> ( )l. 74

oH Tll ll10dify lhe pre el 1l11l11ber follow Ihe proceuure -hO\\ 11 1Illde.. Ihe 'SE rL.l P' paragrap h.

15.18SET UP
T he [o l\owing parag.raph shows lhe Sleps ne 'essary rm progr<.ll1lll1 ing. lhe \'ariolls
menu ílem ·. The example that l"ollows i. rela lcd lo programmi ng undel' Ihe '(,PAS'
menu item. bul Ihe procedure is val io ti)r üll lhe mcnu ilems lhal need (1 l1ull1erical
selllp.

Table 5
N seq. Touch Kcy W.-iltcn on NOTE
Disphl)
1 ePAS E:-.ampk 01' pass\vord change
2 enler 0000 The di 'play appears as a l1ashing llulllhe r)
3 # "ü O 00 Pressure on lhe key Illoves lhe nashing Illlmher rig lll
. ... () J 00 Pressure ( n 1he ,\ h.ey increases lhe Ilash ing Illllll her
5 ente!" ept\s rile Il ll 111 ber IS Il1cmori 7ed and lhe display rd urI1s ti)
!>elected menll ilem
SeAb SAfE !ye PAGE 7l ()[ 74

16. FACTORY TEST CERTIFICATE

TECNIPLAST GAZZADA ;. ! . . CERTIFICATO DI COLLAUDO


, ~ , 11 I I f) 'A "/', fn 1'F" ;7' ,'F'{\1' ¡ F ¡ . '1 fF'
r. 1 1J' 1r¡ j t , ( VT\ ¡ I 'j' /\ 1 '\

:.2002/0218 1 ald 16-APR-2002

n
'fllf,E :; L ¡'J 29-2002-000 0 029
L ¡ !

• I ¡ 1 '". • ,1 j ~" E 079


,~. ¡. .Vwnl l I

• l' 1I I 1 ,~ V,'" '1 i 1 III BOXUNCP04


;¡, ' 1 1/ ¡ 11 1 Un l ! (' )d,~

.. 'hpI:!1 • ,~ l ' i ',1 !Jo 1979 F


, :'-'/'/.! J,'".1 L)Íacll:am

TPll ,i,J l. e 230 I F I equerI,:a 50 11.:


¡ , \,.',"1' Suppl)" t [ eq 1G ile)'

. I lJTI.:-n 1. i u i LJ .::.:: 1r I :
1\,_" [. ,,.1/"" In~' 'lI¡¡t_/lr ~ ' ' J::; ( 1:

Nr In s trumao t. Typa S8r~al Nr . Dascription ID Nr

l. AIRFLOW AV2 78059 ANEMOMETER UT 03


2. AIRFLOW AV2 ti476ó ANEMOMETER UT 16
3. SHORTRIDGE I NSTR . ADM 870 M9776 AI RDATA MULTIM UT 18
4, HT I TALI A HT 405 0 02 0 11842 FULLTEST
5, MEGATRON MY 6 8 20 0 005 0 6650 MULTlME TER
6, TESTO TEST060 U 78 0:; 9 TERMO I GROME TER T 03

r . r 1 [p ' 1 i ¡ ,>" 1 Spanu Gianfranco


r
TIII.~. t

SEALSAFE IVC PAGE V ()1' 7;1

17. ELECTRICAL PERFORMANC TEST CARO


In according with regulations CEI EN 60204-1 and CEI EN 60439-1

17.1 VISUAL CHECK:

OBJECT PASSED FAULT


OUTLOOK 00\1\
COMPONEN TS
~""
W IRING t\:.l'\
ELECT RIC AL DIAGR AM tl:.~\

17.2 INSTRUMENTAL CHECK:

FUNCTION IDENTIFICATION CRITERIA PASSED FAULT


LEAKAGE CURREN T Leakage Curr. 1< 20 mA c.v..
CON TI NU ITY Lohm 6V/10-25A Vd< 3.3V ( ~\
CONTIN UITY Lohm 12V>1OA Vd< 3.3V ;¡\.\
INSULATION Riso 500V R>= 1Mo ~ lA
WITHSTAND ING W ithstandi ng NO DISCHARGE (1 v..
DISCHARGING Disc INT j'ís<Ss Cc.f.

REPORT

STROMENTO: HT 4050 Na : 020 11642

000_ ~e.J~· 3q. enl l' . 1: '). ·1 ruJI. l' :


, 1 mA
iJUU": .Jom tV lO-::'JA ti : U. Ub I ;J ~ ~ ; 1) . 11111 ,< id : l. V
Tr : 15 S
OI)LI \ Lul ll1. LV ) 11)[, V,I: 1. 1 1 f.'d : l ' . ()I 1 '. ~ ;mll : 1 J 11m
'[ T : 1, '"
(lJII.j L !..3 ~ ¡. ~Oll\j ... ; .1 ~llJ RJ : j 1'.1 t-ll.J [ t :
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TI : -
[) U( 1" :,t::;C . IN'l tlll . [' .: ¡l . "
S !'l: !) . ,:;

, i IHU .lp, 1 'f' CI11 , ' ()


' L,lik¡(UIO:>

17.3 ELECTRICAL DIAGRAM

20

ULTIMO AGGIORNAMENTO I UPDATE 10-5-2001 L

LA SOCIETA ' SI R! SERVA Al TERMINl DI LEGGE DENOMINAZl(]\/E 1979F 07 ­ 05-200 1


~
DlS[[jN[] n' DATA
TECNIPLAST LA PRDPRIETA ' Dl QUESTD DlSEGND CON
DIVIETO DI R!PRODURLO o RENDERLD NOTO
BOX COMPA TTO 2001 CON M[SURA DI PORTA-A E
FOGLIO DISEGNATORE
A TUTTI SENZA AU TOR IZZAlIONE DI PRESSIONE <DPz\ONALD .; ALLARME DI MINIMO
20

TENSIONE INSERITA CONTAORE CONNETTORE


BOX DI MANDATA (PDSIT ¡VD> - SUPPL y BOX TENSION IN HO UR COUNTER TRIPOLARE A VITE A
THRE E POLAR CONNEC TOR
l1 3.2

Nl 3.2

~~ ~ KHI P B

Illl fl !l
Q1P H1P ill Ill!l K1P K2P
HE NGSr LE R 07311045 213 3.5 e
R1 p 2 3 9 e
.
!i
\l
..
\i
~
~ , 2
Xl Xl Xl DI

F2P K1P

L2 L2
Xl XI 1

L2 : Xl r--­~ X2SP

XI
- ,-
~ ~, II
Xl
Xl

~f '- ]\'
I

\1
Xl
1.1& 2.19

~
(2)
9O 9 2
F!

!i! C1P !i1 C2P


!!I !ti 1"'--400\'

G
i-==~~~

X1S

m X2P
~ ~
IIOV 220 V 240V
H

TI!
XIP X2S VENTOLA / r.\N: VENTOLA / rAN FIP 6A 3A 3A
EMll G2E120-CR21-01 EMB G2El20- CR21- 01
F2P 6A 3A 3A
w
-' a. z
F3P lA lA lA
115V 160Hz N '" '"

"' '" '"


220 V/50Hz

24 0V 150Hz 1I CAVO 01 COLLEGAHENTO CONNECT ION CA BLE

[> TRA POSITIVO E NEGATIvO BE T...,[EN SUPPL'r AND EXHAUS T


L
LlNEA/SUPPL y LUNGHEZZA 1800"" LE NGHl 1800MI'I

TE eN1PL AS T
LA SOC]ETA' SI RISERVA Al TERMINI DI LEGGE DENOHINAZIONE DIS(GI(J r,' 1979F DATA 07 - 05-2001
[Z]
? BUGUGGIATE (VA) ITAL y
LA PROPRIETA DI OUESTO Dl SECi NO CON
DlVICTO DI RIPRODURLD o RENDERLO NOTO
A wm SENZA ALJTORIZZAZIONE
BOX COMPATTD 2001 CON MISUR¡:I. DI PORTArA E
DI PRESSIONE <DPZIDNALD 4 ALLARME DI HINIMO nn..1O n
• Y6 DISEGNATORE - - - ­
¡ -2 3 4 r -SI 6 7 _] 8 9 10 ]_11 12 13 14 15 16 17 18 19 20

BOX DI MANDATA (POSIT rvm - SUPPL y BOX A

• • •
.. .,
..!:.!..-.
220 . . L1 4. '

, ...,
2..20" NI
• •
B

SE 115V e
C\.WIIIl

l 'IIl IH(NTA21IK

( ' 2~OV
~ - - -_ ..{]~
I
I
,, I

I
o
,
R2 P ~ ,
, FL USSO INsurrrCI ENTE ~Ó - 6 - Ó~

LOIJ FLO'w'

~ I I
I
a100hm , . OV IlSV 230V
,

-
,--- ---ó~~
' I F3P~ , E
K2P I I
se 115v ,..".. s.tto
UiOOP I lA !
LJ non presente
I EUR[J{jI I
~

r
2.20 I OV . , 2V I SENSOR[ PORTATA/FLOV RATE SENSOR

~C(- -- t~
F
~
NI iN2 102 IWIIIONE IBRO\ll/ r< 1 Vi"
~ 100 ~W~~ O 2 ~d
10~ N(RO/BtAO: VIP G
3 Vout

li1J
H

UIP ~ 6-­ ¿---t : 6--------


-- 6- --6 ~
I 13 15 B 7 29 30

I se 220/240V = MECT. MPA/IS-22/ZlP6/220/SR2/l.I144 I PROúRAMMAZIONE MECT / HECT SETTING


IL sP 115V = ME CT MPA/15- 221Z/P6/110/SR2/uI44
- - -- - - - - - --- - -- -- - - ----- -~
! ISI = 4.00 I ISL "O I FSI-~19.9~J FSL = 198 IRLl = NC L

LI\ SOCIErA' SI RISERVA Al TERMINI DI LEGGE DENOHINAllONE ,979F DATA 07 -05-2001


[ZJ TEC NIPLAST
BUGUGG iATE (VA) ITAL y
LA PROPRJEI A' DI QUESTD DISEGNO CON
DIVLETD DI RIPRODURLO O RENDERLO NOTO
A TU, TI SENZA AUTORIZZAZIONE
BOX Cm-1PATTO 2001 CON !-lISURA D[ PDR TATA E
DI PRESSIDNE <DPlIONALEJ .. ALl. ARME DI MINIMO
DISEút{]

rDGLIO ,,'
n'

Y6 DISEGNA TDRE
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

BOX DI MANDATA (POSITIVo) - SUPPL y BOX A

S[ RICHI[STA L[TTURA /JI PR[SSIDNE ()UESTA PAúlNA SDSTITUISC[ PAG.J I

3.20 . . 1I

3.20" NI

• •

Ir PR[SSUR[ SENSOR IS R[()u/R[f) THIS PACE SUBSTITUT[S



PAú ]
• ..
" -
..
/./
/./
t
SENSORE PRES SlONE
PRESSURE SENSOR Tl P
~ 2lO'I
e

SE 1l5v ' OVA _ __


P593 -2D-AIA
I
IlUAHOO I
l'IolIMENTlIl lM I

~~ i- ¡
[' 2~OV

___ _-QLl I o~
W
z
9~
~ 1­
Z ;o ,."
I Xl W o ;o Xl
I I
~;o
,." 1Il o D
~
1Il '­
'- o
2) G1:o o ID

'~:lH-'Pj
R2P I '-'- ...J UIOOP - '­;o r
=> ..... ,., >
~m,wl ¡ V'l
Z;o
-q I ov 1I5 V 230V I ""
Z 'o" (")
A 1­
Cl ...J
j
,
, V>

~ - - - - -Oi~
V'l
:::> I F3P~ I E
K2P
...J
L-­ I I
... 1l5V _ •• Ito I 'A I
LJ non pt"PStmtp 1­
;.r- Jo­
I EURO(jI I

r ~2 ---lJ
SENSORE PORTA TA/FL O1.1 RA T[ SENSOR
~, ,.~ F

102
I I !
,w¡RIK I 8IIIl\IN ~
íol
NI
IVln ~ 1­
10J ---ª,U/BlIJ[ 2 Cind ~
104 ~I1O/BLACK G
J VOl.lt V1P

1rlJ PRDGRAMMAZIONE MECT /MECT SETTfNG: 1­


U1P Ir - - - -r -t - - - ­
o ONAO
-- - -
o -- _ n_r- n-t---T - ¿ n,,-~:
NL
'" s,pLB PARAMETRI nI IN.] = PORTATA H
I 13 15
AllarME? 2
6 8
AliarMe 1
7
Ó ,e " I 28 29 - 106 1'---n~ ¡SIl = 4001 [SU = o 1FSII
PARAMETRI DI IN.2 = PRE SSIONE
= 1999 1FSLl = 198

Alarr'l 2 Atan'1 1 17 O I

FSI 2 = 4.50 FSL2 = 125


SE? 220/240V = MECT MP /ll OO/ZlP6/220/SR2/u135
I CHIUSURA PULSANTE
RLl = NC
SE? 115V = MECT. MP/llOOIZlP6/110/SR2/uI35 : = LETTURA PRESSJONE

L __ __ _ _ _ ___ _ __ __ _____ __ _____ _____ _ ___ _ _ ~

~ 10 [S[ l;> = 190[ 11­


PUSH BUTT ON CLOSED
SCAL = PORT = cleFoult l E?gge INl
= PRESSURE READING
L

LA SOCICTA ' SI RISERVA Al T[RMIN I DI L[ (j(j[ DENDMINAZIONE 1979F DATA 07-05-2001


[ZJ TECNIPLAST
BUGUGGIATE (VA) IT AL Y
LA PROPRIETA' DI DUESTD DISEGNO CON
DIVInO DI RIPROOURLO o RENDERLO NOTO
A TUirI SENZA AUTORIZZAZIONE
BOX Cm-1PATIO 20Dl CON MISURA DI PORTATA E
DI PRESSIONE <DPZIONALEl + ALLARM[ DI MINlMO
DISEGNO n'

r[Xilm f)' Y6 DISEGNATDRE


2 3 4 5 6 7 8 T 9 10 I "- -1 12 13 14 15 16 17 r~ - I 19
20

TENSIOfl[ ¡flSERIT A CON TAORE CONNETTDRE

BOX DI ASPIRAZIONE (NEGATIV O) - EXHAUST BDX TENS JON IN HOUR COUNTER TRIPOLARE A VjT[
A
THREE POLAR CONNEC TOR
• • • 2Ll~ 6_2

, • • 2N I . . 62

al ,2111
KH 1N B
XI XI

ni /no
O~L ____~__~~~ uuuu K1N
7
K2N 7'

fl:I'(jST LER 0731l0~ S C


~ '2 65

~ e
L­ e o

I 2 3
RIN
~
21.0 2NO
O
i 2'1
\!
22
i..
23

XI X1 ~124 ~ d l 25 XI XI XI
D

K1N 11)
rlN F2N \ 1­

- -"­
K1Nc:r
rn m
~ 12

~ I
114

¿2L2 02L2
X2SN \ ' 9 3
f-­

r
5_\6 ~_ \8
---=­ XI Xl ,-cal
X2PN~0
I Xl
r
,l ).PE)..N r-~2 I

'- ]~12
XI YXI YXl I 3
I XI
'0
2 f-­
I

1
al '- -o},2 1l.12

I r-¡-iJ X21S ¡¡¡


~
CIN
W - 4OC)II
XI
C2N
W-4OC)II
XI
G

~X2IP

MIN f-­
PE

MARR(K 621.11 IIOV 220V 24QV
Xl XI

~l
H

Jl zl => FIN 6A 3A 3A
;$
:111\ 1­
ro; N '" XI XI F2N 6A 3A 3A
V[NTOLA I FAN VENTOLA I r AN ,
EHB G2El20-CR2\-01 EMB G2E1 20- CR21-01 F3N lA lA
llSV 160Hz

22QV 150Hz
24QV 150Hz
L
L1N[A/SUPPL y
LA SOCIETA ' SI RISERVA Al TERMINI DI LEGGE DEN[)HINA ZI[)NI 1979F 07-05-2001

I?] BJG~G~~J~v~)~~~
DISHiNO n' DATA
LA PROPRIETA' III QUESTD DlSEGND CON BOX COMPATTD 2001 CON MISURA DI POR l ATA E
DIV IETO DI RIPRODURLO O RU'IDERLO NO TO
DI PRESS!DN[ (oPZIONALEJ + ALLARME DI MINIMO FOGLlIl n' 5- 6 DISEGNA TORE
A TUTTI SENlA AUTOR!ZZAZIONE
BOX DI ASPIRAZJONE (NEGA TIVm - EXHAUST BOX
A

, , ,
, ,¡--=r==r===
520 . . 2L1

5.20 " 2Nl

I ., B

SI: 11 5 e
QUAN DO

L'ALlIf:NT",z 11K

[' i?OV

al
, , XI
I I D
R2R ~ : FLUSSO INSUrnC!EN TE
~6
!~,w l ____ j,~3
LO'W FLO'W
I

OV
Ó
115V 230V

K2N I I F3NLP E
se 115V "cr.;<>tto
i?t.3 """ prP<mto
I ,.
U100N I EUROGI
I av

T
5.20 >12V
I
F
L

SENSORE PORTATA/rLO'W RATE SENSOR

2NI 2N2
1
b HNlR!K:/8ROIIN G

20J !!..U.fDl.ut.
IO 2 Gnd
204 I€RIlJ 8t ACK

UIN ~ ¿--¿ ---¿ : 6-- -------- ¿--- 6¡


I 13 15 B 29 30 I
I se 220/240V :; MECT . MPA/15- 22/Z / P6 / 220/SR2/uI4 4 I PRDGRAMMAZIDNE MECT / MECT SETTlNG
IL se 115V = M[CT. MPAlI5-22/ZlP6/110/SR2/u144 ! [SI ::: 4.00 IISL = O IrSI :; 1999 IFSl :; 198 IRLI = NC L
----- --- -- -- - - --- - - ----- - ~

LA SOCI[JA SI RISERVA Al TERMINI DI LEGGE DENOMINAZI[}/E 1979F 07-05-2001

~
DATA
TECNIPLAST LA PROPRIETA' DI OUESTO DISEGND CON
DIVIETO DI RIP RODURLO O RENDERLO NOTO
BOX COMPATTO 2001 CON MISURA DI PORTA-A [
DISEGI{] n'

6, 6
BUGUGGIATE (VA) !TAL Y A TUTTI SENZA AUTORIZZAZIONE DI PRESSIONE COPZIONALD .¡ AlLARME DI MINIMO rOCi..IO n' DISEGNATORE

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