Ultragas (125-1000) : Technical Information Installation Instructions

Technical information
Installation instructions
UltraGas® (125-1000)
Condensing gas heating boilers
for natural gas and liquid gas
for modulating operation
Rated output levels at 40/30ºC and for

natural gas
30-UltraGas® (125) 28 - 123 kW
30-UltraGas® (150) 28 - 150 kW
30-UltraGas® (200) 44 - 200 kW
30-UltraGas® (250) 49 - 250 kW
30-UltraGas® (300) 57 - 300 kW
30-UltraGas® (350) 58 - 350 kW
30/31-UltraGas® (400) 97 - 400 kW
30/31-UltraGas® (450) 97 - 450 kW
30/31-UltraGas® (500) 97 - 500 kW
30/31-UltraGas® (575) 136 - 575 kW
30/31-UltraGas® (650) 136 - 650 kW
30/31-UltraGas® (720) 142 - 720 kW
30-UltraGas® (850) 166 - 850 kW
30-UltraGas® (1000) 224 - 1000 kW
Hoval products must be installed and commissioned The floor standing gas condensing boiler UltraGas®
only by appropriately qualified experts. These instruc- (125-1000) are designed and approved for use as
tions are intended exclusively for the specialist. Electri- heat generators for hot water heating systems with a
cal installations may only be carried out by a qualified permissible flow temperature of up to 90°C1), in accord-
electrician. ance with EN 483 and EN 677. They are designed for
continuously adjustable reduced output operation in
heating systems.
1)
see technical data
Subject to modifications | 4 210 267 / 04 - 10/13 EN

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1. Safety instructions
1.1 Key to symbols used .............................................................................................................................. 4
2. Important notes
2.1 Acceptance of delivery ........................................................................................................................... 5
2.2 Scope of guarantee.................................................................................................................................. 5
2.3 Instruction manuals................................................................................................................................. 5
2.4 Regulations, official permits................................................................................................................... 5
2.4.1 Germany.................................................................................................................................................... 6
2.4.2 Austria........................................................................................................................................................ 6
2.4.3 Switzerland ................................................................................................................................................ 6
3. Assembly
3.1 Placement................................................................................................................................................. 7
3.2 Mounting of heat insulation.................................................................................................................. 10
3.3 Mounting the casing.............................................................................................................................. 11
3.4 Mounting of base casing....................................................................................................................... 14
3.5 Adjusting the length of the ladder types (850,1000)........................................................................... 15
4. Technical information
4.1 Description of the boiler........................................................................................................................ 16
4.2 Technical data........................................................................................................................................ 17
4.3 Dimensions / Space requirements....................................................................................................... 20
4.3.1 Opening dimension.................................................................................................................................. 21
4.4 Hydraulic resistance.............................................................................................................................. 22
4.5 Brief description of the automatic firing device ................................................................................. 23
5. Installation
5.1 Safety information.................................................................................................................................. 24
5.2 Boiler room requirements..................................................................................................................... 24
5.2.1 Room air dependent installation............................................................................................................... 24
5.2.2 Room air independent installation............................................................................................................ 24
5.3 Flue gas connection and flue................................................................................................................ 25
5.4 Condensate drainage............................................................................................................................. 26
5.4.1 Execution variants.................................................................................................................................... 26
5.5 Gas connection...................................................................................................................................... 27
5.6 Hydraulic connection............................................................................................................................. 27
5.6.1 Customer-side requirements.................................................................................................................... 28
5.6.2 Hydraulic interconnection......................................................................................................................... 28
5.6.3 Cascade control....................................................................................................................................... 28
5.7 Electrical connection ............................................................................................................................ 29
6. Commissioning
6.1 Safety information.................................................................................................................................. 30
6.2 Filling with water.................................................................................................................................... 30
6.3 Water quality........................................................................................................................................... 31
6.4 Bleeding the air from the gas line........................................................................................................ 32
6.5 Switching on the system....................................................................................................................... 32
6.6 Gas inlet pressure.................................................................................................................................. 32
6.7 Setting the gas flow rate CO2(O2) and measurement of NOx/CO content in the flue gas................ 33
6.7.1 Flue gas measurement UltraGas® (125-720)........................................................................................... 33
6.7.2 Flue gas measurement UltraGas® (850,1000)......................................................................................... 34
6.8 Changing over to a different gas type.................................................................................................. 35
6.9 Type (850,1000) Setting for the stabilisation damper (if necessary)................................................. 37
6.10 Handover to the user............................................................................................................................. 38
6.11 Record - Activation of screed function................................................................................................ 39
2 Table of contents 4 210 267 / 04

7. Maintenance
7.1 Safety information ................................................................................................................................. 41
7.2 Bleeding.................................................................................................................................................. 41
7.3 Water refilling......................................................................................................................................... 41
7.4 Information for combustion controller/chimney sweep regarding emission monitor key.............. 42
7.5 Cleaning.................................................................................................................................................. 43
7.5.1 Cleaning the burner cylinder (inside and outside).................................................................................... 43
7.5.2 Cleaning the exterior of the combustion chamber and burner cylinder ................................................... 44
7.5.3 Cleaning/adjusting the ignition and ionisation device............................................................................... 45
7.6 Setting the gas flow rate CO2(O2) and measurement of NOx/CO content in the flue gas................ 46
7.7 Clean siphon........................................................................................................................................... 46
7.8 Servicing the neutralisation installation for types 23 and 24 (if fitted)............................................. 47
8. Overview of settings
8.1 Table of parameters............................................................................................................................... 48
8.2 Fault Reporting overview TopTronic®T................................................................................................. 63
8.3 Automatic firing device (Warning, Blocking, Lock-out)...................................................................... 65
4 210 267 / 04 Table of contents 3

1. Safety instructions
i The system shall not be put into operation until all relevant standards and safety
regulations are met.
For a test run, the following minimum conditions must be satisfied:

- Safety valve installed (closed system)
- Controls operative (connected to power supply)
- Sensor for safety temperature limiter is connected
(= boiler temperature sensor)
- System filled with water
- Siphon filled with water
- Expansion tank connected
- Flue gas adapter pipe with flue gas pipe connected to flue .
- Burner is preset (see point 6.7).
1.1 Key to symbols used
Tools:
Shows the tools required for the following work.
Instruction:
Prompts you to carry out an action.
Result:
Shows the expected reaction to your action.
i Note:
Provides important information
Safety information:
Indicates an immediate hazard to persons
Warning of dangerous electrical voltage
Warning information
Indicates danger to machines and Installations
Provides important information.
§ Reference to standards and regulations.
4 Safety instructions 4 210 267 / 04

2. Important notes
2.1 Acceptance of delivery
i A visual control of the heating boiler should be conducted upon delivery.

In the event of damage, the necessary steps should be followed as specified in the
delivery contract.
The costs for correcting the damage shall be taken over by the individual risk bearer.
2.2 Scope of guarantee
The guarantee does not cover defects caused by:

i - non-observance of these instructions
- non-observance of the operating instructions
- incorrect Installation
- unauthorised alterations
- improper use
- contaminated operating media (gas, water, combustion air)
- unsuitable chemical additives to the heating water
- damage due to the exercise of force
- corrosion through halogen compounds
- corrosion through nonconforming water quality
2.3 Instruction manuals
A summary of all the instruction manuals relevant to this system can be found in the
i Hoval System User Guide!
In exceptional cases the instructions are kept with the respective components!
Additional sources of information:
- Hoval catalogue
- Standards and regulations
2.4 Regulations, official permits
When installing and operating the system, the standards and regulations specified
in sections 2.4.1 to 2.4.3 must be complied with at all times.
i
4 210 267 / 04 Important information 5

2.4.1 Germany §
DIN EN 12831 Heating systems in buildings - Methods for calculating the design heat load
DIN EN 13384 Flue gas systems - Heat and flow calculation methods
DIN EN 12828 Heating systems in buildings - Planning of hot water heating systems.
DIN 4755 Oil fired combustion systems.
Construction, design, safety requirements.
DIN 4756 Gas fired combustion systems. Construction, design, safety requirements, design and execu-
tion (for gas burner operation).
DIN 18160 Domestic chimneys, requirements, design and construction.
TRD 702 Steam boilers with group II hot water generators.
TRD 721 Safety equipment against excessive pressure / safety valves for group II steam boilers.
VDI 2035 Prevention of damage through corrosion and scale formation in hot water heating systems.
DIN 57 116 / VDI 0116 Electrical equipment in combustion systems
(VDE regulation).
See enclosure N-430 020 for further standards applicable in Germany.
2.4.2 Austria §
OENORM 12831 12831Heating systems in buildings - Methods for calculating the design heat load
OENORM 13384 Flue gas systems - Heat and flow calculation methods
OENORM 12828 Heating systems in buildings - Planning of hot water heating systems.
ÖNorm B 8130 Open water heating systems; safety equipment.
ÖNorm B 8131 Closed water heating systems; requirements to safety, construction and testing.
ÖNorm B 8133 Hot water supply systems; safety requirements.
ÖNorm B 8136 Heating systems, space and other building requirements.
ÖNorm M 7515 Dimensioning of chimneys; definitions and calculation procedure.
ÖNorm H 5171 Heating systems - construction requirements for buildings.
ÖVGW TR-Gas
2.4.3 Switzerland §
SN EN 12831 Heating systems in buildings - Methods for calculating the design heat load
SN EN 13384 Flue gas systems - Heat and flow calculation methods
SN EN 12828 Heating systems in buildings - Planning of hot water heating systems.
VKF - Association of Cantonal Fire Insurances.
Fire service regulations.
SVGW Switzerland. Association of the gas and water trade.
SNV 27 10 20 Ventilation requirements for the boiler Installation room.
SWKI BT102-01 Quality of water in installations of building technology.
Technical tank regulations TTV 1990.
and further standards and regulations issued by CEN, CEN ELEC, DIN, VDE, DVGW, TRD and by the
legislator. Regulations from the local building authority, insurance companies and chimney sweeps must
also be complied with. When using gas as fuel, the regulations of the responsible gas board must also
be observed. An official permit may be required.
6 Important information 4 210 267 / 04

3. Assembly
3.1 Placement
Space requirements UltraGas® (125-1000)
Make sure that the cable does not touch any hot
Dimensions (mm) locations!
For swing out of burner this

clearence must be ensured
Install gas line

straight to the back
Fig. 01
UltraGas®
Type A A minimal B C D H H minimum
(125, 150) 180 1 80 2 820 1237 981 1823 1711 3

(200 - 300) 360 1 160 2 930 1584 1247 1923 1811 3
(350 - 500) 200 1 100 2 1110 1679 1268 2070 1958 3
(575 - 720) 200 1 100 2 1290 1843 1438 2086 1984 3
(850, 1000) 420 1 230 2 1550 2154 1703 2139 2037 3
1
If room height is too small: Reduction of measures possible. See A minimum.
2
Attention! With A minimum the burner is no longer swing-out completely! Cleaning makes more difficult!
3
Boiler foot can be shortened, no base casing possible! Details see next page.
The boiler may be placed against the wall on one side.

For the mounting of the casing yet a wall clearance of 100 mm min. must be provided.
4 210 267 / 04 Assembly 7

UltraGas® with shortened boiler feet
(All measurements in mm)
UltraGas®
Type a
(125, 150) 1723 - 1783

(200 - 300) 1823 - 1883
cut off
(350 - 500) 1970 - 2030
(575 - 720) 1986 - 2046
(850, 1000) 2039 - 2099
1 Neutralisation box
2 Condensate pump
3 Masonry base
4 Adjustable feed 20-80 mm
UltraGas® with masonry base and adjustable feet
UltraGas®
Type a
(125, 150) 1711 - 1771

(200 - 300) 1811 - 1871

(350 - 500) 1958 - 2018
(575 - 720) 1984 - 2044
(850, 1000) 2037 - 2097
UltraGas® with masonry base without adjustable feet
UltraGas®
Type a
(125, 150) 1721

(200 - 300) 1821
(350 - 500) 1968
(575 - 720) 1994
(850, 1000) 2047
Base plates and feeds

will not be refunded!
8 Assembly 4 210 267 / 04

Procedure:
1. Remove the two upper threaded elements (1) on the boiler base (1a).
2. Take off the front wooden beam.
3. Raise the front of the boiler with a jack (3).
4. Move aside the side beam (4) at the front (see fig. 2) Introduce the front feet and screw in place.
5. Raise the back of the boiler with a jack (3).
6. Move aside the side beam (4) at the back (see fig. 2). Introduce rear feet and screw in place.
7. Remove footboard locking device (5). Remove the locking pin (6) and fold open the footboard carefully.
In the case of models 850 and 1000, fold open the 2nd and 3rd footboard and remove the ladder.
Hanging up possibilities for crane hooks
1b
4 3 6 1a
Typen (850, 1000) Typen (575-1000)

with six feet
Fig. 02
Adjustment of the adjustable feet is carried out takes place after installing the neutralisation unit
4 210 267 / 04 Assembly 9

3.2 Mounting of heat insulation
1. Place the insulation blanket (1) around the UltraGas® boiler and fix with plastic bands (1a) and clips (1b)
-- tension springs (1c) are used for additional fixing
-- do not fit the band too tightly (reduces insulation value).
1c 1
1a
Fig. 03
1b
10 Assembly 4 210 267 / 04

3.3 Mounting the casing
1. Attach the cable channels (2) left and right to the pins and fix with the hexagon nuts and
washers (3a, fig. 4a) already mounted to the boiler. Turn side wall supports (2b, fig. 4b) laterally
to the outside.
2. Attach the side walls (4) to the boiler and fix with the hexagon nuts and washers (4a, fig. 4a) al-
ready mounted to the boiler. Hook the side wall side onto the screw head on the condensate drip
tray at the bottom. Align the side walls centrally. Adjust the free space for electrical box and rear
wall. Then tighten the hexagon nuts (4a).
3. Fit the rear wall (terminal plate 5, fig. 4c) of the terminal box using 4 screws (4a).
4. Remove stud (6) on the left or right. Hook the terminal box in at the bottom, on the side where the
stud is located. Hold the terminal box in horizontal position and tighten in position with the second
stud on the opposite side.Fold the terminal box shut towards the top and hook it in.
5. Fit the trim (7)

- in order to insert the upper screw (7a). Open the terminal box
- in order to insert the lower screw (7b). Close the terminal box
6. Direct the cable for the water pressure sensor (7) downwards, out of the control and plug in at
the bottom of the boiler (cable run according to fig. 4).
Route all other cables to the left or right of the boiler and establish plug connections.
Make sure that the cable does not touch any hot locations!
7. Attach the lower rear wall (8) to the side walls. Mutually attach the rear walls (8a, 8b) and engage
together at the side walls.
8. Fit top side walls (9a, 9b). Position the lower edge of the top side walls (longitudinal bore hole) on
the special screws of the bottom side walls and slide them in. Attach top side walls using 4 self-
tapping screws (9c) ø 3.5 x 10.
9. Attach upper rear walls (10, fig. 4) and mount rosette (10a).
10. Put on cover plates (11). Fit top front cover (11a), place pins in slots and slide towards the rear.
Then secure with carriage bolt (11b, fig. 4). (When removing, lift first one side, then the other side).
11. Hook in the front cover (8) at the bottom (with rail from type 575) and slide shut at the top (attach
with lateral carriage bolt). In the case of a cascade >3, no carriage bolts are fitted on the middle
boilers!
12. The remaining 3 casing walls (15, 15a, 16, fig. 6) are attached after mounting the condensate
boxes.
4 210 267 / 04 Assembly 11

Secure service platform (7c, fig. 4d) in
folded-up position using bolt (1b, fig. 3)!
4a 3a 4a 4 2
Seitenwandstütze 2b
21-UltraGas (850)
Illustrated without burner
Fig. 4a Fig. 4b
5a 7a
26.11.08 / mosr Seite 1 von 2
6 6a
7b
Fig. 4c 7 Fig. 4e
7c
Fig. 4d
12 Assembly 4 210 267 / 04
Types (850,1000) two-pieces
11 11b
Type (125,720) one-piece
10a
11a
10
9b
8b 9c
8a 2
3
Burner wiring
Type (125-850);
2 connector plugs
Type (1000);
3 connector plugs
Boiler tempe-
rature sensor
Ignition cable
8
9a
3
8
7
Flue gas sensor Line cord Condensate box Water pressure
(if available) sensor
Fig. 04
4 210 267 / 04 Assembly 13

3.4 Mounting of base casing
1. Mount the siphon (13) delivered loose, incl. double nipple (13a, fig. 5).
2. Position the condensate box (option) under the boiler and make the electrical connection. Create con-
densate outlet, resp. connection line according to separate instructions.
For UltraGas® (575,650,720,850,1000):
Mount condensate outlet pipe (14, fig. 5) (delivered with boiler).
3. Screw mount the right and left side walls (15, 15a, fig. 6) with the already mounted cap nuts.
4. Attach the front (16) to the side walls (15, 15a).
13a 13 14 Fig. 05
14 Assembly 4 210 267 / 04

15a
15 16 Fig. 06
3.5 Adjusting the length of the ladder types (850,1000)
only type UG (850,1000)
If the option with shortened boiler feet is being applied or if the boiler
is put on a concrete base, the ladder supplied must be shortened (cut
away at the notch) resp. lengthened.
4 210 267 / 04 Assembly 15

4. Technical information
4.1 Description of the boiler
The Hoval UltraGas® is a low emission, energy-saving The secondary heating surface is designed so that
condensing gas boiler comprising the Ultraclean part of the water vapour contained in the flue gas is
burner system, a gas fired premix burner with com- condensed and the vaporisation heat it contains is
bustion air fan. The Hoval UltraGas® has a vertically utilised for the heating circuit. The gas burner is in the
disposed combustion chamber of stainless steel as form of a break draught burner, which can easily be
a primary heating surface and a secondary heating swung up for maintenance purposes. The UltraGas®
surface of aluFer® composite tubes (stainless steel is designed to operate with natural and liquid gas. The
on the water side, aluminium on the waste gas side). figure below shows the design principle.
Gas safety and control devices
Combustion air fan
Optional additional controller
Electrode for ignition

Flow Heating and flame monitoring
Double ignition electrode
TopTronic®T controller
Trittbrett zur Service-Er-
leichterung (ausklappbar)
High temperature return

aluFer® heat exchanger
Low temperature return

Vertical flue gas connection
Condensate collection tray
16 Technical information 4 210 267 / 04

4.2 Technical data
Type (125) (150) (200) (250) (300)
• Nominal output 80/ 60 °C with natural gas 1 kW 25-113 25-138 39-185 44-230 51-278
• Nominal output 80/ 60 °C with propane gas kW 31-113 35-138 63-185 78-230 80-278
• Nominal load with natural gas 1 kW 26-116 26-141 40-188 45-235 52-283
• Nominal load with propane gas kW 32-116 36-141 65-190 80-235 84-283
• Working pressure heating maximum/minimum bar 5,0 / 1,0 5,0 / 1,0 5,0 / 1,0 5,0 / 1,0 5,0 / 1,0
• Working temperature maximum °C 90 90 90 90 90
• Boiler water content l 206 194 359 341 318
• Minimum water flow l/h 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 383 409 634 672 724
• Boiler efficiency at partial load 30% (according to EN 303) % 106,9/96,3 106,9/96,3 106,7/96,1 106,5/95,9 107,0/96,4
(related to net / gross calorific value)
• Standard efficiency (according to DIN 4702 part 8) 40/ 30 °C % 109,6/98,7 109,6/98,7 109,7/98,8 109,7/98,8 109,7/98,8
(related to net / gross calorific value) 75/ 60 °C % 107,1/96,5 107,1/96,5 107,2/96,6 107,2/96,6 107,2/96,6
• Heat loss rate at 70 °C Watt 480 480 530 530 530
• Standard emission rate Nitrogen oxides mg/kWh 26 29 39 38 38
Carbon monoxide mg/kWh 3 4 4 4 9
• Content of CO2 in the exhaust gas maximum/minimum output % 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8
• Dimensions see table of dimensions
• Connections Flow/return DN DN65/PN6 DN65/PN6 DN65/PN6 DN65/PN6 DN65/PN6
Gas Inches Rp1" Rp1" Rp1½" Rp1½" Rp1½"
Flue gas Ø inside mm 155 155 252 252 252
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80
Propane gas mbar 37-57 37-57 37-57 37-57 37-57
• Gas connection value at 0°C / 1013 mbar:
Natural gas E - (Wo = 15,0 kWh/m3) Hu = 9,97 h/m3 m3/h 11,6 14,1 18,8 23,5 28,3
Natural gas LL- (Wo = 12,4 kWh/m3) Hu = 8,57 h/m3 m3/h 13,5 16,5 21,9 27,4 33,0
Propangas 3 (Hu = 25,9 kWh/m3) m3/h 4,5 5,4 7,3 9,1 10,9
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 44/168 44/247 44/143 44/224 46/345
• Stand-by Watt 12 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 69 72 65 68 72
- Exhaust noise is radiated from the mouth
dB(A) 65 67 61 64 66
(DIN 45635 part 47)
• Sound pressure level (depending on installation conditions) 2 dB(A) 59 62 55 58 62
• Condensate quantity (natural gas ) at 40/ 30 °C l/h 10,9 13,3 17,7 22,1 26,6
• pH value of the condensate ca. 4,2 ca. 4,2 ca. 4,2 ca. 4,2 ca. 4,2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120 T120
Flue gas mass flow kg/h 192 234 312 330 470
Flue gas temperature at nominal output 80/ 60 °C °C 69 71 69 70 71
Volume flow rate combustion air Nm3/h 143 175 233 291 350
Feed pressure total at the combustion air/flue gas pipe 3 Pa 100 120 120 130 130
Maximum draught / depression at flue gas outlet Pa - 50 - 50 - 50 - 50 - 50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWH/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible (a readjustment may be necessary).
2
See also notes at „Engineering“.
3
Details for multi-boiler plants (cascade) with common flue gas line: see Hoval UltraGas® (250D-2000D).
• Boiler flow resistence see separate page.
4 210 267 / 04 Technical information 17

Technical data
Type (350) (400) (450) (500) (575)
• Nominal load with natural gas 1 kW 53-330 89-377 89-424 89-471 125-542
• Nominal load with propane gas kW 100-330 144-377 144-424 144-471 175-542
• Working pressure heating maximum/minimum bar 6,0 / 1,0 6,0 / 1,0 6,0 / 1,0 6,0 / 1,0 6,0 / 1,0
• Working temperature maximum °C 90 90 90 90 90
• Boiler water content l 428 411 387 375 549
• Minimum water flow l/h 0 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 865 903 955 981 1283
• Boiler efficiency at partial load 30% (according to EN 303) % 107,3 / 96,7 107,5 / 96,8 107,5 / 96,8 107,6 / 96,9 107,6 / 96,9
• Standard efficiency (according to DIN 4702 part 8) 40/ 30 °C % 109,8 / 98,9 109,8 / 98,9 109,8 / 98,9 109,8 / 98,9 109,9/99,0
(related to net / gross calorific value) 75/ 60 °C % 107,3 / 96,7 107,3 / 96,7 107,3 / 96,7 107,3 / 96,7 107,4/96,8
• Heat loss rate at 70 °C Watt 750 750 750 750 1000
• Standard emission rate Nitrogen oxides mg/kWh 41 43 42 41 48
Carbon monoxide mg/kWh 10 11 12 13 5
• Content of CO2 in the exhaust gas maximum/minimum output % 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8
• Dimensions see table of dimensions
DN100/ DN100/ DN100/ DN100/ DN125/
• Connections Flow/return DN
PN6 PN6 PN6 PN6 PN6
Gas Inches Rp 1½" Rp 2" Rp 2" Rp 2" Rp 2"
Flue gas Ø inside mm 302 302 302 302 302
• Gas flow pressure minimum/maximum
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80
Propane gas mbar 37-57 37-57 37-57 37-57 37-57
Natural gas E - (Wo = 15,0 kWh/m3) Hu = 9,97 h/m3 m3/h 32,6 37,7 42,4 47,1 54,2
Natural gas LL- (Wo = 12,4 kWh/m3) Hu = 8,57 h/m3 m3/h 38,0 44 49,5 55,0 63,2
Propangas 3 (Hu = 25,9 kWh/m3) m3/h 12,6 14,6 16,4 18,2 20,9
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 49/330 60/445 60/582 60/745 62/720
• Stand-by Watt 12 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 74 71 73 75 72
- Exhaust noise is radiated from the mouth
dB(A) 71 72 73 74 69
(DIN 45635 part 47)
• Sound pressure level (depending on installation conditions) 2
dB(A) 64 61 63 65 62
• Condensate quantity (natural gas ) at 40/ 30 °C l/h 30,6 35,4 39,9 44,3 50,9
• pH value of the condensate ca. 4,2 ca. 4,2 ca. 4,2 ca. 4,2 ca. 4,2
• Flue gas system: requirements, values
Temperature class T120 T120 T120 T120 T120
Flue gas mass flow kg/h 541 626 704 782 900
Volume flow rate combustion air Nm3/h 404 467 525 583 671
Feed pressure total at the combustion air/flue gas pipe 3 Pa 130 130 130 130 130
Maximum draught / depression at flue gas outlet Pa - 50 - 50 - 50 - 50 - 50
1
Data related to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWH/m3 operation at a
Wobbe coefficient of 12.0 up to 15.7 kWh/m3 is possible (a readjustment may be necessary).
2
3
Details for multi-boiler plants (cascade) with common flue gas line: see Hoval UltraGas® (250D-2000D)..

Technical data
Type (650) (720) (850) (1000)
• Nominal output 80/60°C with natural gas 1 kW 122-592 127-655 148-776 199-912
• Nominal output 40/30°C with natural gas 1 kW 136-650 142-720 166-850 224-1000
• Nominal output 80/60°C with liquid gas kW 169-592 169-655 - -
• Nominal output 40/30°C with liquid gas kW 185-650 185-720 - -
• Nominal load with natural gas 1 kW 125-613 130-677 152-802 205-943
• Nominal load with liquid gas kW 175-613 175-677 - -
• Working pressure heating max./min. bar 6,0 / 1,0 6,0 / 1,0 6,0 / 1,0 6,0 / 1,0
• Working temperature max.. °C 90 90 90 90
• Boiler water capacity l 529 478 860 793
• Min. water circulation l/h 0 0 0 0
• Boiler weight (without water content, incl. casing) kg 1328 1438 1743 1893
• Boiler efficiency at partial load at 30% (according to EN 303)
% 107,5/96,8 107,7/97,0 107,7/97,0 107,7/97,0
• Standard efficiency (according to DIN 4702 part 8) 40/30°C % 109,9/99,0 109,9/99,0 109,9/99,0 109,9/99,0
(related to net / gross calorific value) 75/60°C % 107,4/96,8 107,4/96,8 107,4/96,8 107,4/96,8
• Heat loss rate at 70°C Watt 1000 1000 1200 1200
• Standard emission rate Nitrogen oxides mg/kWh 48 48 35 35
Carbon monoxide mg/kWh 5 5 15 15
• Content of CO2 in the exhaust gas max./min. power % 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8 9,0 / 8,8
• Dimensions See table of dimensions
DN125/ DN125/ DN125 DN125
• Connections Flow/Return DN
PN6 PN6 PN6 PN6
Gas Inches Rp 2" Rp 2" Rp 2" Rp 2"
Flue gas/Comb. air Ø mm 302 302 402 402
• Gas flow pressure min./ max.
Natural gas E/LL mbar 18-80 18-80 18-80 18-80
Liquid gas mbar 37-57 37-57 - -
Natural gas E - (Wo = 15,0 kWh/m3) Hu = 9,97 h/m3 m3/h 61,3 67,7 80,2 94,3
Natural gas LL- (Wo = 12,4 kWh/m3) Hu = 8,57 h/m3 m3/h 71,5 79,0 93,6 110,0
Propangas 3 (Hu = 25,9 kWh/m3) m3/h 23,7 26,1 31,0 -
• Operation voltage V/Hz 230/50 230/50 230/50 1x230/50

3x400/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50
• Min./Max. electrical power consumption Watt 62/1030 65/1150 52/1010 212/2730
• Standby Watt 12 12 12 12
• IP rating (integral protection) IP 20 20 20 20
• Acoustic capacity
- Heating noise (EN 15036 part 1) (room air-dependent) dB(A) 75 77 77 82
- Exhaust noise is radiated from the mouth (DIN 45635 part 47) dB(A) 72 74 70 74
• Acoustic pressure level (depending on installation) 2 dB(A) 65 67 67 72
• Condensate quantity (Natural gas ) at 40/30°C l/h 57,6 63,6 75,4 88,9
• pH value of the condensate ca. 4,2 ca. 4,2 ca. 4,2 ca. 4,2
• Value for flue calculation
Temperature class T120 T120 T120 T120
Flue gas mass flow kg/h 1018 1124 1331 1565
Flue gas temperature at operation 80/60°C °C 72 71 69 69
Flue gas temperature at operation 40/30°C °C 49 46 49 49
Mass flow combustion air Nm3/h 759 838 992 1167
Feed pressure for combustion air/ flue gas system3 Pa 130 130 130 130
Maximal Draft / negative pressure flue gas outlet Pa - 50 - 50 -50 -50
1
Data reladet to Hu. The boiler series is tested for EE/H-settings. With a factory setting of the Wobbe coefficient of 15.0 kWH/m3 operation at a
Wobbe oefficient of 12,0 up to 15,7 kWh/m3 is possible (a readjustment may be necessary).
2
3
Details for multi-boiler plants (cascade) with common flue gas line: see Hoval UltraGas® (250D-2000D).
* Data unknown at time of printing

4.3 Dimensions / Space requirements
(All measurements in mm)
Note:
Minimal space see separate page
1 Flow heating 10 Condensate drain with screw joint for plastic tube
2 Low temperature-Return 11 Air inlet connector (Option)
3 Gas connection 12 Boiler foot adjustable up to 80 mm
4 Safety valve 13 Flow fitting pipe (Option)
5 High temperature-Return 14 Return fitting pipe (Option)
6 Electrical connection left or right 15 Expansion 1"
7 Draining (behind the front casing) 16 Pressure limiter ¾”
8 Flue gas connector left or right 17 Safety temperature control ½”
9 Boiler control
Type A B C D D1 D2 E F G H I J K L M N O Q R
(125,150) 1823 633 1336 981 854 324 820 1565 1378 701 677 143 491 287 199 199 200 242 1633
(200-300) 1923 743 1684 1247 1204 321 930 1667 1428 718 710 155 498 287 280 200 186 368 1696
(350) 2070 923 1775 1268 1294 326 1110 1800 1438 808 630 160 528 284 345 205 205 345 1720
(400-500) 2070 923 1775 1268 1294 326 1110 1800 1438 808 630 160 528 284 345 205 205 -12 1829
(575-720) 2086 1103 1928 1438 1480 316 1290 1800 1442 834 608 202 554 284 367 367 110 86 1847
(850,1000) 2139 1363 2243 1703 1790 313 1550 1854 1494 858 636 204 578 294 417 417 218 198 1888
Type S T U V W X Y Z 1,2,5 3 4 8 10 11
(125,150) 351 90 1632 107 207 473 195 138 DN 65 / PN6 / 4 screws* Rp 1" R 1 ½" Ø155/159 DN25 Ø122/125
(200-300) 371 100 1702 108 207 472 217 183 DN 65 / PN6 / 4 screws* Rp 1 ½" R 1 ½" Ø252/256 DN25 Ø197/200
(350) 435 100 1730 100 204 484 267 210 DN 100 / PN6 / 4 screws* Rp 1 ½" R 1 ½" Ø302/306 DN25 Ø197/200
(400-500) 447 100 1812 176 204 484 267 210 DN 100 / PN6 / 4 screws* Rp 2" R 1 ½" Ø302/306 DN25 Ø247/250
(575-720) 513 100 1818 176 204 530 357 218 DN 125 / PN6 / 8 screws* Rp 2" R 2" Ø302/306 DN40 Ø247/250
(850,1000) 624 100 1880 176 214 554 455 243 DN 125 / PN6 / 8 screws* Rp 2" R 2" Ø402/406 DN40 Ø247/250
* DN = nominal diameter, PN = nominal pressure, example DN65 / PN6 / 4 screws

1)
Important: An automatic air vent (AAV) must be fitted before any isolation valve. This is not provided by Hoval.

4.3.1 Opening dimension
Boiler without casings and insulation wrap
UltraGas® Measurements for installation as individual parts

Type A B C D E F G H I J K
(125,150) 1520 680 1072 980 1295 1380 1191 1040 140 680 236
(200-300) 1585 790 1422 1330 1355 1445 1260 1390 140 950 316
(350) 1610 970 1530 1420 1380 1450 1272 1480 160 970 377
(400-500) 1810 970 1530 1420 1380 1650 1272 1480 160 970 377
(575-720) 1810 1150 1720 1605 1400 1635 1316 1690 175 1150 408
(850,1000) 1885 1410 2027 1916 1483 1686 1375 2000 199 1410 458
Required min. width of door and corridor to bring in the boiler

The following informations are minimal dimensions
B
K = x L
T B = Boiler width
L = max. length of boiler
K T = Door width
B K = Corridor width
L
T = x L
B K
< 150
Calculation example for the necessary corridor width

Door width T = 1000
970
UltraGas® (400-500) K= x 1531 = corridor width ≥ 1486
1000

4.4 Hydraulic resistance
UltraGas® (125, 150) UltraGas® (200-300)

25 60
[mbar]
[mbar]
resistance[mbar]
resistance[mbar]
50
20
40
15
Druckverlust
Druckverlust
30
10
20
5 10
Flow
Flow
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 5 10 15 20 25 30
Volumenstrom
Through [m3/h]
put flow rate [m3/h] Volumenstrom
Through [m3/h]
put flow rate [m3/h]
UltraGas® (350-500) UltraGas® (575-720)
30
[mbar]
[mbar]
resistance [mbar]
25 25
[mbar]
20 20
resistance
Druckverlust
15 15
Druckverlust
10 10
5 5
Flow
Flow
0 0
0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Volumenstrom
Through [m3/h]
put flow rate [m3/h] Volumenstrom
Through [m3/h]
put flow rate [m3/h]
UltraGas® (850,1000)
60
50
Flow resistance [mbar]
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Through put flow rate [m3/h]

4.5 Brief description of the automatic firing device
The automatic firing device BIC960 of the UltraGas® only operates in conjunction with the heating controller
TopTronic®T/UG. For this reason, the automatic firing device only needs to take care of the last remaining
functions to ensure the correct operation of a modulating gas boiler.
The automatic firing device comprises the following functions:
-- PWM fan control (230V AC)
-- Modulating operation
-- Common electrode for ignition and flame monitoring (ionisation)
-- LPG valve and boiler room fan controllable
-- Inputs for flow sensor 1
flow sensor 2
flue gas sensor
water pressure sensor
safety temperature limiter (not used)
air pressure switch (not used)
gas pressure switch
-- Status outputs “fault” and “flame signal”
-- Allows connection of additional (external) ignition device
-- RS 485 connection to TopTronic®T/UG
-- RS 232 connection to PC
-- Start attempts: maximum 4
-- Safety period: 5 sec
-- Pre-ignition period: 5 sec
-- Pre-purging period: 50 sec
-- Follow-on time pump (230V AC): 5 min after heat demand
Fuses:
The BIC 960 is fitted with 3 fuses: 2AT Mains
4AT Pump
4AT Burner fan
Blowing of one of the two 4AT fuses securing the pump or the burner fan, respectively, will prevent the af-
fected device from starting.
A failure of the mains fuse of the automatic firing device is displayed on the TopTronic®T/UG with the error
message „DATABUS ERROR 70-6“.

5. Installation
5.1 Safety information
Caution!
Sharp edges pose a cutting hazard.
Handle the casing parts with care and avoid contact with sharp edges.
5.2 Boiler room requirements
§ The boiler room must satisfy the applicable local building regulations.
§ The boiler room ventilation must satisfy the applicable local regulations in this regard.
Boilers may not be installed in rooms containing halogen compounds which can be car-
§ ried into the combustion air (e.g. wash rooms, drying rooms, DIY rooms, hair dresser
rooms).
§ Halogen compunds can originate, for example, from cleaning and degreasing agents,
solvents, glue, and bleaching lyes.
Ensure that the required combustion air can flow unhindered at all times.
This is important for the correct operation of all the boilers installed therein and to protect
the users from an oxygen depleted atmosphere.
An adequate fresh air supply meeting the local regulations must be provided.
5.2.1 Room air dependent installation

The applicable regulations do not normally provide any specific data on the size of air in-
takes. They only require the pressure in the boiler room not to be below 3 N/m2.
5.2.2 Room air independent installation
i Configuration based on a „connection for direct combustion air supply“ or „air intake valve
motor (optionally):
The following must be observed when laying out the intake pipe:
If the intake opening is installed on the house façace near to a noise-sensitive area (e.g.
bedroom windows, garden seating area, etc.) we recommed installing a noise damper in
the direct fresh air suction line.
The intake opening must be easily accessible.
No chemicals or poisonous substances may be stored close to the intake opening
The intake opening may not be installed beside fume extraction outlets or other venting
outlets.
Ensure that the intake aperture is free from any obstructions at all times (leaves, snow, ...)
A safety grid must be installed on the suction opening on the outside wall.
24 Installation 4 210 267 / 04

5.3 Flue gas connection and flue
Due to the low flue gas temperatures, condensate forms within the flue. For this reason,
HOVAL gas heating boilers can not be connected to conventional house chimneys.
§ i The flue gas extraction system must comply with the following directives:
DVGW (TRGI)
ÖVGW
SVGW/VKF
Pursuant to the abovementioned regulations, a flue gas temperature limiter must be in-
stalled in the boiler.
i The flue gas system must meet the following requirements:

Gastight
Watertight
Acid-proof
Approved for flue gas temperatures of up to 120ºC (T 120)
Approved for overpressure
i Unhindered backflow of condensate into the boiler can only be ensured if:
The gradient of the horizontal connection elements is at least 50 mm/m.
i Cross sections and maximum lengths are calculated on the basis of graphs or tables.
The tables can be obtained from the chimney or flue system manufacturer.
The calculation values can be obtained from the table in chapter 4.2.
The flue gas conduit cross sections and lengths are calculated following the technical data
for the boiler.
4 210 267 / 04 Installation 25

5.4 Condensate drainage
i The condensate drainage pipes on the boiler must be made of corrosion resistant
material.
The following materials are suitable for condensate drainage:
PVC
PE
PP
ABS
The local regulations regarding condensate drainage must be observed.
5.4.1 Execution variants
The siphon needs to be instal-led

and filled with water before start-
ing up the system.
The siphon is filled with water through

the cleaning aperture.
Variant 1 (siphon included in the boiler scope of delivery)
The siphon needs to be instal-led

and filled with water before start-
ing up the system.
The siphon is filled with water through

the cleaning aperture.
Variant 2 with neutralisation

(Neutralisation box type KB 23)
Variant 3 + 4 (with high-altitude drain)

KB 24 Neutralisation box with pump incl. neutralisation
KB 22 Neutralisation box with pump without neutralisation

Variant 5
UltraGas® on base without adjustable feet
The siphon needs to be instal-

led and filled with water before
starting up the system.
The siphon is filled with water
through the cleaning aperture.
1 Neutralisation box
2 Condensate pump: Art. Nr. 6015159
3 Base bricked
Condensate pump free standing, with or without high-altitude

neutralisation box
5.5 Gas connection
Hazard!
Explosion hazard due to leaky gas connection.
Check the gas connection for gas tightness after completing the boiler installation.
Gas connection, see dimension drawings under 4.3.

Gas connection, straight to the back!
Check for gas tightness after installation!
5.6 Hydraulic connection
The boiler comprises the following safety equipment, in accordance with EN 12828:2003:
- Minimum pressure limiter DBmin
- Safety maximum pressure limiter DBmax
- Hydraulic pressure monitor DBmax + 50%
- Thermostat
- Temperature monitor TBmax + 20%
- Safety temperature limiter
i To achieve an optimal efficiency, ensure that the return pipe is properly connected.
High temperature return (e.g. venting group or calorifier)
Low temperature return (e.g. underfloor heating)

5.6.1 Customer-side requirements
A pressure expansion tank adapted to the heating system, water volume and static
height.
5.6.2 Hydraulic interconnection

When combining a calorifier with floor heating, a mixer needs to be installed. A mini
mum amount of circulating water is not required.
5.6.3 Cascade control

As a basic principle, the Hoval TopTronic should perform cascade control. This en-
sures an environmentally and product-friendly method of operation. However, if an
external cascading strategy is planned and boiler performance control is carried
out, frequent cycles should be avoided (at least 12 minutes burner running time is
required between cycles).
Regarding suitable hydraulic connections, please observe the notes

in the planning documentation of the relevant Hoval sales company!
Example:
AF
UltraGas® (125-1000) 1 HT NT
Gas heating boiler with
TopTronic T
- water heating, VF1 VF2 B1
- wall distributor with

WW
return separation, RS-T RS-T
- 1 mixed heating circuit and T T T T

water heating for high tem-
MK1 MK2
perature return AAV
- mixed heating circuit for low SV P M
YK1 M
YK2
Dies ist ein
T
unerlaubter
Weg!
temperature return Gehen Sie
einen Schritt
Hydraulic schematic BCST050 zurück oder

löschen Sie
dieses Shape!
Sie haben die
Dies ist ein Möglichkeit ein
unerlaubter Weg! SF neues Shape
Gehen Sie einen zu nehmen!!!
Schritt zurück oder hovhovalhoval
löschen Sie dieses hovalhovalhov
Make sure to close off unused UltraGas
UltraGas®
Shape! alhovalhovalho
Sie (125-650)
haben die valhovalhovalh
(125-1000)
connectors tightly Möglichkeit ein
neues Shape zu
HT nehmen!!! HT
SLP ovalhovalhoval
hovalhovalhov
alhovalhovalho
hovhovalh valhovalhovalh
NT hovalhova NT ovalhovalhoval
alhovalho hovalhovalhov
alhovalhovalho
valh
Notice:
- This hydraulic schematic is a principle
KW
schematic. It does not contain all details for
installation. The installation must be done ac-
cording to local conditions, dimensioning and
regulations
- For underfloor heating, a flow temperature
RS-T Room station MK1 Pump mixing circuit 1
monitor must be built-in.
MK2 Pump mixing circuit 2
- Shut-off devices to the safety valve (pressur-
AF Outside sensor SLP Calorifier - loading pump
ized expansion tank, safety valve, etc.) are to
VF1 Flow sensor 1 YK1 Actuator mixer 1
safe against unintended closing!
VF2 Flow sensor 2 YK2 Actuator mixer 2
- Anti thermal siphon dip has to be installed.
SF Calorifier sensor
- An automatic air vent (AAV) must be fitted
B1 Flow temperature monitor HT High temperature
on the top boiler connection and before
(on demand) NT low temperature
any isolation valve. This is not provided
SV Safety valve
by Hoval.
AAV Automatic air vent

5.7 Electrical connection Procedure to remove the front covering panel
1. Remove front cover (1, fig. 23a), after first releas-
ing the lateral locking bolt (1a) (turn approx. ¼
-- The electrical connection must be car-
i ried out by an approved electrician.
turn to the left and pull out as far as the stop). Lift
the front cover (1) straight upwards and remove
-- The connection diagram is located
towards the front.
within the boiler control box.
2. Remove lower front cover (2), after first releasing
-- The electrical circuit diagram is sup-
the lateral locking bolt (2a) (turn approx. ¼ turn
plied separately.
to the left and pull out as far as the stop). Slightly
raise the lower front cover (2) and remove to-
wards the front.
The following applies to Austria and Germany:
3. Remove the locking screw (3a) on the right.
A connection diagram is provided with the boiler
4. Lift the switch control box (3) and fold it out.
control unit.
5. Cable entry refer to the Technical Datasheet (Di-
The power supply must be fitted with an omnipolar
mensions, point 4.3, item 6)
isolation switch with a contact gap of at least 3 mm.
The electrical connection is to be made in accordance
The following applies to Switzerland:
with the diagram supplied.
The electrical connections must comply with the
system-specific electrical circuit diagram! 1
Safety measures for EMC installation 1a
Control units with their own mains connection re-
quire the mains, sensor and bus cables to be routed 3a
separately.
Cable trunking with dividing parti-

i tions should be used.
3
2a
The mains connection for the heating system (boil-
er-control panel-control unit) must be configured in
form of an independent electric circuit.
No other electrical loads (light, power outlets, ...)
may be connected to that electric circuit. 2
The external sensor may not be installed close to
Fig. 06a
transmitters or receivers (garage door openers, am-
ateur radio aerials, radio alarm systems,...).
Recommended conductor cross sections:
Conductor type Cross section Length

Mains voltage cables min. 1,0 mm² unlimited m
Extra-low voltage cables
min. 0,5 mm² max. 50 m
(sensors)
Data bus cables (screened) 2 x 0,6 mm² max. 100 m

6. Commissioning
After filling the system with water, bleed any air and check for water leaks.
Before putting the boiler into operation, the siphon and neutralisation tank needs
to be filled with water.
When starting up the system for the first time, the correct operation of all the
safety and control devices must be verified.
The operation and maintenance of the system must be explained to the user in
detail.
The combustion air needs to be filtered in very dusty environments.
The gas flow pressure and the CO2 value must be checked imperatively and set
correctly.
Caution!
Handle the casing parts with care and avoid contact with sharp edges.
Caution!
Danger of injury for unqualified personnel.
Maintenance and cleaning work may only be performed by trained personnel or
by the HOVAL Customer Service.
i Caution!
Danger of damaging the system by filling it with incorrect liquids.
Water filled into the system must have drinking quality.
6.2 Filling with water

Filling of the heating system may only be carried out by qualified personnel.
The European Standard EN 14868 and the Directive VDI 2035 must be ob-
served (see chapter 6.3).
Open the isolating valves in the flow and return lines.

Connect the water hose to the filling tap.
Fill the heating system slowly.
i Monitor the water level on the manometer.
i Use only chemical additives with suppliers’ confirmation of their safe usage. If
frost protection agent is being used, please contact the Hoval company to ask
for the separate engineering sheet.
30 Commissioning 4 210 267 / 04

6.3 Water quality • Parts of the boiler / calorifier which have contact with
water are made of ferrous materials and stainless steel.
• On account of the danger of stress cracking corrosion

Heating Water in the stainless steel section of the boiler the chloride,
nitrate and sulphate content of the heating water must
The European Standard EN 14868 and the
not exceed 50 mg/l.
directive VDI 2035 must be observed.
• The pH value of the heating water should lie between
In particular, attention must be paid to the following stipu- 8.3 and 9.5 after 6-12 weeks of heating operation.
lations:
• Hoval boilers and calorifiers are designed for heating
plants without significant oxygen intake (plant type I ac- Filling and replacement water
cording to EN 14868). • For a plant using Hoval boilers untreated drinking water
is generally best suited as heating medium, i.e. as fill-
• Plants with ing and replacement water. However, as not all drinking
- continuous oxygen intake (e.g. underfloor heating water is suitable for use as as filling and replacement
systems without diffusion proof plastic piping) or water the water quality must fulfil the standard set in
- intermittent oxygen intake (e.g. where frequent refill- VDI 2035. Should the mains water available not be
ing is necessary) suited for use then it must be desalinated and/ or be
must be equipped with separate circuits. treated with inhibitors. The stipulations of EN 14868
must be observed.
• Treated filling and replacement water must be tested at
least 1x yearly. According to the inhibitor manufacturer‘s • In order to maintain a high level of boiler efficiency and
instructions, more frequent testing may be necessary. to avoid overheating of the heating surfaces the values
given in the table should not be exceeded (dependent
• A refilling is not necessary if the quality of the heating on boiler performance ratings - for multi-boiler plants
water in existing installations (e.g. exchange of boiler) rating of smallest boiler applies - and on the water con-
conforms to VDI 2035. tent of the plant).
The Directive VDI 2035 applies equally to the replace-
ment water. • The total amount of filling and replacement water which
is used throughout the total service life of the boiler
• New and if applicable existing installations need to be must not exceed three times the water capacity of the
adequately cleaned and flushed befor being filled. The plant.
boiler may only be filled after the heating system has
been flushed!
Maximum filling capacity based on VDI 2035

Total hardness of the filling water up to ...
[mol/m3] 1 <0,1 0,5 1 1,5 2 2,5 3 >3,0
f°H <1 5 10 15 20 25 30 >30
d°H <0,56 2,8 5,6 8,4 11,2 14,0 16,8 >16,8
e°H <0,71 3,6 7,1 10,7 14,2 17,8 21,3 >21,3
~mg/l <10 50,0 100,0 150,0 200,0 250,0 300,0 >300
Conductance 2 <20 100,0 200,0 300,0 400,0 500,0 600,0 >600
Boiler size of the
maximum filling quantity without desalination
individual boiler
50 to 200 kW NO REQUI- 50 l/kW 20 l/kW 20 l/kW
200 to 600 kW RE- 50 l/kW 50 l/kW 20 l/kW always desalinate
over 600 kW MENT
1
Sum of alkaline earths
2
If the conductance in µS/cm exceeds the tabular value an analysis of the water is necessary.
4 210 267 / 04 Commissioning 31

6.4 Bleeding the air from the gas line
§ Observe the relevant regulations when bleeding the gas line
Open the gas shut-off valve.

Bleed the air up to the gas armature.
6.5 Switching on the system

Switch on the main switch.
6.6 Gas inlet pressure
i The gas flow may only be adjusted and the heating system therefore started
up, if the minimum flow pressure values are achieved (see section 6.7 Adjusting
the gas flow).
The minimum flow pressure in the connector pipe must reach the following
values:
Natural Gas 18 to 80 mbar
Liquid gas 37 to 57 mbar

6.7 Setting the gas flow rate CO2(O2) and measurement of NOx/CO content in the flue
gas
6.7.1 Flue gas measurement UltraGas® (125-720)
Screwdriver, allen key 3 mm, TorxT40

The Honeywell multiple actuator allows measuring the inlet pressure on measuring
nipple A.
A Measuring nipple gas inlet pressure

B Impulse pipe connector
C Gas choke
D Offset screw
B D
C A
Flow setting operation:

To set the flow on the valve, both flue gas values need to be controlled. e.g.: Set
i upper value - control lower value - value incorrect - set lower value - control up-
per value - ...
Press the emission monitoring key.

i After 20 min. the controller switches over to normal operation automatically.
Position the emission monitor in the flue gas duct.
Set the boiler to maximum output (100%).
Set the CO2 (O2) value by turning the choke screw C.
i The content in the flue gas must be between
CO2 = 8.5 - 8.8 (O2 = 5,9 - 5,5) vol% (dry).
Set the CO2 (O2) value by turning the choke screw D.
CO2 = 8.5 - 8.8 (O2 = 5,9 - 5,5) vol% (dry).
Measurement of NOx and CO content. The measured values must meet the limiting
values prescribed by the regulations. Values exceeding these reference values are
an indication of faulty burner setting, gas burner or heat exchanger contamination
or gas burner defect.
If the limiting values prescribed by the regulations are exceeded, the boiler must
be put out of operation and the corresponding measures for repair work must be
initiated.

6.7.2 Flue gas measurement UltraGas® (850,1000)
Screwdriver, allen key 2,5 mm

The Dungs® multiple actuator allows measuring the
inlet pressure on measuring nipple A.
A Measuring nipple gas

inlet pressure
B Impulse pipe connector
C Gas choke
D Offset screw
Use step boards!

(see point 7.5.1)
B C D A
Flow setting operation:
i To set the flow on the valve, both flue gas values need to be controlled. e.g.: Set
upper value - control lower value - value incorrect - set lower value - control up-
per value - ...

i After 20 min. the controller switches over to normal operation automatically.
Position the emission monitor in the flue gas duct.
Set the boiler to maximum output (100%).
Set the CO2 (O2) value by turning the choke screw C.
CO2 = 8.5 - 8.8 (O2 = 5,9 - 5,5) vol% (dry).
Ca. 11 mm
Factory setting: Choke screw C

i 11 mm =^ 4¾ turns from the closed state
Set the boiler to minimum output (1%).

Set the CO2 (O2) value by turning the offset screw D.
CO2 = 8.5 - 8.8 (O2 = 5,9 - 5,5) vol% (dry).
Measurement of NOx and CO content. The measured values must meet the limiting
values prescribed by the regulations. Values exceeding these reference values are
an indication of faulty burner setting, gas burner or heat exchanger contamination
or gas burner defect.
If the limiting values prescribed by the regulations are exceeded, the boiler must
be put out of operation and the corresponding measures for repair work must be
initiated.

6.8 Changing over to a different gas type
i This changeover may only be carried out by an authorised specialist or by the

HOVAL Customer Service.
Changeover from natural gas H to natural gas L

An emission check is required when changing to a natural gas of lower calorific
value; a correction of the CO2 (O2) value may be necessary (see section 6.7 Setting
the gas flow rate).
§ Changeover from natural gas to liquid gas

The applicable local provisions for operating a boiler with liquid gas are to be com-
plied with.
VKF
DVGW
ÖVGW
Ensure that the liquid gas line is free of any air. Any air in the liquid gas line can have
a negative influence on the flue gas values.
For UltraGas® (125-350) (850,1000)

only approved for propane
1. With boiler already connected:

- close the gas valve
- place the system switch in the operating panel to “0”
2. Remove the boiler hood
3. Set the gas pressure monitor from 10 to 30 mbar (see photo below)
4. On the left of the boiler rating plate, affix the yellow sticker “Change made to the
set gas type: Liquid gas”
- open gas valve
- place the system switch in the operating panel to “I”
6. Adjust fan speed of rotation according to parameter list to liquid gas
7. Set the CO2(O2) content as described under 6.7 at rated output and minimum
output to CO2 = 9,9 - 10,2 (O2 = 5,9 - 5,5) vol-% (dry).
For UltraGas® (400-720)


For UltraGas® (400-720)

- close the gas shut-off valve
- place the system switch in the operating panel to “0”
2. Take off the boiler hood Fit the aperture
aperture
The conversion kit contains:

Yellow sticker
Aperture with seal
4 scews M5x16
Aperture diameter: UltraGas® (400-500) Ø 16,5 mm

UltraGas® (575-720) Ø 21 mm
3. Set gas pressure monitor from 10 to 30 mbar (see photo page 32)
4. On the left of the boiler rating plate, affix the yellow sticker
“Change made to the set gas type: Liquid gas”
- open gas valve
- place the system switch in the operating panel to “I”
6. Adjust fan speed of rotation according to parameter list to liquid gas
Check for leaks after the installation!
7. Set the CO2(O2) content as described under 6.7 at rated output and minimum
output to CO2 = 9,9 - 10,2 (O2 = 5,9 - 5,5) vol-% (dry).

6.9 Type (850,1000) Setting for the stabilisation damper (if necessary)
The stabilisation damper reduces the outlet cross-section of the fan during the start-
up phase. This optimises the start-up characteristics of the boiler! Factory setting for
the stroke: 20 mm.
This is the optimum setting under normal flue conditions.
If even stronger compression is required, the stroke can be set to a maximum of

22.5 mm using the setscrew.
If lower compression is required, the stroke can be lowered, e.g. to 18 mm, using
the setscrew.
m
m
20
ke
ro
St
Setscrew

6.10 Handover to the user
The manufacturer of the unit is responsible for providing operating instructions

i for the complete system.
The following must be carried out during handover to the user:

Provide instructions in the operation and maintenance of the system.
Handover of all the instruction manuals and documents.
Explain to the user that these instructions must be kept with the system at all times.
Written confirmation of receipt of instruction.
See last page for handover protocol.

6.11 Record - Activation of screed function
Cross where applicable;
cut out record and fasten to the control during the active screed function.
Minimum requirements for the activation of the screed function:
Minimum age cement screed 21 days
Minimum age calcium sulphate screed 7 days
Flow temperature monitor installed and connected
For newly laid screed - see „Recommendation of the Federal Association of Radiant Panel Heating“.
Heating circuit selection for screed function and necessary parameter settings
Mixing circuit 1 Mixing circuit 1
MC1/MC2 level
Start
Parameters 13,16
PRESS
Activate Installer level > 3 sec: Select / Confirm Set Confirm End / Exit
(Code entry) Access to
level
Required parameter settings:

Parameter level Par. No Setting Description
MIX.VALVE (1 or 2) 13 ...............°C Maximum flow temperature to be set
MIX.VALVE (1 or 2) 16 Screed program to be set (for description see following page)
1 1 Function heating (duration: Starting day + 7 days)
2 2 Surface-ready heating (duration: Starting day + 18 days)
3 3 Function and surface-ready heating (duration: Starting day + 25 days)
Direct heating circuit (possible only with H-Gen without minimum H-Gen temperature - e.g. condensing boiler)
Start HC level
Parameters 13,16
H-GEN level
PRESS Parameter 4
Characteristic Activate Installer level > 3 sec: Select / Confirm Set Confirm End / Exit
heating curve (Code entry) Access to
Enable HC level
Required parameter settings:

Parameter level Par. No Setting Description
- Key DK ............... Activate heating characteristic curve, above 0 = OFF, e.g. ~ 0.8 for FBH
UNMIXED CIRC. 13 ...............°C Maximum flow temperature to be set
UNMIXED CIRC. 16 Screed program to be set (for description see following page)
1 1 Function heating (duration: Starting day + 7 days)
2 2 Surface-ready heating (duration: Starting day + 18 days)
3 3 Function and surface-ready heating (duration: Starting day + 25 days)
HEAT GENER. 4 ...............°C Max. H-Gen temperature to be set, set as for max. flow temperature (after termination
of screed function reset max. temperature to the value required).
If the screed function is activated for the unmixed circuit, all the other circuits (MC, DHW) are switched off.
In alternation with the basic display of the controller, the activated screed heating is displayed giving some information
about the remaining term in days „screed - 18“.
Record
Screed heating activated by: ............................................
Screed heating activated on: ............................................ ..........................................................................................
Screed heating ends on: .................................................. Date and signature

Parameter 16 „Screed function“
(Parameter HC, MC1 or MC2)
Example:
Maximum flow temperature 40°C
1 Function heating
Starting day + 7 days
T VLSol [°C]
55°C maximum
maximal set level!
55°C einstellbar!
55
55
45
45
35
35
25
25
1=Funktionsheizen
1 = Function heating
Funktionsheizen
START 1
START 1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 9
9 10
10 11
11 12
12 13
13 14
14 15
15 16
16 17
17 18
18 19
19 20
20 21
21 22
22 23
23 24
24 25 26 DAYS
25 26 tTAGE]
[TAGE]
• On the starting day and for the three following days at 25°C constantly
• Subsequently for 4 days at the set flow maximum temp., but limited to a maximum of 55°C
2 Surface-ready heating
T VLSol [°C]
55
55
45
45
35
35
25
25
2=Belegreifheizen
2 = Surface-ready heating
Belegreifheizen
START 11 22 33 44 55 66 77 88 99 10
START
START 10 11
11 12
12 13
1314
14 15
15 16
16 17
17 18
18 19
19 20
20 21
21 22
22 23
23 24
24 25 26 DAYS
25 26 t[TAGE]
[TAGE]
• On the starting day and on the 1st day constantly at 25°C, on each further day the demand value rises by 5°C until the maximum
flow temperature is reached. Subsequently the temperature is lowered again in the same gradations until the low point of 25°C
is reached.
Example: Set flow maximum temp.: 40°C
Starting day + 1st day: 25°C 5th - 15th day: constant heating with the max. flow temperature
2nd day: 30°C 16th day: 35°C
3rd day: 35°C 17th day: 30°C
4th day: 40°C 18th day: 25°C
3 Function heating and surface-ready heating

T VLSol [°C]
55
55
45
45
35
35
25
25
= Function heating andund
3=Funktionsheizen
3
Funktionsheizen Belegreifheizen
surface-ready
und heating
Belegreifheizen
START 1
START 1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 9
9 10
10 11
11 12
12 13
13 14
14 15
15 16
16 17
17 18
18 19
19 20
20 21
21 22
22 23
23 24
24 25
25 26 tDAYS
26 [TAGE]
[TAGE]
• Combination of 1 function heating and subsequently 2 surface-ready heating

7. Maintenance
Caution!
Missing or faulty cleaning and maintenance may cause damage to the installation.
• The heating installation must be surveyed and cleaned once a year.
• If required, installation maintenance must be carried out. Defects must be
remedied immediately in order to prevent damages to the installation!

Caution!
Handle the cladding parts with care and avoid contact with sharp edges.
Caution!
Danger of injury for unqualified personnel.
Maintenance and cleaning work may only be performed by trained personnel or
by the Hoval Customer Service.
Caution!
After repair work respectively exchanging boiler parts, a flue gas measurement
according to point 6.7 must be carried out imperatively.
Caution!
If the boiler has several feed-ins: Before accessing the connecting terminals, all
electric supply circuits must be disconnected.
7.2 Bleeding
Open all radiator valves.
Heat up the system for at least half a day with a high flow temperature.
Turn off the boiler and wait 5 minutes.
Bleed all the air from the system.
7.3 Water refilling

The European Standard EN 14868 and the Directive VDI 2035 must be ob-
served (see chapter 6.3).
i The systems warns when the water pressure falls below 1 bar and the boiler out-
put is reduced to 50%. If the water pressure falls below 0.5 bar, the boiler is set
automatically to a fault state.
The system must be refilled with water when the pressure falls below the mini-
mum system pressure:
Connect the filling hose to the water supply.
Remove the air from the filling hose.
Connect the filling hose to the filling and draining cock.
Top up with water (see point 6.2).
4 210 267 / 04 Maintenance 41

7.4 Information for combustion controller/chimney sweep regarding emission monitor key
All other control elements of the control unit are described in the operating instructions.
The emission monitor key can also be used to change over to manual operating mode.
Emission monitor key / Manual operation

To protect under floor heating systems
against invalid overheating during emis-
sion monitoring / manual operation it is
necessary to implement appropriate safety
measures (e.g. safety temperature limiter
with pump switch-off). The duration of the
emission monitoring is limited to 20 min-
utes and shall be restarted, if necessary.
Scalding hazard due to hot water tempera-

ture, since the hot water temperature can
exceed the temperature setpoint!
Emissions metering

Immediate end
%%
PRESS Output reference / actual value
SHORTLY Modulation display
REACTIONS for emissions metering

• Time unit automatically 20 min. – thereafter reverts
• Boiler temperature - > maximum temperature restriction
• The heating circuits and the calorifiers regulate to their maximum temperature (at the direct heating circle only, if the
warm water mode of operation is adjusted to parallel operation)
Manual operation

Immediate end

PRESS
> 5 seconds
REACTIONS for manual operation

• Set reference boiler temperature with button!
• All heating pumps ON
• Mixer without current - manual setting necessary!
• Note the maximum permissible temperature of the floor heating!
• The hot water temperature reaches the set DHW maximum temperature (expert level standard 65°C).
42 Maintenance 4 210 267 / 04

7.5 Cleaning
i The boiler may only be cleaned by an authorised technician or by the HOVAL Cus-
tomer Service.
i The HOVAL gas heating boiler should be cleaned and maintained once every
year.
If the HOVAL gas heating boiler was in operation during the building phase, it will be
necessary to carry out a check for cleanliness. If the boiler is dirty, clean it.
7.5.1 Cleaning the burner cylinder (inside and outside)

i The burner cylinder must be cleaned if visible contamination exists (such as de-
posits, e.g. builder’s dust).
Adjustable spanner, screw driver, vacuum cleaner, compressed air, water.
Preparation: 1. Remove front sheet

2. Fold out step board(s)
3. Set the main switch
on the boiler control unit to “0”.
4. Close the main gas valve.
5. Remove the sound insulation covers. !
6. Disconnect all the
burner connector plugs.
7. Disconnect the earthing cable (1)
from the burner cylinder (fig. 7).
8. Disconnect the gas connection from the gas
armatures (use the special open-ended
spanner enclosed).
9. Unscrew the fan with the gas
mixing unit in place (2, fig. 8).
Fig.: Types
Removal and cleaning: (850,1000)
Caution, burn hazard
10. Safety gloves must be worn when removing the burner cylinder.
11. Lift the burner cylinder out (3, fig. 9).
12. Clean the premix burner with compressed air inside and out,
or rinse thoroughly with water.
13. Remove dust and dirt particles with a vacuum cleaner (4, fig. 10).
Reassembly: 14. Replace the gasket on the gas connection.

15. Reassemble the burner in reverse order.
16. Check for leaks.
17. Carry out a flue gas measuring according to point 6.7.
4
2
1
Fig. 07 Fig. 08 Fig. 09 Fig. 10
4 210 267 / 04 Maintenance 43

7.5.2 Cleaning the exterior of the combustion chamber and burner cylinder
Warning!
Chemical burn hazard through cleaning agents.
Safety gloves and eye protection must be worn when using cleaning agents.
Observe the information on the original packaging.
Caution!
The system can be damaged when using incorrect cleaning agents.
Use only cleaning agents approved for gas boilers with aluminium components.
i Spray on the cleaning agent undiluted.
Adjustable spanner, screw driver, spray gun
Preparation: 1. Set the main switch on the boiler control unit to “0”.
2. Close the main gas valve.
3. Remove the sound insulation cover.
4. Disconnect all the burner connector plugs.
5. Remove the front casing.
Opening the combustion chamber:

6. Unscrew star knob
7. Burner with the boiler door up swivel (fig. 11)
Warning!
If a gas pressure spring is weakened, the boiler door is lowered. There is an
increased danger of injury when reopening the boiler door.
Note!
Both gas pressure springs must be replaced..
8. Remove the cover on the cleaning aperture (9, fig. 12)

9. Remove the neutralisation box and siphon.
i (For maintenance of the neutralisation unit
see section 7.8 Neutralisation unit)
Fig. 11
Fig. 12
44 Maintenance 4 210 267 / 04

Cleaning : Spray the combustion chamber and aluFer® tubes (3, fig. 13).
i The best results are obtained with a spray gun with a suitable wide jet nozzle (fan
or conical jet).
We recommend, e.g.:
• Desoxin
Leave the applied cleaning agent to react as instructed by the manufacturer.
Then remove the contamination on the combustion chamber and aluFer® tubes by
spraying them with clean water using a powerful jet.
Repeat the procedure in case of stubborn dirt.
Flush clean the bottom tube plate.
i Use an angled spray lance.
Clean and dry the boiler tray.
Clean the siphon.
• screw it off
• clean it
• screw it back on
• fill it with water
Clean the fabric material in the burner cylinder with compressed air.
Reconnect the gas and electrical connections.
Place the boiler into operation
Carry out a flue gas measuring according to point 6.7. Correct the settings, if neces-
sary. Complete a measurement record.
Fig. 13
7.5.3 Cleaning/adjusting the ignition and ionisation device
Fine sanding paper, long-nosed pliers, blowtorch, compressed air
Preparation Set the main system switch of the boiler control to “0”.
Open the combustion chamber as described in section 7.5.2

(cleaning the exterior of the combustion chamber and burner cylinder).
Sand the ignition and ionisation device with fine sanding paper.
Cleaning
Clear the sanding dust.
4 210 267 / 04 Maintenance 45

Check all electrode distances and reset where necessary (see fig. 14 and 15).
Procedure to readjust:
Heat the ignition electrode at the kink with the blowtorch until it glows red.
Bend the ignition electrode with the long-nosed pliers until the required distance is
set.
Ignition electrode
Ignition and ionisation electrode
10 ± 2 mm
4 mm
m
m
4
Fig. 14 Fig. 15
535,8
Reassembly: Replace the gasket at the gas connection.
Reassemble the burner in reverse order.
Check for leaks
( 214,5 )
7.5.4 Cleaning the gas filter HFVR050 (only applicable for UltraGas® (450-720)) (if fitted)
Gas valve
( 116 )
Gas filter
The gas filter must be cleaned immediately Pos.10

after Faltkarton
the initial655x305x266
commissioning and in
Pos.11 Anl. Umbauset Gasventil VR434
occasion of the annual maintenance. Pos.12 Rücksendeformular - Gasventil
Clean the removed gas filter with clean running water and reinstall it dry.
Umbauset Gasventil V434
Gegenstand Werkstoff Bemerkung

31-UltraGas (575-720)
Replace the gas filterAenderungen

if it is not possible to clean it perfectly.
Werkst.-code
Die Dichtheit der VerschraubungenAfter assembly, check the gas tightness (e.g. using a leak detection spray).
Werkstoffnr.
[K] Gezeich. 26.09.13 GASI
ist mittels Leckspray zu prüfen Umbauset Gasventil V434 Massstab Geprueft 26.09.13 GASI
Masse ohne Toleranzangabe
UltraGas (575-720) %
Beim Eindichten aller Gasamaturen darf mit dem siehe Hovalnorm HN 020400
[H] Auftragen des Dichtungsmaterials frühstens beim Ersetzt durch:

Verwendet
Ersatz fuer:
zweiten Gewindegang begonnen werden
in :
3
Aktiengesellschaft Art.Nr. 6 034 324K-3 00
46 Maintenance 4 210 267 / 04
7.6 Setting the gas flow rate CO2(O2) and measurement of NOx/CO content in the flue
gas
(according to point 6.7)
7.7 Clean siphon

• Loosen siphon and remove from boiler.
• Rinse siphon.
• Check if siphon gaskets (1) are not damaged, replace if necessary.
Caution: poisoning!
21-UltraGas (850)
If siphonSifon
is not filled with water or if it is contaminated or obstructed by contami-
nation, leaking flue gas may put people in danger of life.
• Before reinserting the siphon, it must be filled with water.
4 210 267 / 04 Maintenance 47

7.8 Servicing the neutralisation installati- Neutralisation box
on for types 23 and 24 (if fitted) Type KB23
Maintenance should be undertaken at Neutralisation granules

i least every second year, or after the neu-
tralisation granules are exhausted (check
the ph-value if appropriate with litmus pa-
per test).
Neutralisation granulate for refilling can be ordered from

Hoval under the following item no.:
• 1 pack (3 kg) neutralisation granules

Part no. 2028 906
One filling requires 4 packs of 3 kg each.
Procedure for servicing the neutralisation installation

• Set the main control switch to "0".
• Remove the front cover.
• Undo the bolts and withdraw the neutralisation box.
• Only for neutralisation box of type KB24
Remove the condensate pump and clean the conden-
sate pump container.
• Remove the neutralisation granules and any deposits
Neutralisation box with feed pump
from the neutralisation box. Any remaining neutralisa-
Type KB24
tion granulate, since it is harmless, can be disposed of
as domestic waste.
• Refill the neutralisation box with new granules. Condensate pump container Neutralisation granules
Attach the neutralisation box cover mak-

ing sure that it is tight-closing.
• Push the neutralisation box back in.
Before putting back into service, the si-

phon and the neutralisation box must be
filled together with water.
The water can be poured through the

cleaning aperture into the neutralisation
box and the siphon.
48 Maintenance 4 210 267 / 04

8. Overview of settings
8.1 Table of parameters
Regulator Setting range /

Designation Factory
10 20 30 40 50 Setting values
Type of device:
DHW:
SW:
Address:
Surface operation Key :
Heating curve HC OFF OFF, 0,20 .... 3,5
Heating curve MC1 1,0 OFF, 0,20 .... 3,5
Heating curve MC2 1,0 OFF, 0,20 .... 3,5
Daytime target temperature HC *) 20°C 5 .... 30°C *)
Daytime target temperature MC1 *) 20°C 5 .... 30°C *)
Daytime target temperature MC2 *) 20°C 5 .... 30°C *)
Night-time target temperature HC *) 16°C 5 .... 30°C *)
Night-time target temperature MC1 *) 16°C 5 .... 30°C *)
Night-time target temperature MC2 *) 16°C 5 .... 30°C *)
DHW target temperature 50°C 5 ... DHW-Max.
*) Depending on the setting of system parameters 03 OPERATING MODE
Remote operation/room stations

Type Heating circuit Address HW SW
4 210 267 / 04 Overview of settings 49

Table for Time programs
DHW circuit
Time program P1 Time program P2 Time program P3
Tag Cycle 1 Cycle 2 Cycle 3 Cycle 1 Cycle 2 Cycle 3 Cycle 1 Cycle 2 Cycle 3
from to from to from to from to from to from to from to from to from to
Mo
Tu
We
Th
Fr
Sa
Su
Direct circuit
Mo
Tu
We
Th
Fr
Sa
Su
Mixer Circuit 1
Mo
Tu
We
Th
Fr
Sa
Su
Mixer Circuit 2
Mo
Tu
We
Th
Fr
Sa
Su
50 Overview of settings 4 210 267 / 04

HYDRAULIC
Par. Designation Factory 10 20 30 40 50 Lev.
2 Function allocation of the output DHW charging pump 1 HF
3 Function allocation of the output Mixer circuit 1 3 HF
4 Function allocation of the output Mixer circuit 2 3 HF
5 Function allocation of the output Direct circuit Pump 2 HF
6 Function allocation of the variable output 1 OFF HF
7 Function allocation of the variable output 2 OFF/ 4/ 43 HF
8 Function allocation of the variable input 1 OFF HF
9 Function allocation of the variable input 2 OFF HF
10 Function allocation of the variable input 3 OFF/ 2/ 33 HF
11 Indirect return increase OFF HF
12 Maximum limit energy management 80 °C HF
13 Activation cooling buffer OFF HF
14 Release contact cooling to KVLF OFF HF
SYSTEM
LANGUAGE Selection of the style-language EN BE
2 Number of cleared switching time programs P1 HF
3 Clearing for separate operating mode 1 HF
4 Limit temperature for summer disconnection 22 °C HF
5 System frost protection 3 °C HF
6 Demand contact module for VE1 1 HF
9 Air conditioning zone -12 °C HF
10 Building type 2 HF
Automatic reversion time (surface end user level, except
11 5 min HF
info. level)
12 Pump and mixer compulsory operation ON HF
13 Logical fault signal OFF HF
Automatic SET function
14 ON/ OFF HF
(after 24:00, is automatically set to OFF)
15 Blocking code for heating Installer OEM
18 Release cycle temperature OFF HF
19 Frost protection mode 30 min HF
21 RTC adjustment 0 HF
23 Blocking code operator level OFF HF
24 Temperature display in Fahrenheit OFF OEM
26 First commissioning date (after 24:00) - OEM
27 Fault report (only TTT/UG) 2 HF
28 Fault stack 2 ON HF
29 Characteristic curve emergency operation 0 °C HF
30 Thermostat function sensor allocation AF HF
31 Thermostat function reference value 1 °C HF
32 Thermostat function switching difference 3K HF
33 Thermostat function anti-blocking protection ON HF
Top: ArtNo - HW Index
----- OEM
Bottom: Code:REV - Software version
RESET Reset parameter values BE

DHW
DHW-NIGHT DHW - economy temperature 40/ 45 °C BE
2 DHW-legionella protection-day OFF HF
3 DHW-egionella protection-time 2:00 HF
50/ 55/ 65/
4 DHW-legionella protection-temperature HF
70 °C
5 DHW-temperature recording 1 HF
50/ 55/ 65/
6 DHW-maximum temperature limit HF
70 °C
7 DHW-mode of operation 1 HF
8 DHW-tank discharge protection ON/ OFF HF
9 DHW-charging temperature excess 7/ 20 K HF
10 DHW-switching difference 5K OEM
0.5/ 1/ 2/ 5
11 DHW-charging pump follow-on OEM
min
12 ZKP-switching time program AUTO HF
13 ZKP-economy interval (pause) 0 min HF
14 ZKP-economy interval (period duration) 20 min HF
17 H-GEN behaviour during SLP follow-on time AUTO/ OFF HF
18 DHW-parallel loading OFF HF
OFF/
19 DHW-time-out HF
30 min
20 PI-reference value control OFF HF
21 PI-amplification factor, P-portion Xp 0,1 %/ K OEM
22 PI-scanning time Ta 20 s OEM
23 PI -reset time Tn 600 s/ °C OEM
UNMIXED CIRC
1 Type of reduced operation ECO/ ABS HF
2 Heating system (exponent) DK= 1,30 HF
3 Room override (in connection with room sensor) 3 HF
4 Room factor OFF HF
5 Adaptation heating curve OFF HF
6 Switch-on optimisation 1 HF
7 Heating limit 0,5 OEM
8 Room frost protection limit 10 °C HF
9 Room thermostat function OFF HF
10 Outside temperature allocation 0 HF
11 Constant temperature reference value 20 °C HF
12 Minimum temperature limit 10 °C HF
13 Maximum temperature limit 55/ 75 °C HF
14 Temperature elevation Heating circuit DK=0 HF
15 Pump follow-on 5 min HF
16 Screed function OFF HF
23 Room control K-factor 8 HF
24 Room control Tn-factor 35 min HF
25 Vacation mode STBY HF
36 Minimum value override OFF HF
Name heating circuit (max. 5 letters) XXXXX HF

MIX. VALVE-1
2 Heating system (exponent) MK= 1,10 HF
4 Room factor 100 % HF
5 Adaptation heating curve ON HF
14 Temperature elevation/ abatement heating circuit 0/ 8 K HF
18 P-portion Xp 2,0 %/ K OEM
19 Scanning time Ta 20 s OEM
20 I-portion Tn 270 s OEM
21 Running time servomotor 150 s HF
22 End position function, valve 1 OEM
37 Mixer lead time OFF HF
38 Regulation offset 0 HF
50 Cooling switch-on point, OT OFF HF
51 Cooling max. point, OT 35 °C HF
52 Cooling reference flow temp. at switch-on point 18 °C HF
53 Cooling reference flow temp. at max. point 24 °C HF
54 Cooling reference room temp. at switch-on point 23 °C HF
55 Cooling reference room temp. at max. point 28 °C HF
56 Min. temp. cooling 18 °C OEM

MIX. VALVE-2
2 Heating system (exponent) MK= 1,10 HF
4 Room factor 100 % HF
5 Adaptation heating curve ON HF
14 Temperature elevation/ abatement heating circuit 0/ 8 K HF
18 P-portion Xp 2,0 %/ K OEM
19 Scanning time Ta 20 s OEM
20 I-portion Tn 270 s OEM
21 Running time servomotor 150 s HF
22 End position function, valve 1 OEM
37 Mixer lead time OFF HF
38 Regulation offset 0 HF
50 Cooling switch-on point, OT OFF HF
51 Cooling max. point, OT 35 °C HF
52 Cooling reference flow temp. at switch-on point 18 °C HF
53 Cooling reference flow temp. at max. point 24 °C HF
54 Cooling reference room temp. at switch-on point 23 °C HF
55 Cooling reference room temp. at max. point 28 °C HF
56 Min. temp. cooling 18 °C OEM

HEAT GENER.
1 H-GEN model 1/ 2/ 5 HF
2 Start-up protection H-GEN OFF/ 3 HF
5/ 48/ 65/ 75
3 Minimum temperature limit H-GEN HF
°C
4 Maximum temperature limit H-GEN 75/ 85 °C HF
5 Mode of action minimum temperature limit H-GEN 1 HF
6 Sensor mode operation for H-GEN 1 OEM
7 Minimum burner running time 2 min HF
8 Burner switching difference I 6K HF
9 Burner switching difference II 12 K HF
10 Time-out stage II 10 HF
11 Release mode stage II 1 HF
12 DHW charging mode 1-2 stage 2 HF
13 Lead time, boiler circuit pump 1 min HF
14 Follow-on time, boiler circuit pump or parallel boiler release 5 min HF
15 Search time feed pump, primary pump 5 min HF
16 Exhaust gas temperature monitoring OFF HF
17 Exhaust gas limit value 200 °C HF
18 Boiler gradient OFF OEM
19 Modulation P-portion Xp 5 %/ K OEM
20 Modulation scanning time Ta 20 s OEM
21 Modulation adjustment time Tn 180 s/ °C OEM
22 Modulation running time 12 s HF
23 Modulation starting time 200 s HF
24 Modulation start-up output 70 HF
25 Outside temperature block OFF OEM
26 Basic charge elevation 0 K/ 10K OEM
27 Minimum temperature limit, heating circuits 5/ 38/ 65 °C HF
Switching difference, minimum temperature limit Heating
28 2K OEM
circuits
29 H-GEN forced discharge OFF HF
30 OEM Maximum limit 110 °C OEM
31 Minimum load control OFF OEM
34 Output limitation heating 100 % HF
35 Output limitation hot water 100 % HF
36 ET blocking 2.burner stage OFF HF
37 Running time meter 1 HF
38 DHW release regulator (CD) ON HF
39 Emergency operation temperature H-Gen (e.g. for 70-8) 70 °C HF
40 Heat balance (from V3.2) ON HF
41 Reset heat balance HF
0,0 l/ min
42 Volumetric flow rate HF
0,0 l/ IMP
43 Density, medium 1,00 kg/ l HF
44 Specific thermal capacity, medium 4,2 HF
RESET ST-1 Reset counters starts and running time, stage 1 OEM
RESET ST-2 Reset counters starts and running time, stage 2 OEM

AUTOMATIC FIRING DEVICE UltraGas® (125-300)
UltraGas® (125)
UltraGas® (150)
UltraGas® (200)
UltraGas® (250)
UltraGas® (300)
Plant settings
Parameter
Level
Unit
30-
30-
30-
30-
30-
Designation
1 2AA Blocking temperature °C OEM 95 95 95 95 95
2 2AC Maximum setpoint °C BE 80 80 80 80 80
3 2AD Switch-off hysteresis via setpoint °C OEM 10 10 10 10 10
4 2AE Switching difference to switch-off point °C HF 10 10 10 10 10
5 2AF Proportional range °C OEM 40 40 40 40 40
6 2AG Integral part sec OEM 100 100 100 100 100
7 2AH Differential part sec OEM 25 25 25 25 25
8 2AI Setpoint for bus interrupt °C HF 75 75 75 75 75
9 2AJ Maximum temperature rise for low flow temperature °C/s OEM 1 1 1 1 1
10 2AK Maximum temperature rise for high flow temperature °C/s OEM 0.5 0.5 0.5 0.5 0.5
11 2AL “low” flow temperature °C OEM 60 60 60 60 60
12 2AM “high” flow temperature °C OEM 80 80 80 80 80
13 2BC Flue gas temperature lock °C OEM 110 110 110 110 110
14 2BD Flue gas temperature block °C OEM 100 100 100 100 100
15 2CA Gas pressure switch available OEM ON ON ON ON ON
16 2DA Hydrau. pressure sensor available OEM ON ON ON ON ON
17 2DB Pressure warning bar OEM 1 1 1 1 1
18 2DC Pressure warning hysteresis bar OEM 0.2 0.2 0.2 0.2 0.2
19 2DD Blocking pressure min bar OEM 0.5 0.5 0.5 0.5 0.5
20 2DE Blocking pressure min - hysteresis bar OEM 0.2 0.2 0.2 0.2 0.2
21 2DF Blocking pressure max bar OEM 4.8 4.8 4.8 4.8 4.8
22 2DG Blocking pressure max - hysteresis bar OEM 0.2 0.2 0.2 0.2 0.2
23 2DH Lock-out pressure max bar OEM 5 5 5 5 5
24 2DI Max boiler output for pressure warning % OEM 50 50 50 50 50
25 2EC Ionisation warning µA OEM 3 3 3 3 3
26 2FA Number of Hall pulses per rotation OEM 3 3 3 3 3
27 2FF Fan speed first phase pre-vent min–1 OEM 4800 5700 3900 4800 5700
28 2FG Start rpm min–1 OEM 1600 1900 1300 1600 1900
29 2FH Maximum fan speed min–1 OEM 4800 5700 3900 4800 5700
30 2FI Minimum fan speed min–1 OEM 1100 1200 900 1000 1100
31 2FJ Fan ramp-up during purge min /s OEM
–1
500 500 500 500 500
32 2FK Fan ramp-down during purge min–1/s OEM 200 200 200 200 200
33 2FL Fan ramp-up during operation min–1/s OEM 100 100 100 100 100
34 2FM Fan ramp-down during operation min /s OEM
–1
100 100 100 100 100
35 2FN Fan follow-on time after a lock-out sec OEM 180 180 180 180 180
36 2FO Fan speed after shut-down during normal operation or lock-out min –1
OEM 1100 1200 900 1000 1100
37 2FR Fan follow-on time after operation or block min OEM 3 3 3 3 3
38 2FU Fan speed for boiler operation in frost protection mode min–1 OEM 1500 1500 1500 1500 1500
39 2GA Waiting period after opening of main gas valve or activation min OEM 0 0 0 0 0
of boiler room fan
40 2GB External main gas valve / boiler room fan available OEM ON ON ON ON ON
41 2HA Follow-on time for heating pump or shut-off device after heat demand min HF 5 5 5 5 5
42 2HD Summer operation (“summer kick”) sec OEM 10 10 10 10 10

UltraGas® (125)
UltraGas® (150)
UltraGas® (200)
UltraGas® (250)
UltraGas® (300)
Plant settings
Parameter
Level
Unit
30-
30-
30-
30-
30-
Designation
43 2IA Ignition (0-> internal, 1-> internal + external, 2-> external) OEM 2 2 2 2 2
44 2KM Stepped modulation (0-> off, 1-> rising, 2-> rising and falling) HF 1 1 1 1 1
45 2LA Action mode fault relays HF 2 2 2 2 2
46 2NA ADC/4 value at 0 bar OEM 25 25 25 25 25
47 2NB *ADC/4-value at 6/10 bar (V3) OEM 145/ 145/ 145/ 145/ 145/
225 225 225 225 225
48 2IB Extended external ignition time sek OEM 8 8 8 8 8
49 2QA Reserve % OEM 70 70 70 70 70

i *With automatic firing device: BIC960_V2 parameter 47: must be 145 (6bar)
With automatic firing device: BIC960_V3 parameter 47: must be 225 (10bar)
Liquid gas adaptations
29 2FH Maximum fan speed min –1
OEM 4700 5500 3700 4600 5400
36 2FO Fan speed after shut-down during normal operation or lock-out min–1 OEM 1400 1600 1300 1400 1400
AUTOMATIC FIRING DEVICE UltraGas (350-575) ®
UltraGas® (350)
UltraGas® (400)
UltraGas® (450)
UltraGas® (500)
UltraGas® (575)
Plant settings
Parameter
Level
Unit
30-
30-
30-
30-
30-
Designation
1 2AA Blocking temperature °C OEM 95 95 95 95 95
2 2AC Maximum setpoint °C BE 80 80 80 80 80

3 2AD Switch-off hysteresis via setpoint °C OEM 10 10 10 10 10
4 2AE Switching difference to switch-off point °C HF 10 10 10 10 10
5 2AF Proportional range °C OEM 40 40 40 40 40
6 2AG Integral part sec OEM 100 100 100 100 100
7 2AH Differential part sec OEM 25 25 25 25 25
8 2AI Setpoint for bus interrupt °C HF 75 75 75 75 75
9 2AJ Maximum temperature rise for low flow temperature °C/s OEM 1 1 1 1 1
10 2AK Maximum temperature rise for high flow temperature °C/s OEM 0.5 0.5 0.5 0.5 0.5
11 2AL “low” flow temperature °C OEM 60 60 60 60 60
12 2AM “high” flow temperature °C OEM 80 80 80 80 80
13 2BC Flue gas temperature lock °C OEM 110 110 110 110 110
14 2BD Flue gas temperature block °C OEM 100 100 100 100 100
15 2CA Gas pressure switch available OEM ON ON ON ON ON
16 2DA Hydrau. pressure sensor available OEM ON ON ON ON ON
17 2DB Pressure warning bar OEM 1 1 1 1 1
18 2DC Pressure warning hysteresis bar OEM 0.2 0.2 0.2 0.2 0.2
19 2DD Blocking pressure min bar OEM 0.5 0.5 0.5 0.5 0.5
20 2DE Blocking pressure min - hysteresis bar OEM 0.2 0.2 0.2 0.2 0.2
21 2DF Blocking pressure max bar OEM 5.8 5.8 5.8 5.8 5.8

UltraGas® (350)
UltraGas® (400)
UltraGas® (450)
UltraGas® (500)
UltraGas® (575)
Plant settings
Parameter
Level
Unit
30-
30-
30-
30-
30-
Designation
22 2DG Blocking pressure max - hysteresis bar OEM 0.2 0.2 0.2 0.2 0.2
23 2DH Lock-out pressure max bar OEM 6 6 6 6 6
24 2DI Max boiler output for pressure warning % OEM 50 50 50 50 50
25 2EC Ionisation warning µA OEM 3 3 3 3 3
26 2FA Number of Hall pulses per rotation OEM 3 3 3 3 3
29 2FH Maximum fan speed min–1 OEM 5600 3600 4000 4400 4200
31 2FJ Fan ramp-up during purge min OEM 500 500 500 500 500
–1
/s
32 2FK Fan ramp-down during purge min OEM 200 200 200 200 200
–1
/s
33 2FL Fan ramp-up during operation min OEM 100 100 100 100 100
–1
/s
34 2FM Fan ramp-down during operation min OEM 100 100 100 100 100
–1
/s
35 2FN Fan follow-on time after a lock-out sec OEM 180 180 180 180 180
36 2FO Fan speed after shut-down during normal operation or lock-out min –1
OEM 1000 900 900 900 1000
37 2FR Fan follow-on time after operation or block min OEM 3 3 3 3 3
38 2FU Fan speed for boiler operation in frost protection mode min–1 OEM 1500 1500 1500 1500 1500
39 2GA Waiting period after opening of main gas valve or activation of boiler room fan min OEM 0 0 0 0 0
40 2GB External main gas valve / boiler room fan available OEM ON ON ON ON ON
41 2HA Follow-on time for heating pump or shut-off device after heat demand min HF 5 5 5 5 5
42 2HD Summer operation (“summer kick”) sec OEM 10 10 10 10 10
43 2IA Ignition (0-> internal, 1-> internal + external, 2-> external) OEM 2 2 2 2 2
44 2KM Stepped modulation (0-> off, 1-> rising, 2-> rising and falling) HF 1 1 1 1 1
45 2LA Action mode fault relays HF 2 2 2 2 2
46 2NA ADC/4 value at 0 bar OEM 25 25 25 25 25
47 2NB *ADC/4-value at 6/10 bar (V3) OEM 145/ 145/ 145/ 145/ 145/
225 225 225 225 225
48 2IB Extended external ignition time sek OEM 8 8 8 8 8
49 2QA Reserve % OEM 70 70 70 70 70

29 2FH Maximum fan speed min –1
OEM 5300 3300 3700 4100 3900
36 2FO Fan speed after shut-down during normal operation or lock-out min–1 OEM 1300 1300 1300 1300 1400

UltraGas® (1000)
UltraGas® (650)
UltraGas® (720)
UltraGas® (850)
Plant settings
Parameter
Level
Unit
30-
30-
30-
30-
Designation
1 2AA Blocking temperature °C OEM 95 95 95 95
2 2AC Maximum setpoint °C BE 80 80 80 80
3 2AD Switch-off hysteresis via setpoint °C OEM 10 10 10 10
4 2AE Switching difference to switch-off point °C HF 10 10 10 10
5 2AF Proportional range °C OEM 40 40 40 40
6 2AG Integral part sec OEM 100 100 100 100
7 2AH Differential part sec OEM 25 25 25 25
8 2AI Setpoint for bus interrupt °C HF 75 75 75 75
9 2AJ Maximum temperature rise for low flow temperature °C/s OEM 1 1 1 1
10 2AK Maximum temperature rise for high flow temperature °C/s OEM 0.5 0.5 0.5 0.5
11 2AL “low” flow temperature °C OEM 60 60 60 60
12 2AM “high” flow temperature °C OEM 80 80 80 80
13 2BC Flue gas temperature lock °C OEM 110 110 110 110
14 2BD Flue gas temperature block °C OEM 100 100 100 100
15 2CA Gas pressure switch available OEM ON ON ON ON
16 2DA Hydrau. pressure sensor available OEM ON ON ON ON
17 2DB Pressure warning bar OEM 1 1 1 1
18 2DC Pressure warning hysteresis bar OEM 0.2 0.2 0.2 0.2
19 2DD Blocking pressure min bar OEM 0.5 0.5 0.5 0.5
20 2DE Blocking pressure min - hysteresis bar OEM 0.2 0.2 0.2 0.2
21 2DF Blocking pressure max bar OEM 4.8 5.8 5.8 5.8
22 2DG Blocking pressure max - hysteresis bar OEM 0.2 0.2 0.2 0.2
23 2DH Lock-out pressure max bar OEM 5 5 6 6
24 2DI Max boiler output for pressure warning % OEM 50 50 50 50
25 2EC Ionisation warning µA OEM 3 3 3 3
26 2FA Number of Hall pulses per rotation OEM 3 3 3 4 (5) *
* for fan type: G3G250 MW50-11 Parameter 26: 4

for fan type: G3G250 MW00-XB Parameter 26: 5

UltraGas® (1000)
UltraGas® (650)
UltraGas® (720)
UltraGas® (850)
Plant settings
Parameter
Level
Unit
30-
30-
30-
30-
Designation
27 2FF Fan speed first phase pre-vent min–1 OEM 4800 4800 4700 5600
28 2FG Start rpm min–1 OEM 1600 1600 1700 1700
29 2FH Maximum fan speed min–1 OEM 4800 4800 4700 5600
30 2FI Minimum fan speed min –1
OEM 1000 1000 900 1200
31 2FJ Fan ramp-up during purge min–1/s OEM 500 500 500 500
32 2FK Fan ramp-down during purge min –1/s OEM 200 200 200 200
33 2FL Fan ramp-up during operation min /s OEM
–1
100 100 100 100
34 2FM Fan ramp-down during operation min–1/s OEM 100 100 100 100
35 2FN Fan follow-on time after a lock-out sec OEM 180 180 180 180
36 2FO Fan speed after shut-down during normal operation or lock-out min–1 OEM 1000 1000 900 1200
37 2FR Fan follow-on time after operation or block min OEM 3 3 3 3
38 2FU Fan speed for boiler operation in frost protection mode min–1 OEM 1500 1500 1500 1500
39 2GA Waiting period after opening of main gas valve or activation of boiler room fan min OEM 0 0 0 0
40 2GB External main gas valve / boiler room fan available OEM ON ON ON ON
41 2HA Follow-on time for heating pump or shut-off device after heat demand min HF 5 5 5 5
42 2HD Summer operation (“summer kick”) sec OEM 10 10 10 10
43 2IA Ignition (0-> internal, 1-> internal + external, 2-> external) OEM 2 2 2 2
44 2KM Stepped modulation (0-> off, 1-> rising, 2-> rising and falling) HF 1 1 1 1
45 2LA Action mode fault relays HF 2 2 2 2
46 2NA ADC/4 value at 0 bar OEM 25 25 25 25
47 2NB *ADC/4-value at 6/10 bar (V3) OEM 145/ 145/ 145/ 145/
225 225 225 225
48 2IB Extended external ignition time sek OEM 8 8 8 8
49 2QA Reserve % OEM 70 70 70 70

27 2FF Fan speed first phase pre-vent min–1 OEM 4400 4200 4200 5200
28 2FG Start rpm min –1
OEM 1800 2000 1700 1700
29 2FH Maximum fan speed min–1 OEM 4400 4200 4200 5200
30 2FI Minimum fan speed min–1 OEM 1400 1500 1300 1500
36 2FO Fan speed after shut-down during normal operation or lock-out min–1 OEM 1400 1500 1300 1500

RETURN CONTR
Minimum limit return temperature / reference value return
1 38 °C HF
temperature
2 Switch-off difference 2K HF
3 Pump follow-on time 1 min HF
SOLAR
1 Switch-on difference 10 K HF
3 Minimum running time SOP 3 min HF
4 Solar collector maximum temperature 100 °C HF
5 Solar tank maximum limit (KSPF) 65 °C HF
6 Solar mode of operation 2 HF
7 Heat generator cycle lock (only when parameter 06=1,3,4) 0,5 h HF
8 Solar priority parallel changeover 10 K HF
9 Solar heat balance OFF HF
SOLAR
Reset heat balance HF
RESET
0,0 l/ min
11 Volumetric flow rate HF
0,0 l/ IMP
12 Density, medium 1,05 kg/ l HF
13 Specific thermal capacity, medium 3,6 KJ/ kgK HF
14 Final switching-off temperature 120 °C HF
15 Test cycle solar charging switch-over 10 min HF
16 Switch-over temperature (SLVF) 60 °C HF
17 Solar minimum temperature OFF HF
SOLID FUEL
1 Minimum temperature 60 °C HF
2 Maximum temperature 95 °C HF
3 Switch-on difference 10 K HF
5 Clock block, heat generator 15 HF

BUFFER
1 Minimum temperature 5/ 20 °C HF
2 Maximum temperature 95 °C HF
3 Temperature elevation, H-GEN 8/ 10/ 12K HF
4 Switching difference 2/ 5/ 10K HF
5 Forced discharge OFF HF
6 Skimming function switch-on difference 10 K HF
7 Skimming function switch-off difference 5K HF
8 Start-up protection OFF HF
9 Discharge protection OFF HF
10 Buffer mode of operation 2/ 3 HF
11 Pump follow-on time 3 min HF
12 Switch-off reference value temp. 70 °C HF
13 H-GEN release temp. skimming function 60 °C HF
MAIN SUPPLY
Par. Designation Factory 10 Lev.
1 PI-amplification factor, P-portion Xp 0 %/ K HF
2 PI-scanning time Ta 20 s HF
3 PI -reset time Tn 600 s/ °C HF
CASCADE
Par. Designation Factory 10 Lev.
1 Switch-off difference 3K OEM
2 Connecting delay 20 OEM
3 Switch-off delay 5 OEM
4 Switching output stage sequence 65 OEM
5 Stage reversal OFF OEM
6 Control stage 1 BE
7 Peak load stage OFF OEM
8 Group switch-over OFF OEM
9 DHW fast activation OFF OEM
10 Peak load elevation 10 K OEM
BUS
1 Bus address central device 10 HF
2 Bus right RS direct circuit 1 HF
3 Bus right RS mixer circuit 1 1 HF
4 Bus right RS mixer circuit 2 1 HF

SERVICE
Service 1 (Cleaning ST1 )
1 Suspend message «CLEANING ST-1» for X days 7 BE
2 Cleaning according to fixed date OFF BE
3 Cleaning according to fixed interval OFF BE
4 Cleaning according to cleaning counter OFF BE
5 Reset cleaning display 1 BE
Service 2 (Cleaning ST2)
6 Suspend message «CLEANING ST-2» for X days 7 BE
7 Cleaning according to fixed date OFF BE
8 Cleaning according to fixed interval OFF BE
9 Cleaning according to cleaning counter OFF BE
10 Reset cleaning display 2 BE
Service 3 (maintenance ST1 )
11 Suspend message «MAINTENANCE ST-1» for X days 7 HF
12 Maintenance according to fixed date OFF HF
13 Maintenance according to fixed interval OFF HF
14 Maintenance according to maintenance counter OFF HF
15 Reset maintenance display 1 HF
Service 2 (maintenance ST2 )
16 Suspend message «MAINTENANCE ST-2» for X days 7 HF
17 Maintenance according to fixed date OFF HF
18 Maintenance according to fixed interval OFF HF
19 Maintenance according to maintenance counter OFF HF
20 Reset maintenance display 2 HF
ALARM 1
Par. Designation 10 20 30 40 50 Lev.
1 Alarm 1 OEM
2 Alarm 2 OEM
3 Alarm 3 OEM
4 Alarm 4 OEM
5 ... 20 Alarm 5 - 20 OEM
21 Reset fault signals OEM
ALARM 2 (can ony be activated with H-Gen 5)

Par. Designation 10 20 30 40 50 Lev.
1 Alarm 1 OEM
2 Alarm 2 OEM
3 Alarm 3 OEM
4 Alarm 4 OEM
5 ... 20 Alarm 5 - 20 OEM
21 Reset fault signals OEM

FAULT REPORTING OVERVIEW TopTronic®T
Status Designation Fault type Code Remark
System External sensor Interruption 10-0
System External sensor Short-circuit 10-1
System Boiler sensor Interruption 11-0
System Boiler sensor Short-circuit 11-1
System Flow sensor 1 Interruption 12-0 MC1=off, YK1=no current
System Flow sensor 1 Short-circuit 12-1 MC1=off, YK1=no current
System Storage sensor Interruption 13-0
System Storage sensor Short-circuit 13-1
System VE 2 Interruption 14-0
System VE 2 Short-circuit 14-1
System VE 2 Alarm 14-7
System Solar tank sensor Interruption (KSPF) 17-0
System Solar tank sensor Short-circuit (KSPF) 17-1
System Flow sensor 2 Interruption 18-0 MC2=off, YK2=no current
System Flow sensor 2 Short-circuit 18-1 MC2=off, YK2=no current
System Collector sensor Interruption (KVLF) 19-0
System Collector sensor Short-circuit (KVLF) 19-1
System Room sensor (RS) Interruption 20-0
System Room sensor (RS) Short-circuit 20-1
System Burner 1 No switching off (1 min) 30-2 With par. log. alarm can be switched off
System Burner 1 No switching on (10 min) 30-3 With par. log. alarm can be switched off
System Burner 2 No switching off (1 min) 31-2 With par. log. alarm can be switched off
System Burner 2 No switching on (10 min) 31-3 With par. log. alarm can be switched off
System Exhaust gas temperature Exceeding 33-5
System Exhaust gas temperature SLT triggered 33-8
System Cleaning stage 1 Triggering by date 40-1
System Cleaning stage 1 Triggering by interval 40-2
System Cleaning stage 1 Triggering by counter 40-4
System Maintenance stage 1 Triggering by date 41-1
System Maintenance stage 1 Triggering by interval 41-2
System Maintenance stage 1 Triggering by counter 41-4
System Cleaning stage 2 Triggering by date 42-1
System Cleaning stage 2 Triggering by interval 42-2
System Cleaning stage 2 Triggering by counter 42-4
System Maintenance stage 2 Triggering by date 43-1
System Maintenance stage 2 Triggering by interval 43-2
System Maintenance stage 2 Triggering by counter 43-4

FAULT REPORTING OVERVIEW TopTronic®T
Status Designation Fault type Code Remark
Logical Boiler temperature Not reached (90 min) 50-4
Logical Tank temperature Not reached (4 h) 51-4
Logical Flow temperature MC1 Not reached (1 h) 52-4
Logical Flow temperature MC2 Not reached (1 h) 53-4
Logical Room temperature HC Not reached (3 h) 54-4
Logical Room temperature MC1 Not reached (3 h) 55-4
Logical Room temperature MC2 Not reached (3 h) 56-4
Lock by energy supply company
System Address collision 70-0
ST 2
System Activity No T2B signal 70-1
System Activity No FA signal 70-6
Regulator with address 10 is
System Activity 70-8
missing
System Activity Data bus error 70-9 No Hoval regulator
System HP return sensor Return min. temp. below setpoint 85-4
System HP return sensor Return max. temp. exceeded 85-5
Heat source min. temp. below
System QF 86-4
setpoint
Heat source max. temp. exceeded
System QF 86-5
(cooling operation)
System QF Fault heat source sensor -- Standard signal «VE-x»
System WPS Variable input HP fault 87-7
System Pulse counter No pulse (5 min) 90-0
System Fault Warning W:XX Warning in automatic firing device
System Fault Lock-out E:XX Fault in automatic firing device
System Fault Blocking B:XX Fault in automatic firing device
SENSOR ALLOC.
1 Balancing external sensor 0 OEM
RS-T Balancing room sensor (only adjustable with RS-T) 0 HF
2 Balancing heat generator 0 OEM
3 Balancing tank sensor 0 OEM
4 Balancing flow sensor 1 0 OEM
5 Balancing flow sensor 2 0 OEM
6 Balancing solar collector sensor 0 OEM
7 Balancing solar buffer sensor 0 OEM
8 Balancing variable input 1 0 OEM

8.3 Automatic firing device (Warning, Blocking, Lock-out)
Failure
Code Description
Type
W:01 Warning Water pressure too low
W:02 Warning Ionisation too low
B:03 Blocking Gas pressure too low/ Gas pressure switch defective/ external blockings
B:04 Blocking *Main gas valve (possibly LPG- valve)/ Heating room fan
B:05 Blocking Water pressure outside of limits
B:06 Blocking Safety limit thermostat activated
B:07 Blocking Flue gas temperature too high
B:08 Blocking Boiler temperature too high
E:01 Lock-out Flue gas sensor shorted
E:02 Lock-out Flue gas sensor interrupted
E:03 Lock-out Deviation fan rotation during ignition
E:05 Lock-out Flow temperature sensor 2 shorted
E:06 Lock-out Flow temperature sensor 2 interrupted
E:07 Lock-out Flow temperature sensor 2 lock-out temperature exceeded
E:08 Lock-out Flow temperature sensor 1 lock-out temperature exceeded
E:09 Lock-out Difference between flow sensors 1+2 too high
E:10 Lock-out Flow temperature sensor 1 shorted
E:11 Lock-out Flow temperature sensor 1 interrupted
E:12 Lock-out Internal error in automatic firing device
E:13 Lock-out Parameter loaded
E:14 Lock-out Parameter loading error
E:16 Lock-out Water pressure too high
E:18 Lock-out Fan rotation below limit or fresh air valve defect (up to UG1700D)
E:19 Lock-out Fan rotation above limit
E:20 Lock-out Flame interruption during operation
E:21 Lock-out No flame after ignition or fresh air valve defect (from UG2000D)
E:22 Lock-out Air pressure switch does not open
E:23 Lock-out Air pressure switch does not close
E:24 Lock-out Flame detected without reason
E:25 Lock-out Flue gas temperature too high
E:26 Lock-out Safety limit thermostat activated
E:28 Lock-out Several gas pressure drops during start-up
*Block B:04 is no longer displayed

i from BIC 969_V3.
Waiting period parameter 39 is still
observed.

4 210 267 / 04 67
COPY FOR PLANT USER
Confirmation
The user (owner) of the system herewith confirms that

• he has received adequate instruction in the operating and maintenance of the installation,
• received and taken note of the operating and maintenance instructions and, where applicable other documents con-
cerning the heat generator and any further components.
• and is consequently sufficiently familiar with the installation.
Installation address: Type:
Serial number:
Year of manufacture:
Place, Date:
System installer: System user:
COPY OF SYSTEM INSTALLER
Confirmation
The user (owner) of the system herewith confirms that

• he has received adequate instruction in the operating and maintenance of the installation,
• received and taken note of the operating and maintenance instructions and, where applicable other documents con-
cerning the heat generator and any further components.
• and is consequently sufficiently familiar with the installation.
Installation address: Type:
Serial number:
Year of manufacture:
Place, Date:
System installer: System user:

Ultragas (125-1000) : Technical Information Installation Instructions

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Technical information

Rated output levels at 40/30ºC and for

Subject to modifications | 4 210 267 / 04 - 10/13 EN

2 Table of contents 4 210 267 / 04

4 210 267 / 04 Table of contents 3

For a test run, the following minimum conditions must be satisfied:

1.1 Key to symbols used

Warning of dangerous electrical voltage

§ Reference to standards and regulations.

4 Safety instructions 4 210 267 / 04

i A visual control of the heating boiler should be conducted upon delivery.

2.2 Scope of guarantee

The guarantee does not cover defects caused by:

2.3 Instruction manuals

2.4 Regulations, official permits

4 210 267 / 04 Important information 5

6 Important information 4 210 267 / 04

For swing out of burner this

Install gas line

(125, 150) 180 1 80 2 820 1237 981 1823 1711 3

The boiler may be placed against the wall on one side.

4 210 267 / 04 Assembly 7

(125, 150) 1723 - 1783

UltraGas® with masonry base and adjustable feet

(125, 150) 1711 - 1771

(200 - 300) 1811 - 1871

UltraGas® with masonry base without adjustable feet

(125, 150) 1721

Base plates and feeds

8 Assembly 4 210 267 / 04

Hanging up possibilities for crane hooks

Typen (850, 1000) Typen (575-1000)

4 210 267 / 04 Assembly 9

10 Assembly 4 210 267 / 04

5. Fit the trim (7)

4 210 267 / 04 Assembly 11

Illustrated without burner

26.11.08 / mosr Seite 1 von 2

Type (125,720) one-piece

4 210 267 / 04 Assembly 13

4. Attach the front (16) to the side walls (15, 15a).

14 Assembly 4 210 267 / 04

3.5 Adjusting the length of the ladder types (850,1000)

only type UG (850,1000)

4 210 267 / 04 Assembly 15

Gas safety and control devices

Combustion air fan

Optional additional controller

Electrode for ignition

High temperature return

Low temperature return

Condensate collection tray

16 Technical information 4 210 267 / 04

• Boiler flow resistence see separate page.

4 210 267 / 04 Technical information 17

• Boiler flow resistence see separate page.

18 Technical information 4 210 267 / 04

• Operation voltage V/Hz 230/50 230/50 230/50 1x230/50