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Description and Operating Instructions: Multicharger 750 12V/40A 24V/20A 36V/15A
Description and Operating Instructions: Multicharger 750 12V/40A 24V/20A 36V/15A
MultiCharger 750
12V/40A 24V/20A 36V/15A
All rights reserved in relation to legislation on copyright and unfair competition. This product description and these operating instructions
may not be copied, reproduced or made accessible to third parties without our prior written consent.
Impressum
MultiCharger 750
V&H-No.: 811-0109-0
Doc-No.: 900-1315-9-02
ID-code: 0109
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IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions for battery charger model
MultiCharger750 .
3. Use of an attachment not recommended or sold by the battery charger manufacturer may result
in a risk of fire, electric shock, or injury to persons
4. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when
disconnecting charger.
5. An extension cord should not be used unless absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:
a) That pins on plug of extension cord are the same number, size, and shape as those
of plug on charger;
b) That extension cord is properly wired and in good electrical condition; and
c) That wire size is large enough for ac ampere rating of charger.
6. Do not operate charger with damaged cord or plug - replace the cord or plug immediately.
7. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
8. Do not disassemble charger; take it to a qualified serviceman when service or repair is required.
Incorrect reassembly may result in a risk of electric shock or fire.
9. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance
or cleaning. Turning off controls will not reduce this risk.
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f) Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or
short-circuit battery or other electrical part that may cause explosion.
g) Remove personal metal items such as rings, bracelets, necklaces, and watches when
working with a lead-acid battery. A lead-acid battery can produce a short-circuit current
high enough to weld a ring or the like to metal, causing a severe burn.
h) Use charger for charging a LEAD-ACID battery only. It is not intended to supply power to
a low voltage electrical system other than in a starter-motor application. Do not use
battery charger for charging dry-cell batteries that are commonly used with home
appliances. These batteries may burst and cause injury to persons and damage to
property.
i) NEVER charge a frozen battery.
15. FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE. A SPARK NEAR
BATTERY MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR
BATTERY:
a) Position ac and dc cords to reduce risk of damage by hood, door, or moving engine part.
b) Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
c) Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has larger
diameter than NEGATIVE (NEG, N,-) post.
d) Determine which post of battery is grounded (connected) to the chassis. If negative post
is grounded to chassis (as in most vehicles), see (e). If positive post is grounded to the
chassis, see (f).
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e) For negative-grounded vehicle, connect POSITIVE (RED) clip from battery charger to
POSITIVE (POS, P, +) ungrounded post of battery. Connect NEGATIVE (BLACK) clip to
vehicle chassis or engine block away from battery. Do not connect clip to carburettor,
fuel lines, or sheet-metal body parts. Connect to a heavy gage metal part of the frame or
engine block.
f) For positive-grounded vehicle, connect NEGATIVE (BLACK) clip from battery charger to
NEGATIVE (NEG, N, -) ungrounded post of battery. Connect POSITIVE (RED) clip to
vehicle chassis or engine block away from battery. Do not connect clip to carburettor,
fuel lines, or sheet-metal body parts. Connect to a heavy gage metal part of the frame or
engine block.
g) When disconnecting charger, turn switches to off, disconnect AC cord, remove clip from
vehicle chassis, and then remove clip from battery terminal.
h) See operating instructions for length of charge information.
16. FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE. A SPARK NEAR THE
BATTERY MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR
BATTERY:
a) Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger
diameter than NEGATIVE (NEG, N, -) post.
b) Attach at least a 24-inch-long 6-gauge (AWG) insulated battery cable to NEGATIVE
(NEG, N, -) battery post.
c) Connect POSITIVE (RED) charger clip to POSITIVE (POS, P, +) post of battery.
d) Position yourself and free end of cable as far away from battery as possible –then
connect NEGATIVE (BLACK) charger clip to free end of cable.
e) Do not face battery when making final connection.
f) When disconnecting charger, always do so in reverse sequence of connecting procedure
and break first connection while as far away from battery as practical.
g) A marine (boat) battery must be removed and charged on shore. To charge it on board
requires equipment specially designed for marine use.
18. Connect only to acid batteries with rated voltage of 12V, 24V or 36V.
20. CAUTION!
Take special care when using in 36V mode. Initial voltage exceeds 42V. Do not allow
untrained personnel to work with the charger in 36V mode. Connect battery via
insulated contact points only.
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Contents
Page
1 Description 8
1.1 General mode of operation 8
1.2 Connections 8
1.3 RS232 interface 9
1.4 Displays and operating controls 9
1.4.1 Button 1 (On/Off) 9
1.4.2 Button 2 (Start/Stop) 9
1.4.3 Button 3 (Enter) 10
1.4.4 Button 4 (Up) 10
1.4.5 Button 5 (Down) 10
1.4.6 Green LED 10
1.4.7 Red LED 10
1.4.8 LC Display 10
2 Operating modes 11
2.1 Setting operating mode 11
2.2 Battery charging mode (CHRG) 11
2.2.1 Output current in battery charging mode 12
2.3 External power supply (EPS) mode 13
2.4 EPS autostart mode 13
2.5 Charging AGM batteries 14
2.6 Charging Gel batteries 14
2.7 Charging motorcycle batteries 14
3 Internal monitoring 15
3.1 Mains power monitoring 15
3.2 Monitoring intermediate circuit voltage 15
3.3 Output overvoltage protection 15
3.4 Output undervoltage protection 15
3.5 Excessive output current 16
3.6 Temperature monitoring 16
3.7 Relay monitoring 16
4 External monitoring 16
4.1 Short circuit 16
4.2 Reverse polarity 17
4.3 Faulty battery 17
4.4 Clamp contact 17
4.5 Return voltage 17
4.6 Reverse polarity return voltage 17
5 Service menu 18
5.1 Operating modes 22
5.1.1 Charging (CHRG) mode 22
5.1.2 EPS 12V mode 22
5.1.3 EPS 24V mode 22
5.1.4 EPS 36V mode 22
5.1.5 EPS autostart mode 22
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Page
5.2 Activate 24V mode 23
5.2.1 24V mode on / off 23
5.3 Activate 36V mode 23
5.3.1 36V mode on / off 23
5.4 Set voltage 24
5.4.1 Set 12V trickle voltage 24
5.4.2 Set 24V trickle voltage 24
5.4.3 Set 36V trickle voltage 24
5.4.4 Set 12V charging voltage 24
5.4.5 Set 24V charging voltage 24
5.4.6 Set 36V charging voltage 25
5.4.7 Set 12V EPS voltage 25
5.4.8 Set 24V EPS voltage 25
5.4.9 Set 36V EPS voltage 25
5.5 Set voltage limit 26
5.5.1 Set Ua max 12V 26
5.5.2 Set Ua min 12V 26
5.5.3 Set Ua max 24V 26
5.5.4 Set Ua min 24V 26
5.5.5 Set Ua max 36V 26
5.5.6 Set Ua min 36V 26
5.6 Output current limits 27
5.6.1 Set I-limit CHRG 12V 27
5.6.2 Set I-limit CHRG 24V 27
5.6.3 Set I-limit CHRG 36V 27
5.6.4 Set I-limit EPS 12V 27
5.6.5 Set I-limit EPS 24V 27
5.6.6 Set I-limit EPS 36V 28
5.7 Process times 28
5.7.1 Set switch back time 28
5.7.2 Set maximum charging time 28
5.8 Autostart 29
5.8.1 Turn on/off autostart 29
5.9 EPS mode time limiter 29
5.10 Error log 29
5.10.1 Error 0 - 9 29
6 Factory settings 30
7 Select language 30
8 Technical data 31
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1 Description
1.1 General mode of operation
The MultiCharger 750 is designed to be used to for charging motor vehicle batteries. It can also be
used as an external supply of electric power to a vehicle. The MultiCharger 750 is equally suited
for use in 12V, 24V and 36V systems. Power output is 750W, sufficient to charge all popular
vehicle batteries.
The MultiCharger 750 is fed from the mains supply and converts the existing alternating current
voltage into direct current voltage. The power element is fitted with an isolating transformer that
ensures that the output voltage is electrically isolated from the mains supply.
For protection, input and output fuses are built into the MultiCharger 750. If it becomes
overloaded, a power limiter also kicks in to stop the MultiCharger 750 getting damaged.
The MultiCharger 750 is designed as a tabletop unit, which is cooled by the free flow of air from the
base to the top. You should therefore make sure that your MultiCharger 750 remains uncovered.
All connections, displays and operating controls are located on the front of the MultiCharger 750.
1.2 Connections
All of the MultiCharger 750’s connections are on the front of the unit.
Mains supply is connected on the left using an inlet connector for non-heating appliances. In the
middle is a serial interface connection, used to set the MultiCharger 750’s base parameters and for
calibration. The connection sockets for the battery are on the right, where the battery clamp cable
is attached using bayonet plugs.
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1.3 RS232 interface
On the MultiCharger 750’s connection panel there is a male 9-pin D-bus connector. You can
connect a laptop, PC or handheld terminal to this interface, enabling you to programme basic
settings and to calibrate your MultiCharger 750.
The transmit and receive lines on the 9-pin cable must be crossed (i.e. it must be a null modem
cable).
The interface configuration is as follows:
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1.4.3 Button 3 (Enter)
Button 3 is used as a button to confirm entries and for system navigation.
1.4.8 LC Display
The MultiCharger 750’s LCD has two lines and can show 16 characters per line.
The current output voltage and power output are displayed on the top line. The bottom line acts as
a status display, showing in plain text the operating state and details of any faults that occur (see
Appendix A).
The LCD is illuminated and can therefore be easily read both in the dark and in direct sunlight.
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2 Operating modes
If the voltage of the battery that is connected is outside of one of the permitted ranges, the
MultiCharger 750 disables itself, the output voltage remains at 0V and a ‘Faulty battery’ error
message appears on the LCD display. To re-enable your MultiCharger 750 switch button 1
(On/Off) off and back on again.
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If the battery voltage is in one of the valid ranges, the MultiCharger 750 sets the output voltage
accordingly and starts charging the battery. ‘Charging’ appears on the LCD display. Charging
continues until the charge current drops below the 2.5A limit. Thereafter the MultiCharger 750
stays on charge for a preset period (the factory setting is 120 minutes), after which it goes to trickle
charge.
If the current rises back above 2.5A during this secondary charging period or while on trickle
charge, the MultiCharger 750 switches back to full charging and begins the charge cycle again.
If the charge current fails to drop below 2.5A within a preset period (factory setting is 10 hours), the
MultiCharger 750 switches to trickle charge.
The green LED flashes to indicate when the unit is on trickle charge.
The following table gives an overview of the MultiCharger 750’s factory-set voltage levels:
The charging process can be stopped by pressing button 2 (Start/Stop). If the battery remains
connected, the charging process can then be restarted by pressing button 2 (Start/Stop) again. If
the battery is unclamped, the charging process is over and will be restarted automatically if the
battery is connected again.
If the battery is unclamped during the charging process without pressing button 2 (Start/Stop), the
process will likewise be stopped. It will be restarted again automatically if the battery is
reconnected.
Warning:
Unclamping the battery without first properly ending the charging process can briefly create sparks.
The charging process can also be stopped at any time by pressing button 1 (On/Off). When the
MultiCharger 750 is switched back on the charging process would then begin again from the start.
The following table gives an overview of maximum levels of output current for the MultiCharger
750:
If the MultiCharger 750’s rated current is exceeded during use, the unit internally measures how
long this situation lasts. After a maximum of one minute the current limit is reset to the rated value.
To avoid the MultiCharger 750 overheating the unit allows a period for the charger recover five
times as long as the length of time for which the rated current was exceeded. For example, if the
rated current is exceeded for 30 seconds, the MultiCharger 750’s current limit is held at the level of
the rated current for 2 minutes 30 seconds. After that time, the rated current can again be
exceeded.
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2.3 External power supply (EPS) mode
This operating mode enables power to be supplied to vehicles that have no battery. Once the
MultiCharger 750 has been switched on by pressing button 1 (On/Off), it is ready for use. That
means that the MultiCharger 750’s output voltage will stay at zero volts until button 2 (Start/Stop) is
pressed.
The MultiCharger 750 then goes onto charge at the relevant voltage.
The following table gives an overview of the factory-set voltage levels for the EPS mode:
The output voltage on the MultiCharger 750 remains switched on until button 2 (Start/Stop) is
pressed again. When you press this button, the MultiCharger 750 switches output voltage to 0V
until button 2 (Start/Stop) is pressed once again. Then output voltage is switched back on again.
Connecting a battery (with a voltage of >1V) to the MultiCharger 750 before the output voltage is
switched on is not allowed. If this is done, a ‘Return voltage’ error message will appear.
The output voltage on the MultiCharger 750 can then not be switched on until the battery is once
again removed.
Warning:
Connecting a battery to the MultiCharger 750 while it is in EPS mode is not allowed.
If the MultiCharger 750 is in EPS 36V mode, under no circumstances may a vehicle with on board
voltage of 12 or 24 volts be connected to the charger. This would inevitably cause irreparable
damage to the vehicle.
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2.5 Charging AGM batteries
It is possible that the batteries used in some vehicles may be so-called AGM (Absorbent Glass
Mat) batteries, i.e. batteries containing an absorbent glass-fibre mat.
With these batteries, you should make particularly sure that in no event does the charging voltage
exceed 14.8V (or 29.6V in the case of 24V batteries and 44.4V for 36V batteries).
When AGM batteries are used, adjustments to the MultiCharger 750’s output voltage (see section
5.4) must therefore be made with particular care.
Warning: Any AGM battery will be permanently damaged if the charging voltage exceeds
14.8V (or 29.6V in the case of 24V batteries and 44.4V for 36V batteries).
The MultiCharger 750 is supplied with the output voltage set below the allowable limit for AGM
batteries.
Warning:
If a Gel battery’s charging voltage or trickle charge voltage exceeds the levels shown
above, battery life will be shortened. If these levels are regularly exceeded, the battery will
be permanently damaged.
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3 Internal monitoring
The MultiCharger 750 has several internal monitoring functions that ensure that the charger works
reliably. These are individually described in the following sub-sections.
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3.5 Excessive output current
If, due to an internal fault in the appliance, output current exceeds the prevailing current limit level
by more than 25%, the MultiCharger 750 signals a fault and disables itself. The message
‘Overcurrent’ appears in the LCD display and the red LED comes on.
4 External monitoring
The MultiCharger 750 also has a number of external monitoring functions that keep a constant
check on connected power consumers. These are individually described in the following sub-
sections.
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4.2 Reverse polarity
If a battery is connected the wrong way round, the MultiCharger 750 signals a fault but remains
ready for use. This does not do the MultiCharger 750 any harm. No charging or trickle charging
process will be started. ‘Reverse polarity’ appears on the LCD display and the red LED comes on.
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5 Service menu
The service menu is used to make basic system settings on your MultiCharger 750. The structure
of this menu is set out below. To avoid mistakes these settings are protected by two different
codes. You should give access to these only to properly trained individuals.
The general code for using the service menu is: 0109.
For safety reasons, the second code for activating the 36V operating modes is known only to the
manufacturer. If you need it, please ask.
Changes to parameters such as charging voltages, current limits, monitoring limits and process
times must be made sensibly. Inappropriate changes can detrimentally impact the way the charger
works.
None of the settings can be changed unless the MultiCharger 750 is ready for use, i.e. unless it
has been switched on via button 1 (On/Off). However, the unit does not have to be charging a
battery nor does a battery need to be connected.
When you press button 3 (Enter) a prompt appears on the LCD display for you to enter a
password. This consists of four numeric characters and can be entered by using button 3 (Enter),
button 4 (Up) and button 5 (Down). Each of the four characters is selected using button 4 (Up) and
button 5 (Down) and then confirmed with button 3 (Enter).
After correctly entering the password, you get to the MultiCharger 750’s service menu. This menu
is also navigated by using buttons 3, 4 and 5.
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Service menu structure
Service menu:
ID code: 0000
0 1
Set mode Activate Activate Set voltage Set
24V mode 36V mode voltage limit
Present mode 24V mode off Activate 36V: Set 12V Trickle 12V Set Ua max. 12V Ua max. 12V
charging ID code: 000000 trickle voltage Now at: 13.4V Now at: 16.0V
Present mode 24V mode on 36V mode off Set 24V Trickle 24V Set Ua min. 12V Ua min. 12V
EPS 12V trickle voltage Now at: 26.8V Now at: 7.0V
Present mode 36V mode on Set 36V Trickle 36V Set Ua max. 24V Ua max. 24V
EPS 24V trickle voltage Now at: 40.1V Now at: 32.0V
Present mode Set 12V Charging 12V Set Ua min. 24V Ua min. 24V
EPS 36V charging voltage Now at: 14.8V Now at: 14.0V
Present mode Set 24V Charging 24V Set Ua max. 36V Ua max. 36V
EPS autostart charging voltage Now at: 28.8V Now at: 48.0V
Exit menu
Service menu structure
1 2
Set Set Turn on/off EPS mode
current limit process times autostart time limiter
Set I-limit CHRG I-limit CHRG 12V Set Switch back time Autostart Menu not
12V Now at: 40A switch back time Now at: 120 min now enabled available
Set I-limit CHRG I-limit CHRG 24V Set maximum Max. CHRG time Autostart
24V Now at: 20A charging time Now at: 10 h now disabled
Exit menu
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Service menu structure
2 0
Error log Factory settings Select language Save entries
Exit menu
Idioma actual
Espanol
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5.1 Operating modes
The ‘Set mode’ menu lets you set up and activate the MultiCharger 750’s different operating modes.
These settings should be made very carefully to avoid any potential damage to the vehicle connected
to the charger (e.g. connecting a charger in EPS 24V or EPS 36V mode to a vehicle with a 12V
electrical system will cause harm to the vehicle).
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5.2 Activate 24V mode
The ‘Activate 24V mode’ menu lets you activate or deactivate all operating modes with 24V rated
voltage. These settings should be made with extreme care to ensure that unauthorised use of the
charger with 24V rated voltage is not possible. Such use could cause damage to any vehicle that
might be connected to the charger.
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5.4 Set voltage
The ‘Set voltage’ menu enables you to set the level of the MultiCharger 750’s output voltage.
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5.4.6 Set 36V charging voltage
This is a sub-item of the ‘Set voltage’ menu. This is where you set the charge voltage for the 36V
battery-charging mode.
Factory setting: 43.2V Setting range: 39.0V – 45.0V
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5.5 Set voltage limit
The ‘Set voltage limit’ menu lets you set monitoring limits for overvoltage and undervoltage.
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5.6 Output current limits
The ‘Set current limit’ menu lets you set the level of the MultiCharger 750’s maximum rated current.
The MultiCharger 750 can constantly deliver whatever current level is entered here. In battery
charging mode, this level can also be exceeded by 25% for a maximum period of 1 minute.
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5.6.6 Set I-limit EPS 36V
This is a sub-item of the ‘Set current limit’ menu. This is where you set the MultiCharger 750’s
maximum rated current in 36V external power supply mode.
Factory setting: 15.0A Setting range: 0.0A – 15.0A
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5.8 Autostart
The ‘Autostart’ menu lets you enable or disable the automatic starting function for battery charging in
battery charging mode.
Disabling autostart means that the MultiCharger 750 (switched on and in battery charging mode) will
only begin the charging process after a battery has been connected and button 2 (Start/Stop) has
been pressed.
5.10.1 Error 0 - 9
This is a sub-item of the ‘Error log’ menu. This lets you call up any of the last 10 internal or external
errors to occur.
Error 9 is the most recent error to have occurred, while error 0 is the oldest one in the memory. If
over the course of time more than 10 errors occur, the oldest one is always deleted from the memory.
This menu item also gives you the option to clear all of the errors out of the log.
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6 Factory settings
Selecting the ‘Factory settings’ menu and pressing the ‘Enter’ key restores the following parameters
to their default settings.
The MultiCharger 750 provides the facility to make permanent changes to the factory settings via
external software. In this event, the charger’s settings may vary from those shown above.
If the factory settings are changed, this should be marked in the accompanying documentation.
7 Select language
The ‘Select language’ menu lets you select from the following languages:
- German
- English
- French
- Dutch
- Italian
- Spanish
Each language is shown on the selection menu in that particular language.
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8 Technical data
DC output:
Rated voltage: 12V/24V/36V
Max. output current: 40A at 12V (50A for max. 1 min. in Battery charging mode)
20A at 24V (25A for max. 1 min. in Battery charging mode)
15A at 36V (18A for max. 1 min. in Battery charging mode)
Controls: Output voltage static tolerance: 1%
Type of control for sudden changes of load: 10% for
ta<10 ms, ΔUa<0,6V ( ta = response time; max. deviation = Ua )
Short circuit protection: Current limiting. Permanently short-circuit proof.
Short circuit response: IV characteristic as per DIN 41772/73
Mains input:
Operating voltage: Single phase
Operating voltage range: 95V - 264V
Rated frequency: 50Hz
Frequency range: 47Hz – 63Hz
Displacement factor
(cosϕ): 1
Power factor (λ): 0.99
Input current
Worst case: 11.5A
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Electromagnetic compatibility: Emission in line with EN 61000-6-3
EN 61000-3-2
EN 61000-3-3
Interference immunity as per EN 61000-6-2
Protection type: IP 52
Operating temperature: -20°C to 60°C, with lower current from 40°C ambient temp.
Weight: 5.2kg
Dimensions (HxWxD): 110 x 260 x 370mm (incl. handles)
Connection types:
Mains: Inlet connector for non-heating appliances
Direct current: Bayonet plugs
Interface: Male 9-pin Sub-D connector
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9 Appendix A Status and error descriptions
Error messages and operating status details are shown as plain text on the LCD display.
These messages are described below:
Status displays:
Error messages:
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MultiCharger 750 Service Matrix
Baykal Akümülator Ltd., Sanöl Mah. 0090 212 417 5243, Fax 90 212
TR Turkey Ordu Cad No. 72, G.O.Pasa / 34130 564 1549, mobil 0090 544 5380 alpaytayfun@e-kolay.net Alpay Taifun
Istanbul, Turkey 165
Eltek Energy (UK) Ltd., Eltek House,
Maxted Road, Hemel Hempstead,
UK, IE UK
Hertfordshire HP2 7DX, United
0044 1442 219355 RMA.UK@eltekenergy.com Dave Martin
Kingdom
001 815 444 40 90
(Central/Midwest)
001 815 444 40 84 kathy.campo@eltekenergy.com Kathy Campo -90
BS, BB, DO, EC,
Eltek Energy LLC, 115 Erick Street, (Canada) doreen.danner@eltekenergy.com Doreen Danner -84
HAT, JM, CA, MQ, USA
Crystal Lake, IL 60014-4533, USA 001 815 444 40 98 cheryl.hodgerson@eltekenergy.com Ceryl Hodgerson -98
AN, LC, US
(East Cost) Kelline Jourdan -89
kelline.jourdan@eltekenergy.com
001 815 444 40 89
(West Cost)
Not mentioned countries are to be defined later on. In the meantime please send the units www.vuh.de
to Voigt & Haeffner head quarter in Germany Service to Attn. Mr. Ralf Sperling info@vuh.de
Effective address you can find at our homepage www.vuh.de
Voigt & Haeffner GmbH, Abt.: Service, z. Hd. Herrn Sperling Telephone ++49 69 42002 274
Ferdinand-Porsche-Straße 45, D-60386 Frankfurt am Main, GERMANY Fax ++49 69 42002 269
Date: 24.01.2006
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