HG32High-Frequency Welded Pipe Mill Line - Pakistan 210224

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HG32 High-Frequency Welded Pipe Production Line
HG32 High-Frequency Welded Pipe Production Line is designed to produce welded pipes of
square pipe 10x10-25x25mm,thickness 0.6-2.0mm, and deformed pipes of the corresponding size.
Adopting roll pass design, the production line can manufacture welded steel pipes with good quality
machining and high precision assembling.
According to the designing guideline of improving the operating character & environment and
the safety & producing character , reducing the cost of the roller to guarantee high
efficiency,HG32 production line adopts the double-radius hole style of design .
地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

Tel No.:+86-13001806008（we chat , whatsapp） Email:eason@sjzztsd.com
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二、 Main Parameters and Specifications：

（一） Material Specifications：
(1)Conforming to the YB189-64 standard
(2)Material : Low carbon steel and low alloy constructional steel
(3)Mechanical properties: σb≤520Mpa，σs≤365MPa
(4)Strip Width：40-100mm
(5)Strip Thickness：0.8-2.0mm
(6)Inner Diameter of Coils：φ480～φ520mm
Outer Diameter of Coils：φ1000～φ1800mm
Coil Weight：≤2T
（二）Welded Pipe Specification：
(1) Square pipe :10x10-25x25mm 0.6-2.0mm
(2)Fixed Cutting length：4-9m
(3)Pipe-cutting Precision：0-3mm
（三） Forming Speed：20-100m/min
（四） Power, Water & Air Supply
1 Power Power Volume of the Line Approx.200KW
Power Source 380V/50Hz/3phases
2 Circulation Cooling Flow 15T/h～20 T/h

Water Pool Volume 20m3
3 Compressed Air Flow 5m3/min
Pressure 3～5kg/ cm2
（五）workshop
Workshop: 6m wide, 60m long, at least 5m high from Ceiling Rails to Ground.
三、Process for the production line
Coil Loading → Uncoiling →Cutting and Welding →Horizontal Spiral Accumulator → Forming,
HF welding, Deburring, Cooling, Sizing, Straightening →STD Cold-cutting saw →Transmitting →
Packing → Storage

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四、Each machine parameters

1、Uncoiler
The uncoiler is of the structure of double
expansion and cantilever mandrels. It contains
two main parts: main body and the fixed base.
The main body is equipped with pneumatic
system to satisfy the needs of expanding,
contracting and braking of the mandrels.
There are two mandrels on the main

body. Each mandrel consists of four-bar
linkages that could move radially at the same
time. The four-bar linkages in two groups are
fitted on two shafts respectively. Powered by air cylinder, they expand and contract radially.
When one mandrel is uncoiling , the other one on the other end contracts to load a new coil and
sustain it by expansion, which is then fitted with shield arm on the mandrel to prevent the coil
from loosening during uncoiling. When the uncoiling operation of the mandrel in working is
finished, pull down the positioning pin shaft and turn the mandrel for 180°manually. Then push
the pin shaft back to its positioning slot. Now the new coil is in the working position. The cycles
repeat in this way.
OD of coil Φ1000-1800mm
ID of coil Φ480-520mm
Width of strip 40-100mm
Thickness of strip 0.6-2.0mm
Weight of strip Max1T
Expansion Type Mechanically expand
Break Pneumatic driving

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2.Automatic shear and welder is used to cut the irregular ends of the strips and then connect
the strips by welding.
Strip width 40-100mm
Welding thickness 0.6-2.0mm
Cutting Type automatic shear
Welding Model automatic welding
Pneumatic pressure 0.5MPa
Working Cycle Max.300 seconds

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3、Spiral Accumulator
This unit is main include in
press& carry material device, accumulator assemble, carry off material unit, electric control unit.
press & carry material device:It is main include frame, electric motor, brake unit, circling
direction transfer power axle of the reduce velocity, press & carry roll, pressure air system of
guide roll, inspected velocity unit; it can supply the strip steel to accumulator and the mean
times it will transfer the carry velocity information to electric control system, when we demand
stop carry the material to this unit, it will stop roll to the electric motor and press& carry
material roll by the break, and also could adjust the velocity to carry electric motor and the unit
carry material velocity.
Accumulator frame assemble: include the electric motor, frame , inner circle roll, out
circle roll and pressure roll. It can be used to storage the strip steel material from press& carry
unit and it could be draw from the center send-off material roll.
Send-off material device: include frame, guide direction rolls, guide out roll of high or
lower place. It can carry the strip steel to shape system and send the carry out material velocity
information to electric control device.
technical parameters：
working style： change circle diameter:2.5M
advantage：storage material more， no strike to strip steel suface.

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steel coil thickness：0.6-2.0mm;width：40-100mm
carry material going velocity：Vmax=200m/min
hydraulic oil pressure：7Mpa
directly electric motor power of the press & carry：4KW
the electric motor of the accumulator frame ： 7.5KW
4、Forming & Sizing Mill
Forming & Sizing Mill adopts roller type forming principle and high-frequency induction
welding. The strip is fed into the forming machine by the feeding device in the mill and the
forming roller continuously rotate and press the strip into the required shape. Due to the skin and
the kindred effect, the high-frequency current is concentrated on the weld joint that is heated
rapidly and reaches the welding temperature. The tube seam is welded under the pressure of
squeeze rollers. The finished welded tube with required size can obtained after the cooling,
sizing and primary straightening.
Forming Pipe OD. Square pipe 10x10-25x25mm

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Forming Pipe Wall Thickness Round 0.6-2.0mm

Forming speed 20-100m/min
Number. of forming stands, horizontal 7
Number. of forming stands, vertical 8
No. of sizing stands, horizontal 5
Number. of sizing stands, vertical 5
Turks Head 1sets
Shaft dia. and material of horizontal roll stand Φ40mm, Material 40Cr
Shaft dia. and Material of vertical roll stand Φ25mm, Material 40Cr
Bur Scraping Cutter 2 Sets
Main motor 30kW
5、Cold Saw
It is used to precisely cut the pipe to length
automatically under the condition that the pipe
continuously delivered from the mill at high speed.
Drive motor: 7.5KW servo motor (Japan
Yaskawa);
Cutting motor: 5.5KW variable
frequency，Siemens
Feed motor, servo motor 1.5 KW (Japan Yaskawa)
Or chose Flying saw

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.
Diameter of pipe Square pipe:20x20-
25x25mm
Thickness:0.6-2.0mm
Fixed Cutting length 4~12m

Cutting Accuracy 0～3mm
Saw blade cutting motor AC18.5kW
Carriage driving motor DC22kW
Cutting Speed Max. 80m/min
CUTTING QUALITY ( between FLYING SAW and COLD SAW)

Flying saw cutting quality Cold saw cutting quality
6. Roll Table, Bench & Packing Machine

The finished pipes run along the Roll Table and to be automatically moved onto the Bench.
Then simple Packing Machine packs the pipes in hexagon shape.

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The simple packing machine contains container and pneumatically driven alignment
equipment.
Motor of Roll Bench: 3KW.
7、100KW High frequency Solid-state Welder

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Ⅰ. Technical Parameters
Output power: Pout＞100kW

Designed frequency: f=400~450KHZ
①Designed parameters
 Nominal power: 100kW
 Rated DC power: Pd=120kW
 Rated DC voltage: UdN=450V
 Rated DC current: IdN=250A

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 The whole efficiency: η≥85%

 Pout >100kw
 MOSFET inverter: 60kW×2
 Tank circuit output mode: no welding transformer output, secondary resonance
②Power distribution requirements
 Nominal power: 100kW
 Rated DC power: Pd=120kW
 Line-in power factor: COSφ≥0.85
 Power distribution capacity: S≤180kVA
 Power supply voltage: 3-phase 380V/50Hz (equipment could work at the voltage
380V±10%)
 Line-in current: I=220 A
 Line-in cable: each phase adopts 185mm2 copper cable, 3-phase 4-line
Ⅱ. List of Main Compoments
S/N Description Specification Manufacturer

1 Boards Self-making Mingshuo
2 SCR KP800A/1400V water-cooled Jinzhou Huajing
3 Diode KP800A/1400V water-cooled Jinzhou Huajing
4 Filter capacitor 4700μF/450V Japan HITACHI
5 MOSFET IXFN38N100 38A/1000V Germany IXYS
6 Fast recovery diode DSEI2×61-12A 60A/1200V Germany IXYS
Chengdu
7 Tank capacitor 0.65μf/500V Maike/Feixing
lianfa
8 Switch power supply 15V Taiwan MW
9 Ferrite magnetic core E type Xi’an Sanlian
10 HMI PWS6600 5.7’’ Taiwan Hitech
11 Flat-wave reactor 1000A/2×0.33mH Mingshuo

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12 Protective reactor 200A/200uH Mingshuo

Circulation soft water
13 Water-water cooler Mingshuo
cooling system
14 PLC S7-200 Siemens
15 Switch, relay, AC contactor Great wall
16 Buttons, indication lamps Shanghai APT
8、Roller ：
The material ：Cr12
五、The list of the whole line and quotation EXW：

No. Name Quantity Unit PRICE(USD)
1 Uncoiler（double cone） 1 piece 5,500.00
2 Automatic shear and welder 1 piece 4,700.00
3 Spiral accumulator Dia 2.5M 1 piece 15,600.00
4 Forming and Sizing Mill 1 piece 37,500.00
Cod Saw (2 shaft)

5 Chose buying ,you can chose the flying saw 1 piece 50,000.00
which is more cheaper.
6 Roll table 12m set 2800.00

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7 100KW High Frequency solid-state Welder 1 set 32,000.00
8 rollers Material ：Cr12 1 Ton 6,500/Ton
In Total (From NO.1-NO.7) 148,100.00
Quotations:
1. FOB Tianjin Xingang: USD150,000
2. CFR Karachi: USD157,300
3. Diamision: 2X 40 Feet containers for HG32 pipe making machine.
六、
Quality and After-sale Service Warranty

Equipment arriving at the buyer, the technical services personnel at the scene debugging,
maintenance, equipment commissioning, commissioning, operation and maintenance instruction,
responsible for technical training for equipment operation and maintenance personnel of the buyer.
Used in users abide by the rules, under normal operating equipment, since 12 months from the date
of the arrival of the equipment, such as positively impact on the quality to use, parts damage lead to
equipment can't normal work, factory will give the repair or replacement free of charge.
Install and debugging machine
The buyer should pay for the engineer USD 120.00 one person one day(during one month),and
supply the round airtickets,local cost such as the food,hotel and onthers.
Due to the buyer responsibility,delay the debugging time,the delay time,buyer should pay for
the engineer USD 140.00 one person one day.
Technical Document Provided
1、机组使用说明书(交货前一个月提供) 1份
Instruction Manual of Pipe Mill(provided at the time of a month before delivery time)
2、出厂检验合格证(交货时提供) 1份

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Inspection Certificate (provided at the delivery time)

3、装运清单(交货时提供) 1份
Loading Order (Provided at the delivery time)
4、平面布置图 (交货前一个月提供) 1份
Layout Drawing (provided at the time of a month before delivery time)
5、地基图 (交货前一个月提供) 1份
Ground Base Drawing (provided at the time of a month before delivery time)
6、电气原理图 1份
Electrical Principle Diagram
7、各单机总装配图 1份
Overall Assembly Drawing of every unit of the line
8、易损件的零件图 1份
Part Diagram of Vulnerable Parts
八、 Producting period : 90 Days.
HEBEI TENGTIAN WELDED PIPE EQUIPMENT MANUFACTURING CO.,LTD

Feb 24 ,2021


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1

HG32 High-Frequency Welded Pipe Production Line

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

二、 Main Parameters and Specifications：

Power Source 380V/50Hz/3phases

2 Circulation Cooling Flow 15T/h～20 T/h

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

四、Each machine parameters

There are two mandrels on the main

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

Strip width 40-100mm

Welding thickness 0.6-2.0mm

Cutting Type automatic shear

Welding Model automatic welding

Pneumatic pressure 0.5MPa

Working Cycle Max.300 seconds

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

working style： change circle diameter:2.5M

advantage：storage material more， no strike to strip steel suface.

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

steel coil thickness：0.6-2.0mm;width：40-100mm

carry material going velocity：Vmax=200m/min

hydraulic oil pressure：7Mpa

directly electric motor power of the press & carry：4KW

the electric motor of the accumulator frame ： 7.5KW

4、Forming & Sizing Mill

Forming Pipe OD. Square pipe 10x10-25x25mm

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

Forming Pipe Wall Thickness Round 0.6-2.0mm

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

Fixed Cutting length 4~12m

CUTTING QUALITY ( between FLYING SAW and COLD SAW)

6. Roll Table, Bench & Packing Machine

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

7、100KW High frequency Solid-state Welder

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

Output power: Pout＞100kW

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

 The whole efficiency: η≥85%

S/N Description Specification Manufacturer

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

12 Protective reactor 200A/200uH Mingshuo

五、The list of the whole line and quotation EXW：

1 Uncoiler（double cone） 1 piece 5,500.00

2 Automatic shear and welder 1 piece 4,700.00

3 Spiral accumulator Dia 2.5M 1 piece 15,600.00

4 Forming and Sizing Mill 1 piece 37,500.00

Cod Saw (2 shaft)

which is more cheaper.

6 Roll table 12m set 2800.00

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

7 100KW High Frequency solid-state Welder 1 set 32,000.00

8 rollers Material ：Cr12 1 Ton 6,500/Ton

In Total (From NO.1-NO.7) 148,100.00

Quality and After-sale Service Warranty

Technical Document Provided

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

Inspection Certificate (provided at the delivery time)

HEBEI TENGTIAN WELDED PIPE EQUIPMENT MANUFACTURING CO.,LTD

地址：石家庄市经济开发区山前大道 15 号 Add:No.15,Shanqian Road,Economic Development Zone,China

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