Professional Documents
Culture Documents
Proposed Manufacturing Unit of Apis & Api Intermediates: Pre Feasibility Report
Proposed Manufacturing Unit of Apis & Api Intermediates: Pre Feasibility Report
For
of
1
CONTENTS
2
1.0 EXECUTIVE SUMMARY
Project Details
1.2 Products along with Production Capacity
3
sclerosis,myelopathy
15. Nebivilol 99199-60-7 Blood pressure
16. Atorvastatin 134524-00-5 reduce the levels of
bad cholesterol and
triglycerides
17. Ambroxol 23828-92-4 Tracheobronchitis
18. Diclofenac sodium 15307-79-6 Relieve pain, Swelling
19. Ofloxacin 82419-36-1 Bacterial infection
,Viral infection
20. 3-4 Diamino Benzophenone 39070-36-1 API Intermediate
21. Acetyl para amino salicylic Acid 50-86-2 API Intermediate
22. 4- Acetamido, 2-Methoxy, Benzoic Acid 4093-29-2 API Intermediate
Methyl Ester
23 5-cChloro, 4-Acetamido 2,Methoxy 4093-31-6 API Intermediate
Benzoic Acid Methyl Ester
24 4- chloro Benzhydryl Chloride 134-83-8 API Intermediate
25 4-chloro Benzhydryl Piperazine 303-26-4 API Intermediate
26 Cetrizine Base 83881-52-1 Watery eyes runny
nose, hives & itching
27 Chlorhexidine Base 55-56-1 disinfection of the
skin and hands
28 Paracetamol 103-90-2 Headache, muscle
aches, arthritis
backache, toothaches
29 Pentaprazole Nausea or
Vomiting,fever &
rash,Blood in your
urine
GROUP-3
30 2 – Chloro Ethyl Amino Hydrochloride 102625-70-7 25.0 building block for
MT/Month piperazine derivatives
31 Dimethyl Amino Ethyl Chloride API Intermediate
Hydrochloride
32 Diethyl Amino Ethyl Chloride 4584-46-7 Comprehensive
Hydrochloride portfolio.
Neutralizing. Low
Odor
33 N – Methyl (Diethyl Chloride) Amine 109-83-1 API Intermediate
34 1 – (4 – Hydroxy Phenyl) – Piperazine API Intermediate
Hydrochloride
35 2 – Bromo Ethyl Amine Hydrobromide API Intermediate
36 1 –(4 – Bromo – 2,5 – Dimethoxy API Intermediate
Phenyl) Piperazine Dihydrobromide
GROUP-4
37 N, N – Bis [(Dichloro Ethyl) Amine] 100-37-8 150 eyes, nose or throat
Hydrochloride MT/Month
TOTAL 190.0
4
MT/MONT
H
5
Caustic Soda 1310-73-2 6.4
Chloroform 67-66-3 6.3
H2SO4 7664-93-9 7.6
Activated Charcoal 7440-44-0 0.55
Sodium Bicarbonate 144-55-8 6
Ethyl Acetate 141-78-6 56.1
Ipa 67-63-0 85.75
Sodium Bicarbonate 144-55-8 3.15
MDC 75-09-2 15.35
4- CHBP 5
4 5-Chloro, 4- Acetamide 2, Methoxy KOH 1310-58-3 2
Benzoic Acid Methyl Ester
MAP 90776-59-3 3.5714286
CO2 Gas 124-38-9 1.4642857
Acetic Anhydride 108-24-7 4.3928571
HCL 7647-01-0 4.4642857
Acetone 67-64-1 13.035714
K2CO3 584-08-7 3.5714286
DMS 75-18-3 2.8928571
Acetic Acid 64-19-7 7.5
CL2 Gas 7782-50-5 0.75
5 2-(4,6-Di Methoxy Pyrimidine) 2-Amino 4-6, Diethoxy 36315-01-2 6.2
Piperazine Primidine
Bis Diethyl Chloride 821-48-7 4.88
Aminehcl
Methanol 67-56-1 10.4
KoH 1310-58-3 0.6
K3Co3 584-08-7 0.12
Hcl 7647-01-0 10
6 2,4-Dichloro 5- Fluoro 2,4-Dichloro 5- Fluoro 1435-48-9 6.16667
Acetophenone Benzene
Acetyl Chloride 75-36-5 3.33333
Aiuminum Chloride 7446-70-0 5.66667
7 Pregabalin Isoveraldehyde 590-86-3 13.793103
Cyano Acetamide 107-91-5 27.586207
Piperidine 110-89-4 3.4482759
Shlphuric Acid 7664-93-9 19.310345
Toluene 108-88-3 27.586207
Urea 57-13-6 13.517241
Sodium Hydroxide 1310-73-2 3.4482759
Hydrochloride Acid 7647-01-0 6.8965517
Actived Carbon 7440-44-0 0.1724138
Chlroform 67-66-3 372.41379
R(+) Phenyl Ethyl Amine 3886-69-9 11.37931
Sodium Hydroxide 1310-73-2 8.2758621
Hydrochloric Acid 7647-01-0 5.1724138
Sodium Hydroxide 1310-73-2 5.1724138
Sodium Hypochlorite 1310-73-3 16.896552
Hydrochloride Acid 7647-01-0 8.6206897
6
Ispropyl Alcohol 67-63-0 20.689655
Isoveraldehyde 590-86-3 13.793103
Cyano Acetamide 107-91-5 27.586207
8 Telmisarten 2-N-Propyl-4-Methyl-6(1- 152628-02-9 3.93
Methyl Benzimidazole-2-Yl)
Benzimidazole
4-Bromomethyl 2-Cyano 114772-54-2 3.535
Biphenyl
Methyl Isobutyl Ketone 108-10-1 17.685
(Fresh/ Recovered)(A)
Potassium Hydroxide 1310-58-3 3.615
Tetra Butyl Ammonium 1643-19-2 0.393
Bromide
Ethylene Glycol (Fresh/ 107-21-1 34.68
Recovered)(A)
Potassium Hydroxide 1310-58-3 5.2
Methanol 67-56-1 28.9
Norit Charcoal 7440-44-0 0.575
Acetic Acid * 64-19-7 8.67
Methanol 67-56-1 30.525
Sodium Hydroxide 1310-73-2 0.64
Acetic Acid * 64-19-7 1.995
2-N-Propyl-4-Methyl-6(1- 3.93
Methyl Benzimidazole-2-Yl)
Benzimidazole
4-Bromomethyl 2-Cyano 3.535
Biphenyl
Methyl Isobutyl Ketone 17.685
(Fresh/ Recovered)(A)
9 PHENYLPHERINE CRUDE 3 Hydroxyl Acetophenone 9
Ethyl Acetate 141-78-6 19.777778
Bromine 7726-95-6 3.8888889
Toluene 108-88-3 9.4444444
Sodium Bi Carbonate
Solution 144-55-8 0.8888889
2-Methyl Benzyl Amine 14.611111
IPA HCI 67-63-0 7.2222222
Methanol 67-56-1 13.888889
Palladium Charcoal Catalyst 7440-05-3 1.3888889
Carbon 7440-44-0 0.2388889
Liq. Ammonia 1336-21-6 24.333333
IPA 23.166667
L(+) Tartaric Acid 6.7777778
Acetic Anhydride 9
Sulphuric Acid 7664-93-9 1.8333333
IPA HCI 20 % 67-63-0 4
Carbon 7440-44-0 0.2222222
Acetone 67-64-1 13.166667
GROUP-2
7
10 Cetirizine Hydrochloride Methanol 67-56-1 9.2
Sodium Borohydride 16940-66-2 0.90875
PCBP 11.36375
Benzene 71-43-2 29.965
T.C. 6.81875
Piperazine 110-85-0 4.545
Naoh 1310-13-2 8.75
Toluence 108-88-3 29.55625
2CE+TEA 10.22625
MDC 75-09-2 60.2725
KOH 1310-58-3 2.95375
SMCA 6.13625
DMF 68-12-2 12.80375
Acetone 67-64-1 62.84
Dry HCL 7647-01-0 3.8625
Methanol 67-56-1 9.2
11 Ondensetion Hydrochloride Ondensetion Base 9.091
IPA 67-63-0 35.454
Hydrochloride Acid 7647-01-0 2.145
12 Trifluoperazine Hcl BCP 5
NMP 3.166
Toluene 108-88-3 8.333
Naoh+Water 1310-73-2 11.25
TPZ+Toluene 14.395
Caustic Potash 1310-58-3 1.8
HCL Gas 7647-01-0 1.5
MIBK 20.025
13 Mebendazole NCBA 3.5135135
Thinly Chloride 7719-09-7 2.1621622
Benzene 71-43-2 12.972973
DMF(Catalyst) Alcl₃ 68-12-2 3.7837838
NCEP 5.1351351
NH₃(Liq) 1336-21-6 9.7297297
NABP 5.4054054
Polysulphide 4.7297297
Methanol 67-56-1 2.027027
Thiouria 7719-09-7 9.4594595
DMS 75-18-3 3.2432432
MCF 3.7837838
Naoh 1310-73-2 2.8648649
DABP 4.0540541
Acetic Acid 64-19-7 1.7567568
Adduct 4.4594595
14 Tolperison Pipe Riding 3.6
4 Me Propiohenone 6.4
Paraformaldehyde 1.87
Ipa /HCL 7647-01-0 6.6
Aceton 67-64-1 30
8
Methanol 67-56-1 25
Charcoal 0.1
Hyflow 1
15 NEBIVOLOL AND ITS Maleic Anhydride 0.9333333
INTERMEDIATE
ALCL3 7446-70-0 2.5766667
EDC 29952-53-8 100.79333
Para Fluoro Anisole 456-49-5 0.97
HCL 7647-01-0 2.21
Hexane 110-54-3 38.613333
Acetic Acid 64-19-7 0.5666667
Sulphuric Acid 7664-93-9 0.7866667
Pd/C 0.2733333
Hyflow 0.5433333
Sodium Borohydride 16940-66-2 0.77
THF 109-99-9 37.503333
MDC 75-09-2 77.446667
Sodium Carbonate 1310-53-2 0.5933333
DMSO 67-68-5 14.33
Oxahl Chloride 2.18
TEA 4.3266667
Sodium Hydride 1310-73-2 0.6533333
Methanol 67-56-1 12.016667
Benzyl Amine 100-46-9 0.22
Acetonitrile 75-05-8 5.4366667
Maleic Anhydride 108-31-6 0.9333333
ALCL3 7446-70-0 2.5766667
EDC 29952-53-8 100.79333
16 Atorvastatin Ethyl 4- Cyano 3-Hydroxy 5.4054054
Butanone
THF 109-99-9 94.956757
Disopropyl Amine 6.5945946
N-Buthl Lithium 73.513514
N-Hexane 28.108108
9
Reney Nickel 5.4054054
10
Benzene 3.4722222
DMF (Catalyst) AICI3 1.9444444
NCEP 1.25
NH3(Liq) 3.3333333
NABP 1.3888889
Polysulphide 1.5277778
Methanol 67-56-1 0.5555556
21 3-4, Acetyl Para Amino Salicylic KOH 3.7333333
Acid Wet Mass
MAP 6.6666667
CO2 Gas 2.7333333
Acetic Anhydride 8.2
HCL 7647-01-0 8.3333333
22 4-Acetamido, 2- Methoxy, Benzoic KOH 1310-58-3 4.6666667
Acid Methyl Ester Wet Mass
MAP 8.3333333
CO2 Gas 3.4166667
Acetic Anhydride 10.25
HCL 7647-01-0 10.416667
Acetone 30.416667
K2CO3 8.3333333
DMS 6.75
23 5-Chloro, 4- Acetamide 2, Methoxy KOH 1310-58-3 4
Benzoic Acid Methyl Ester Wet
Mass
MAP 7.1428571
CO2 Gas 2.9285714
Acetic Anhydride 8.7857143
HCL 7647-01-0 8.9285714
Acetone 26.071429
K2CO3 7.1428571
DMS 5.7857143
Benzene 19.976667
TC 4.5458333
25 4-CHLORO BEN ZHYDRYL PIPERZINE KOH 1310-58-3 0.318062
MAP 3.745468
CO2 Gas 9.8764008
Acetic Anhydride 2.2474456
11
HCL 7647-01-0 14.98146
12
Cyclohexane 43.75
Activated Carbone 7440-44-0 1.25
GROUP-3
30 2-Chloro Ethyl Amine Ethanol Amine 34.17
Hydrochloride
Thionyl Chloride 7719-09-7 50.83
31 Dimethyl Amino Ethyl Chloride Di Methyl Amino Ethanol 30.737705
Hydrochloride
13
1.4 Water Requirement, Waste Water Generation and Treatment
Total water requirement will be 25.5 KL/Day which will be met through GIDC water supply.
The wastewater generation will be 18.4 KL/Day. Low COD/TDS The industrial effluent (11.5
KL/Day) will be sent to ETP having primary, Secondary and tertiary treatment before
discharge to CETP of Saykha. High COD/TDS Effluent will be sent to Common MEE of M/s.
ACPTCPL, Ankleshwar.
Scrubber wastewater will be reused in plant premises or send to end users having rule-9
permission.
Domestic waste water (1.6 KL/Day) will be disposed by septic tank & soak pit.
14
sent to TSDF Site
4 Spent Solvent From Mfg. Sch- 1625.0 Collection,
process I/36.1 MT/Month Storage, and in-
house solvent
recovery plan.
5 Distillation residue From Sch- 80.0 Collection,
Solvent I/36.2 MT/Month Storage,
Recovery Transportation &
plan & co-processing in
Process cement
industries or
sent to CHWIF of
SEPPL.
6 Spent Carbon From Mfg. Sch- 2.5 Collection,
process I/26.1 MT/Month Storage,
Transportation &
co-processing in
cement
industries or
sent to CHWIF of
SEPPL.
7 Sulphuric Acid From Mfg. Sch-II 32.75 Collection,
process of A4 MT/Month Storage,
Product Transportation &
no.6 & 7. Sell to End users
having rule-9.
8 HCL 30 % From Mfg. Sch-II 100.00 Collection,
process of A10 MT/Month Storage,
Product Transportation &
no.13 Sell to End users
having rule-9.
9 Spent Catalyst From Mfg. Sch- 10 Collection,
process of I/26.1 MT/Month Storage,
Product Transportation &
no.13 co-processing in
cement
industries or
sent to CHWIF of
SEPPL.
10 MNO2 From Mfg. Sch- 50.0 Collection,
process I/26.1 MT/Month Storage,
Transportation &
sent to TSDF Site
15
11 AlCL3 From Mfg. Sch- 10.0 Collection,
process I/26.1 MT/Month Storage,
Transportation &
Sell to End users
having rule-9.
12 Sodium Sulphide From Mfg. Sch- 100.0 Collection,
process I/26.1 MT/Month Storage,
Transportation &
Sell to End users
having rule-9.
13 Off Specification From Mfg. 5.00 Collection,
process MT/Month Storage,
Transportation &
Discard to BEIL
POWER REQUIREMENT
Sr. No. Description Requirement ( KW)
1 DGVCL 70 (KW)
FUEL REQUIREMENT
Sr. No. Type of Fuel Requirement ( MT/Hr)
1 Diesel 200 Ltr Per Day
2 Bio-Cool 500 kg
16
Identification of the project
Proposed Manufacturing of APIs & API Intermediates.
Identification of the project proponent
The main promoters are:
1. Mr. Haresh Dobariya Mobile: +918128672035
2. Mr.Vipul Savaliya Mobile : +919662102873
3. Mr. Piyush Dobariya Mobile : +919727895547
2.3 Need for the project and its importance to the country and or region
The raw material for manufacturing the proposed products is easily available in local Indian
market at a competitive rate, which is ultimately benefit to finish product to enter in Global
market at competitive position.
17
Our products have good demand in international markets. We shall explore the possibility
of export the products.
3.2 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
18
Location of the Project Site
10 km radius
19
Plot Layout
20
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
• Availability of CETP facility
• Availability of common TSDF & common HWIF in the region
Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
Efficient transport facilities within the industrial estate and to & fro the city area.
Environment-friendly zone.
Uninterrupted power supply.
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Form-I, Annexure-3.
3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Section-1.3, Page No. 6. We shall
procure the raw material as much as possible from domestic market and if there is no
availability of any raw material we will import. We shall explore the possibility of export the
finished products.
21
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
After set up of unit, every effort will put to recycle/reuse the water.
3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
Total water requirement shall meet through GIDC water supply.
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Form-I, Annexure-5 & 6.
22
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
ANNUAL REPORT
RECONNAISSANCE SURVEY OF EXISTING PLANT MARKET ASSESSMENT
INTRODUCTION
FINANCIAL REPORT
PROJECT REPORT
BASELINE
ENVIRONMENTAL ENVIRONMENTAL INFORMATION CENTRE
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE CENTRAL GROUND WATER BOARD
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS STATUS
GUJARAT POLLUTION CONTROL BOARD (GPCB)
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH PUBLIC HEALTH ENGINEERING DEPT.
LOCALS AGRICULTURE DEPARTMENT
SOCIOECONOMIC FOREST DEPARTMENT
STATUS & IRRIGATION DEPARTMENT
INFRASTRUCTURE EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
PROPOSED INDIAN METEOROLOGICAL DEPT.
PLANT
FACILITY DESCRIPTION
23
4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by road
• Availability of water, power, etc.
4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
It will be incorporated in EIA Study. CRZ Clearance is not applicable.
24
1) Integrated Agricultural Growth Project – For improvement and use of the modern
techniques and thereby would certainly contribute to prosperity in the agriculture
sector and reduce the rural poverty by programs like Farmers Training, Nursery
Growing Trainings, Modern agriculture equipment distribution programs etc.
2) Animal Husbandry Projects – Various programs like health checkups & treatment,
vaccination program, Anti sterility camps, breed improvement etc. will be carried
out.
B) Income Generation Program -
1) Establishment of Self help groups.
2) Rural Entrepreneurship Development Program
3) Handcrafts Development Program
4) Vocational Training
5) Business process outsourcing
C) Health, Education & Infrastructure
1) Aids Awareness Program
2) General Health Camps
3) Innovative Teaching Methods
4) Adult Education
5) Sanitation
6) Infrastructure Development Projects
5.3 Land use planning (breakup along with green belt etc.)
25
It will be incorporated in EIA Study.
• Social Welfare
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
It will be incorporated in EIA Study.
26
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
• Availability of CETP facility
• Availability of common TSDF & common HWIF in the region
Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
Efficient transport facilities within the industrial estate and to & from the city area.
Environment-friendly zone.
Uninterrupted power supply.
27
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
ousters, land ousters and landless laborers (a brief outline to be given)
There is no habitation on the proposed project activity area and it is industrial land, so R & R
policy is not applicable to this project.
There shall not be displacement of any population in project area. Any major activity that
may lead to resettlement of the people is considered as permanent impact. Hence, there is
no permanent impact on this account. The increasing industrial activity will boost the
commercial and economical status of the locality up to some extent.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total Project Cost for proposed project activity is Rs. 7.0 Crores. Capital cost of air & water
pollution control system and environmental monitoring equipments will be Rs. 1.25 Crore.
28
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
29