PIPE MILL MACHINE

PROJECT

Pakson International Plastic Industries Pvt (Ltd).

BOSS MOULDED FURNITURE, PAKISTAN
PIPE MILL MACHINE PROJECT
(Feasibility Report)

Submitted to AZAM MUGHAL SB.

Submitted by Asif Bashir & Team.

Pakson International Plastic Industries.

(Pvt) Ltd.

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Sr Table of Contents Page #
No.
1 Vision of 2025 3
2 Machinery Required 4
3 Man Power 5
4 Material (Imported) 5
5 Material (Local) 6
6 Area Required for 1 M/c 6
7 Area Required for Mill 6
8 Methodology of Mill M/c 7-8
9 Electricity Cost 9
10 Freight Cost 9
11 Scrap 9
12 Production Capacity of 1 M/c (26 Days) 9
13 Requirement of Gd1 (26 Days) 10
14 Total Expenses 10-13
15 Payback Period (18,20,22,23) G 14-18

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 Vision of 2025

Biggest Group of Pakistan for Giving

Employment (In shaa Allah)

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 PIPE MILL MACHINE PROJECT

SR MACHINERY ESTIMATED AMOUNT

NO. REQUIRED
1 STEEL PIPE MILL MACHINE (50-55) Lac.
2 WELDING PLANT (30-35) Lac.
3 SLITING CUTTER (40-50) Lac.
4 CRANE (35 Ton) (30-35) Lac.
5 CUTTING WATER TANK WITH (2-3) Lac.
MOTOR
6 GOT SET (52) 1” (7-8) Lac.
7 GOT SET (52) ¾” (5-6) Lac.
8 GOT SET (52) 5”’ (5-6) Lac.
9 IMPORTED LATHE M/C (5-6) Lac.
10 CONNECTION 200KW (FOR 1 (5-6) Lac.
M/c)

Total Estimated Amount for

Machinery 2 Crore. (Approx.)

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SR
NO.
MAN POWER QTY ESTIMATED PAY

1 OPERATOR FOR MILL 1 (35-50) K.

MACHINE

2 HELPER FOR OPERATOR 1 (18-20) K.

3 OPERATOR FOR SLITING 1 (35-40) K.

CUTTER

4 HELPER FOR SLITING CUTTER 2 (15-20) K.

5 WELDER 1 (18-20) K.

6 HELPER FOR WELDER 1 (15-20) K.

7 LOADER 2 (15-20) K.
TOTAL MAN POWER (9-10)
REQUIREMENT ON 1 M/C 2.5 Lac. (Approx.)

Sr Material Estimated Amount (PKR)

No. Req.
Imported (1 TON)
Gauge 18 20 22 23
FOB CFR FOB CFR FOB CFR FOB CFR
(KAR) (KAR) (KAR) (KAR)
COOLED 128960 134560 130400 136000 131040 136640 134460 138400
1 ROLLED IRON
(Coil)

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Sr Material Estimated Amount (PKR)
No.
Local (1 TON)
Gauge 18 20 22 23
COOLED
1 ROLLED IRON
180000 175000 170000 165000
(Coil)

SR TOTAL AREA Required

NO. for 1 M/C
1 Length = 150 ft
Width = 50 ft
Height = 35 ft

SR NO. AREA FOR RENT

INSTALATION

1 3 KANAL 2 Lac. (Approx.)

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METHODOLOGY of Pipe Mill Machine

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SR NO. ELECTRICITY COST
2 MONTHLY BILL (12hrs) (5-6) Lac.

Sr NO. Freight (KAR) COST

1 40ft Container Capacity (2.5) Lac

(36 Ton)

Sr No. GUAGE STRIPS PRODUCTION SCRAP

OF NALI (1 inch)
1 18 3,000 ¾” (3”’ from
both Sides
2 20 3,000 Same as
above
3 22 3,000 Same as
above

SR NO. PRODUCTION QTY

CAPACITY OF 1 M/C
1 PER MINUTE PRODUCTION 10 NALI

2 PER HOUR PRODUCTION 600 NALI

3 10 HOUR PRODUCTION 6,000 NALI

4 PER MONTH (26 Days) 156,000 = 130,000 (Approx.)

PRODUCTION

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SR NO. RQUIREMENT OF QTY
GD1
1 NALI FOR RELEXO PIPE 1,000
2 NALI FOR CHAIRS 200
3 NALI FOR TABLES 100
4 NALI FOR RING 100
5 NALI FOR HUD 100

PER DAY RQUIREMENT 1500 (Approx.)

PER MONTH (26Days) 39,000 (Approx.)
RQUIREMENT

➢ Per Day Production of Nali (10 Hour) = 5000 Nali. (Approx.)

Labour Expenses Calculation

Total Labor Expense 250000

Labour Expense Per day (10 Hour) 250000/26 = 9615 Rs/Nali

Labour Expense Per Nali (5000) 9615/5000 = 1.92 = 2 Rs/Nali
(Approx.)

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Electricity Expenses Calculation
Electricity Bill Per Month 600000

Electricity Bill Per Day (30Days) 600000/30 = 20000 Rs/Nali

Electricity Bill Per Nali (5000) 20000/5000 = 4 Rs/Nali (Approx.)

Freight Expenses Calculation

Rent of one Container (40Ft) 250000

Total Estimated Weight 36 Ton = 36000Kg

Freight Cost per Kg 250000/36000 = 6.94 = 7 Rs/Nali

Weight of 18G (1 Nali) 4.5kg

Freight Cost per Nali 7*4.5 = 31.5 = 31 Rs/Nali.

(Approx.)

Rental Expenses of Area Calculation

Rent of 3 Kanal space 200000

Rent Cost Per Day (30 Days) 200000/30 = 6666.66 Rs/Nali

Rent Cost per Nali (5000) 6666.66/5000 = 1.3 = 1 Rs/Nali

(Approx.)

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 Other Expenses Calculation
Unconditional Celebration 48 Rs (Approx.)

All Expenses Calculation

Labour Expenses + Electricity Expenses
+ Freight Expenses + Rental Expenses
2 + 4 + 31 + 1+48 = 86 Rs
of Area + Other Expenses

Material Cost (Import) 18G Calculation

18 GUAGE CFR (KARACHI) 134560
Material Cost per Kg 134560/1000 = 134.56 Rs/Kg
Weight of 18G (1 inch) 4.5kg
Material Cost per Nali 134.56*4.5 = 605.52 Rs/Nali (Approx.)

Material Cost (Import) 20G Calculation

20 GUAGE CFR (KARACHI) 136000
Material Cost per Kg 136000/1000 = 136 Rs/Kg
Weight of 20G (1 inch) 3.2kg
Material Cost per Nali 136*3.2 = 435.2 Rs/Nali (Approx.)

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 Material Cost (Import) 22G Calculation
22 GUAGE CFR (KARACHI) 136640
Material Cost per Kg 136640/1000 = 136.64 Rs/Kg
Weight of 22G (1 inch) 2.5
Material Cost per Nali 136.64*2.5 = 341.6 Rs/Nali (Approx.)

Material Cost (Import) 23G Calculation

23 GUAGE CFR (KARACHI) 138400
Material Cost per Kg 138400/1000 = 138.4
Weight of 23G (3/4) 1.6
Material Cost per Nali 138.4*1.6 = 221.44 Rs/Nali (Approx.)

Total Expense Calculation

All Expenses + Material Cost of 18G (1 inch) 86+605.52 = 691.52 Rs/Nali

All Expenses + Material Cost of 20G (1 inch) 86+435.2 = 539.2 Rs/Nali

All Expenses + Material Cost of 22G (1 inch) 86+341.6 = 427.6 Rs/Nali

All Expenses + Material Cost of 23G (3/4) 86+221.44 = 307.44 Rs/Nali

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 ❖ For 18G (1 inch) Nali.

Payback Period (18G) Calculation

Latest Rate of Nali 18G (1 inch) 731.45 Rs/Nali

Total Expense for 18G (1 inch) 691.52 Rs/Nali

Total Estimated Production Of 1 130000 Nali

month
Latest Rate of Nali - Total Expense 731.45-691.52 = 40 Rs/Nali

Profit Per Nali (18G) 40 Rs (Approx.)

Total Est Prod 1 Month * Profit 130000*40 = 5200000 Rs/Nali

Per Nali
If we have a profit of 40Rs Per Nali Then, 5200000*6 = 31200000
Constantly for 6 Months. Rs/Nali in 6 Months

Profit In 6 Months 3.1 Crore.

Total Project Cost 3 Crore.

Payback Period for (18G) 6 Months

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 ❖ For 20G (1 Inch) Nali.

Payback Period (20G) Calculation

Latest Rate of Nali 20G (1 inch) 570.90 Rs/Nali

Total Expense for 20G (1 inch) 539.2 Rs/Nali

Total Estimated Production Of 1 130000 Nali

month
Latest Rate of Nali - Total Expense 570.90-539.2 = 32 Rs/Nali
Profit Per Nali (20G) 32 Rs (Approx.)

Total Est Prod 1 Month * Profit 130000*32 = 4160000

Per Nali
If we have a profit of 32Rs Per Nali Then, 4160000*8 = 33280000
Constantly for 8 Months. Rs/Nali in 6 Months

Profit 3.3 Crore.

Total Project Cost 3 Crore.

Payback Period for (20G) 8 Months.

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 ❖ For 22G (1 Inch) Nali.

Payback Period (22G) Calculation

Latest Rate of Nali 22G (1 inch) 444.75 Rs/Nali

Total Expense for 22G (1 inch) 427.6 Rs/Nali

Total Estimated Production Of 1 130000 Nali

month
Latest Rate of Nali - Total Expense 444.75-427.6 = 18 Rs/Nali
Profit Per Nali (22G) 18 Rs (Approx.)

Total Est Prod 1 Month * Profit 130000*18 = 2340000

Per Nali
If we have a profit of 18Rs Per Nali Then, 2340000*13 = 30420000
Constantly for 13 Months. Rs/Nali in 13 Months

Profit 3 Crore.

Total Project Cost 3 Crore.

Payback Period for (22G) 13 Months.

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 ❖ For 23G (3/4) Nali.

Payback Period (23G) Calculation

Latest Rate of Nali 23G (3/4) 387.35 Rs/Nali

Total Expense for 23G (3/4) 307.44 Rs/Nali

Total Estimated Production Of 1 130000 Nali

month
Latest Rate of Nali - Total Expense 387.35-307.44 = 80 Rs/Nali
Profit Per Nali (23G) 80 Rs (Approx.)

Total Est Prod 1 Month * Profit 130000*80 = 10400000

Per Nali
If we have a profit of 80 Rs Per Nali Then, 10400000*3 = 31200000
Constantly for 3 Months. Rs/Nali in 13 Months

Profit 3.1 Crore.

Total Project Cost 3 Crore.

Payback Period for (23G) 3 Months.

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 Payback Period

Payback Period (18G) 6 Months

Payback Period (20G) 8 Months
Payback Period for (22G) 13 Months

Payback Period for (23G) 3 Months

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