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คู่มือการออกแบบโครงสร้างสะพานพิเศษ (3) part1
คู่มือการออกแบบโครงสร้างสะพานพิเศษ (3) part1
1
R
Recommended
d d books
b k
Prestressed
P t dCConcrete
t
Analysis and Design:
F d
Fundamentals
t l
A. E. Naaman
(2005
2005))
Prestressed concrete
structures
M.P. Collins & D.
Mitchell
(1997
1997))
2
Concept of prestressed concrete
In conventional RC structures, the flexural cracks may
develop at early stages of loading.
service service
ultimate ultimate
Reinforced concrete Prestressed concrete
5
Whyy we pprefers PC for
bridge constructions??
High-strength concrete and high-tensile
steel, besides being economical, make
for slender sections.
Prestressed concrete bridges can be
designed without any tensile stresses under
service loads, thus resulting in a crack-free
structure.
Post-tensioned PC finds extensive
applications in long-span continuous
girder bridges of variable cross-section.
Especially in Thailand, PC bridges can be
constructed with minimum labor skills.
6
Prestressed forces
There are three types of tendon force shall be considered.
7
Analysis stages
There are two stages needed for prestressing concrete.
8
How to analyze prestressed concrete?
PC concrete can be
P Mc
A + f
analyzed by 2 stages.
stages. A I
(1) Elastic stage : The Superposition
stresses due to apply loads method
shall be investigated by mean P Mc
of conventional “strength of comb
A I
material” or “combined
load concept”
C
( ) Ultimate stage
(2) g : The
ultimate capacity of PC jd
section can be evaluated
similarly to reinforced T
concrete structure. 9
Combined load concept
Stresses on the section of PC can be analyzed by
mean of superposition.
w
b
C.G. of ggirder
h ct
e
cb
C.G.
C G prestress
steel
1 P w
M
Pe
P
e
Pe
2
3
10
Combined stresses concept
Axial stress Flexural stress Flexural stress
<prestress> <prestress> <external load> Combined stresses
-Pey /I y My /I y
+ + =
wLL = 45 kN/m
600
900 450 mm
250 mm 450 mm
10 m.
Fig.1
12
Example 1
Step 1 : Calculate the sectional properties
- Area : A = 600x900 = 540,000 , mm2.
- Inertia : I = (1/12)bh3 = (1/12)x600x9003
= 3.65x10
3 65x1010 mm4.
Step II : Maximum force due to external load
- Weight of beam : wg = 0.6x0.9x24 = 12.96 kN/m
- Mg= wgL2/8 = 12.96x102/8 = 162 kN-m
= 1.62x108 N-mm
- MLL = wLLL2/8 = 45*102/8 = 562.2
562 2 kN-m
kN m
= 5.62x108 N-mm
13
Example 1
Step III : combine loads : Prestress load + Mg
- Top fiber :
ft= (P/A) – (Pec/I) + Mgc/I
= (1.65x106/5.4x105) – (1.65x106x250x450/3.65x1010)
+ (1.62x108x450/3.65x1010)
= -0.04 Mpa
p ((Tension!!))
Ft = -1.48 Mpa (O.K.!!)
- Bottom fiber :
fb= (P/A) + (Pec/I) – Mgc/I
= (1.65x106/5.4x105) + (1.65x106x250x450/3.65x1010)
- (1.62x108x450/3.65x1010)
= 6.15
6 15 Mpa (compression!!)
Fb = +21.0 Mpa (O.K.!!)
14
Example 1
Step III : combine loads : Prestress load + Mg + MLL
- Top fiber :
ft= (P/A) – (Pec/I) + (Mg+MLL)c/I
= (1.65x106/5.4x105) – (1.65x106x250x450/3.65x1010)
+ ((1.62+5.62)x10
(( 62 62) 08x450/3.65x10
4 0/3 6 010)
= 6.91Mpa (Compression!!)
+ + =
16
Example 1
The stress diagram : Prestress + Mg + MLL
+ + =
17
Prestressing methods
• Generally, there are two method for prestressing.
• Depend on tensioning of prestressing strands which are
induced before or after concrete hardened.
(1)Pre-tension system
(2)Post-tension system
Prestressing at yard
Prestressing at site
Pre--tension
Pre
Post--tension
Post 18
Pre--tension system
Pre
In pre-tension, the prestressing strands will be tensioned at
yard before concrete hardened.
When concrete strong enough,
enough the stands are released form
anchorage beds.
The prestressing force is 4
transferred to member
The image part with relationship ID rId2 was not found in the file.
through friction.
friction
3
2 19
Post--tension system
Post
In post-tension, the concrete element will be cast in site of
construction.
However, the duct for inserting the prestressing strands are
prepared initially.
When the concrete
hardened, the prestressing 4
3
20
P
Post
Post-
st-tension
tensi n : Bond vs Unbonded tendon
Bonded tendons represent the traditional post-
tensioning technique.
Firstly
F l prestressing fforce is transferred
f d to the
h
concrete by end anchors, but in finish structure the
tendons interact directly with the concrete by bond.
bond
Cement grout injected into the ducts provides the
bond.
bond
21
Unbonded consideration
Advantages
- Small dimension
- No injection
- Low friction losses
- Light stressing equipment
Disadvantages
- Lower ultimate strength
- Lower stiffness Need non-
prestressing steels
- Large cracks concentration
- Need corrosion protection
22
Pre--tension vs.
Pre vs Post
Post--tension
A post-tension
post tension is suitable for longer span rather than
pretension because of transpiration problem.
For
F speciali l shape
h off girder
i d section,
i cost for
f new
constructing a new formworks and anchorage bed
foundation needed to considering.
considering
Post-tensioned member may require less total prestressing
f
force than
h equally ll strong pre-tensioned
i d member.
b
23
Pre--tension vs.
Pre vs Post
Post--tension
Post-tensioning
P i i allows
ll the
h tendons
d to be
b placed
l d through
h h
structural elements in smooth curves of any desired path.
Pre-tensioned tendons can be employed in other than
straight paths, but not without
expensive plat facilities and
p
somewhat complicated
construction procedures.
24
Pre--tension vs.
Pre vs Post
Post--tension
Because post-tension tendons can be installed in holes
preformed in precast concrete elements or segment,
they can be used to prestress a number of small
precast elements to form a single large structural
member.
b
25
Pretensioned vs.
vs Post
Post--tensioned
The cost of post-tensioned tendons is significantly
greater than the cost of pretensioned tendons,
because of the larger amount of labor required in
placing, stressing, and grouting (where applicable)
post-tensioned d tendons,
d as wellll as the
h cost off speciall
anchorage devices and stressing equipment.
26
Effect of stresses at the end spans
The straight strand is the most common type of
prestressing concrete.
However, the excessive stresses may be induced,
especially, in the case of end spans of girder which the
counter balance force due to applied load is rare.
Stress due to Need,
Need
Stresss at fiberr
prestress sufficient!!
Need, insufficient!!
Stress due to
Mg and MLL
distance
27
Example 2
Determine the stresses at extreme fibers of beam
section at end-span of beam in figure 2.
P = 1,650 kN and consider only self weight of beam
600
900 450 mm
250 mm 450 mm
10 m.
Fi 2
Fig.2
28
Example 2
combine loads (At end span): Prestress load + Mg
- Topp fiber :
ft = (P/A) – (Pec/I) + Mgc/I
= ((1.65x106/5.4x105) – ((1.65x106x250x450/3.65x1010) + 0
= -2.04 Mpa (Tension!!)
Ft = -1.48
1 48 Mpa
M (check!!)
( h k!!)
- Bottom fiber :
fb = (P/A) + (Pec/I) + Mgc/I
= (1.65x106/5.4x105) + (1.65x106x250x450/3.65x1010) + 0
= 8.15 Mpa (compression!!)
e Harped tendon 1
(Draped = depress)
e Harped tendon 1
e Parabolic tendon
e Debonded tendon
30
Parabola tendons
Need
Need,
Stresss at fiberr Stress due to sufficient!!
prestress
OK
O.K.
Stress due to
Mg and MLL
distance
31
Harped tendons
Stress due to
Need,
Need
Stresss at fiberr prestress sufficient!!
Seem O.K.
OK
Stress due to
Mg and MLL
distance
32
Debonded tendons
Stress due to
prestress
t Need,
Need
Stresss at fiberr sufficient!!
Seem O.K.
OK
Stress due to
Mg and MLL
distance
33
Example 3
Determine the stresses at extreme fibers of beam
section at end-span of beam in figure 2.
Pend = 1,155 kN (Debonded at the ends)
consider to self weight
g onlyy
600
900 450 mm
250 mm 450 mm
10 m.
Fig.2
34
Example 3
combine loads (At end span): Prestress load + Mg
- Topp fiber :
ft = (P/A) – (Pec/I) + Mgc/I
= ((1.16x106/5.4x105) – ((1.16x106x250x450/3.65x1010) + 0
= -1.43 Mpa (Tension!!)
Ft = -1.48
1 48 Mpa
M (O.K.!!)
(O K !!)
- Bottom fiber :
fb = (P/A) + (Pec/I) – Mgc/I
= (1.16x106/5.4x105) + (1.16x106x250x450/3.65x1010) + 0
= 5.70 Mpa (compression!!)
36
Pretension : Debonded
D b d d strands
t d
37
Tendon profile by FEM program
38
Tendon profile by FEM program
39
T d profile
Tendon fil bby FEM program
40
Stress analysis by FEM program
Dead load moment (Mg) Dead load stress (Mg)
41
Stress analysis by FEM program
Prestressing moment (Pe)
42
St
Stress analysis
l i bby FEM program
Combined stress Mg + MLL + Mpre
44
Tendon profile effects (prestressing only)
End Mid
0.25 m.
0.25 m.
End Mid
0.25 m.
End Mid
0.25 m.
0.10 m.
45
Tendon profile effects (Combined)
End Mid
0.25 m.
0.25 m.
End Mid
0.25 m.
End Mid
0.25 m.
0.10 m.
46
Design
D i consideration
id ti : Section
S ti properties
ti
Simplified section
C G of section (ct vs.
C.G vs cb)
Moment of inertia (I)
Section modulus (St and Sb)
47
Simplified section
Naaman (2005) recommended to simplify of girder
geometry based on equivalent area.
bt bt
A1 ht = ??
btxht = A1
A2
y
x3
y1
3 y2
x
x i Ai
y3
3 A
x
Gross moment of inertia
I x I xi A i ( y y i ) 2
I y I yi A i ( x x i )2
49
Example 4
Find the section modulus of girder and composite
girder as shown below.
1.85
0.6
0.20
0.20 0.20
0.15 0.15
0.20 0.20
1.40 1.40
0.15 0.15
0.20 0.20
0.6
2
6 7
4 5
3
51
Example 4
52
Example 4
Divided section
8
2
6 7
4 5
3
53
Example 4
Divided section
54
Example 4
55
Section modulus (S)
The ratio of “I/c” called “section modulus”.
Therefore, the stress equation
q can be rewritten as
P Pe M
f
A S S
F top fib
For fiber
P Pe M
ft
A St St
F bottom
For b fib
fiber
P Pe M
fb
A Sb Sb
56
D i consideration
Design id ti : Material
M t i l properties
ti
Concrete
Non-prestressing
N i steell
Prestressing steel
57
Mechanical
M h i l properties
ti off Concrete
C t
Unit weight
Poisson’s ratio
Compressive strength
Modulus of elasticity
T il strengthh
Tensile
Combined stresses
Confined concrete
58
U it weight
Unit i ht off C
Concrete
t
Normal concrete have a density of around
2,300 to 2,600 kgf/m.3.
For calculating dead loads, the weight if
structural concrete is often taken to be
24 or 25 kN/m.3, which includes an allowance
for presence of steel reinforcement.
59
C
Concrete
t Class
Cl
The concrete is classified by compressive strength as
follows:
Stress-strain
Compressive failure test
relationship
l ti hi
61
Stress-strain curve of concrete
2 p
parabolic curve
f c 2 c c c co Hognestad (1951)
co co = 0.15
fc
c co
f c 1 co c cu
cu co
(MPa)
•00 – 0
0.4f’
4f’c : li
linear
• > 0.7f’c : losses stiffness
fc
cf co 1 1
f c
f’c
0.7f’
0 7f’c
When corresponding
q
strain is required!! 0.4f’c
(mm./mm.)
( / )
63
Modulus of Elasticity (ACI)
For manyy yyears the modulus of elasticityy of concrete
was approximate adequately as 1,000f’c by ACI code.
Recently
R tl ACI318 proposed
d th
the modulus
d l off elasticity
l ti it for
f
normal weight concrete as
Ec = 4,700(f’c)0.5 (MPa)
(f’c)0.5
Ec = 3,320(f’ 5 (MPa)
0 5 + 6,895 ( P )
64
R t off loading
Rate l di
It should be noted that the shape of the
stress--strain curve for various concretes of the same
stress
cylinder strength under various condition of loading, varies
considerably.
Cylinder strength
f’c = 21 MPa
at 56 days
65
Repeated Compressive Load
Repeated high-intensity compressive loading produces a
pronounced hysteresis effect in the stress-strain curve.
67
Poisson’ss Ratio
Poisson
The ratio between the transverse strain and the strain in
the direction of applied uniaxial loading, referred to as
Poisson’s ratio.
For concrete,, it is
usually found to be
in the range 0.15
to 0.20.
20
At high compressive
stresses the transverse
strains increase rapidly, owing to internal cracking
parallel to the direction of loading.
68
Tensile Strength
The tensile strength of
concrete varies from
about 8 to 15% of its
compressive strength, f’c.
It does,
does however
however, vary
approximately in proportion
to the
h square root off f’c.
69
Tensile Strength
g
Tensile strength is quite difficult to measure with direct
axial tension loads
l ads beca
because
se off problems
r blems in gripping,
ri in stress
concentrations and aligning the loads.
Concrete matrix
Thermal expansion
p (()) : 10.8x10‐6/oC
Shrinkage at 28 day : 200 Micron
Shrinkage for one year of drying : 500 Micron
71
Tensile strength
g ((ACI))
Table shows approximate formulas for tensile
strength obtained from three different approaches.
Normal
weight
(MPa)
Direct test 0.33(f’c)0.5
Splitting test 0.53(f’c)0.5
M d l off rupture
Modulus 0.50(f’c)0.5
05
Based in hundreds of
tests, the code provides
fr = 0.5(f’c)0.5
od s of rupture
a modulus pt e
f r 0.50 f c
72
Strength
g under Combined Stress
In many structural situations, concrete is subjected
simultaneously to various stresses acting in various
directions.
T C T C
C C
73
Biaxial Stress
In this case, the stresses act in one plane and the third
principal stress is zero.
zero
Kupfer, H. et al ((1969
1969)) concluded that strength of concrete
subjected to biaxial compression may be as much as 27%
higher than uniaxial strength.
f c
f 2 max f c
0.8 1701
Hsu (1993
(1993)) refers to this phenomenon as “compression
compression
softening”
75
Triaxial compressive stress behavior
The strength and ductility of concrete are greatly increased
under conditions of triaxial compression.
76
Triaxial
T i i l compressive
i stress
t behavior
b h i
The figure shows the axial stress-strain
stress strain curves obtained by
compression of concrete cylinder confined by fluid pressure.
pressure
77
C
Concrete
t confined
fi d by
b reinforcement
i f t
In practice, concrete may be confined by transverse
reinforcement, commonly in the form of closely spaced
steel spirals or hoops
hoops.
Reinforced concrete
C l
Column confined
fi d by
b
various techniques
79
C
Concrete
t confined
fi d by
b reinforcement
i f t
Tests have demonstrated that circular spirals confine
concrete much more effectively than rectangular or square
hoops.
hoops
80
C
Concrete
t confined
fi d by
b reinforcement
i f t
The reason for the difference between the confinement by
spirals & hoops is illustrated by Fig.
Circular
Ci l spirals,
i l bbecause off their
h i shape,
h are iin axial
i l hhoop
tension and provide a continuous confining pressure around
th circumference.
the i f
In contrast,
contrast square hoops can apply only confining reactions
near the corners of the hoops tends to bend the sides
outwards.
81
Confined
C fi d Compressive
C i strength
t th
In a recent study by Kappos
Kappos,, A.
A J.J (1991
(1991)) the confined
compressive strength can be obtained by multiply K.
K = 1 + (w)b f ’cc = Kf ’c fc
where
h w = wfyw/f ’c f cc
f’
f’c
82
Effect of Temperature Change
Like most material, concrete expands with increasing
temperature and contracts with decreasing temperature.
temperature
Pa)
40
The effects
Th ff t off suchh volume
l T = 70°C
(MP
changes are similar to those T = 400°C
ngth
30
c (กก.//ซม. )
แรงอัด, f’stren 2
T = 200°C T = 600°C
caused by shrinkage. 20
หน่วยแsive
The coefficient
Th ff off thermal
h l
Compress
10 T = 800 C °
C
0 0.01 0.02 0.03 0.05
varies somewhat, depending Stain, ความเครี
0.04
ยด, (ซม./ซม.)
c (mm./mm.) c
83
Non
Non--prestressing reinforcement
The nominal yield strength excess of 520 Mpa shall not
be used for design purposes.
Bars with yield strengths less than 420 Mpa shall be
used only with the approval of the owner.
The modulus of elasticity
Es, of steel reinforcing
shall be assumed
as 200,000
200 000 Mpa.
Mp
84
Idealized of stress-
stress-strain relationships
fs (Mpa)
fsu
14 y ; f y 300 MPa
fsb sh
fy 5 y ; f y 400 MPa
s (mm./mm.)
(mm /mm )
y sh su sb
Ess 0 s y
f su 1.5 f y
y s sh
f y
s sh
f s y
f ( f su f y ) sh s su
su sh
s su
fu 1 ( f su f sb ) su s sb
sb su
85
Tension stiffening
When the steel is embedded in concrete, the behavior
is different than for the bare steel bars.
The tensile strain, of steel between cracks, is reduced.
This phenomenon is “tension stiffening”.
86
Prestressing reinforcements
There are two popular prestressed reinforcement has
been used.
(1) Prestressing strands
((2)) Prestressing
g bars
87
Production off
7-wire strand
88
Stress--strain curve of PC strands
Stress
89
How to find the yield point of strand??
90
Material requirement
re irement : Prestressing steel
Tensile and yyield strengths
g for these steels mayy be taken as
specified in Table.
91
Stress limits for prestressing tendon
The tendon stress at the strength and extreme event
limit stages shall not exceed the tensile strength limit
p
specified in the Table
92
St
Stress-
Stress-strain
t i curve for
f Grade
G d 270 strand
Grade270 t d
(Mpa)
M )
(mm./mm.)
(mm /mm )
93
Stress--strain modeling
Stress
Low-relaxation strands (fpu = 1860 MPa)
0.975
f ps E p ps 0.025 f pu
(1 (188 )10
)0.10
ps
0.97
f ps E p ps 0.03 f pu
(1 (121 )6 0.167
)
ps
p
1
f ps E p ps 0.03 f pu
(1 (106 )2
)0.5
ps
94
คุณสมบตของลวดอดแรง
ส ั ิ ั 7 เสน
ส้ (คลายแรง)
( ) มอก 420-2534
420 2534
เกรด เส้ นผ่ านศูนย์ กลาง พืน้ ที่หน้ าตัด แรงดึงที่จุดประลัย แรงดึงที่จุดคราก
(มม.) (มม.2) (กก.) (กก.)
1725 9.53 51.61 9,070 8,163
12 70
12.70 92 90
92.90 16 320
16,320 14 688
14,688
15.24 139.35 24,490 22,041
1860 9.53 54.84 10,043 9,387
12.70 98.71 18,730 16,857
15.24 140.00 26,580 23,922
95
Design consideration : Elastic analysis
96
Service stage checking
There are two service stage needed to consider.
97
Design criteria : STD vs LRFD
Allowable concrete stress : Transfer
STD (Mpa) LRFD (Mpa)
Compression in girder
0 60f’ci
0.60f 60f ’ci
0.60f
0
Tension in girder
- Without bond reinforcement
Min{0.25sqrt(f’ci), 1.38} Min{0.25sqrt(f’ci), 1.38}
- With bond reinforcement
0.63sqrt(f’ci) 0.63sqrt(f’ci)
where fs = min{0.5fy, 206.84}
98
Design criteria : STD vs LRFD
Allowable concrete stress : Service
STD (Mpa) LRFD (Mpa) – COM 1
Compression in girder
(a) Condition 1 (a) Condition 1
0.60f’c 0.45f’c
((b)) Condition 2 ((b)) Condition 2
0.40f’c 0.60wf’c
(c) Condition 3 (c) Condition 3
0 40f’c
0.40f 0 40f’c
0.40f
100