Appendix 3 Definitions: Licensed by Information Handling Services Licensed by Information Handling Services

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APPENDIX 3

DEFINITIONS

3-1 INTRODUCTION certificate of compliance — a document by which


the material manufacturer or supplier certifies that the
This Appendix contains definitions of terms generally
material represented has been produced and tested in
used in this Division. Definitions relating to specific
accordance with the requirements of the basic material
applications, such as for layered vessels, may be found
specification shown on the certificate. Signatures are
in related parts of this Division.
not required to appear on certificates of compliance.
Objective evidence of compliance with the requirements
of the material specification shall be maintained in the
3-2 DEFINITION OF TERMS records of the material manufacturer or supplier.
clad vessel — a vessel made from a base material
acceptance by the Inspector — where words such as
having a corrosion resistant material either integrally
“acceptance by the Inspector” and /or “accepted by the
bonded or weld metal overlaid to the base of less
Inspector” are used in this Division, they shall be
resistant material
understood to mean that the Inspector has reviewed a
subject in accordance with his duties as required by design pressure — the pressure used in the design of
the rules of this Division and after such review is able a vessel component together with the coincident design
to sign the Certificate of Inspection for the applicable metal temperature, for the purpose of determining the
Manufacturer’s Data Report Form. Such words do minimum permissible thickness or physical characteris-
not imply assumption by the Inspector of any of the tics of the different zones of the vessel. When applicable,
responsibilities of the Manufacturer. static head shall be added to the design pressure to
determine the thickness of any specific zone of the
angle joint — a joint between two members located
vessel (see UG-21).
in intersecting planes between 0 deg. (a butt joint) and
90 deg. (a corner joint) design temperature — see UG-20
basic material specification — a description of the efficiency of a welded joint — the efficiency of a
identifying characteristics of a material (product form, welded joint is expressed as a numerical (decimal)
ranges of composition, mechanical properties, methods quantity and is used in the design of a joint as a
of production, etc.) together with the sampling, testing, multiplier of the appropriate allowable stress value
and examination procedures to be applied to production taken from the applicable table in Subpart 1 of Section
lots of such material to verify acceptable conformance II, Part D (see UW-12)
to the intended characteristics layered vessel — a vessel having a shell and /or heads
bolt — a threaded fastener with a head on one end made up of two or more separate layers
calculated test pressure — the requirements for de- lined vessel — a vessel having a corrosion resistant
termining the test pressure based on calculations are lining attached intermittently to the vessel wall
outlined in UG-99(c) for the hydrostatic test and in liquid penetrant examination (PT) — a method of
UG-100(b) for the pneumatic test. The basis for calcu- nondestructive examination which provides for the de-
lated test pressure in either of these paragraphs is the tection of imperfections open to the surface in ferrous
highest permissible internal pressure as determined by and nonferrous materials which are nonporous. Typical
the design formulas, for each element of the vessel imperfections detectable by this method are cracks,
using nominal thicknesses with corrosion allowances seams, laps, cold shuts, and laminations.
included and using the allowable stress values given magnetic particle examination (MT) — a method of
in Subpart 1 of Section II, Part D for the temperature detecting cracks and similar imperfections at or near
of the test. the surface in iron and the magnetic alloys of steel.

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COPYRIGHT American Society of Mechanical Engineers


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3-2 APPENDIX 3 — MANDATORY 3-2

It consists of properly magnetizing the material and maximum allowable working pressure — the maximum
applying finely divided magnetic particles which form gage pressure permissible at the top of a completed
patterns indicating the imperfections. vessel in its normal operating position at the designated
material — any substance or product form which is coincident temperature for that pressure. This pressure
covered by an SA, SB, or SFA material specification is the least of the values for the internal or external
in Section II or any other material permitted by the Code pressure to be determined by the rules of this Division
material manufacturer — the organization which per- for any of the pressure boundary parts, including the
forms or supervises and directly controls one or more static head thereon, using nominal thicknesses exclusive
of the operations which affect the material properties of allowances for corrosion and considering the effects
required by the basic material specification. The material of any combination of loadings listed in UG-22 which
manufacturer certifies the results of one or more of are likely to occur (see UG-98) at the designated
the tests, examinations, repairs, or treatments required by coincident temperature [see UG-20(a)]. It is the basis
the basic material specification. When the specification for the pressure setting of the pressure relieving devices
permits certain specific requirements to be completed protecting the vessel. The design pressure may be used
later, those incomplete items must be noted. in all cases in which calculations are not made to
determine the value of the maximum allowable working
material supplier — the organization which supplies pressure.
material furnished and certified by a material manufac-
turer, but which does not perform any operation intended membrane stress — the component of normal stress
to affect the material properties required by the basic which is uniformly distributed and equal to the average
material specification. The material supplier may per- value of stress across the thickness of the section under
form and certify the results of tests, examinations, consideration
repairs, and treatments not performed by the material normal operation — operation within the design limits
manufacturer. for which the vessel has been stamped. [See UG-
Material Test Report — a document, or documents, on 116(a).] Any coincident pressure and temperature during
which are recorded the results of tests, examinations, a specific operation are permissible, provided they do
repairs, or treatments required by the basic material not constitute a more severe condition than that assumed
specification to be reported. Supplementary or special in the design of the vessel.
requirements in addition to the requirements of the operating or working temperature — the temperature
basic material specification may also be included on that will be maintained in the metal of the part of the
the Material Test Report. All such documents shall vessel being considered for the specified operation of
identify the applicable material specification and shall the vessel (see UG-20 and UG-23)
be identified to the material represented. When preparing
operating pressure — the pressure at the top of a
a Material Test Report, a material manufacturer may
vessel at which it normally operates. It shall not exceed
transcribe data produced by other organizations provided
the maximum allowable working pressure, and it is
he accepts responsibility for the accuracy and authentic-
usually kept at a suitable level below the setting of
ity of the data and maintains a file containing the test
the pressure relieving devices to prevent their frequent
report from the originator of the data. In such instances,
opening (see M-9).
the material manufacturer shall identify on the Material
Test Report the source of the data and the location of porosity — gas pockets or voids in metal
the file containing the test report from the originator primary stress — a stress developed by the imposed
of the data. Signatures are not required to appear on loading which is necessary to satisfy the simple laws
Material Test Reports. A material supplier shall not of equilibrium of external and internal forces and
transcribe data certified by a material manufacturer but moments. Primary stress can be either membrane or
shall furnish a copy of that certification, supplemented bending stress.
as necessary by additional documents which certify the Primary membrane stress may be of two types:
results of tests, examinations, repairs, or treatments general and local. A general primary membrane stress
required by the basic material specification and per- is one which is so distributed in the structure that
formed by the material supplier. no redistribution of load occurs as a result of yielding.
maximum allowable stress value — the maximum unit A local primary membrane stress is one which is
stress permissible for any specified material that may produced by pressure or other mechanical loading and
be used in the design formulas given in this Division which is associated with a primary and /or discontinuity
(see UG-23) effect.

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COPYRIGHT American Society of Mechanical Engineers


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3-2 2001 SECTION VIII — DIVISION 1 3-2

Examples of primary stress are: (a) design thickness — the sum of the required
(a) general membrane stress in a circular cylinder thickness and the corrosion allowance (see UG-25)
or a spherical shell due to internal pressure or to (b) required thickness — that computed by the formu-
distributed loads; las in this Division before corrosion allowance is added
(b) bending stress in the central portion of a flat (see UG-22)
head due to pressure. (c) nominal thickness — except as defined in UW-
40(f) and modified in UW-11(g), the nominal thickness
is the thickness selected as commercially available, and
radiographic examination (RT) — a method of detecting supplied to the Manufacturer. For plate material, the
imperfections in materials by passing X-ray or nuclear nominal thickness shall be, at the Manufacturer’s option,
radiation through the material and presenting their image either the thickness shown on the Material Test Report
on a recording medium {or material Certificate of Compliance [UG-93(a)(1)]}
before forming, or the measured thickness of the plate
at the joint or location under consideration.
safety valve set pressure — See ASME PTC 25
ultrasonic examination (UT) — a method for detecting
imperfections in materials by passing ultrasonic vibra-
stationary pressure vessel — a pressure vessel to be tions (frequencies normally 1 MHz to 5 MHz) through
installed and operated as a fixed geographical location the material
vessel Manufacturer — any Manufacturer who con-
structs an item such as a pressure vessel, vessel compo-
stud — a threaded fastener without a head, with threads nent, or part in accordance with rules of this Division
on one end or both ends, or threaded full length and who holds an ASME Certificate of Authorization
thickness of vessel wall to apply the Code Symbol Stamp to such an item

352

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services

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