Arctic Silver 95RE Recumbent Bike

Customer Support Services

PARTS MANUAL rev 01 May 2008

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 ARCTIC SILVER 95RE 95RE-0XXX-04
REFERENCES S/N 100000-UP

OPERATION MANUAL – (ENG) M051-00K39-A133

OPERATION MANUAL – (F/S/P) M051-00K39-A134
OPERATION MANUAL – (G/D/I) M051-00K39-A135
OPERATION MANUAL – (JAP) M051-00K39-A136
OPERATION MANUAL – (CHI) M051-00K39-A137
OPERATION MANUAL – (KOR) M051-00K39-A138
OPERATION MANUAL – (RUS) M051-00K39-A139

POWER SUPPLY: 12V; 4.5A 118E-00001-0161

Without Line Cord

LINE CORD: DOM. 10A 125V 0017-00003-0704

LINE CORD: CON 10A 250V 0017-00003-0691

LINE CORD: 10A; UK 0017-00003-0889

LINE CORD: AUSTRALIA 0017-00003-0918

HARDWARE BAG GK39-00002-0009

TOUCH UP PAINT:
SPRAY CAN 0017-00008-0204
.5 OZ BOTTLE W/APPLICATOR 0017-00008-0205
.33 OZ PEN 0017-00008-0206

SERVICE MANUAL M051-00K39-B012

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 ARCTIC SILVER 95RE 95RE-0XXX-04
CONTENTS S/N 100000-UP

Page
CONSOLE ASSEMBLY ....................................................................................................4

CONSOLE SUPPORT ASSEMBLY..................................................................................6

SHROUDS, END CAP, CRANKARMS AND PEDALS .....................................................7

BELTS ..............................................................................................................................8

RESISTOR ASSEMBLY ...................................................................................................9

POWER CONTROL BOARD ............................................................................................10

ALTERNATOR W/PULLEY ..............................................................................................11

CRANKSHAFT AND BEARING ASSEMBLY...................................................................12

INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................13

IDLER BRACKET ASSEMBLY.........................................................................................14

SEAT ASSEMBLY…………….………………………………………………………………….15

SEAT BOTTOM ASSEMBLY..………………………………………………………………..…16

SEAT FRAME ASSEMBLY….………………………………………………………………….17

SEAT PADS AND ACCESSORY TRAY.………………………………………………………18

EXTRUSION ASSEMBLY..………………………………………………………………………19

SEAT LOCKING ASSEMBLY…………………………………………………………………...20

WHEEL AND LEVELER…………………………………………………………………………..21

CABLES…………………………………………………………………………………………….22

The version –04 95Re will have both Telemetry and Life Pulse
sensors for reading Heart Rate.

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Console and Related Components S/N 100000-UP

CONSOLE ASSEMBLY
GK63-00002-0063 KIT: SERVICE CONSOLE W/FM NTSC ENG
GK63-00002-0064 KIT: SERVICE CONSOLE W/FM NTSC SPN
GK63-00002-0065 KIT: SERVICE CONSOLE W/FM NTSC JAP
GK63-00002-0066 KIT: SERVICE CONSOLE W/FM NTSC FRN
GK63-00002-0067 KIT: SERVICE CONSOLE W/FM NTSC POR
GK63-00002-0068 KIT: SERVICE CONSOLE W/FM PAL ENG
GK63-00002-0069 KIT: SERVICE CONSOLE W/FM PAL GER
GK63-00002-0070 KIT: SERVICE CONSOLE W/FM PAL SPN
GK63-00002-0071 KIT: SERVICE CONSOLE W/FM PAL FRN
GK63-00002-0072 KIT: SERVICE CONSOLE W/FM PAL ITL
GK63-00002-0073 KIT: SERVICE CONSOLE W/FM PAL DUT
GK63-00002-0074 KIT: SERVICE CONSOLE W/FM PAL POR

OVERLAY BEZEL ASSEMBLY

Part Number Description
AK63-00247-0001 BZL/SW W/OVERLAY ASSY: MFG; ENG
AK63-00247-0003 BZL/SW W/OVERLAY ASSY: MFG; GER
AK63-00247-0004 BZL/SW W/OVERLAY ASSY: MFG; SPN
AK63-00247-0006 BZL/SW W/OVERLAY ASSY: MFG; JAP
AK63-00247-0007 BZL/SW W/OVERLAY ASSY: MFG; FRN
AK63-00247-0008 BZL/SW W/OVERLAY ASSY: MFG; ITL
AK63-00247-0009 BZL/SW W/OVERLAY ASSY: MFG; DUT
AK63-00247-0010 BZL/SW W/OVERLAY ASSY: MFG; POR

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Console and Related Components S/N 100000-UP

HEADPHONE-JACK ASSY
AK32-00035-0000

TOUCHSCREENS; LCD
0K32-01001-0013

Screw
0017-00101-1811

TAPE: ADHESIVE
0K39-01044-0000
POLAR PCB W/HEADER
AK39-00064-0000

Screws(4) Bracket
0017-00101-1843 0K32-01006-0000
Inverter Board
135E-00002-0002
Screws(2)
0017-00101-1813

Interface Boards
A084-92247-A007 NTSC
A084-92247-A008 PAL
Nuts(4)
0017-00103-0084
Single Board Computer
A084-92251-A012

Grommets(4)
0017-00042-1160

Screws(3) Seal
0017-00101-1814 0017-00042-1156

Screws(8)
0017-00101-1810

Console Back Cover

0K32-01003-0000

Screws(7)
0017-00101-1242

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Console Support Assembly S/N 100000-UP

Grip(2)
0K39-01005-0001

Console Support
AK39-00003-0002

Console Mounting
Screw(4)
Frame Post Bolt(4) 0017-00101-1744
0017-00101-1756

Frame Post

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Shrouds, End cap and Pedals S/N 100000-UP

Right Shroud
Shroud Screws(7) AK39-00075-0001
0017-00101-1741 Decal
0K39-01076-0000
Crank Arm, RT End Cap Screws(2)
0K39-01042-0007 0017-00101-1614
Screws(3) End Cap
0017-00101-1855 AK39-00050-0005
Decal
0K51-01085-0001
Shroud Screws(4)
0017-00101-1741

Right Pedal
AK63-00263-0003
Pedal Strap (not shown)
0K63-01238-0003

Left Pedal
AK63-00263-0004
Pedal Strap
(not shown)
0K63-01238-0004
Left Shroud
AK39-00076-0001
Decal Crank Arm, LT
0K39-01076-0000 0K39-01042-0008
Screws(3)
0017-00101-1855

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Belts S/N 100000-UP

Screw Intermediate
0017-00101-1193 Pulley Belt
0K63-01066-0001

Screw
0017-00101-1193

Alternator Belt
0017-00009-0735

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Resistor Assembly–AK39-00020-0001 S/N 100000-UP

Washer(2)
Resistor 0017-00104-0309
100E-00002-0092
Resistor Retainer
Pan Screw(2) 0K39-01043-0000
0017-00101-1282

Hex Nut(3)
0017-00103-0081

Mounting Rod
0K63-01166-0000

Power Cable
AK39-00006-0000

Mounting Bracket
0K39-01036-0000

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Power Control Board S/N 100000-UP

Assembly Number - AK39-00092-0000

Plastic Grommet(4)
0017-00042-0821

Bracket
0K39-01027-0000

Philip Screw(4)
0017-00101-0823

Power Control
Board
B084-92280-A000

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Alternator w/pulley Assembly S/N 100000-UP

Assembly Number – AK63-00093-0000

Alternator
0017-00009-0841
Alternator Pulley Alternator Brushes
0K61-02500-0001 0017-00009-0895

Bolt
0017-00101-0956
Locking Nut
0017-00103-0117 Washer
0017-00104-0044

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Crank Shaft and Bearing Assembly S/N 100000-UP

Crank Arm Hub

Pulley Assembly
0K63-01095-0001
AK63-00051-0000
Pulley
0K63-01018-0000

Washers (3)
0017-00104-0458

Flywheel Screws (3)

0017-00101-1715
*Crankshaft & Bearing Kit
GK63-00002-0077

*Crankshaft
0K63-01012-0001

*Small Thrust Washer (2)

0K63-01129-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Bowed Retainer Ring (2)
0017-00100-0243

Washer (2)
0017-00104-0409

*Needle Bearing (2)

0K63-01344-0000

*Small Snap Ring (2)

0017-00100-0241

Crank Arm Hub (2) Bolt (2)

0K63-01095-0001 0017-00101-1705

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Intermediate Shaft and Bearing Assembly S/N 100000-UP

Clutch Assembly
AK63-00026-0000
(not included in kit) Magnet
118E-00001-0124
(not included in kit)

Delrin Washers (2)

0017-00104-0455 Spacer (not Intermediate
Retaining Ring available Bearings (2,
0017-00100-0242 separately) not available
separately)

Intermediate Pulley
Intermediate Shaft and (not available separately)
Bearing Assembly Kit
GK63-00002-0007

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Idler Bracket Assembly S/N 100000-UP

Idler Bracket Assembly – AK63-00021-0000

Idler Bracket
0K63-01050-0000

Lock Nut
0017-00103-0218

Idler Bearing
AK63-00008-0000

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Assembly S/N 100000-UP

Screw(4)
0017-00101-1745 End Cap(4)
0K19-01208-0001
Washer(8)
0017-00104-0461
Double-sided
Foam Tape(2)
0K19-01222-0000

Bushing Hole
Heart Rate Electrode
0017-00042-0866
AK63-00014-0003
Screw(2) Handle Bar w/Insert
0017-00101-1282 AK39-00024-0002
Upper Flex Cable Clamp
0K19-01221-0000
Seat Assembly
AK51-00023-0003
Cable Sleeve
0K19-01230-0000

Tape(2)
Flat-Flex Cable 0K19-01222-0000
AK19-00082-0001

Hex Bolt(4)
0017-00101-1749

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Assembly - Bottom S/N 100000-UP

Washer
Roller Shield(4)
0017-00104-0461
0K51-01059-0001

Roller Spacer(4)
0K51-01044-0000 Locking Nut(4)
0017-00103-0326

Washer(4) Washer(4)
0017-00104-0462 0017-00104-0463

Screw(2)
0017-00101-1748

Bolt(4)
0017-00101-1743

Lock Assembly
AK51-00053-0001

Roller Assembly
AK51-00056-0001 Locking Nut(8)
0017-00103-0325

Roller (2), LT
0K51-01034-0002 Roller (2), RT
0K51-01034-0001

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Frame Assembly S/N 100000-UP

Seat Assembly Frame

AK39-00036-0002

Screw(4)
0017-00101-1746

Washer(4)
0017-00104-0462

Front Stop Bracket

0K51-01062-0000

Plastic Shield
0K19-01185-0001

Split Clamp
0017-00042-0880
Pan Screw
0017-00101-1295

Push Mount
Wire Clips(2)
0017-00042-0879

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Pads and Accessory Tray S/N 100000-UP

Accessory Tray
AK39-00052-0003

Seat Back
0K51-01055-0001

Seat Bottom
0k51-01054-0001

Washer(4)
0017-00104-0462

Mounting Screw(4)
0017-00101-1743

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Extrusion Assembly. – AK39-00027-0005 S/N 100000-UP

Stop Bracket
Screws
0K51-01061-0001
0017-00101-1751

Locking Rack
Decal
0K51-01013-0002
0K51-01039-0001
Bumper
Screw 0017-00041-0654
0017-00101-1750

Plastic Grommet
0017-00042-1055

Bolts
0017-00101-1183

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Locking Assembly. – AK51-00053-0001 S/N 100000-UP

Knob
TORX Screw
AK51-00029-0001
0017-00101-1742

Anti-Rattle Washer
0K51-01060-0001

Retainer Bearing Handle Shaft

0K51-01011-0000 0K51-01007-0000

Groove Pin
E-Ring
0017-00007-0245
0017-00100-0018
Compression Spring
0K51-01012-0000

Washer
0017-00104-0421

Housing-Insert Assembly
AK51-00030-0001

Locking-Block Assembly
AK19-00147-0000

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Wheel and Leveler S/N 100000-UP

Rear Stabilizer
GK39-00002-0012

End Cap
0K63-01219-0001

Leveler
0017-00009-0795
Lock Nut
Flat Washer
0017-00103-0273
0K63-01041-0000 Leveler Assembly
AK61-00035-0000
Wheel Insert
Pan Screw(2) 0K63-01039-0000
0017-00101-1747
Wheel Assembly
AK63-00016-0001
Wheel Screw
0017-00101-1747

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 ARCTIC SILVER 95RE 95RE-0XXX-04
Cables S/N 100000-UP

Head phone Jack Cable

Connector Bracket Assy. AK32-00009-0000
AK39-00082-000

Flat Flex Cable Inverter Cable

118E-00001-0178 AK32-00032-0000

Coax Cable
DC Power Cable
AK32-00020-0000
AK32-00075-0000

Console Power Cable

Reed switch and Cable
AK32-00006-0004
AK63-00051-0000

Console
Cable
AK32-00026-0004

HR Cable
AK39-00010-0000 Polar Cable
AK32-00017-0000
POLAR receiver
HR Extensions Cable AK39-00064-0000
AK32-00023-0000

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