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Laser Hybrid Welding of A Lean Duplex Stainless Steel: Elin M. Westin Anna Fellman
Laser Hybrid Welding of A Lean Duplex Stainless Steel: Elin M. Westin Anna Fellman
1 2,3
Elin M. Westin , Anna Fellman
1
Outokumpu Stainless AB, Avesta Research Center, P.O. Box 74, SE-774 22 Avesta, Sweden
2
Lappeenranta University of Technology, Laser Processing Laboratory,
Tuotantokatu 2, FI-53850 Lappeenranta, Finland
3
Now at: Weldcon, Seulasenkatu 6, FI-53850 Lappeenranta, Finland
Table 2. Mechanical properties of the base metal and filler metals used in this work.
Material / filler Rp0.2, MPa Rm, MPa A50, %
LDX 2101 min. 530 min. 700 min. 30
a
LDX 2101 520 710 30
a
2209 550 770 30
a
308L-Si 370 620 36
a
Filler wire
Nd:YAG Laser and Laser-GTA Hybrid Welding CO2 Laser and CO2 Laser-GMA Hybrid Welding
Nd:YAG laser welding was performed with a 3 kW Autogenous CO2 laser welding and CO2 laser-GMA
diode pumped Rofin DY033 laser on milled edges in hybrid welding were performed with a Rofin Sinar
butt joints without gap. The focal length was 160 mm RS6000 using 5 kW laser power on the work piece.
and the fiber diameter Ø0.4 mm. The welding speed The focal length was 300 mm and the focal point was
was 3 m/min and pure argon was used as backing gas on the surface. The work pieces were laser cut with
at a flow rate of 8 l/min. GTA welding with Fronius nitrogen to avoid further beveling before welding and
TransTig 1600 equipment was utilized for hybrid these were clamped in a fixture, Figure 1a. The
welding with negative polarity using a Ø1.6 mm W-Th shielding gas when autogenous CO2 laser welding was
electrode. The electrode stick-out length was 14 mm, pure helium at a flow rate of 25 l/min and it was
the arc length 2 mm and the distance from the GTA introduced to the process area via two copper tubes of
electrode tip to the laser beam was 1.75 mm. Laser Ø4 mm diameter. When CO2 laser-GMA hybrid
welding and laser-GTA hybrid welding were welding, the laser was leading and the GMA process
performed with and without filler wire and nitrogen using Esab Aristo 2000 equipment was pulsed. The
additions to the shielding gas. The filler wire was Ø1.0 distance between the arc and laser beam was 2 mm and
mm LDX 2101 added at a rate of 1.1 m/min. The the GMAW torch was tilted 58° in relation to the
shielding gases were N2, Ar and Ar + 3% N2. The GTA surface of the work piece. The shielding gas consisting
current was 60-70 A and the voltage 10.4-12.0 V. The of Ar + 50% He at a flow rate of 10-15 l/min was
laser power was 1.3 kW, apart for the autogenous introduced to the process area via the GMAW torch.
welds performed using 1 kW, and the resulting average The filler wires were Ø1.0 mm 308L-Si and Ø1.2 mm
heat input was 0.02-0.04 kJ/mm. The edges were 2209, and the stick-out length was 15 mm. The
milled before welding and leading laser was used for parameters used in the experiments are presented in
all hybrid welds. The welding details are presented in Table 3 and the experimental set-up shown in Figure
Table 3. More information can be found in Ref. [12]. 1b.
(a) (b)
Figure 1. Experimental set-up of a) autogenous CO2 laser welding and b) CO2 laser-GMA hybrid welding.