Project Title: Obodeti-Umusadege 6inch 9Km Pipeline

Company: ENERGIA Nigeria Limited

Client: EPCM Engineers Limited
Rev Date Prepared Rev Date Checked by Rev Date Approved by
3 10/11/2009 Bekibele .N 3 13/11/2009 Onwuka .O 3
Sign Sign Sign
Pipeline Minimum Wall Thickness Calculation (based on ASME B31.4 for Liquids Pipelines)

Export Quality Crude Oil Pipeline from Obodeti EPF to Umusadege GGF

User Input
Description Symbol Value Units
Material( API 5L Grade B Seamless, Submerged Arc Welded or Electric Resistance Welded) X42
Nominal outer diameter Do 6.0 in
Corrossion allowance tcorr 3.0 mm
Design pressure (Maximum Pump Head + Surge Pressure) Pi 34 bar
Burial depth hmin 1.5 m
Design Basis
Description Symbol Value Units Value Units
Outer diameter Do 4.464 in 113.4 mm
Specified Minimum Yield Strength(API 5L Grade B) SMYS 35,000.00 psi 240.7 Mpa
Gravity constant g 32.18 ft/s2 9.807 m/s2
External Pressure Po 0.00 psi 0 bar
Pressure difference ∆P 500.00 psi 34 bar
Hydrotest pressure factor γ 1.50 1.25
Design factor for hoop stress(Upper Limit) F 0.72 0.72
Location factor(Village/City) 0.55 0.55
Weld joint factor(Seamless, SAW, ERW) E 1.00 1.00
Hoop stress(Allowable stress) S 13,860.00 psi 95.33 Mpa
Wall Thickness Calculations
Description Symbol Value Units Value Units
Minimum calculated wall thickness tmin 0.08 in 2.05 mm
Corrossion allowance A 0.12 in 3.00 mm

Minimum nominal wall thickness tn 0.20 in 5.05 mm

Results
Description Symbol Value Units Value Units

Selected Standard Wall Thickness

Schedule 40 0.280 in 7.112 mm

Selected Standard Max Pressure

Schedule 40 P 1206 psi 83 bar

Hydrotest Pressure P 750.0 psi 43.1 bar

Overall Code Check Utility

For Thickness(SCH 40) tn ≤ tmat 1 OK
For Pressure (SCH 40) Pi ≤ Phydro ≤ Pmat 0 OK
D/t ratio < 100 22.47397858 OK 22.449881249

Comments Lower than 4" SCH 40 Pipe wall thickness(0.28inch).

Suitable for service at this pressure and lower
 Design Basis for maximum allowable working pressure in 2"XXS-Pipe
Description Symbol Value
Outer diameter Di 1.900
Specified Minimum Yield Strength(API 5L Grade B) SMYS 35,000
Acceleration due to gravity g 32.18
6'' S-40 Wall thickness t 0.40
6'' S-40 Wall thickness(less 25%) tw 0.05
Corrosion Allowance c 0.12
6'' S-40 Wall thickness(less 25% of thickness and corrossion allowance) tw 0.23
Hydrotest pressure factor γ 1.50
Design factor for hoop stress(Upper Limit) F 0.72
Location factor(Village/City) 0.50
Weld joint factor(Seamless, SAW, ERW) E 1.00
Hoop stress(Allowable stress) S 12,600.00
Maximum Allowable Pressure Pmax 3,077.05

Design Basis for maximum allowable working pressure in 6"S40-Pipe

Description Symbol Value
Internal diameter Di 6.069
Specified Minimum Yield Strength(API 5L Grade B) SMYS 35,000
Acceleration due to gravity g 32.18
6'' S-40 Wall thickness t 0.28
6'' S-40 Wall thickness(less 50%) tw 0.14
Corrosion Allowance c 0.12
6'' S-40 Wall thickness(less 50% of thickness and corrossion allowance) treq 0.02
Hydrotest pressure factor γ 1.50
Design factor for hoop stress(Upper Limit) F 0.72
Location factor(Village/City) 0.55
Weld joint factor(Seamless, SAW, ERW) E 1.00
Hoop stress(Allowable stress) S 13,860.00
Maximum Allowable Pressure Pmax 99.99
Maximum Allowable Pressure Head Hmax 70.34

Design Basis for maximum allowable working pressure in 6"S40-Pipe

Description Symbol Value
Internal diameter Di 6.069
Specified Minimum Yield Strength(API 5L Grade B) SMYS 35,000
Acceleration due to gravity g 32.18
6'' S-40 Wall thickness t 0.28
6'' S-40 Wall thickness(less 50%) treq 0.14
Hydrotest pressure factor γ 1.50
Design factor for hoop stress(Upper Limit) F 0.72
Location factor(Village/City) 0.55
Weld joint factor(Seamless, SAW, ERW) E 1.00
Hoop stress(Allowable stress) S 13,860.00
Maximum Allowable Pressure Pmax 639.50
Maximum Allowable Pressure Head Hmax 449.85

Design Basis for maximum allowable working pressure in 6"S40-Pipe

Description Symbol Value
Internal diameter Di 6.069
Specified Minimum Yield Strength(API 5L Grade B) SMYS 35,000
Acceleration due to gravity g 32.18
6'' S-40 Wall thickness t 0.28
6'' S-40 Wall thickness(less 30%) tw 0.20
Corrosion Allowance c 0.12
6'' S-40 Wall thickness(less 25% of thickness and corrossion allowance) treq 0.08
Hydrotest pressure factor γ 1.50
Design factor for hoop stress(Upper Limit) F 0.72
Location factor(Village/City) 0.55
Weld joint factor(Seamless, SAW, ERW) E 1.00
Hoop stress(Allowable stress) S 13,860.00
Maximum Allowable Pressure Pmax 355.79
Maximum Allowable Pressure Head Hmax 250.28
e in 2"XXS-Pipe
Units Value Units
in 48.3 mm
psi 240.7 Mpa
ft/s 2
9.807 m/s2
in 10.16 mm
in 1 mm
in 3 mm
in 6 mm
1.25
0.72
0.55
1.00
psi 95.33 Mpa
psi 212.21 bar

re in 6"S40-Pipe
Units Value Units
in 154.1 mm
psi 240.7 Mpa
ft/s2 9.807 m/s2
in 7.112 mm
in 4 mm
in 3 mm
in 1 mm
1.25
0.72
0.55
1.00
psi 95.33 Mpa
psi 6.90 bar
m head

re in 6"S40-Pipe
Units Value Units
 in 154.1 mm
psi 240.7 Mpa
ft/s2 9.807 m/s2
in 7.112 mm
in 4 mm
1.25
0.72
0.55
1.00
psi 95.33 Mpa
psi 44.10 bar
m head

re in 6"S40-Pipe
Units Value Units
in 154.1 mm
psi 240.7 Mpa
ft/s2 9.807 m/s2
in 7.112 mm
in 5 mm
in 3 mm
in 2 mm
1.25
0.72
0.55
1.00
psi 95.33 Mpa
psi 24.54 bar
m head
 Design Basis for maximum allowable working pressure in 1.5"XXS-Pipe

Description Symbol Value Units Value Units

Outer diameter Di 1.900 in 48.3 mm

Specified Minimum Yield Strength(API 5L Grade B) SMYS 35,000 psi 240.7 Mpa

Acceleration due to gravity g 32.18 ft/s2 9.807 m/s2

1.5'' S-40 Wall thickness t 0.40 in 10.16 mm
1.5'' S-40 Wall thickness(less 12.5%) tw 0.05 in 1 mm
Corrosion Allowance c 0.12 in 3 mm
1.5'' S-40 Wall thickness(less 12.5% of thickness and corrossion allowance) tw 0.23 in 6 mm
Design factor for hoop stress(Upper Limit) F 0.72 0.72

Location factor(Village/City) 0.50 0.55

Weld joint factor(Seamless, SAW, ERW) E 1.00 1.00

Hoop stress(Allowable stress) S 12,600.00 psi 95.33 Mpa

Maximum Allowable Pressure Pmax 3,077.05 psi 212.21 bar

 Design Basis for maximum allowable working pressure in 6"S40-Pipe
Description Symbol Value
Internal diameter Di 6.069
Specified Minimum Yield Strength(API 5L Grade B) SMYS 35,000
Acceleration due to gravity g 32.18
6'' S-40 Wall thickness t 0.28
6'' S-40 Wall thickness(less 30%) tw 0.20
Corrosion Allowance c 0.12
6'' S-40 Wall thickness(less 30% of thickness and corrossion allowance) treq 0.08
Hydrotest pressure factor γ 1.50
Design factor for hoop stress(Upper Limit) F 0.72
Location factor(Village/City) 0.55
Weld joint factor(Seamless, SAW, ERW) E 1.00
Hoop stress(Allowable stress) S 13,860
Maximum Allowable Pressure Pmax 355.79
Maximum Allowable Pressure Head Hmax 250.28
re in 6"S40-Pipe
Units Value Units
in 154.1 mm
psi 240.7 Mpa
ft/s2 9.807 m/s2
in 7.112 mm
in 5 mm
in 3 mm
in 2 mm
1.25
0.72
0.55
1.00
psi 95.33 Mpa
psi 24.54 bar
m head