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Ahap-Macfe Pharmatical Industry
Ahap-Macfe Pharmatical Industry
Ahap-Macfe Pharmatical Industry
Abstract
This research was taken at one of the companies that produces special purpose machinery.
The company has problems in the procurement department which supplies raw materials and
electrical parts. From the data on the delivery of electric purchase parts during 2018, there
occurred a delay in delivery for 1 week to 10 working days or a percentage of 8% of the total
125 Purchased Orders issued, resulting in disruption of the assembly process and delays in
delivery to customers. The company has three suppliers of electrical parts, namely PT. NE,
PT. SA and PT. MSI. Due to the importance of the problem, the company needs to evaluate
and determine which supplier has the highest performance in terms of quality, price, delivery,
flexibility and services, so that the company can prioritize the supplier in fulfilling the required
purchase order for electrical parts. This study aims to select the best supplier using Analytical
Hierarchy Process (AHP) method. The method required to determine the criteria, sub-criteria
and the weight of each criteria. The results showed that there were 5 criteria and 10 sub-
criteria that were considered in determining suppliers. From the analysis using this method,
the value obtained for the supplier of PT. NE is 0.451, PT SA is 0.192 and PT. MSI of 0.357.
It concluded the best performance supplier is PT. NE. This study has presented the
importance of consensus in the team work that determines the end result of the study.
1.0 Introduction
Nowadays, industrial technology advances very rapidly in the millennial and
globalization era. This is a tough challenge for the industrial world, especially the
manufacturing industry in Indonesia. If the company resources are not ready to face
the existing changes, then the company will be in trouble. The growth and
development of new industries and the proliferation of a highly competitive business
climate require each company to make rapid innovations and formulate the right
decision in building the company's future.
The company under study produces special purpose machines and robot
system integrators. In its development, a company engaged in a make to order
production system, so when the company gets a project or order, the production
process and new design can be carried out. After the design process is complete and
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the drawing has been approved by the customer, the production process and purchase
process for parts (standard machine parts) and raw material for production can begin.
In the buying process, the company needs a business partner, namely suppliers.
These suppliers are an important factor in running a supply chain. The right supplier
selection can provide benefits in the form of more efficient production and at the end
contributes to profitability of the company. Determining a business partner is not
something easy for every company, it needs thorough assessments of predetermined
criteria and must be considered so that the company can determine the best supplier
who can maintain the product performance of the company. However, in many cases,
only one criterion is used as a basis for evaluating suppliers, namely price. The
cheaper the price given by the supplier for the purchase part ordered, the higher the
possibility to be appointed. As a result, there are many complaints from manufacturers
related to poor supplier performance, such as: the number of purchase part delivery
delays, unfulfilled targets, revised purchase orders (PO), double deliveries, poor
administrative order and so on.
Managing the supply chain is necessary in making the suppliers as a partner to
fulfil the customer requirements (Ayob, 2019). That is why the selection of the right
supplier becomes an issue in any industry. This process selection basically is a
process of decision making.
Supplier relationship management encompasses effective communication to
suppliers. This means that web collaboration technology, ordering, shipping
management, and maintenance are required. The longer collaboration with the
supplier the more specific stages the relationship developed including product
progress, quality assurance, and cost saving projects (Buttle, 2019, Baber, 2019).
Currently there are 3 suppliers that are engaged in supplying electric purchase
parts namely PT. NE, PT. SA and PT. MSI. The problem occurred during 2018, there
were delays for 1 week to 10 working days on purchase part shipments, which was
around 8% or 10% of the POs issued out of the total 125 POs. The following is the
number of late POs from each supplier i.e. PT. NE 3 POs, PT. SA, 3 POs dan PT.
MSI, 2 POs. The delay caused disruption of the machine assembly process and
resulted in delivery to customers being late. This is where the ability to make decisions
(decision making) in determining the right supplier is needed. Various methods of
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decision making have been developed by various scientists to date, but some research
methods have weaknesses and strengths.
So, the objectives of this research are to determine the most influential criteria
and sub-criteria in supplier selection. The method chosen for selecting the supplier is
Analytical Hierarchy Process (AHP) method.
This paper exhibits the practical application of AHP method in the selection of
the supplier in a company. This method has been widely used in solving many
problems for decision making in organization.
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et al., 2014). The rational approach depends on comprehensive and systematic data
processing. Whereas, in bounded rationality the outcome is the output of the decision-
making process in incomplete information (Basel & Brühl, 2013). Therefore, this
approach depends on decision maker satisfaction when processing incomplete
information. The approach generally happens in a heuristic’s decision-making
process. A heuristic process is an expression of decision-making that is based on the
collection of incomplete information and overconfidence regarding that particular
decision-making. These two approaches are contradictory to each other; however,
one still can combine the two in making a decision. That is why these two approaches
may be employed at the same time, to make a better decision in firms’ problems.
In reality making decisions usually involves many parties with different concerns
or interests. How to accommodate all parties in making decisions is something to deal
with Multi-criteria decision-making (MCDM). There are number of techniques or
method available, the following eleven MCDM methods were identified throughout the
review: 1) Multi-Attribute Utility Theory, 2) Analytic Hierarchy Process, 3) Fuzzy Set
Theory, 4) Case-based Reasoning, 5) Data Envelopment Analysis, 6) Simple Multi-
Attribute Rating Technique, 7) Goal Programming, 8) ELECTRE, 9) PROMETHEE,
10) Simple Additive Weighting, and 11) Technique for Order of Preference by
Similarity to Ideal Solution (TOPSIS) (Velasquez, 2013). Each of the methods has its
advantages and disadvantages.
Other than dealing with many parties, a decision-making process usually deals
with various difficulties. Not only is this due to the lack of clarity of certain information,
but other causes, namely most of the factors that affect the existing choices, the
number of selection criteria and supposing that more than one is taken. If the source
of the difficulty is the number of criteria, it means that the analytical hierarchy process
(AHP) method is the correct technique in solving the problem (Srimulyono, 2002). The
AHP method was introduced by Thomas L. Saaty (1993). In the AHP method, there
are three main principles that must be considered, including the following: 1. Principle
of hierarchy; 2. Principle priority; 3. Principle of consistency logic (Hanugrani, 2013).
As one of MCDM method Analytical Hierarchy Processes (AHP) has some
advantages, among others the advantages of AHP are as follows: a. Flexible, i.e.
adding and subtracting criteria will not break the hierarchical structure; b. The
assessment that will be obtained by AHP will be more objective; c. The AHP process
is considered quite simple and the calculation is easy; d. The AHP process is quite
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fast. The shortcomings of AHP include the following: a. Respondents selected are
those who understand what will be asked, this is very important because it relates to
the results of the validity and reliability tests. b. Respondents influence each other; c.
Answers that are not necessarily logical, because filling the AHP questionnaire
requires a high level of concentration so that the answers given are logical.
The nature of the problems faced by this company is dealing with the selection
of the reliable supplier. When selecting the best among the alternatives, it will involve
many parties (stakeholder) concern. Other than that, it involves criteria and may be
sub-criteria in order to select the supplier. This is where a Multi Criteria Decision
Making method is needed to solve the problem. From the explanation AHP method
certainly is one of the best choices to be applied.
3.0 Methodology
This study used AHP (Analytical Hierarchy Process). Justification of using this method
is due to the nature of the problem where it has to accommodate several parties in the
organization to make a decision. Other than that, the source of the difficulty dealing
with number of criteria, and sub criteria generated. The AHP method is the correct
technique in solving this problem. The AHP procedure as follow:
a. Problem Identification and Formulation
At this step, a group representing stakeholder is formed. Among the sections in
the organization invited were the purchasing, warehouse, production, quality
control, engineering and PPC (Production Planning and Control) departments,
assuming that the employee or workers know the problem situation. This forum
group discussion (FGD) at this stage should identify the problem in the purchasing
or procurement and formulate the problem. The objective is to find the causes of
the problems that occur and the effect of the problem to the organization.
Furthermore, the FGD also needs to identify the criteria for selecting the suppliers.
b. Decomposition of the problem by arranging a hierarchical structure
Once the problem is defined, then decompose the problem into its elements (this
process is called hierarchy). Problems in AHP are decomposed to in the hierarchy
of criteria, sub-criteria and alternatives.
c. Develop Pairwise Comparative Judgement Matrices.
Create a pairwise comparison matrix.
d. Priority synthesis
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4.0 Findings
4.1 Formulation of Criteria and Sub-criteria
The Forum Group Discussion (FGD) formed identified the problem of the
company: the delay of parts supplied caused disruption in the production. This delay
of supplies affect to the delivery schedule to customers. At the end this will affect to
satisfaction of customer which eventually effect to the sales and profit of the company.
Due to the importance of the problem, a method to make decisions in determining the
right supplier is needed.
The FGD determined the criteria to be applied in selecting the right suppliers.
From the discussion they came to consensus that five (5) criteria for selecting
suppliers of electric purchase parts i.e. Quality, Price, Delivery, Flexibility and
Services. Each of these criteria need to elaborate in more detail, the sub criteria are a
description of criteria. For example, what does “Quality of supplier” mean? The quality
of supplier means compliance with electric purchase part specifications and
Consistency of quality for electric purchase parts. Table 1 it shows the criteria and
sub-criteria selected for selecting an electric supplier purchase part as follows:
Table 1: Criteria and Sub-criteria
No. Criteria Sub-criteria
Compliance with electric purchase part specifications (A1)
1 Quality
Consistency of quality for electric purchase parts (A2)
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questionnaire to determine the weight of the criteria, sub-criteria and also the supplier
is shown in table 1 below.
Table 1. Respondents of study
N Work
o Respondent Position Section experience
1 Respondent 1 Manager Purchasing 15 Years
2 Respondent 2 Senior Section Chip Purchasing 18 Years
3 Respondent 3 Senior Section Chip Engineering 8 Years
Production
4 Respondent 4 Senior Section Chip planning control 6 Years
5 Respondent 5 Section Chip Production 6 Years
6 Respondent 6 Staff Purchasing 5 Years
7 Respondent 7 Staff Warehouse 7 Years
8 Respondent 8 Staff PPC 6 Years
9 Respondent 9 Staff Quality Control 6 Years
Respondent
10 10 Staff Engineering 5 Years
The ten respondents selected with consideration understand and are experts
about suppliers. These respondents are actually internal customers, those who
directly related to the control of electric purchase parts. The respondents were asked
to justify whether one supplier was superior, equal or inferior to the others. The
pairwise comparison scale value can be seen from table 2.
Table 3 shows the value of the pairwise comparison results for supplier
selection criteria. For example, the comparison value between the quality criteria and
the price criteria of respondent 1 (R1), is 5, which means that the quality criteria are
more important than the price criteria. Another example is the comparison value
between the flexibility criteria and the service criteria of respondent 1 is 1 with the
understanding that the flexibility criteria are as important as the service criteria.
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The following steps are a comparison of three alternative Suppliers namely PT. NE,
PT. SA, and PT. MSI for further analysis is mentioned as A, B, and C.
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comparison results for alternative suppliers based on quality sub-criteria. For example,
the comparison value between supplier A and supplier B in the specification conformity
sub-criteria of respondent 1, is 3, which means supplier A is slightly more superior
than supplier B. Another example is the comparison value between supplier B and
supplier C in the quality consistency sub-criteria of respondent 5 is 1 / 5 which means
that supplier B is not more superior than supplier C.
With the same procedure on Table 6 all suppliers are compared based on the other
nine of its sub-criteria.
The result of the calculation is CR ≤ 0.10, so that the CR is considered feasible, it can
be concluded that the results of the respondents' questionnaire are consistent and no
further reconsideration is needed.
The same processes are repeated for each sub-criteria and for the three
alternative suppliers A, B and C to validate whether the respondents have been
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consistent in giving their consideration. Table 7 and Table 8 show an example of the
summary for the AHP parameters for sub-criteria Services and the Supplier.
From the table above, the weight and consistency matrix for service sub-criteria
elements are obtained with a total geometric mean (GM) of 2.34, a total normalized
weight (NW) of 1.00, a max eigenvalue (λ) of 2.00, while the consistency index (CI) of
0.00, and consistency ratio (CR) of 0.00. Consistency ratio (CR) of 0.00 ≤ 0.10, so the
respondent's answer is considered consistent. The service ability sub-criteria has a
weight of 0.76, and the information speed sub-criteria has a weight of 0.24.
Table 8 shows the results of the consistency matrix for the supplier's
alternative element in conformity to specifications with a total geometric mean (GM) of
3.10, a total normalized weight (NW) of 1.00, a max eigenvalue (λ) of 3.11, a
consistency index (CI) of 0.06, and the consistency ratio (CR) is 0.09. Consistency
ratio (CR) of 0.09 ≤ 0.10, so the respondent's answer is considered consistent. In the
sub-criteria for conformity to the specifications of supplier A, it has a weight of 0.45,
supplier B has a weight of 0.24, and supplier C has a weight of 0.31.
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Table 10 shows the results of the alternative supplier priority weights for each sub-
criteria, namely the specification suitability sub-criteria for alternative A has a
weighting of 0.45, B has a weighting of 0.24, and C has a weighting of 0.31, on the
quality consistency sub-criteria A has a weighting of 0.58, B has a weighting of 0.12,
and C has a weighting of 0.30. The rest of the table shows each of the sub-criteria for
each supplier.
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Based on these two tables the recommendation can be formed by calculating the final
weightage for each alternative of suppliers. Table 11 depicts the final score for each
alternative where Supplier A has the highest total score 0.451; Supplier B has 0.192
and Supplier C has 0.357.
Table 11 Final Score for Each Alternative Based on The Criteria and Sub-Criteria Selected
Weighta
ge 0,29 0,17 0,20 0,04 0,05 0,05 0,08 0,03 0,07 0,02
Criteria
Weighta
ge on
0,45 0,58 0,50 0,51 0,34 0,22 0,36 0,35 0,38 0,37
A sub
A
L criteria
T 0,13 0,45
0,09 0,10 0,02 0,01 0,01 0,02 0,01 0,02 0,00
E Score 1 1
R Weighta
N ge on
0,24 0,12 0,13 0,10 0,29 0,28 0,23 0,26 0,19 0,22
A sub
B
T criteria
I 0,07 0,02 0,02 0,00 0,01 0,01 0,01 0,00 0,01 0,00 0,19
V Score 0 0 6 4 5 4 8 8 3 4 2
E Weighta
S ge on
0,31 0,30 0,37 0,39 0,37 0,50 0,41 0,38 0,43 0,41
sub
C
criteria
0,09 0,05 0,07 0,01 0,01 0,02 0,03 0,01 0,03 0,00 0,35
Score 0 1 4 6 9 5 3 1 0 8 7
total 1,00
Considering the higher the score the better alternative, Supplier A (PT NE) has the
highest score and is recommended as the best supplier, the second best is Supplier
C (PT MSI) and the last is Supplier B (PT. SA).
4.6 Discussion
The selection of suppliers is part of the supply chain management domain. As
it is believed that having a competitive supply chain is the key in the competition of
industry nowadays. However, when it comes to selecting the best supplier among the
suppliers, it involves a decision-making process. The AHP method is offered a
comprehensive decision-making process. At the end of the process, it provides a rank
of the given alternatives, assuming that the right input is given by the stakeholders
which represent the organization. The selection of the stakeholder is the key to the
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process as it is going to affect the following process of selection. That is why the
consistency of answering the questionnaire using this method is a key to the next
process.
This AHP method has advantages in practicality helping to make the right
decision, its flexibility i.e. adding and subtracting criteria will not affect hierarchical
structure; the results from the processes considered to be objective as it only
transformed the respondents’ opinion to logical and mathematical procedures. The
AHP process is considered quite simple and the calculation is straightforward.
However, from the processes of selection of suppliers, it was clear that the
respondents selected are determining the output of the rank. It means that the
respondent's understanding is crucial, if those who are selected do not understand the
problem, it will lead to the wrong conclusion. This is very important because it relates
to the results of the validity and reliability tests. In the process of putting the input, the
respondents may influence each other, which may also lead to different results.
In the end, the recommendation from the process is merely a suggestion to the
top management. The management may have other considerations that may support
or deny the results. Since the top management may not be involved in the whole
process of AHP, it will be necessary to summarize or record at any point in time, so
that when the management wants to refer to the process selection. Other things, the
summary and record of the steps may be used for feedback and training for future
use. Learning from the previous process may enhance the team.
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influential criterion with the greatest weight is the quality criterion with a weight of 0.46
and the most influential sub-criterion with the greatest weight is the specification
suitability sub-criteria with a weight of 0.29.
AHP method is able to help decision making by providing the greatest
preference value. Final score for each alternative, Supplier A has the highest total
score 0.451; Supplier B has 0.192 and Supplier C has 0.357. So, it can be concluded
that the supplier selected based on predetermined criteria, in the procurement of
electric purchase parts is supplier A, which is PT. NE.
For further research, the complexity of the problems in supply chains may add
more criteria and the level or the hierarchy of sub-criteria may also widen. For
example, the criteria on concern to the environment or green product may add to the
complexity, and the hierarchy is not limited to two but more. These complexities of
decision-making can be more challenging. Other than complexity the study may also
use other methods and compare the accuracy and limitation of the methods.
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