Non-Conformance Audit Report

S.
Area: Filling Area
No
Description of non-conformances and observations
Leaked materials are not using immediately
Reference Photos

Possibilities of Defect/Wastage
1. If keeping the material in open environment the viscosity of the material is increased due to evaporation of ethanol.
2. If the material reused after few days means the it will affect the quality of the product
Description of non-conformances and observations
2 Packing Materials wastes are not disposed properly
(Like plastic bags are thrown near to machine itself, excess dispenser pipes thrown everywhere in filling area)
 Reference Photos

Possibilities of Defect/Wastage
1. Working area cleanliness will reduce.
Description of non-conformances and observations
3 Found biscuit covers and chocolate cowers. It shows that the food items are consumed in the working area.
Reference Photos
 Possibilities of Defect/Wastage
1. Working area cleanliness will reduce.
2. Product quality will be affected.
Description of non-conformances and observations
4 Rejected Products are placed over the window and dusts deposited over the windows

Reference Photos
 Possibilities of Defect/Wastage
1. Working area cleanliness will reduce.
2. Product quality will be affected.

Description of non-conformances and observations

5 Machines are not maintained properly

Reference Photos
 Possibilities of Defect/Wastage
1. Working area cleanliness will reduce.
2. Product quality will be affected.

Description of non-conformances and observations

Poor Housekeeping
Reference Photos

Possibilities of Defect/Wastage
 1. Working area cleanliness will reduce.
2. Product quality will be affected.
Area: Mixing Area
Description of non-conformances and observations
Carbopol is not stored properly, it is spread over the working area.
Reference Photos

7
 Possibilities of Defect/Wastage
1. Product quality will be affected.
2. Material wastage.
Description of non-conformances and observations
Storage cans are not cleaned regularly
Reference Photos

Possibilities of Defect/Wastage
1. Product quality will be affected.

Description of non-conformances and observations

9 Mixing machine is not cleaned properly.
Reference Photos
 Possibilities of Defect/Wastage
1. Product quality will be affected.
Description of non-conformances and observations
Fragrance, glycerol and etc storage racks are covered with dust.
Reference Photos

10
 Possibilities of Defect/Wastage
1. Product quality will be affected.
Description of non-conformances and observations
Rejected Products are placed over the window and dusts deposited over the windows
Reference Photos

11

Possibilities of Defect/Wastage
1. Working area cleanliness will reduce.
2. Product quality will be affected.
Area: Storage Area
Description of non-conformances and observations
12 Poor House keeping
Reference Photos
 Possibilities of Defect/Wastage

1. Product mix-up
2. Material traceability

Description of non-conformances and observations

13
Packing Materials, product labels, finished product are not arranged properly
 Reference Photos

Possibilities of Defect/Wastage
1. Product mix-up
2. Material traceability
3. Wastage
 Description of non-conformances and observations
Biscuit packets label waste papers and etc are thrown near the label machine, the machine covered with dust.
Reference Photos

14

Possibilities of Defect/Wastage
1. Affects the work environment.
2. Wastage
Description of non-conformances and observations
15 Biscuit packets label waste papers and etc are thrown near the label machine, the machine covered with dust.
Reference Photos
 Possibilities of Defect/Wastage
1. Affects the work environment.
2. Wastage
Description of non-conformances and observations
16 Dispenser, spray are thrown in cleaning and working area
Reference Photos
Possibilities of Defect/Wastage
1. Affects the work environment.
2. Wastage