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A Soft Wearable Robotic Ankle-Foot-Orthosis For Post-Stroke Patients
A Soft Wearable Robotic Ankle-Foot-Orthosis For Post-Stroke Patients
A Soft Wearable Robotic Ankle-Foot-Orthosis For Post-Stroke Patients
Abstract—We propose a soft robotic ankle-foot-orthosis for post- important functions in daily life. Since walking is performed by
stroke patients, which is inexpensive, lightweight, easy to wear, and harmonious cooperation of bones, muscles, sensory receptors, a
capable of gait assistance for rehabilitation not only in the clinic but neurotransmission system, and central and peripheral nerve sys-
also in daily life. The device includes a 3D-printed flexible brace
and an ankle supportthat allows natural flexion and extension of
tems, gait disorders can occur if there is a disease in one of these
the ankle but provides support in the vertical direction prevent- subsystems [1]–[3]. Particularly, post-stroke patients accompa-
ing the structure from buckling. A bi-directional tendon-driven nied by hemiplegia experience muscular weakness of their ankle
actuator was used for assisting both dorsiflexion and plantarflex- joints, which induces degradation of propulsion force during the
ion. The device also contains a wearable gait sensing module for stance phase and reduced clearance during the swing phase due
measuring the leg trajectory and the foot pressures in real time for to foot-drop. This muscular weakness increases the degree of
feedback control. Since the device is powered by a rechargeable asymmetry in leg movements, muscle fatigues, and the risk of
battery and communicates with the main controller wirelessly, it
is fully untethered, making it mobile and comfortable. Using the
falls during walking. Even if the patient does not die due to this
measured sensor data and the biomechanics of the legs, the real- disorder, a long-term treatment is necessary causing physical,
time gait phase is detected, and then a gait assistance algorithm economical, and mental costs.
for both dorsiflexion and plantarflexion provides an accurate pre- Currently, various types of assistive devices are used for gait
diction of a control phase and timing although there are variations rehabilitation. A plastic ankle-foot orthosis (AFO) is the most
in the gait trajectories among individuals. As a feasibility test, the widely used to improve the alignment of the ankle joint, in-
walking experiment was conducted with a post-stroke patient. The creasing the walking speed and reducing the energy consump-
result showed improvement in both gait propulsion and foot-drop
prevention. tion during walking [4]–[6]. However, since the AFO permits
only limited ankle motions with zero degree of freedom, the
Index Terms—Soft robotics, wearable robotics, post-stroke re- movement of the ankle is significantly different from normal
habilitation, gait detection. walking gait pattern. Although a certain level of gait motions
can be achieved by using hinge joints and springs, this only per-
I. INTRODUCTION mits passive movements with a predetermined stiffness and very
limited degrees of freedom.
ALKING is a repeated sequence of motions by mov-
W ing two legs alternately, and it is one of the most
To overcome this limitation, robotic devices with active asis-
tances have been developed, and their positive clinical effects
for gait rehabilitation have been reported [7]–[10]. However, the
number of patients receiving treatment using a robotic device is
Manuscript received October 15, 2018; accepted March 10, 2019. Date of
publication April 1, 2019; date of current version April 12, 2019. This letter was highly limited due to its high cost and bulkiness. Therefore, there
recommended for publication by Associate Editor C.-H. Yeow and Editor K.-J. is a demand for a device that is inexpensive, lightweight, and
Cho upon evaluation of the reviewers’ comments. This work was supported in easy to wear, and can be used for gait rehabilitation in hospital,
part by the National Research Foundation of Korea funded by the Korean Gov-
ernment (MSIT) under Grant NRF-2016R1A5A1938472, in part by the Seoul
home and daily life.
National University Bundang Hospital Research Fund under Grant 14-2017-025, To address the above issues, there are several challenges to
and in part by the Interdisciplinary Research Initiatives Program under Grant overcome. First, an orthosis made of rigid materials can cause
800-20170165 from College of Engineering and College of Medicine, Seoul discomfort to the wearer and restrict the natural movement dur-
National University. (Junghan Kwon and Ji-Hong Park contributed equally to
this work.) (Corresponding authors: Nam-Jong Paik; Yong-Lae Park.) ing walking. As a solution, it is possible to use flexible materials
J. Kwon, S. Ku, Y. Jeong, and Y.-L. Park are with the Department making the device light and easy to wear when made in a form
of Mechanical and Aerospace Engineering, Soft Robotics Research Cen- of clothes. For this reason, soft wearable devices [11]–[14] have
ter, Institute of Advanced Machines and Design, Seoul National University,
Seoul 08826, South Korea (e-mail:, jhkwon@snu.ac.kr; shetshield@snu.ac.kr;
been recently proposed. With soft materials, anchoring of the
yunghyun1208@snu.ac.kr; ylpark@snu.ac.kr). actuators and sensors on a brace should be carefully consid-
J.-H. Park and N.-J. Paik are with the Seoul National University Bundang ered to prevent slippage of components and pressure concen-
Hospital, Seongnam 13620, South Korea (e-mail:,parkjihong.md@gmail.com; tration on the skin. It can be designed in a form that wraps a
njpaik@snubh.org).
This letter has supplementary downloadable material available at wide area of a fixed part of the body’s convex geometry, such
http://ieeexplore.ieee.org, provided by the authors. This video, viewable with as hips and knees, and distributes the pressures. However, this
QuickTime Player (MAC), VLC Media Player (Windows), shows the design, can make the system bulky due to the large area of the structure
fabrication, control of Soft Wearable Robotic Orthosis for rehabilitation of post- even though the device is only for a single joint. Therefore, it is
stroke patients. The size of the video is 6.55 MB. Contact (jhkwon@snu.ac.kr)
for further questions about this work. necessary to minimize the size of the orthosis while allow-
Digital Object Identifier 10.1109/LRA.2019.2908491 ing bending motions of the ankle and preventing slippage and
2377-3766 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
2548 IEEE ROBOTICS AND AUTOMATION LETTERS, VOL. 4, NO. 3, JULY 2019
The orthosis is 330 mm tall, 160 mm wide, and the total weight
of the device is 1,540 g including the flexible ankle brace with
the actuation module (580 g), the sensing module (400 g), and
the controller with a battery (560 g).
B. Actuation Module
A bi-directional tendon-driven winch module with an electric
motor was developed to minimize the size and the weight of
the device, as shown in Fig. 3. The pulley and the housing parts
were made of a rigid plastic material (VeroBlack Plus, Stratasys)
using a polyjet 3d-printer (Object30 Prime, Stratasys), with two
Bowden cables wound together on one pulley to produce pulling
forces for both plantarflexion and dorsiflexion (Fig. 3-b and
3-c). This actuation module was attached on the shank pad of
the flexible ankle brace to reduce the distance of cable routing
and the friction in the cables. A commercial high-performance
electric motor integrated with gears and a rotary encoder (MX-
64T, ROBOTIS) was employed to achieve a pulling force and a
stroke of up to 70 N and 100 mm, respectively with the pulley. Fig. 4. Soft wearable gait sensing module: (a) components of the module.
In this study, the maximum assistive force of 70 N was targeted (b) model of the human leg in a sagittal plane. (c) a photo wearing the sensing
modules on both legs and a soft orthosis on the right leg.
in plantarflexion.
For motor control, a current-based torque controller was em-
ployed to directly generate desired pulling forces. This control
and foot lf segment were measured from the wearer in advance.
approach reinforces safety in human-robot interactions because
Using the measured data from the soft strain sensors and the
it maintains the same output force upon a given command input
IMUs, a kinematic model of the human legs in the sagittal plane
despite sudden position changes in gait that may occur due to
was constructed, as shown in Fig. 4-b. An insole with three force
unexpected disturbances.
sensitive resistors (FSRs) (Flex force, Tekscan) was also used to
detect the ground contact of each foot.
C. Gait Sensing Module The sensor data were collected by a microcontroller (Arduino
A soft wearable gait sensing module was also developed for MKR-1000) operated remotely and powered by a battery. The
measuring the motions of both legs and the ground reaction wireless communication between the sensor board and the main
forces (GRFs) of both feet in real-time (Fig. 4-a). Soft strain controller allowed the entire brace to be fully untethered and
sensors were attached on the knee and the ankle joints to mea- comfortable during walking (Fig. 4-c).
sure relative joint angles, θk and θa , respectively. The design
of the soft sensors was based on our previous work [20], [21].
An inertial measurement unit (IMU) (MW-AHRS, NTRexLAB) D. Control Hardware
was additionally attached to each shank to measure the absolute The remote main controller communicates wirelessly with a
joint angles of the shank θs with respect to the ground. Then, local motor controller that was worn by the user (Fig. 5). Upon
the hip joint ankle was calculated from the measured knee ankle receiving the command signals, the portable motor, powered by
θk and the shank angle θs . The length of the thigh lt , shanklt , a 12 V rechargeable battery pack, generates a torque input to
2550 IEEE ROBOTICS AND AUTOMATION LETTERS, VOL. 4, NO. 3, JULY 2019
the winch that drives the ankle of the wearer. The main con- Fig. 7. Gait detection and control strategy: (a)the kinematic leg model recre-
troller receives sensor data from the sensing module, recognizes ated for each instance in frames below it for a gait cycle. (b) FSR signals of
the current walking pattern, calculates the appropriate control foot pressure insole. (c) Estimated GRF angle. (d) control strategy for three gait
force, and transmits the command to the motor controller. A phases.
graphical user interface (GUI) in the main controller addition-
ally lets the user monitor and log the current walking status However, the posture of the leg was directly calculated in real
(Fig. 6). This data can be used not only for real-time feedback time in our algorithm based on the soft sensor data and the IMUs
control of the robotic orthosis but also for providing quantitative attached to the both legs and the kinematic model of the legs.
information of the patient’s gait patterns to caregivers or clinical This approach always uses the sensor data at each moment in
staffs. the current gait cycle, and hence, it responds quickly to changes
in the gait speed and the patterns.
III. GAIT DETECTION AND CONTROL We distinguished the stance and the the swing phases using
the foot-ground contact information (Fig. 7-b). The stance was
A. Real-Time Gait Phase Detection Algorithm determined by the period from heel strike until toe-off.
The gait phase of the patient is detected in real-time based The heel rise event was determined based on the direction of
on the measured foot-ground contact information and the gait the GRF (Fig. 7-c). After calculating the positions of the ankle
motion of the paretic side on the sagittal plane (Fig. 7-a). and the hip joints from the sketch model of the lower limb, we
In a previous study, the sensor data were measured by a gyro assumed that the direction of the GRF was in the same direction
sensor on foot, and the gait event of the current gait cycle was of the vector from the ankle joint to hip joint (Fig. 4-b). Then, the
predicted from the sensor data of the last three gait cycles [13]. heel rise event was determined when the direction of the GRF
This method works if the walking speed and the pattern are was perpendicular to the ground.
relatively constant, but the accuracy may become lowered if This assumption makes the center of pressure (COP) fixed
they change suddenly. This is due to the difference of the gait at the ankle joint and does not include the COP movement of
patterns in the previous and the current gait cycles. approximately ±10 cm during the stance phase. By assuming the
KWON et al.: SOFT WEARABLE ROBOTIC ANKLE-FOOT-ORTHOSIS FOR POST-STROKE PATIENTS 2551
ACKNOWLEDGMENT
The institute of Engineering Research at SNU provided the
research facilities for this work.
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