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    Taha Rdman
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    The document describes the pilot system for an M300 wheeled excavator. It includes: 1. The pilot pump which is driven by the engine and supplies pressurized oil to the pilot manifold. 2. The pilot manifold which contains relief valves, control valves, and solenoid valves to control hydraulic functions like travel, swinging, and attachments. 3. Diagrams of the joystick valve, pedal pilot valve, and dozer pilot valve which are used to control hydraulic functions through signaling the pilot manifold.

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    2. PILOT SYSTEM.PDF

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    The document describes the pilot system for an M300 wheeled excavator. It includes: 1. The pilot pump which is driven by the engine and supplies pressurized oil to the pilot manifold. 2. The pilot manifold which contains relief valves, control valves, and solenoid valves to control hydraulic functions like travel, swinging, and attachments. 3. Diagrams of the joystick valve, pedal pilot valve, and dozer pilot valve which are used to control hydraulic functions through signaling the pilot manifold.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    143 views14 pages

    Pilot System PDF

    Uploaded by

    Taha Rdman
    The document describes the pilot system for an M300 wheeled excavator. It includes: 1. The pilot pump which is driven by the engine and supplies pressurized oil to the pilot manifold. 2. The pilot manifold which contains relief valves, control valves, and solenoid valves to control hydraulic functions like travel, swinging, and attachments. 3. Diagrams of the joystick valve, pedal pilot valve, and dozer pilot valve which are used to control hydraulic functions through signaling the pilot manifold.

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    of 14

    Service Training

    MALAGA

    M300 Wheeled Excavators

    2. PILOT SYSTEM

    Franta
    DECEMBER 1997
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    PILOT PUMP

    ENGINE LEFT SIDE

    Page: 2-2
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    PILOT MANIFOLD

    MANIFOLD FLOW CONTROL VALVE

    Page: 2-3
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    PILOT MANIFOLD

    SWING PRV MAIN PUMP PRV

    Page: 2-4
    Page:

    PILOT MANIFOLD COMPONENTS


    2-5

    LOW FLOW ATTACHMENT


    LINE RELIEFVALVE

    PILOT FLOW CONTROL VALVE

    PILOT ACCUMULATOR

    IMPLEMENTACTIVATION
    SOLENOIDVALVE LOW FLOW
    ATTACHMENT
    CONTROL VALVE
    TRAVELACTIVATION
    SOLENOIDVALVE
    B LOW FLOW
    MAIN PUMP H ATTACHMENT

    CHAPTER : PILOT SYSTEM

    M300 WHEELED EXCAVATORS


    POWERSHIT RELIEF VALVE
    PRESSURE Pst A
    A1 M
    SWING PUMP M5 A2 PILOT PRESSURE
    POWERSHIT
    PRESSURE A5
    A6 LOW FLOW
    ATTACHMENT
    T PRESSURE

    M6 PILOT PRESSURE RELIEFVALVE


    SWING BRAKE
    SOLENOIDVALVE
    A3 PILOT OIL FILTER
    CREEPER SPEED MAIN PUMP PRV WITH
    SOLENOIDVALVE MANUAL BACK-UP
    A4
    SWING PUMP
    MANUAL
    BACKUP SWING PUMPPRV WITH
    MANUAL BACK-UP
    Page:

    PILOT MANIFOLD SCHEMATIC


    2-6

    Pilot
    Implement Accumulator
    Activation
    Travel Activation Solenoid Pilot Flow Low Flow
    Solenoid Vaslve To Brake To Control Valve Attachment
    Swing Valve Transmission
    Brake Relief Valve Low Flow
    Solenoid To
    Valve To Travel To Attachment
    Pedal Pilot Pilot Attachment Control Valve
    Pressure

    Pilot Pressure

    CHAPTER : PILOT SYSTEM

    M300 WHEELED EXCAVATORS


    From Swing
    Pump

    To Swing
    Brake
    Low Flow Orifice
    Attachment Check
    To Travel Pilot Line Relief Valves
    From Valves
    Motor Swing Pressure
    To
    Pump Main Relief
    Pump Valve Wheel Brake
    Valve
    AES Swich Check
    Swing Pump Valve

    Creeper Pilot
    Swing Pump Main Pump Oil Brake / Pilot
    Speed PRV with Manual PRV with Pump
    Solenoid Filter
    Backup Manual Backup
    Valve
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    JOYSTICK VALVE

    LEFT RIGHT

    Low
    Option Flow
    Option Attachment
    Low Right
    Flow
    Attachment
    Left

    Adjusting
    Screw
    kPa

    Play
    2400 0.5-1 mm
    Rod

    1000 Metering
    600
    Springs
    Centering
    0 0,975 3,175 7,55 Spring
    Metering Spool
    Travel (mm) Metering
    Spool

    T P
    Main Control
    Valve

    Page: 2-7
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    PEDAL PILOT VALVE


    TRAVEL & AUXILLIARY

    Rod
    Magnet Metering
    Pedal detent Spring
    for Travel T
    Centering
    Spring
    P
    Spool

    kPa

    2400

    600

    0 0,85 5,8
    Metering Spool
    Travel

    Page: 2-8
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    DOZER PILOT VALVE

    HOLD
    LOWER RAISE

    Adjusting
    Screw

    Play 0.5-1 mm

    Metering
    Spring
    T
    Centering
    Spring
    P
    Metering
    Spool

    kPa

    2400

    600
    mm
    0 0.85 7.5 Metering
    Spool Travel

    Page: 2-9
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    OSCILATING AXEL &


    OPERATING BRAKE VALVE

    III
    To II
    Operating
    Brake
    A T
    B P
    To
    Oscilating
    Axle I
    II
    III I
    Lever screw

    Spring

    Lever sleeve

    Rotary
    Slide Brake Travel
    Valve Cutoff Switch

    Body

    B
    P B A T P1
    Plate

    Connector
    screw
    I All brakes and axle stabilizers released ( for travel)
    T P
    P1
    II All brakes released and axle stabilizers locked
    III All brakes and axle stabilizers locked (for parking
    or excavator operation)

    Page: 2-10
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    RELIEF AND FLOW CONTROL VALVES

    Low Flow
    Pilot Pressure Pressure
    Relief Valve Relief Valve

    P T P T

    P Pilot T
    Flow Control
    Valve

    15 l/min
    to Pilot
    Circuit

    Low Flow
    Attachment
    Orifice
    or Tank
    Low Flow
    Pilot Attachment
    or Tank

    P
    Pump

    Page: 2-11
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    SOLENOID VALVES

    24 V
    LED

    Port A
    Spool

    Manual
    Operation Tank

    Coil

    P
    T Pump
    1 3

    2
    Creeper Speed A
    Swing Brake
    T ravel Activation
    Implement Activation

    Page: 2-12
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    PROPORTINAL REDUCING VALVE


    (Main and Swing Pumps)

    (Manual
    Back-up) Anchor Coil Spring Stopring Spool

    (Controller
    Position)
    P
    Cotter T
    pin

    T
    A
    P

    Cotter pin

    In Controller position installed,


    for Manual back-up position pulled out

    Page: 2-13
    M300 WHEELED EXCAVATORS
    CHAPTER : PILOT SYSTEM

    GEARSHIFT AND PARKING BRAKE VALVE

    A-A

    A P Residual Brake
    Pressure Relief
    B Valve

    Adjusting Screw

    Manual Park
    Brake Release Gearshift
    24 V from 24 V from
    Parking Gearshift
    Brake Switch switch
    Parking
    Brake

    LED LED

    P
    A

    Accumulator
    A B

    Residual Brake
    PressureAdjustment A

    Page: 2-14

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