Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

OVERVIEW

A B

a A B b
D3 - DCV03 Solenoid Valves

DCV 03 directional control valves consist of: housing (1), control spool (5), with two
centering springs (4), and cylindrical operating solenoids (2, 3).

The three-position directional valves have two solenoids and two springs. Two-position
directional valves have either one solenoid and one return spring or two solenoids and a
detent assembly.

The operating solenoids are DC. For AC supply the solenoids are provided with a rectifier,
which is integrated directly into the coil.

The plug connectors (6, 7) can be rotated 90°. By loosening the nut (8), the solenoids can
be rotated 360°. This enables the solenoids to be replaced without opening the valves.

In the case of solenoid malfunction or power failure, the spool can be actuated by
manual override (9), provided the pressure in T-port does not exceed 25 bar [360 psi].

The valve housing (1) is phosphate coated. The operating solenoids (2, 3) are zinc coated.

FEATURES • 3 position, 4-way, and 2 position,

4-way directional valves

• Cylindrical operating solenoids with

separate operating coils – connector
can be rotated 90°

• 4-land spool – reduced functional

dependence on fluid viscosity

• Push button manual override

• Installation dimensions to ISO 4401-

03-02-0-94 and DIN 24340-A6

D3 - 2 11141726 • Rev CA• August 2015

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

ORDER CODE
DCV03 - 3Z11 - 01200 - E12 - K1 - N2 - T1 - D2 - B

Directional
control valve

Nominal size

Operating positions
Code Description Seals
2 Two position Code Description
B Buna-N
3 Three position
V Viton

Spool P port orifice

See Spool options, page 4 Code Description
Omit None

D3 - DCV03 Solenoid Valves

D2 1.5 mm [0.06 in]
D4 2.2 mm [0.09 in]

Voltage
Code Description
01200 12 VDC/ 2.72 A
02400 24 VDC / 1.29 A Spool speed control orifice
12060 115 VAC / 0.35 A / 60 Hz Code Description
23050 230 VAC / 0.17 A / 50 Hz Omit None
T1 0.7 [0.03 in] orifice
The AC coils correspond with E5 coils only.

Manual override
Code Description
Connector 00 Standard
Code Description N1 Covered with coil nut
E1 DIN 43650 N2 Protective rubber
E2 DIN 43650 with diode boot.
E3 AMP junior
E4 AMP junior with diode
E5 DIN 43650 with rectifier in coil
E8 Lead wires Connector plug (DIN 43650)
E9 Lead wires with diode in coil Code Description
E12 Deutsch Omit No plug
E13 Deutsch with diode in coil K1 Connector plug
K2 Connector plug with
LED

Requires E1, E2, or E5 coil connection

11141726 • Rev CA• August 2015 D3 - 3

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

TECHNICAL DATA Specifications

Nominal size 6.0 [0.24]
Maximum flow l/min See p-Q characteristics below. Replace valves
[US gal/min] with: NFPA D03, CETOP 3, NG6
Maximum operating pressure bar [psi] 350 [5075]
Maximum back pressure (port T) bar [psi] 210 [3050]
Pressure drop bar [psi] see ∆ p-Q characteristics, page 4
Weight – with 1 solenoid Kg [lb] 1.6 [3.52]
with 2 solenoids 2.2 [4.84]

SPOOL OPTIONS
Functional Symbols
3 - Position 2 - Position
Code Symbol Transition Code Symbol Transition
C11 C51
D3 - DCV03 Solenoid Valves

H11 H11

P11 H51

Y11 J15

Z11 K11

R11

R21

R31

X11

Y51

D3 - 4 11141726 • Rev CA• August 2015

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

CHARACTERISTICS p - Q Characteristics

Operating limits for maximum hydraulic

power transferred by the directional
valve. Measured at viscosity = 35 mm2/
sec (cSt) [166 SUS].

Spool Curve
C11 7
C51 7
H11 4
H51 8
J15 1
K11 8
P11 1
R11 4

D3 - DCV03 Solenoid Valves

R21 5
R31 6
X11 4
Y11 3
Y51 3
Z11 1

∆p-Q Characteristics

Measured at viscosity = 35 mm2/sec (cSt) [166 SUS].

psi bar
464 32
Spool P-A P-B A-T B-T P-T
420 29 6 C11 5 5 5 6 3
5 4 C51 2 3 4
380 26 H11 2 2 2 2 3
H51 2 3
Pressure loss

320 22
J15 2 2 3 3
240 17 K11 2 3
3 2 P11 1 1 3 3
180 12 R11 2 2 3 3
1 R21 2 2 3 3
120 8
R31 2 3
60 4 X11 2 2 3 3
Y11 2 2 2 2
Y51 2 2
0
l/min 11 23 34 45 57 68 80 Z11 2 2 3 3
US gal/min 3 6 9 12 15 18 21
Flow

11141726 • Rev CA• August 2015 D3 - 5

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

CONNECTORS
Code Dimensional sketch
E1, E2 E5
38,4(1.512)

32,5(1.279)

22(0.866)

45(1.772)
45(1.772)
52(2.047) 22(0.866) 52(2.047)

E3, E4
44,3(1.744)
D3 - DCV03 Solenoid Valves

22(0.866)
45(1.772)

52(2.047)

53,2(2.094)

E8 E9

200mm
200mm
A

A
39(1.535)

32,5(1.279)
22(0.866)

22(0.866)
45(1.772)

45(1.772)

52(2.047) 52(2.047)

53,2(2.094)

E12, E13
46,3(1.823)

45(1.772)
22(0.866)

52(2.047)

D3 - 6 11141726 • Rev CA• August 2015

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

CONNECTOR Max. input

Code Type Model
OPTIONS DIN 43650 voltage
250 VDC
Plug B (black) without rectifier
230 VAC
K1
250 VDC
Plug A (grey) without rectifier
230 VAC
without rectifier and 30 VDC
Plug B (black)
with LED 230 VAC
K2 30 VDC
without rectifier and
Plug A (grey)
with LED 230 VAC

MANUAL OVERIDE Standard Covered with coil nut

OPTIONS code 00 Code N1
mm[in] mm[in]

D3 - DCV03 Solenoid Valves

a a

0.826(21) 10.827 [27.5]

Manual overide covered by coil nut

Rubber boot
Code N2
mm [in]

1.259 [32]

Manual override protected by rubber boot

11141726 • Rev CA• August 2015 D3 - 7

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

SPOOL SPEED CONTROL Code Sketch Description

ORIFICE T1 This directional valve provides
2 cushioned control spool shifting by
means of orifice situated in the solenoid
armature.

1 To ensure proper function, air bleeding

required. To bleed :

1. Remove Boot (2)

2. Open Plug (1)
3. Tighten plug after air is removed
3 4. Replace boot
a
D3 - DCV03 Solenoid Valves

P-PORT ORIFICE Code D mm [in] Description

OPTIONS None None The orifice installed in the
P P port restricts the input
D2 1.5 [0.06] flow.
D4 2.2 [0.09]
Orifices can also be used
in all ports. Flow can be
D Sealing ring
bidirectional.

D3 - 8 11141726 • Rev CA• August 2015

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

Dimensions: mm [in]
DIMENSIONS

Valve with two solenoids

40,5 (1.594)
12,5 (0.492) 33 (1.231)

45,5 (1.791)
32,5 (1.280)
0,75 (0.030)
30,2 (1.189)
5,1 (0.201)
7 (0.276)

21,5 (0.846)
2)
12,7 (0.512) .1
(0
3
P
31 (1.220)

A
B
T
15,5 (0.610)
25,9 (1.019)

73,5 (2.894) 68 (2.677) 52 (2.047) 21(0.826)

12 (0.472)
215 (8.465)

9,5 (0.374)

D3 - DCV03 Solenoid Valves

5,3 (0.209)

92,5 (3.641)
56,5 (2.224)
49,3 (1.940)

45 (1.772)
P
a b
1,25 (0.049)
37,3 (1.468)

1,4 (0.055)
24 (0.945)

8 (0.315)
12,4 (0.488)

Functional symbols
Valve with one solenoid – size a
R11, R21, Y51, C51, H51, J15

P
a
8 (0.315)
149,5 (5.886)

Valve with one solenoid – size b

Functional symbols
X11, H11, K11

P
b

[ ]
0.8
6.3

Required surface finish of

interface

11141726 • Rev CA• August 2015 D3 - 9

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

1. Solenoid coil
REPLACEMENT PARTS 2. Nut + sealing ring
3. Connector plug
4. Orifice
5. Seals 6
6. Mounting bolts
B
3
1

3 b
1
D3 - DCV03 Solenoid Valves

T 2

a A B

4 5

Solenoid
Voltage E1 DIN E2 DIN E3 Amp Jr. E4 Amp Jr. E5 DIN E8 Lead E9 Lead E12 E13
43650 43650 w/Diode w/Rectifier Wires Wires Deutsch Deutsch
w/Diode w/Diode w/Diode
Ordering Number
01200 158-8004 11051915 *** 158-8139 *** 158-8083 *** 158-8055 11030059
02400 158-8009 158-8053 *** *** *** *** *** 158-8057 158-8129
12060 *** *** 158-8028
Not Available Not Available
23050 *** *** 158-8018

*** Consult Factory

D3 - 10 11141726 • Rev CA• August 2015

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

REPLACEMENT PARTS Solenoid nut

(continued) M/O code Type of nut Ordering number
No Code Standard nut 158-8005
N1 Closing nut Consult factory
N2 Nut with rubber cap Consult factory

Connector (DIN 43650)

Code Model Connector plug A Connector plug B
gray black
Ordering number
K1 No rectifier or 158-8076 088010080
LED
K2 with LED Consult factory Consult factory

Orifice
Code Diameter mm [in] Ordering number

D3 - DCV03 Solenoid Valves

D2 1.5 [0.059] 158-8003
D4 2.2 [0.87] 158-8080

Seal kit
Type Ordering number
Buna-N 158-8007
Viton 158-8062

Mounting bolts – set

Type, Qty Ordering number
M5 x 45 DIN 912-10.9 (4 pcs) 158-8026
10-24 UNC x 1.75 (4 pcs) 158-8064

11141726 • Rev CA• August 2015 D3 - 11

 Table of Contents/Introduction Quick Reference Index

DCV03 Solenoid Valves Catalog

Notes
D3 - DCV03 Solenoid Valves

D3 - 12 11141726 • Rev CA• August 2015