Quick Reference Quick Reference: Preventive Maintenance

Fuji Scalable Placement Platform
Quick Reference
Preventive Maintenance
REF-NXT3PM-003E1
Original Instructions
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● When pulling forward the module for maintenance, follow the instructions below.
Press the MANUAL Press the cleaning 3 Press the button for 4 Pull out the module
1 2 pulling forward the
button button module
Press the unit exchange button

when removing units.
Caution Warning
When the [Remove module] button is pressed, the module moves a short distance There is a limit to the number of modules that can be pulled out safely at the same time.
forward. (Maximum: Two M3-3 modules on a 4M-3 base.)
Ensure that when the module moves forward that nothing will be struck or pinched by If the maximum is exceeded, the entire machine may fall over to the front, possibly
the module. resulting in serious physical harm.
When pushing a module onto the base, check that no one is behind the module.
When pushing in a module, do not insert hands between the module cover support and
module.
Do not insert fingers or other body parts into the gap between the machine side cover
and base, because they could be injured when the module is pulled out.
Warning Caution
● When working on the base in an opening with the cover off, ensure ● Be careful not to pinch your hands when opening and closing the
that no one pushes or pulls out the module. front and side covers.
● Stay off the base. ● Do not stare at the vision process light sources with naked eyes.
Wear protective glasses.
● When lifting up a backup plate, be careful not to put your hands in the
areas between the plate, width-changing ball screw, and hexagonal
shaft. Also, be careful not to cut your hands on the corners of the ● Do not push the placing head or mark camera unit when moving the
conveyor rails. XY-robot.
Do not lift a backup plate if you are not strong enough, and maintain
correct lifting posture if you do lift a backup plate. ● Do not insert your fingers or other body parts into the gap between
the machine side cover and base.
● Never insert hands or other body parts into the duct of the waste tape
disposal unit. ● When working in front of the base, ensure that clothing or arms are
not caught on the guide pins on the top of the base to prevent injury.
● Ensure that the workbench where the waste tape disposal unit is
placed is flat. ● Ensure to place the waste tape disposal unit upside down on the
workbench.
● Do not touch the Y-axis linear motor in a module immediately after
production is stopped.
● Be careful of the magnetic attraction when using a tool near the
● People with a heart pacemaker should stay clear of the Y-axis. linear motor of the module.
● Do not disassemble the linear motor used for the Y-axis in the ● Keep magnetic cards, wristwatches and other precision machines
module. away from the linear motor of the module.
● Do not insert hands or other body parts into machine in the area
between feeders especially when there are only a few feeders present ● Maintain a good posture when moving the X- and Y-axes by hand.
on the feeder pallet.
● When setting a DX on a work stand, placed it on its side with the
● Wear hearing protectors such as earplugs when operating the
direction indicated in the diagram.
machine and the noise level exceeds acceptable level.
If the other side is set down, the shape of the cylinder may be changed.
Do not touch the cylinder section when working.
8 / 24 Hour Maintenance
Maintenance chart (8 Hour Maintenance)

Unit Item Action
Module Waste tape box Empty
Tray unit-LT
Waste tape box Empty
Tray unit-LTC

Unit Item Action
Module Reject parts box Empty
Tray unit-LT
Reject parts box Empty
Tray unit-LTC
Required Items
Disposal Unit, Scissors
1
Module /Tray unit-LT,LTC 2
8 Hour Maintenance Emptying the Waste Tape Box
Waste tape box.

Cut the cover tape that is hanging
down from the feeders with scissors.
1
Empty the waste tape box.
It is possible to empty the waste tape boxes

while the machine is operating.
2
Module /Tray unit-LT,LTC
24 Hour Maintenance Emptying the Reject Parts Box
Reject parts box.

Remove the reject parts box.
1
Empty the reject parts box.
2
3
4
160 / 320 Hour Maintenance
Unit Item Action
H08Q, H08MQ, H12HSQ, H12L,
Part side recognition section Clean
V12, H24, H24S(G), DX heads
V12 head Mirror surface Clean
Nozzle station Nozzle station holders Clean
Auto-tool station Auto-tool storage position Clean
Parts camera Glass surfaces / Glass inside light unit Clean
Feeder pallet Slots and connectors Clean
Conveyor Z0 sensor Clean
Module Inside the module Clean
Ionizer Nozzles / discharge needle Clean
LCR check unit Measuring probe Clean
Tray unit-LT, LTC Slots and connectors Clean
Required items Allen wrench set, Cloth rags, Vacuum cleaner, Scissors,
Cloth rag (for cleaning), Acidic solution, Absolute alcohol
Parts camera cleaning kit:
Wiper (AA14X00), Vacuum pickup tool (A21010),
Cleaner (K3018H), Cleaning paper (A4565T)

Unit Item Action
H08M(Q) Head Syringe Lubrication
V12 Head Syringe and O-rings Lubrication
Required items Screwdriver set, Jig for lubricating inside the syringe, Cloth rags
(for removing grease), Injection pipe, Cotton bud (to apply lubrication)
Lubricants: Biral T&D (Sugai Chemical Industry) (H5116A),
VG-EP No.1 B970 (Wako Chemical) (K60192),
MDV235-ZB (Kuroda) (K3032K)
5
V12, H12L heads 6
160 Hour Maintenance (weekly) Cleaning the Mirrors
Mirror surface
0.88 Nm
Cover
Mirror
Caution
Clean the mirror surface The mirror box is secured with a bolt (M3 x 4 mm) as shown
V12 with a cotton swab. in the drawing. Do not remove any other bolts but this one.
Also, do not loosen the bolt shown in red in the drawing.
Loosening this bolt may cause the placing accuracy to deteriorate.
When attaching the cover, use the same bolt used to secure
Mirror surface and filter the cover in place.
Filter
Mirror
Use a cotton swab to remove any foreign

H12L matter from the mirror and filter.
H08Q, H08MQ, H12HSQ, V12, H12L, H24, H24S(G), DX heads Cleaning the Part Side
160 Hour Maintenance (weekly) Recognition Section
Glass prism surface Background plate

Caution
V12
Ｈ24, H24S(G) When setting a DX on a work stand, placed
it on its side with the direction indicated in
the diagram.
If the other side is set down, the shape of
the cylinder may be changed. Do not touch
the cylinder section when working.
Use a cotton swab to remove

Clean the prism and any foreign matter from
LEDs with a cotton swab. the background plate.
Glass prism surface
H08Q, H12HSQ H08MQ

1
Ｈ24, H24S(G) Ｈ12L DX
7
Feeder pallet 8
160 Hour Maintenance (weekly) Cleaning Slots and Connectors
Roller grooves
Use a vacuum cleaner to remove

any foreign materials.
Slots Connectors
Use a vacuum cleaner to remove Use a vacuum cleaner to remove

any foreign materials. any foreign materials.
Perform maintenance after removing all feeders.

Nozzle station
160 Hour Maintenance (weekly) Cleaning the Nozzle Station
The first step is to remove the nozzle station from the nozzle changer.
Refer to "Removing/Attaching a nozzle station" in "4. Basic operations"

of the NXT III Mechanical Reference for details.
1. Remove the nozzle station. 2. Remove the nozzles.
Cleaning the nozzle station
Use a vacuum cleaner to remove any foreign materials.
9
Parts camera 10
160 Hour Maintenance (weekly) Cleaning the Glass Surfaces
Glass surface Preparing the wiper for cleaning.
3
Cleaning paper
Clean with the wiper. Attach the cleaning paper to the wiper.
Glass surface inside the lighting unit
1 2
Use the vacuum pickup tool to
3
Use the cleaner to remove Clean with the wiper.
any foreign materials. remove any foreign materials that
cannot be removed with the cleaner.
Module
160 Hour Maintenance (weekly) Cleaning Inside the Module
Caution Inside the module
ȷBefore performing the following steps, be sure to turn off the machine.
Wipe up any excess grease

from areas that are not to
be greased.
Use a vacuum cleaner to remove any

foreign materials inside the module.
Caution
Put on the linear motor shaft
protective cover after the shaft
is at room temperature before Linear scale
lubricating the module. Caution
Linear motor
ȷKeep magnetic cards, wristwatches and other precision machines
away from the linear motor of a module.
ȷContact with the shaft or coil section of the Y-axis linear motor
in a module can cause burns. Do not contact the shaft or coil
section immediately after production is stopped.
ȷPeople with a heart pacemaker should stay clear of the Y-axis.

ȷDon not hit or damage the linear scale.
11
Conveyor 12
160 Hour Maintenance (weekly) Cleaning the Z0 Sensor
Z0 sensor
Use cotton swabs to remove any dirt.

LCR check unit
160 Hour Maintenance (weekly) Cleaning the Measuring Probe
1. Close the air supply valve. 2. Move the shutter to the movable terminal side.
Measuring probe
Use cotton swabs to remove any foreign

matter clinging to the measuring probe.
Soak the cotton swabs with the acidic detergent

diluted to a concentration of 3%.
13
Ionizer 14
160 Hour Maintenance (weekly) Cleaning Nozzles
Caution
・Before performing this work, turn off the main switch for the base.
・Stop the air supply.
1. Remove the nozzle. 2. Remove the electrical discharge unit.
Inside the nozzle Discharge needle
Use a cotton swab to remove any

Use cotton swabs to remove any foreign matter from the discharge
foreign matter inside the nozzle. needle and the electrical discharge unit.
Soak the cotton swabs with absolute alcohol.

Auto-tool station
160 Hour Maintenance (weekly) Cleaning Auto-tool Storage Positions
First, remove the auto-tools from the auto-tool station.
For how to remove an auto-tool, refer to "4. Basic operation" -

"Removing and attaching auto-tools" in the DX Head Instruction Manual.
Auto-tool storage position Fluorescent stickers
Use cotton swabs to remove any

foreign matter from the auto-tool Use cotton swabs to clean
storage positions. the fluorescent stickers.
15
Tray unit-LT, LTC 16
160 Hour Maintenance (weekly) Cleaning Slots and Connectors
Perform maintenance after removing all feeders.

Slots / Connectors
Tray unit-LT Use a vacuum cleaner to remove

Slots / Connectors
Tray unit-LTC Use a vacuum cleaner to remove

V12 head
320 Hour Maintenance (every two weeks) Lubricating the Syringes
If the lubrication points are dirty, wipe them with a clean cloth.
Approximate application amounts are as follows. Use the correct
amount of lubricant.
Shafts : 0.020 cc each
Gear : 0.336 cc
Syringe gears : 0.005 cc each
Shafts Gear, Syringe gear

Apply VG-EP No.1 B970 to a cotton bud
and use it to apply a thin layer of the
lubricant to the shafts. Injection pipe
S61439
Approx. 1 drop
Using a dedicated injection pipe, apply

approximately one drop of lubricant to
each syringe gear.
Apply VG-EP No.1 B970. Apply Biral T&D.
Rotate the R-axis to the position shown above and move the syringe up and down.
17
V12 head 18
320 Hour Maintenance (every two weeks) Lubricating the O-rings in Syringes
O-rings
O-rings
Lubricate after cleaning the insides of the syringes.

Apply MDV235-ZB.
A dedicated jig is necessary to lubricate the o-ring.

Refer to "Lubricating V12 head syringes" in "5. Preventive maintenance"
of the NXT III Mechanical Reference for how to use the jig.
Jig for applying grease

（2SGKHJ0003xx）
H08M(Q) head
320 Hour Maintenance (every two weeks) Lubricating the Syringe Edge
Syringes
Syringe surface
Apply Biral T&D.
Estimated amount of lubricant is shown below.

Apply a suitable amount of lubricant.
Syringe: 0.002 cc
19
20
700 Hour Maintenance
Maintenance chart For the V12 head, syringe and O-ring lubrication is performed every 320 hours.
Unit Item Action
H04, H04S(F), Air filter Clean
H08(Q), H08M(Q), Inside syringes Lubricate
H12HS(Q), V12, H12L, Syringe gear, syringe, and O-rings Lubricate
H24, H24S(G) heads Mechanical valve O-rings Inspect
Air filter Clean
Nozzle clamp pins Replace
H01, H02(F) heads
Nozzle pickup surface Clean
Flange filter Clean
Air filter Clean
DX head Auto-tool clamp surface Clean
Prism and camera Clean
Air filter Clean
Inside syringes Lubricate
DX head auto-tools Syringe gear, syringe, and O-rings Lubricate
Mechanical valve O-rings Inspect
Head clamp surface Clean
Attachment sheets Clean
Guide pins Clean, Lubricate
LCR check unit
Measurement unit Clean
Conveyor Conveyor belts Inspect
Reject parts conveyor Conveyor belts Clean
Shuttle belt Clean
Tray unit-LT, LTC
Reject parts conveyor belt Clean
Required items
Screwdriver set, Metric Allen wrench set, Air gun, Dryer, Cloth rags (separate cloth rags for removing grease lubricating and also for cleaning belt),
Detergent, Jig for lubricating inside the syringe, H24 batch lubrication jig , Needle nose pliers, Brush (for applying grease), Cleaning paper, Ultrasonic cleaner,
Filter cleaning basket, Head cleaner, Goggles, Mechanical valve sliding resistance measuring head, Push-pull gauge, Ethyl alcohol, Smartpen Sumitec FG901
Lubricants: Biral T&D (Sugai Chemical Industry) (H5116A), VG-EP No.1 B970(Wako Chemical) (K60192), MDV235-ZB (Kuroda) (K3032K)
　　　　 Sumitec FG901 (Sumico Lubricant)
21
H01, H02(F) heads 22
700 Hour Maintenance (monthly) Cleaning the Air Filters

For Advanced Nozzle / Head Maintenance, perform cleaning when instructed by the host computer.
Advanced Nozzle / Head Maintenance is a function of Nexim or Fujitrax.
1. Remove the air filter case. 2. Remove the filter.
Cleaning the filters is easier when using the special filter cleaning basket.
Clean the air filter. When using this basket, put in the filters along with any cases and put the
basket in an ultrasonic cleaning machine to clean them.
Cleaning time: 5 minutes
Cleaning agent: Water with a neutral detergent
The quantities that can be put in the basket

are provided below.
H01, H02(F)：20 filters
Filter cleaning basket (K1325C)
Replace filters if they are excessively dirty or if they have been used for
Wash the filter in neutral one year (8000 hours).
detergent solvent. Drawing No. ：XH0056x (Rev. 2, 3)
　　：XH0094x (Rev. 4)
H04, H04S(F), H08(Q), H08M(Q), H12HS(Q), V12, H12L, H24, H24S(G) heads
1. Remove the air filter case.
Clean the air filter. When using this basket, put in the filters along with any cases and put the


are provided below.
H04, H04S(F), H08(Q), H08M(Q),
H12HS(Q), V12, H12L, H24, H24S(G)：40 filters
Replace filters if they are excessively dirty or if they have been used for
Submerge the entire filter cases one year (8000 hours).
Drawing No.： AA0AL0x : H04, H04S(F), H08(Q)
in cleaning liquid to clean them.
AA19H0x : H08M(Q), H12HS(Q), V12
XH008xx : H12L
Cleaning agent: Water with a neutral detergent 2MGTHA0679xx : H24, H24S(G)
23
DX head auto-tools 24


R12 R4
1. Remove the R4 and R12 auto-tools 2. Remove the air filter case.
from the auto-tool station.
Clean the air filter. Cleaning the filters is easier when using the special filter cleaning basket.
When using this basket, put in the filters along with any cases and put the


are provided below.
DX head: Maximum 40 filters

Submerge the entire filter cases Replace filters if they are excessively dirty or if they have been used for
in cleaning liquid to clean them. one year (8000 hours).
Drawing No. : AA19Hxx
DX head
Refer to "5. Preventative maintenance" - "Cleaning vacuum filters"
in the DX Head Instruction Manual for details on how to remove and attach filters.
Caution
When setting a DX on a work stand, placed it on its side with the direction
indicated in the diagram.
0.16 Nm
Turn the bolt indicated in the diagram Remove the filter case.
with a wrench and lower the Z1 axis.
Clean the air filter.

When using this basket, put in the filters along with any cases and put the


are provided below.
DX head: Maximum 40 filters
Wash the filter in neutral Filter cleaning basket (K1325C)

detergent solvent. Replace filters if they are excessively dirty or if they have been used for
one year (8,000 hours).
Cleaning agent: Water with a neutral detergent Drawing No. : 2MGKHL1572xx
25
H04, H04S(F), H08(Q), H08M(Q), H12HS(Q), V12, H12L, H24, H24S(G) heads 26
700 Hour Maintenance (monthly) Cleaning Inside the Syringes

This work requires the Head Cleaner (sold separately).
Filter
Head Cleaner Filter case

（QK00Cxx）
1. Connect an air hose to 2. Remove the side cover from 3. Set the head in the syringe 4. Spread a cloth under the 5. Remove all the filters and
the syringe cleaning unit. the head. cleaning unit. head. attach only the filter cases
to the head.
It is not necessary to remove the side
cover from H08M(Q), V12 heads. Check the following items before performing this work.
The air pressure is 0.4 to 0.5 MPa.
Cleaning syringes All of the filter cases are locked in place.
All of the vacuum valves are in the upper position.
Wear protective goggles when performing this work. It is possible that items can
be blown into the eyes from the syringes.
Valve V12
Cleans the inside of syringes by

blowing air through them.
After opening the valve, lower one of the mechanical valves and then
lift and raise the syringe repeatedly. (Until foreign matter stops coming out.)
Attach the filters after performing the work. For the V12 head, rotate the R-axis to the position
shown above and move the syringe up and down.
H04, H04S(F), H08(Q), H08M(Q), H12HS(Q), V12, H12L, H24, H24S(G) heads
700 Hour Maintenance (monthly) Inspecting the Mechanical Valve O-rings
This work requires the dedicated mechanical valve
sliding resistance measuring head.
Mechanical valve sliding resistance measuring head (AA6KNxx)
1. Remove the side cover from the 2. Attach the mechanical valve sliding
head. resistance measuring head to a push-pull gauge.
Inspect the mechanical valve O-rings

H24, H24S(G) 0.3 N to 2.0 N
Other 0.4 N to 2.0 N If any measurements fall out of the permissible range,
then exchange the O-rings for that mechanical valve.
Refer to "Checking the placing head mechanical valve O-rings"

in "5. Preventive maintenance" of the NXT III Mechanical Reference for details.
O-ring
O-ring
Measure the mechanical valve sliding
resistance as you move the valve up
and down.
27
700 Hour Maintenance (monthly) Inspecting the Mechanical Valve O-rings
This work requires the dedicated mechanical valve

sliding resistance measuring head.
R12 R4
Mechanical valve sliding resistance measuring head (AA6KNxx)
1. Remove the R4 and R12 auto-tools 2. Attach the mechanical valve sliding
from the auto-tool station. resistance measuring head to
a push-pull gauge.
Inspect the mechanical valve O-rings

0.4 N to 2.0 N
If any measurements fall out of the permissible range of 0.4 N to 2.0 N,

then exchange the O-rings for that mechanical valve.
Refer to "5. Preventative maintenance" -
"Inspecting the mechanical valve O-rings for the R4/R12 auto-tools"
in the DX Head Instruction Manual for details.
O-ring
Measure the mechanical valve sliding O-ring
resistance as you move the valve up
and down.
DX head auto-tools
700 Hour Maintenance (monthly) Lubricating the Syringes
Approximate application amounts are as follows.
Use the correct amount of lubricant.
Shafts(R12)：0.020 cc Shafts(R4)：0.020 cc
Gear(R12)：0.336 cc Gear(R4)：0.470 cc R12 R4
Syringe gears(R12)：0.020 cc Syringe gears(R4)：0.020 cc
Remove the R4 and R12 auto-tools from the auto-tool station.
R12 R4
Shafts Gear, Syringe gears Shafts Gear, Syringe gears
Apply VG-EP No.1 B970. Apply Biral T&D. Apply VG-EP No.1 B970. Apply Biral T&D.
29
H04, H04S(F), H08(Q), H08M(Q), H12HS(Q), H12L heads 30

Shafts (H04)：0.069 cc Shafts (H08M(Q))：0.100 cc
Gear(H04)：0.124 cc Gear(H08M(Q))：0.054 cc
Syringe gears(H08M(Q))：0.022 cc
Shafts (H04S(F))：0.069 cc
Gear(H04S(F))：0.124 cc Shafts (H12HS(Q))：0.020 cc
Syringe gears(H04S(F))：0.020 cc Gear(H12HS(Q))：0.336 cc
Syringe gears(H12HS(Q))：0.020 cc
Shafts (H08(Q))：0.020 cc
Gear(H08(Q))：0.272 cc
Shafts (H12L)：0.020 cc
Gear(H12L)：0.336 cc
Perform maintenance after removing
Syringe gears(H12L)：0.020 cc
the placing head and its cover.
Gear, Syringe gears

Shafts Gear（H04, H08(Q)）（H04S(F), H08M(Q), H12HS(Q) H12L）
Apply VG-EP No.1 B970 to a dry clean
cloth and use it to apply a thin layer of
the lubricant to the shafts.
Apply VG-EP No.1 B970. Apply Biral T&D. Apply Biral T&D.
H24, H24S(G) heads
0.69 Nm
Shafts：0.01 cc
Gear：0.22 cc
Syringe gears：0.01 cc
0.69 Nm
Remove the left, right, and lower covers.
Shafts Gear, Syringe gears
Apply Biral T&D. Apply Biral T&D.
31
H04, H04S(F), H08(Q), H08M(Q), H12HS(Q), H12L, H24, H24S(G) heads 32
700 Hour Maintenance (monthly) Lubricating the O-rings in Syringes

O-rings
（H04, H04S(F), H08(Q), H08M(Q), H12HS(Q), H12L）

Refer to "Lubricating the syringes on placing heads" in
"5. Preventive maintenance" of the NXT III Mechanical
Reference for details.
O-rings
ＴＳＧ
Apply MDV235-ZB.
H12L
O-rings（H24, H24S(G)）（2SGKHJ0003xx）（2AGTHJ0060xx）
Lubricating H24 and H24S(G) heads is easier when using the

batch lubrication jig (purchased separately).
（2AGTHJ0052xx）
Apply MDV235-ZB.
DX head auto-tools
700 Hour Maintenance (monthly) Lubricating the O-rings in Syringes
R12 R4
O-rings
"Lubricating around syringes" in the DX Head Instruction
Manual for details.

O-rings
（2SGKHJ0003xx）
Use a clean cloth to remove any grease from the locations

other than the lubrication locations.
Apply MDV235-ZB.
33
700 Hour Maintenance (monthly) Cleaning the Attachment Sheets
R12 R4
Replace sheets if they are excessively dirty or if they have been used for
one year (8000 hours).
Drawing No. : 2AGKHL0118xx (R12)
2AGKHL0119xx (R4)
Clean the attachment sheets

R12 R4
Use a clean cloth or cotton swab to remove

any foreign matter.
DX head auto-tools
700 Hour Maintenance (monthly) Cleaning the Head Clamp Surface
R12 R4
Clean the head clamp surface
Caution
In order to prevent foreign objects from getting into
Use cotton swabs to remove the inside of the auto-tool, perform this work while
holding the auto-tool upside-down.
any dirt clinging to the surfaces.
35
DX head 36
700 Hour Maintenance (monthly) Cleaning the Prism and Camera
0.69 Nm 10 mm
Remove the cover. Lower the part side recognition section 10 mm.
Prism upper surface, camera lens Caution

Use cotton swabs to remove

DX head
700 Hour Maintenance (monthly) Cleaning the Auto-tool Clamp Surface
Caution
Turn the bolt indicated in the diagram with

a wrench and lower the Z1 axis.
Auto-tool clamp surface
Use cotton swabs to remove

37
H01, H02(F) heads Replacing the Nozzle Clamp Pins and 38
700 Hour Maintenance (monthly) Cleaning the Nozzle Pickup Surface
Remove the nozzle clamp pins Clean the nozzle pickup surface Attach new nozzle clamp pins
Pickup position Nozzle pickup
correction marks surface
Nozzle pickup
surface
Gently wipe with cleaning paper to

remove any foreign materials from Nozzle clamp pin
the surface. Drawing No.: PH0027x
There are 4 marks for pickup position correction Refer to "Placing head nozzle clamp pin replacement
on the nozzle pickup surface. Do not touch these and nozzle pickup surface cleaning"
marks. in "5. Preventive maintenance" of the NXT III Mechanical
H01, H02(F) heads
700 Hour Maintenance (monthly) Cleaning the Flange Filter
Flange
Filter
(H01:AA1FZxx)
(H02(F):AA8BDxx)
1. Release the filter lock. 2. Gently pull out the filter from the
flange.
Clean the flange unit filter
Use compressed air to clean

the filter.
39
Tray unit-LT, LTC Cleaning the Shuttle Belt and 40
700 Hour Maintenance (monthly) the Reject Parts Conveyor Belt
Shuttle Belt
Tray unit-LT
Clean the shuttle belt surface with

Reject parts conveyor belt a dry, clean cloth.
Clean the shuttle belt surface with a dry, Tray unit-LTC

clean cloth.
Reject parts conveyor
700 Hour Maintenance (monthly) Cleaning the Conveyor Belt
Conveyor belt
Clean the conveyor belt surface with a dry,

clean cloth.
41
Conveyors 42
700 Hour Maintenance (monthly) Inspecting the Conveyor Belt
Panel conveyance surface
Confirm no foreign matter is present.
If any foreign matter is present on the panel conveyance surface,

wipe it with a soft cloth soaked in industrial ethanol.
Caution
Before performing the following steps, be sure to turn off the machine.
LCR check unit
700 Hour Maintenance (monthly) Lubricating the Guide Pins
1. Close the air supply valve. 2. Remove the cover. 3. Apply lubricant to the brush tip of the smart pen.
Guide pins
Use cotton swabs to remove any foreign matter

from the guide pins and apply lubricant
(Sumitec FG901).
After applying lubricant with the smart pen,

move the shutter back and forth to spread the lubricant.
43
LCR check unit 44
700 Hour Maintenance (monthly) Cleaning the Measurement Unit

After lubricating the guide pins, clean the measurement unit.
Measurement unit
Use cotton swabs to remove any foreign matter

clinging to the measurement unit.
After cleaning, return the machine to its original position and perform the following operations.
Refer to "Cleaning the LCR check unit measurement unit" in
"5. Preventive maintenance" in the Mechanical Reference manual for details.
1. Correcting the LCR meter (Accessory Software)
2. Checking LCR meter accuracy (Equipment Check)
2,000 Hour Maintenance
Maintenance chart
Unit Item Action
X-axis gears Lubricate
XY-robot XS-axis gears Lubricate
Linear motor cooling fan filters Clean

Part side recognition section guide rails Lubricate
DX head
Part side recognition section
air cylinder shaft Lubricate
H12L head OZ-axis encoder scale Clean
Required items
Screwdriver set, metric Allen wrench set, Cloth rags,
Brush (for applying grease), Air gun,
Encoder scale cleaning jig, cotton swabs
Lubricants: Mobilith SHC460WT (Mobil)(K3036W),
Daphne Eponex No.2 (Idemitsu)(K3031M)
45
XY-robot 46
2,000 Hour Maintenance (3 months) Lubricating the X-axis, XS-axis

Caution
X-axis gears Before performing the following steps, be sure to turn off
X-axis gears
the machine.
Apply Mobilith SHC460WT. Apply Mobilith SHC460WT.
Caution
Put on the linear motor shaft protective cover after the shaft is
XS-axis gears at room temperature before lubricating the module.
The tightening torque for the gear cover screw is 0.69 Nm.
Linear motor Replace the screws for every five times that covers are
removed/attached.
Screw drawing number: 2MGTSF0118xx
Linear scale If the lubrication points are dirty, wipe them with
a clean cloth.
0.69 Nm
X-axis gears: 0.5 cc XS-axis gears: 0.5 cc
After lubricating, confirm that no grease is on the

following areas. If grease is present, wipe it off
Apply Mobilith SHC460WT. with a dry, clean, lint-free cloth.
Protective cover X-axis gear cover 　
・Top surface of parts camera ・Nozzle station
・Linear scale
XY-robot
2,000 Hour Maintenance (3 months) Cleaning the Cooling Fan Filters
Linear motor
Remove the filter from the linear motor cooling fan.

Linear scale
Protective cover X-axis gear cover
Caution
Cooling fan filter
Before performing the following steps,
be sure to turn off the machine.
Refer to section "5. Preventive Maintenance" - "Cleaning

Caution the linear motor cooling fan filter" in the NXT III Mechanical
Reference for removal procedure.
・Keep magnetic cards, wristwatches and other precision
machines away from the linear motor of a module.
・Contact with the shaft or coil section of the Y-axis linear
motor in a module can cause burns.
Do not contact the shaft or coil section immediately
after production is stopped.
・People with a heart pacemaker should stay clear of
the Y-axis. Use compressed air to clean the filter.
・Do not hit or damage the linear scale.
If the filter is very dirty, replace it with a new filter.
47
DX head 42
40
48
2,000 Hour Maintenance (3 months) Lubricating the Guide Rails
Remove the DX head cover and lower the Z1 axis to the lower limit.
"Lubricating the part side recognition section guide rails"
in the DX Head Instruction Manual for details. Caution
Guide rail
Guide rail a : 0.082 cc
Z1
Guide rail b : 0.033 cc
b
a
Apply Daphne Eponex No. 2.

DX head
2,000 Hour Maintenance (3 months) Lubricating the Air Cylinder Shaft
Remove the DX head cover and lower the Z1 axis to the lower limit.
Refer to "Lubricating the part side recognition section air cylinder shaft"
in "5. Preventative Maintenance" of the DynaHead (DX) Instruction Manual
for details.
Caution
Air cylinder shaft

Air cylinder shaft：0.03 cc
Apply Daphne Eponex No. 2.
49
H12L head Cleaning the OZ-axis Encoder Scale 50
40
2,000 Hour Maintenance (3 months)
0.69 Nm
1. Remove the cover. 2. Set the cleaning jig on the OZ-axis. 3. Push the jig lever and set it upright. 4. Lower the lever into the groove.
This locks the encoder scale.
Encoder scale
A dedicated jig is required to clean the encoder scale.

Refer to "Cleaning the encoder scale for the OZ-axis linear
motor for the H12L head" in "5. Preventive maintenance" in the
NXT III Mechanical Reference manual for details.
Encoder scale cleaning jig

Use cotton swabs to remove any foreign matter. (2AGTHJ0095xx)
Maintenance chart
Unit Item Action
Guide rail Lubricate
Y-axis
Flat cable Lubricate
Ballscrews Lubricate
M3-3 X-axis Guide rail Lubricate
XY-robot Ballscrews Lubricate
XS-axis
Guide rail Lubricate
Head clamp section Lubricate
Ballscrews Lubricate
X-axis Guide rail Lubricate
M6-3 Flat cable Lubricate
M6-3L Guide rail Lubricate
Y-axis
Head clamp section Lubricate
Brush unit station type Filter Clean
H04, H04S(F), H08(Q), H08M(Q),
H12HS(Q), V12, H12L, H24, H24S(G), Arm rotation axis Lubricate
DX heads
H12HS(Q), V12, H08M(Q), H12L, Moving parts Lubricate
H24, H24S(G), DX heads (Q-axis, R-axis gears)
DX head Center shaft section Lubricate
Tray unit-M Belts Clean
Required items
Grease gun kit, Brush (for applying grease), Cloth rags, Screwdriver set, Air gun, Metric Allen wrench set,
Spanner (8 mm), Q-axis gear fixing jig
Lubricants: Daphne Eponex No.2 (Idemitsu)(K3031M), NS7 (NSK)(K3035K), Multemp SRL (Kyodo Yushi)(K3031X),
Mobilith SHC460WT (Mobil)(K3036W), Sumitec 353 (Sumico Lubricant)(K64431)
51
XY-robot 52
4,000 Hour Maintenance (6 months) Lubricating the M6-3, M6-3L X-axis

Caution
X-axis ballscrew ・ Before performing the following steps, X-axis guide rail
Supply NS7 or Multemp SRL. Supply NS7 or Multemp SRL.
Linear motor Caution
・Put on the linear motor shaft protective cover after the Use the correct amount of lubricant.
Linear scale
shaft is at room temperature before lubricating the module. X-axis ballscrew: 0.3 cc X-axis guide rail: 0.6 cc each
・Keep magnetic cards, wristwatches and other precision (One shot from the Fuji grease gun kit is approximately 0.6 cc.)
・Contact with the shaft or coil section of the Y-axis linear After lubricating, confirm that no grease is on the following areas.
motor in a module can cause burns. Do not contact the If grease is present, wipe it off with a dry, clean, lint-free cloth.
shaft or coil section immediately after production is stopped.
・People with a heart pacemaker should stay clear of the Y-axis. ・Conveyor ・Linear scale
Protective cover X-axis gear cover ・When lubricating the guide rail for the X-axis, the grease gun
may be drawn towards the linear motor by the magnetic field.
XY-robot
4,000 Hour Maintenance (6 months) Lubricating the M6-3, M6-3L Y-axis
Caution
・ Before performing the following steps, Caution
Linear motor ・Put on the linear motor shaft protective cover after the
shaft is at room temperature before lubricating the module.
Linear scale machines away from the linear motor of a module.
motor in a module can cause burns. Do not contact the
・People with a heart pacemaker should stay clear of the Y-axis.
・When lubricating the guide rail for the Y-axis, the grease gun
Y-axis guide rail

4 places amount of lubricant.
Y-axis guide rail : 0.6 cc each
(One shot from the Fuji grease gun kit is approximately 0.6 cc.)
After lubricating, confirm that no grease is on the following areas.

Grease fitting
If grease is present, wipe it off with a dry, clean, lint-free cloth.
Supply NS7 or Multemp SRL. ・Linear scale
　
53
XY-robot 54
4,000 Hour Maintenance (6 months) Lubricating the M3-3 X-axis

Caution
X-axis ballscrew Before performing the following steps, be sure X-axis guide rail
to turn off the machine.
Grease fitting
Grease fitting
Supply NS7 or Multemp SRL.

Caution If the lubrication points are dirty, wipe them with a clean cloth.
Linear scale
Linear motor
・Put on the linear motor shaft protective cover after the Approximate application amounts are as follows. Use the correct
shaft is at room temperature before lubricating the module. amount of lubricant.
・Keep magnetic cards, wristwatches and other precision X-axis ballscrew: 0.3 cc X-axis guide rail: 0.9 cc each
・People with a heart pacemaker should stay clear of the Y-axis. If grease is present, wipe it off with a dry, clean, lint-free cloth.
Protective cover(AA4NB0x) ・When lubricating the guide rail for the X-axis, the grease gun ・Top surface of parts camera ・Nozzle station
・Conveyor ・Linear scale
XY-robot
4,000 Hour Maintenance (6 months) Lubricating the M3-3 XS-axis
XS-axis guide rail Caution XS-axis ballscrew
Before performing the following steps, be sure
to turn off the machine.
Grease fitting
Caution
Linear scale
・Put on the linear motor shaft protective cover after the shaft is
Linear motor
at room temperature before lubricating the module.
motor in a module can cause burns. Do not contact the shaft
or coil section immediately after production is stopped.
4 places ・When lubricating the guide rail for the XS-axis, the grease gun
Protective cover(AA4NB0x) may be drawn towards the linear motor by the magnetic field.
If the lubrication points are dirty, wipe them with a clean cloth. After lubricating, confirm that no grease is on the following areas.
Approximate application amounts are as follows. Use the correct If grease is present, wipe it off with a dry, clean, lint-free cloth.
amount of lubricant. ・Top surface of parts camera ・Nozzle station
XS-axis ballscrew: 0.3 cc XS-axis guide rail: 1.2 cc each ・Conveyor ・Linear scale
55
XY-robot 56
4,000 Hour Maintenance (6 months) Lubricating the M3-3 Y-axis
Caution Caution
・ Before performing the following steps, be sure
to turn off the machine. Linear scale ・Put on the linear motor shaft protective cover after the
Linear motor
・When lubricating the guide rail for the Y-axis, the grease gun
Protective cover(AA4NB0*) may be drawn towards the linear motor by the magnetic field.
Y-axis guide rail

Y-axis guide rail : 0.9 cc each
4 places (One shot from the Fuji grease gun kit is approximately 0.6 cc.)

Grease fitting
・Conveyor ・Linear scale

XY-robot
4,000 Hour Maintenance (6 months) Lubricating the X-axis Flat Cable
Caution
X-axis flat cable

Cable bear guide Fixing bracket Caution
Do not apply grease within the area up to 50 mm
from the fixing bracket.
Check the condition of the silver filament tape wrapped around the
flat cables. If you see any problems such as peeling, loosening, or
damage, stop the work and contact your Fuji representative about it.
Linear motor
Apply Sumitec 353. Linear scale
M3-3, X-axis flat cable : 1.2 cc

M6-3, X-axis flat cable : 1.2 cc X-axis gear cover
M6-3L, X-axis flat cable : 1.2 cc
M3-3, X-axis cable bear: 0.6 cc

M6-3, X-axis cable bear: 2.4 cc
M6-3L, X-axis cable bear: 2.4 cc
・Linear scale 　
57
XY-robot 58
4,000 Hour Maintenance (6 months) Lubricating the Y-axis Flat Cable

Caution
Remove the maintenance doors
Before performing the following steps,
be sure to turn off the machine. Y-axis flat cable to lubricate the Y-axis flat cable.
M6-3 0.69 Nm
M3-3
M6-3L
Cable bear guide 50 mm
Apply Sumitec 353. Linear motor

Caution
Do not apply grease within the area up to 50 mm Linear scale
from the fixing bracket.
Check the condition of the silver filament tape wrapped around the
flat cables. If you see any problems such as peeling, loosening, or
damage, stop the work and contact your Fuji representative about it.
Use the correct amount of lubricant. X-axis gear cover
M3-3, Y-axis flat cable (left) : 1.2 cc Cable bear guide (left side): 1.2 cc
M3-3, Y-axis flat cable (right) : 1.2 cc Cable bear guide (right side): 1.2 cc
M6-3, Y-axis flat cable：3.0 cc Cable bear guide: 1.8 cc If grease is present, wipe it off with a dry, clean, lint-free cloth.
M6-3L, Y-axis flat cable (left) : 3.0 cc Cable bear guide (left side): 1.8 cc ・Top surface of parts camera ・Nozzle station
M6-3L, Y-axis flat cable (right) : 3.0 cc Cable bear guide (right side): 1.8 cc ・Linear scale 　
Tray unit-M
4,000 Hour Maintenance (6 months) Cleaning the Shuttle and Magazine Belt
Shuttle belt Magazine belts
Clean the surfaces with a dry, Clean the surfaces with a dry,
clean cloth. clean cloth.
Remove the tray unit-M from the module before performing maintenance.
Refer to "Removing /Attaching a Tray unit-M" in "4. Basic operation"
59
H04, H04S(F), H08(Q), H08M(Q), H12HS(Q), V12, DX heads 60
4,000 Hour Maintenance (6 months) Lubricating the Arm Rotation Axis
Arm rotation axis
Arm
Apply Daphne Eponex No.2.
Arm rotation axis: 0.002 cc
Caution
H24, H24S(G) heads
Arm rotation axis
61
H12L head 62
0.69 Nm
Arm rotation axis

1. Remove the cover.
H08M(Q), H12HS(Q), V12, H12L heads
4,000 Hour Maintenance (6 months) Lubricating the Moving Parts
If the lubrication points are dirty, wipe them with
a clean cloth.
Q-axis gear R-axis gear Approximate application amounts are as follows.
Q-axis gear: 0.138 cc (H12HS(Q), V12)
R-axis gear: 0.224 cc (H12HS(Q), V12)
Q-axis gear: 0.206 cc (H08M(Q))

R-axis gear: 0.257 cc (H08M(Q))
Q-axis gear: 0.138 cc (H12L)

R-axis gear: 0.224 cc (H12L)
H12HS(Q), V12 Apply Mobilith SHC460WT. Apply Mobilith SHC460WT.
Q-axis, R-axis gear Q-axis, R-axis gear

0.69 Nm
R-axis
Q-axis
Q-axis
R-axis
H08M(Q) Apply Mobilith SHC460WT. H12L Apply Mobilith SHC460WT.
63
H24, H24S(G) heads 64
Q-axis gear/R-axis gear
R-axis gear
Q-axis gear
Apply Mobilith SHC460WT.
Q-axis gear: 0.12 cc
R-axis gear: 0.06 cc
DX head
When you are going to lubricate the DX head, lower the Z1 axis
to the lower limit first. Refer to "5. Preventative maintenance" -
"Lubricating the Q-axis gear and R-axis gear"
in the DX Head Instruction Manual for details.
Q-axis, R-axis gear
R-axis
Q-axis
DX Apply Mobilith SHC460WT.

a clean cloth.
Q-axis gear: 0.175 cc（DX）
R-axis gear: 0.260 cc（DX）
65
DX head 66
4,000 Hour Maintenance (6 months) Lubricating the Center Shaft Section

Disassemble the center shaft beforehand.
Refer to "Lubricating the center shaft section" in Cap section balls Piston section spring
"5. Preventive maintenance" in the DX Head Instruction Manual for details.
H
I
H
Apply Daphne Eponex No.2. Apply Daphne Eponex No.2.
Holder section Piston section O-ring Cap section O-ring

A E F
A
F
D E
C
B
G E
A
A
Apply MDV235-ZB Apply MDV235-ZB Apply MDV235-ZB
O-rings(A)：0.001 cc O-ring( D )：0.003 cc O-rings(E)：0.003 cc Balls(H)：0.003 cc
O-ring(B)：0.001 cc O-rings(F)：0.001 cc Spring( I )：0.003 cc
Spring(C)：0.001 cc O-rings(G)：0.003 cc
XY-robot
4,000 Hour Maintenance (6 months) Lubricating the Head Clamp Section
The first step is to remove the placing head. Linear motor Caution
・Put on the linear motor shaft protective cover after the shaft is
at room temperature before lubricating the module.
Linear scale

motor in a module can cause burns. Do not contact the shaft
or coil section immediately after production is stopped.

Caution
Needle pin ・ Before performing the following steps, be sure to turn off the
machine.
Needle pin: 0.01 cc

Raise the lever and push to the left. Raise and lower the pusher to spread the grease evenly.
67
Brush unit station type 68
4,000 Hour Maintenance (6 months) Cleaning the Filter

Caution
First, take apart the filter case.
Filter
1. Take the filter case out of the module. 2. Remove the hose. 3. Take apart the filter case.
Blow air.
Replace the filter if it is extremely dirty or damaged.
Brush Unit Station Type

After cleaning, reverse these procedures to reassemble.
This procedure is not required for modules that

are not equipped with a brush unit station type.
Maintenance chart
Unit Item Action
H01 head Air channels Clean
Mark camera Half mirror Clean
Parts camera Camera lens Clean
Up/down shafts Lubricate
Nozzle changer
Brush Replace
Ionizer Electrical discharge unit Replace
LCR check unit Measuring probe Replace
　　　　　　　　　　　　　　　　　　　　
DX head auto-tools Attachment sheets Clean
Auto-tool station Up/down shafts Lubricate
Conveyor Panel pass sensor Clean
Module Air filter Clean
Support blocks Lubricate
Base
CPU box filter Clean
Required items
Dryer, Air gun, Neutral detergent, Screwdriver set, Cotton swab, Cloth rags
Brush (for lubricating), Torque driver
Cleaning paper (A4565T) or Cleaning cloth for glasses
Lubricants: Biral T&D (Sugai Chemical Industry) (H5116A)
　　　　 Daphne Eponex No. 2 (Idemitsu)(K3031M)
69
Nozzle changer Lubricating the Nozzle Changer 70
8,000 Hour Maintenance (12 months) Up/Down Shafts
Nozzle changer up/down shafts

Lubrication hole
Lubrication
hole
Apply a small amount of Biral T&D.
For nozzle changers without lubrication holes, use the dedicatedjig to apply
lubricant directly to the shafts.
Refer to "Lubricating the nozzle changer up/down shafts" in "5. Preventive
maintenance" of the NXT III Mechanical Reference for details.

Each lubrication hole: 0.9 cc
Remove the nozzle station from the module before performing maintenance.
Refer to "Removing/attaching a nozzle station" in the "4. Basic operation"
chapter in NXT III Mechanical Reference manual for more information.
Nozzle station
8,000 Hour Maintenance (12 months) Replacing the Brush
Brush
Replace the brush.
Refer to section "5. Preventive maintenance" - "Replacing the brush

on the station type brush unit" in the NXT III Mechanical Reference for
replacement procedure.
71
Parts camera 72
8,000 Hour Maintenance (12 months) Cleaning the Camera Lens

First, remove the lighting unit. Caution
Before performing the following steps, be sure to turn off
the machine.
Linear motor
1. Remove the camera cover. 2. Remove the lighting unit.
Refer to section "5. Preventive maintenance" - "Cleaning the parts camera lens" Protective cover(AA4NB0*)
in the NXT III Mechanical Reference for cleaning cameras other than the P04CL parts camera.
Cleaning paper Camera lens Lenses for lighting unit Caution

(A4565T)
・Put on the linear motor shaft protective cover after the
・People with a heart pacemaker should stay clear of
the Y-axis.
・When lubricating the guide rail for the Y-axis, the grease
gun may be drawn towards the linear motor by the
Wipe with cleaning paper. Wipe off any foreign matter magnetic field.
with a clean cotton swab.
・Clean the lens carefully so as not to damage it.
Mark camera
8,000 Hour Maintenance (12 months) Cleaning the Half Mirror
Half mirror
Cleaning paper
（A4565T）
Wipe gently with cleaning paper.

Clean the bottom side of the mirror using
a cotton swab wrapped with cleaning paper.
If cleaning paper is not available,
use a lint-free cleaning cloth for glasses.
73
Conveyor 74
8,000 Hour Maintenance (12 months) Cleaning the Panel Pass Sensors
Caution
Turn off the main power switch when cleaning the machine.
Panel pass sensor
Use a cotton swab to clean the area.

Base
8,000 Hour Maintenance (12 months) Cleaning the CPU Box Filter
Caution The first step is to remove the filter.

Turn off the main power switch when cleaning the machine.
3.3 Nm
1 2
Remove the cover on top of the base. Remove the filter.
2M CPU box filter
Replace the filter if it is extremely dirty or

4M damaged. Use compressed air to clean the filter.
Drawing number: 2MGTBA0137xx
75
Base 76
8,000 Hour Maintenance (12 months) Lubricating the Support Blocks
Module side support block Base side support block
Apply a thin coat of

Apply a thin coat of Daphne Eponex No. 2.
Daphne Eponex No. 2.
Front support block：0.4 cc
Rear support block ：0.6 cc
Module
8,000 Hour Maintenance (12 months) Cleaning Filters Inside the Module
filters inside the module
a b
Use compressed air to clean the filter.
The first step is to remove the filter case.

Refer to "Cleaning filters inside the module" in "5. Preventive maintenance"
of the NXT III Mechanical Reference for details. Drawing number a：2MGTBC0144xx
b：2MGTBC0141xx
c：2MGTBC0208xx
77
8,000 Hour Maintenance (12 months) Replacing Attachment Sheets
Replacing attachment sheets

R12 R4
R12 R4
Remove all auto-tools (R4, R12) from the auto-tool station.
Remove the bolts and exchange the attachment sheets.
A dedicated torque driver is required to do this work.
Torque driver (2AGKHJ0264xx)
Attachment sheets Use the torque driver when removing and attaching the low head bolts (black
in the diagram). The standard tightening torque is 12 cNm.
Drawing number: 2AGKHL0118xx (R12)
2AGKHL0119xx (R4)
Auto-tool station
8,000 Hour Maintenance (12 months) Lubricating the Up/down Shafts
First, after stopping the air supply,

release the air pressure in the machine. Caution
・ Before performing this work, turn off the main switch for the base.
Caution
・ After stopping the air supply, release the air pressure in the machine.
Failure to do this may lead to injury from air blowing out.
1 2 a clean cloth.
Turn the lever and stop Remove the air hose and return Up/down shaft: 0.2 cc
the outside air supply. the lever back down to release
the pressure in the machine.
Refer to "5. Preventative maintenance" - Up/down shafts
"Lubricating auto-tool station up/down shafts" in the DX Head
Instruction Manual for details.

When working, move the up/down section up and down.
79
H01 head 80
8,000 Hour Maintenance (12 months) Cleaning the Air Channels
1. Remove the elbow.
There are two elbows attached at the top and bottom.

Be sure to remove the elbow at the bottom.
Air channels
Using an air gun, blow air inside There may be cases in which foreign matter is sent out through
the head through the tap holes. the hole used for pickup on the nozzle when doing so.
Cover the hole of the nozzle using a cloth or similar.
Ionizer
8,000 Hour Maintenance (12 months) Replacing the Electrical Discharge unit
Caution
・Before performing this work, turn off the main switch for the base.
・Stop the air supply.
1. Remove the nozzle.
Electrical discharge unit
Replace the electrical discharge unit.
81
LCR check unit 82
8,000 Hour Maintenance (12 months) Replacing the Measuring Probe
1. Close the air supply valve. 2. Remove the cover.
Measuring probe
Remove the bolts and replace the measuring probe.　　　　
When attaching the measuring probe, it is necessary to adjust the position using the thickness gauge.
Refer to "Replacing the LCR check unit measuring probes" in "5. Preventive maintenance" in the
Mechanical Reference manual for details.
Maintenance chart
Unit Item Action
Waste tape processing unit Guide rails/Base plate Lubricate
H01, H02(F) heads Moving parts Lubricate
H04S(F), H08(Q) heads
H08M(Q) head
H12HS(Q), V12 heads Moving parts/Mechanical valves Lubricate
H24, H24S(G) heads
H12L head Cam follower/Mechanical valve Lubricate
Moving parts Lubricate
DX head
Board bracket protective tape Clean
DX head auto-tools Mechanical valves Lubricate
Width changing parts/CZ-axis Lubricate
Conveyor
Belt tension Inspect
Mist separator Clean
Base Vacuum pump filter Clean
Air regulator filter Clean
Moving parts Lubricate
Tray unit-LT
Tray unit-LTC
Tray drawer Inspect
Tray stoppers Lubricate
Tray unit-M TY-axis clutches Lubricate
Required items
Metric Allen wrench set, Dryer, Air gun, Grease gun kit, Cloth rags, Cotton bud,
Screwdriver set, Detergent, Spanner set, Brush, Tension meter, O-ring exchange tool,
Jig spanner, Torque wrench, Torque screwdriver, Mechanical valve lubricating jig
Lubricants: Daphne Eponex No. 2 (Idemitsu)(K3031M),NS7(NSK)(K3035K),

Mobilith SHC460WT (Mobil)(K3036W),
Multemp SRL (Kyodo Yushi)(K3031X),MDV235-ZB (Kuroda) (K3032K)
83
Waste tape processing unit 84
12,000 Hour Maintenance (18 months) Lubricating the Guide Rails

Caution
Do not insert hands or body parts into the opening of
Guide Rail the waste tape processing unit while transporting it or
during maintenance.
It is possible that the inserted items will be cut.
M3-3: 2 places
M6-3: 4 places
Grease fitting
Base plate
If the lubrication points are dirty,

wipe them with a clean cloth.

Guide rail : 0.19 cc each
Base plate : 0.9 cc
Remove the waste tape processing unit from the module (One shot from the Fuji grease gun kit is
before performing maintenance. approximately 0.6 cc.)
Refer to "Replacing a waste tape processing unit" in
"8. Replacing parts" of the NXT III Mechanical Reference
for details. Apply Daphne Eponex No.2.
H01, H02(F) heads
Q-axis gear Z-axis ballscrew Z-axis guide rail
Apply Mobilith SHC460WT. Apply Daphne Eponex No.2. Apply Daphne Eponex No.2.
H01
Q1, Q2-axis gear Q1, Q2-axis ballscrews Z1, Z2-axis guide rails
H02(F) Apply Mobilith SHC460WT. Apply Daphne Eponex No.2. Apply Daphne Eponex No.2.
Q-axis gear: 0.1 cc Q1, Q2-axis gears: 0.1 cc each
Z-axis ballscrew: 0.117 cc Z1, Z2-axis ballscrews: 0.117 cc each
Z-axis guide rail: 0.292 cc Z1, Z2-axis guide rails: 0.292 cc each
85
H04, H04S(F), H08(Q) heads 86
Z-axis ballscrew Guide shaft

(*1)
If the lubrication points are dirty, wipe them with a clean
cloth.
(*1) For the H04S(F) head, apply NS7
Approximate application amounts are as follows. or Multemp SRL.
Q-axis gear R-axis gear
<H04> <H04S(F)>
Z-axis ballscrew: 0.082 cc Z-axis ballscrew: 0.082 cc
Guide shaft: 0.078 cc Guide shaft: 0.078 cc
Q-axis gear: 0.18 cc Q-axis gear: 0.18 cc
R-axis gear: 0.26 cc R-axis gear: 0.26 cc
<H08(Q)>
Z-axis ballscrew: 0.07 cc
Guide shaft: 0.063 cc
Q-axis gear: 0.138 cc
R-axis gear: 0.224 cc
Apply Mobilith SHC460WT. Apply Mobilith SHC460WT.

H08M(Q) head
Apply NS7 or Multemp SRL. Apply Daphne Eponex No. 2.
The lubrication interval for the Q-axis and R-axis of the H08M(Q) head is every 4,000 hours.
87
H12HS(Q) head 88
If the lubrication points are dirty, wipe them with a clean cloth. The lubrication interval for the Q-axis and R-axis of the H12HS(Q) head is every 4,000 hours.

V12 head
Cam groove
Cam groove: 0.01cc
The lubrication interval for the Q-axis and R-axis of the V12 head
is every 4,000 hours. Apply Daphne Eponex No. 2.
89
H24, H24S(G) heads 90
DX head
The first step is to remove the cover.
The lubrication interval for the Q-axis and R-axis of

0.69Nm the DX head is every 4,000 hours.
Z1-axis ballscrew: 0.180 cc
Z2-axis ballscrew: 0.084 cc
Z1-axis guide rail: 0.161 cc
Z2-axis guide shaft: 0.030 cc
Cam follower: 0.004 cc
Z1, Z2-axis ballscrews Z1-axis guide rail Z2-axis guide shaft Cam followers
Z2
Z1
Apply NS7 or Multemp SRL. Apply Daphne Eponex No. 2. Apply Daphne Eponex No. 2. Apply Daphne Eponex No. 2.
91
H04, H04S(F), H08(Q), H12HS(Q) heads 92
12,000 Hour Maintenance (18 months) Lubricating the Mechanical Valves
Mechanical valve drive cam follower Mechanical valves

O-rings (6 locations)
Torque: 0.35 Nm
Apply Daphne Eponex No.2. Apply MDV235-ZB to O-rings.
If the lubrication points are dirty, wipe them with a clean cloth. After exchanging the O-rings with the exchange tool, lubricate
the O-rings.
<H04, H04S(F)> O-ring (A5053C)

Mechanical valve drive cam followers: 0.005 cc each
O-rings: 0.003 cc each O-ring exchange tool
（PM072Mx)
<H08(Q), H12HS(Q)>
Mechanical valve drive cam followesr: 0.004 cc each
O-rings: 0.003 cc each
H08M(Q) head
Mechanical valve drive cam follower Mechanical valves
O-rings
(6 locations)
Torque: 0.20 Nm
Remove the mechanical valves from the machine before lubricating them.
After exchanging the O-rings with the exchange tool,
Refer to "Replacing and lubricating the placing head mechanical valve
lubricate the O-rings.
O-rings" in "5. Preventive naintenance" in the NXT III Mechanical Reference
manual for details.
O-ring（A5053C)
The following jig is required for this work.
O-ring exchange tool
（PM072Mx)
Torque screwdriver (2AGKHJ0013xx)
Mechanical valve drive cam followesr: 0.004 cc each
93
V12 head 94
Mechanical valve drive cam followers Mechanical valves

O-rings (6 locations)
Torque: 0.20 Nm
Remove the mechanical valves from the machine before lubricating them.
Refer to "Replacing and lubricating the placing head mechanical valve Torque: 0.16 Nm
After exchanging the O-rings with the exchange
O-rings" in "5. Preventive maintenance" in the NXT III Mechanical Reference tool, lubricate the O-rings.
manual for details.
The following jig is required for this work. O-ring (A5053C)
O-ring exchange tool

（PM072Mx)
Torque screwdriver (AA9ZTxx) Jig spanner (PB00EYx)
If the lubrication points are dirty, wipe them with a clean cloth. Requires a 1.5 mm
Approximate application amounts are as follows. short head type
Use the correct amount of lubricant. Allen wrench.
Mechanical valve drive cam followers: 0.004 cc each

H24, H24S(G) heads
Mechanical valve drive cam followers Mechanical valves
Ring
Torque: 0.10 Nm
After lubrication, set the mechanical valves in the correct position.

Caution Tightening the bolts with the mechanical valves caught in the ring
After exchanging the O-rings with may cause damage to the ring.
the exchange tool, lubricate the O-rings.
O-ring
（2MGTHA0596xx) Approximate application amounts are as follows.
O-ring exchange tool Lubrication locations for the O-rings
（2MGKHJ0005xx) Mechanical valve drive cam followers: 0.004 cc each
and plungers
Mechanical valve holder hole: 0.007 cc
O-ring and plunger: 0.001 cc
The following jig is required to lubricate mechanical valves.
Mechanical valve lubricating jig

(2AGTHJ0066xx)
Refer to [5. Preventive maintenance] – [Replacing mechanical valve

O-rings on placing heads] in the NXT III Mechanical Reference for details.
95
ＤX head Exchanging the Protective Tape 96
12,000 Hour Maintenance (18 months) on the Flexible Board Bracket

First, remove the cover.
0.69Nm
Flexible board bracket
Exchange the protective tape.
Refer to "5. Preventative maintenance" - "Exchanging the protective tape

on the flexible board bracket" in the DX Head Instruction Manual for details.
Single and double conveyors
12,000 Hour Maintenance (18 months) Lubricating the Width Changing Parts
Caution
Perform maintenance after turning OFF the machine power.
Width changing ballscrews CZ-axis ballscrew
Apply NS7 or Multemp SRL.
Width changing ballscrews CZ-axis ballscrew
Apply NS7 or Multemp SRL.
Width changing ballscrews: 3.75 cc each
CZ-axis ballscrews: 0.9 cc each
97
Single and double conveyors 98
12,000 Hour Maintenance (18 months) Measuring the Conveyor Belt Tension
Lane 1 Lane 2
On M3-3 modules, a belt cleaner is attached
near the measurement point. This belt cleaner
may obstruct work during measurement, so
remove it beforehand.
Correct value: 201 to 344 Hz Correct value: 145 to 245 Hz

After completing measurement, clean the belt cleaner.
Belt cleaner
・Only lane 1 is measured for single conveyor units.

・Refer to "Checking the belt tension" in "5. Preventive maintenance"
in the NXT III Mechanical Reference manual for details. Remove the items stuck to the belt
When adjusting, set the tension based on the values below. cleaner
Lane 1 : 314 +/- 30 Hz
Lane 2 : 255 +/- 20 Hz
Base
12,000 Hour Maintenance (18 months) Cleaning the Mist Separator Filter
The first step is to remove the filter.
Caution
・Perform maintenance after turning OFF the machine power.
・Injury is possible if the air supply is not disconnected and

the internal air pressure is not released.
・When installing or removing the filter, ensure that no one

pushes in the module. Body parts may get pinched or caught
by the machine, resulting in serious injury.
1 2 3
Turn the lever and stop Remove the air hose and return Remove the filter.
the outside air supply. the lever back down to release
the pressure in the machine.
Refer to "5. Preventive Maintenance" in

Filter the NXT III Mechanical Reference manual for details.

Filter
Maker: SMC
Type: AM-EL350 (drawing number: H3028B)
Keep the internal air pressure decompressed by

leaving the base in its present condition, and continue
with cleaning the vacuum pump filter.
Use compressed air to clean

the filter.
99
Base 100
12,000 Hour Maintenance (18 months) Cleaning the Vacuum Pump Filter
The first step is to remove the filter.
2M-3
Refer to “5. Preventive Maintenance” in the NXT III Mechanical

4M-3 Reference for details.
Vacuum pump filter Caution

・Injury is possible if the air supply is not disconnected and
・When installing or removing the filter, ensure that no one

pushes in the module. Body parts may get pinched or caught
by the machine, resulting in serious injury.

Filter
Wash the case with neutral Use compressed air to clean Drawing number: H3022B
detergent. the filter.
Base
12,000 Hour Maintenance (18 months) Cleaning the Air Regulator Filter
The first step
はじめに、 is to remove the filter case.
フィルターケースを分解してください。
1. Remove
1. the cover above
ベースのカバーを外します。 2. Turn
2. off the air supply.
エアの供給を停止します。 3. 3.
Disconnect
ホースを外して the air hose and 4.フィルタケースを外します。
4. Remove the case. 5. フィルターを外します。
5. Remove the filter.
the air regulator. then open the air supply valve
配管内を減圧します。
to release the air in the base.
Caution
注意
・When installing or removing
フィルター取り付け、 the filter, ensure
取り外しの作業中、 that no one
別の作業者が Air regulator
エアレギュレータ
pushes in the module. Body parts may get pinched or
モジュールを挿入することのないよう注意してください。
caught by the machine,重傷を負う恐れがあります。
装置に身体を挟まれて、 resulting in serious injury.
・Injury is possible if the air supply is not供給部からエアが

エア供給停止や配管内の減圧を怠ると、 disconnected and
噴出して怪我につながる場合があります。
フィルターケースを中性洗剤で
Wash the inside of the case with neutral
detergent.
洗います。フィルターをエアブローします。
Use compressed air to clean the filter.
Follow the steps backwards to reattach

清掃後は、取り外しの逆順で組み付けてください。
汚れがひどい場合は、交換してください。
the air regulator filter after performing maintenance.
Filter
フィルター Drawing
図番：H3028C number: H3028C
101
12,000 Hour Maintenance (18 months) Inspecting the Belt Tension

Use a tension meter to measure the following items.
TZ1-axis, TZ2-axis belt tension TY-axis belt tension (shuttle) TY-axis motor gear belt tension
Correct value : 58 to 63 Hz (LT) Correct value : 37 to 40 Hz (LT) Correct value : 344 to 379 Hz (LT)
Correct value : 95 to 104 Hz (LTC) Correct value : 37 to 40 Hz (LTC) Correct value : 344 to 379 Hz (LTC)
Adjustment is required if the measured values are outside

the correct range. Refer to "5. Preventive maintenance" of
the NXT III Mechanical Reference for details.
Tray unit-LT Tray unit-LTC

Tray unit-LT, LTC Lubricating the Tray Unit-LT, LTC
12,000 Hour Maintenance (18 months) Moving Parts
TZ1, TZ2-axis ballscrews TZ-axis lifting gears
It is necessary to remove the tray unit-LT/LTC from the machine.

Refer to "4. Basic operation" of the NXT III Mechanical Reference for details.
It is necessary to remove the cover of the tray unit to perform lubrication.

Refer to "7. Replacing parts" of the NXT III Mechanical Reference for details.
Approximate application amounts are as follows. Use the correct amount of lubricant.
TZ1, TZ2-axis ballscrews: 0.50 cc each
Lifting gears: 0.92 cc each
After lubricating, reattach the removed covers and continue with inspecting the
belt tension. Tray unit-LT Tray unit-LTC
103
Tray unit-M 104
12,000 Hour Maintenance (18 months) Inspecting the Tray Unit-M Belt Tension
Use a tension meter to measure the following items.
TY-axis belt tension TY-axis belt tension TZ-axis belt tension TZ-axis belt tension
(motor side) (for the clutch) (motor side) (belt on the magazine side).
Correct value: 363.0 +/- 20.0 Hz Correct value: 225.0 +/- 20.0 Hz Correct value: 245.0 +/- 10.0 Hz Correct value: 60.0 +/- 3.0 Hz
Adjustment is required if the measured values are outside

the correct range.
Refer to "Checking and adjusting the tray unit-M belt tension"
in "5. Preventive maintenance" of the NXT III Mechanical
Tray unit-M
12,000 Hour Maintenance (18 months) Lubricating the Tray Unit-M
It is necessary to remove the tray unit-M from
the machine before performing lubrication.
Refer to "Attaching/removing a tray unit-M"
in "4. Basic operation" of the NXT III Mechanical
It is also necessary to remove the cover.
TY-axis clutches Tray stopper pin moving parts
Tray stoppers
Apply a thin layer to the side
that does not contact the tray.
Clutches
Lubricate the area where Tray

the clutches come together.
Apply Daphne Eponex No.2. Apply Daphne Eponex No.2. Magazine belt
If the lubrication points are dirty, wipe them with a clean cloth. Apply Daphne Eponex No.2.
Approximate application amounts are as follows. Use the correct amount of lubricant.
TY-axis clutches: 0.06 cc each
Tray stopper pin moveing parts: 0.375 cc
Tray stoppers: 0.115 cc each
105
Tray unit-LT, LTC Inspecting the Sheets on the Bottom 106
12,000 Hour Maintenance (18 months) of the Tray Drawer
Bottom of Tray Drawer
Check that the sheets are in good condition and are not peeling.
Replace the sheets if they are damaged or peeling.

Refer to [5. Preventive Maintenance] in the NXT III Mechanical Reference for details.
DX head auto-tools
Mechanical valves
R12 R4
Torque
R4: 0.35 Nm
Remove all auto-tools (R4, R12) from the auto-tool station.
R12: 0.20 Nm
Apply MDV235-ZB to O-rings.

After exchanging the O-rings with
the exchange tool, lubricate the O-rings.
O-ring
（A5053C)
Refer to [5. Preventive maintenance] –

[Replacing and lubricating mechanical valve
O-rings for R4/R12 auto-tools] The following jig is required to
in the DynaHead (DX) Instruction Manual for details. lubricate mechanical valves.
Mechanical valve lubricating jig
O-ring exchange tool Use the correct amount of lubricant.
（PM072Mx)
R4 2AGKHJ0299xx R12 2AGKHJ0300xx
107
108
Irregular Maintenance
Maintenance chart
Unit Item Action
Module Top cover Clean
Nozzles Nozzles Clean
Feeder pallet Pallet connector Clean
Waste tape processing unit Duct/Cutter Clean
Conveyor belts Clean

Conveyor
Belt cleaners Clean
HBC unit Marks/Jig parts Clean
Connector Clean
Tray unit-LT/LTC
Reject parts conveyor Remove rejected parts
HBC: Hybrid calibration
Required items
Disposal unit, Vacuum cleaner, Metric Allen wrench set, Air gun,
Vacuum pickup tool, Screwdriver set, Nozzle cleaning drill,
Nozzle cleaning jig for H04/H08M head, Industrial ethanol (for cleaning nozzles),
Tension meter, Cloth rags, Degreaser
109
When needed Removing Rejected Parts
It is possible to remove rejected parts while

the machine is operating.
Reject parts conveyor
If the reject parts conveyor becomes full

of rejected parts, the machine will stop when
another part is to be rejected to the conveyor.
If this occurs, restart production after removing
the rejected parts form the conveyor.
Tray unit-LT, LTC
When tray unit clamp errors occur Cleaning the Tray Unit Connector
Connector on the tray unit Connector on the pallet base unit

Remove the tray unit from the module before performing maintenance.
Refer to "4. Basic operation" of the NXT III Mechanical Reference for details.
111
Feeder pallet 112
When pallet clamp errors occur Cleaning the Feeder Pallet Connector
Connector on the feeder pallet Connector on the pallet base unit

Remove the feeder pallet from the module before performing maintenance. Refer to "Removing and Inserting a
feeder pallet" in "4. Basic operation" of the NXT III Mechanical Reference for details.
Use a PCU for bucket type feeder pallets when removing and setting bucket type feeder pallets.
Waste Tape Processing Unit
When the processing action or
carrier tape advancing is poor
Cleaning the Cutter and Chute
Clean the duct / cutter
Use a vacuum cleaner to remove

Use an air gun to remove foreign materials that cannot

be removed with a vacuum cleaner.
Caution
Do not insert hands or any other body parts into
the waste tape processing opening. It is possible
that inserted items will be cut.
Replace the brush when there is carrier tape cut inside the duct. Refer to
"Replacing the brush on waste tape processing unit" in "5. Preventive maintenance"
Remove the waste tape processing unit from the module before performing maintenance.
Refer to "Replacing a waste tape processing unit" in "7. Replacing parts" of the NXT III
Mechanical Reference for details.
113
Nozzles 114
After 150,000 pickups or
when pickup errors occur
Cleaning the Inside of a Nozzle
For Advanced Nozzle / Head Maintenance, clean it when instructed by the host computer.
Inspect the diameter of the nozzle before using a nozzle cleaning drill.
Advanced Nozzle / Head Maintenance is a function of Nexim or Fujitrax. Use a drill diameter which is compatible with the nozzle to avoid damage.
Refer to "Cleaning the nozzles" in "5. Preventive maintenance" of
Clean a nozzle
In order to clean φ1.0 nozzles for H01/H02(F) heads it is necessary to
disassemble the nozzle.
If the 2D code on the surface of the nozzle flange is laser etched, it is

possible to clean the nozzles using an ultrasonic cleaning machine.
A dedicated jig is required to clean nozzles for the H12L head with the
ultrasonic cleaning machine.
Use the nozzle cleaning drill to remove the NXT III Mechanical Reference for details.
any foreign objects from inside the nozzle.
After cleaning, check that the nozzle pipe moves smoothly up and down.
Also, when setting the nozzle in the nozzle station, set it with the nozzle
Nozzle cleaning jig 0603 nozzle cleaning jig
AA4XY0x
pipe in the lowered position.
AWPJ810x
Nozzle pipe
If the sleeve of the nozzle is held (below) to clean

the nozzle, the connection to the ceramic part of For nozzles with rubber pads, use an air gun to blow the inside of the nozzle,
the nozzle may become loose or damaged. then use a cotton swab or clean cloth soaked in cleaning solution to gently
wipe away any dirt from the rubber section of the nozzle.
The rubber material may deteriorate and have an adverse effect on production
if water or cleaning solution is left on it.
When storing nozzles after maintenance work, store them in an environment

where the humidity is 30% or less.
Nozzles Cleaning the Inside of a Nozzle
when pickup errors occur (For H04/H04S(F) Heads)
When cleaning nozzles for H04/H04S(F) heads, in addition to cleaning the inside of the nozzles as shown on the previous page, perform the following extra actions.
Cleaning locations Exchange the filter
Use an air gun to remove dust

from the indicated locations. Exchange the filte
This work is not necessary if the filter is not dirty.
Refer to "Cleaning H04/H04S(F) nozzles and replacing nozzle filters" in "5. Preventative maintenance"
of the NXT III Mechanical Reference for procedures and details on exchanging filters.
Special jigs are required to exchange filters.
Jig for removing filters Jig for inserting filters in nozzles Jig for inserting filters in nozzles
PM0GLZx AB164xx with rubber pads
2MGKNJ00050x
115
Nozzles Cleaning the Inside of a Nozzle 116
when pickup errors occur (For H08M/H08MQ Heads)
When cleaning nozzles for H08M/H08MQ heads, in addition to cleaning the inside of the nozzles as shown on the previous page, perform the following extra actions.
<φ2.5 mm or smaller nozzles>

Various points on the nozzle Filter replacement
This work is not necessary if the filter is not dirty.
Refer to “5. Preventive maintenance” – “Cleaning H08M/

H08MQ nozzles with filters and replacing nozzle filters” in
Dedicated jigs are required to replace filters.

Blow off dust with an air gun. Replace the filters. Filter removal jig Filter insertion jig
PM0GLZx AB164xx
<φ3.7 mm or larger nozzles>

φ3.7 φ15.0G
Blow off dust with an air gun. Replace the filters.

Nozzles Cleaning the Inside of a Nozzle
when pickup errors occur (For DX Head)
Perform the following work on DX head nozzles in addition to cleaning the inside of the nozzles as shown on the previous page.
This is applicable for nozzles for S1 and R4 auto-tools. Only clean the inside of nozzles for R12 auto-tools.
<Nozzles for S1>

Refer to "5. Preventative maintenance" - "Cleaning auto-tool S1
and R4 nozzles and replacing nozzle filters" in the DX Head
Instruction Manual for details.
Dedicated jigs are required to replace filters.
Blow off dust with an air gun. Replace the filters. Filter removal jig Filter insertion jig
PMOGLZx AB164xx
<Nozzles for R4>

Caution
Do not use an ultrasonic cleaner for cleaning S1 nozzles.
Blow off dust with an air gun. Replace the filters.
117
Module 118
When the top gets dirty from
dust and other foreign objects
Cleaning the Top Cover
Top cover
Window
Wipe lightly with a dry cloth to remove

dust and other foreign items.
Caution
There is the danger of the windows on the top cover losing their
anti-static effectiveness if they are cleaned with a wet cloth or
chemicals, or if they are wiped too hard.
Single and double conveyors
When panel coneyance errors occur
When flux gets on the belts
Cleaning Conveyor Belts
Panel conveyance surface Belt cleaner
Torque:
0.5 Nm
Wipe off any foreign items with Remove any foreign objects
a cloth. adhering to the brush.
Use a cloth soaked with industrial ethyl alcohol. Use a vacuum cleaner to remove any foreign items.
Caution
When performing this work, turn off the main switch for the base.
119
Hybrid calibration unit 120
Before calibration Cleaning the Marks and Jig parts
Marks (4 points) Jig parts
Wipe off any dirt from the marks Wipe off any dirt from the marks
with a soft cloth. with a soft cloth.
GGAJ040xx
AA7SAxx
Soak the cloth with degreaser (S61170). Caution

Gently wipe clean jig parts with a cloth sandwiched between your fingers. If the edges of the jig parts are dirty, placing accuracy may be lowered.
After cleaning, remove any moisture.
Caution
Be careful not to scratch the marks. Jig part
Also, be careful not to lose the jig parts. (Foreign matter is present)
Do not touch the rubber sheet of the glass jig part AA7SAxx.
About NXT III manuals
How to perform basic preventive NXT III Quick Reference
maintenance Preventive Maintenance (this manual)
NXT III Quick Reference
How to perform basic operations
Basic Operation
How to set up the machine NXT III Setup Manual
How to use Fuji Flexa and Fujitrax NXT series Programming Manual
How to operate the machine NXT III/NXT IIIc System Reference
Machine configuration and

NXT III Mechanical Reference
how to perform maintenance
How to handle feeders Fuji Intelligent Feeder Manual

The PDF manuals for this machine are on the machine application software installation disk.
Install the online manuals on the accessory server Installed PDF manuals can be viewed by clicking
computer. [Online Manual] in Accessory Software.
NXT
The latest editions of the PDF manuals can be downloaded from the Fuji Technical Information website.
Contact your Fuji representative for details regarding manuals and how to register for the Technical
Information website.
NXT III Quick Reference Preventive

Preventive Maintenance
Maintenance
FUJI CORPORATION c
2018 FUJI CORPORATION All Rights Reserved.
19 Chausuyama Yamamachi, Chiryu, Aichi, Printed in Japan
472-8686 Japan
March 31, 2017

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Press the unit exchange button

Maintenance chart (8 Hour Maintenance)

Maintenance chart (24 Hour Maintenance)

8 Hour Maintenance Emptying the Waste Tape Box

Waste tape box.

It is possible to empty the waste tape boxes

Reject parts box.

Maintenance chart (320 Hour Maintenance)

160 Hour Maintenance (weekly) Cleaning the Mirrors

Use a cotton swab to remove any foreign

Glass prism surface Background plate

Use a cotton swab to remove

Glass prism surface

H08Q, H12HSQ H08MQ

160 Hour Maintenance (weekly) Cleaning Slots and Connectors

Use a vacuum cleaner to remove

Use a vacuum cleaner to remove Use a vacuum cleaner to remove

Perform maintenance after removing all feeders.

Refer to "Removing/Attaching a nozzle station" in "4. Basic operations"

1. Remove the nozzle station. 2. Remove the nozzles.

Cleaning the nozzle station

Use a vacuum cleaner to remove any foreign materials.

160 Hour Maintenance (weekly) Cleaning the Glass Surfaces

Glass surface Preparing the wiper for cleaning.

Glass surface inside the lighting unit

Wipe up any excess grease

Use a vacuum cleaner to remove any

ȷPeople with a heart pacemaker should stay clear of the Y-axis.

160 Hour Maintenance (weekly) Cleaning the Z0 Sensor

Use cotton swabs to remove any dirt.

Use cotton swabs to remove any foreign

Soak the cotton swabs with the acidic detergent

160 Hour Maintenance (weekly) Cleaning Nozzles

1. Remove the nozzle. 2. Remove the electrical discharge unit.

Inside the nozzle Discharge needle

Use a cotton swab to remove any

Soak the cotton swabs with absolute alcohol.

For how to remove an auto-tool, refer to "4. Basic operation" -

Auto-tool storage position Fluorescent stickers

Use cotton swabs to remove any

160 Hour Maintenance (weekly) Cleaning Slots and Connectors

Perform maintenance after removing all feeders.

Tray unit-LT Use a vacuum cleaner to remove

Tray unit-LTC Use a vacuum cleaner to remove

Shafts Gear, Syringe gear

Using a dedicated injection pipe, apply

Lubricate after cleaning the insides of the syringes.

A dedicated jig is necessary to lubricate the o-ring.

Jig for applying grease

Apply Biral T&D.

Estimated amount of lubricant is shown below.

700 Hour Maintenance (monthly) Cleaning the Air Filters

1. Remove the air filter case. 2. Remove the filter.

The quantities that can be put in the basket

O-rings（H24, H24S(G)）（2SGKHJ0003xx）（2AGTHJ0060xx）