IMD/SVC/F-12

PREVENTIVE MAINTENANCE SERVICE SCHEDULE

TCM FORKLIFT (FD30T3Z)
Machine Model : ……………………………………. Date : ………………………..
Serial No. : ……………………………………. SMR : ………………………..
Mark : C: Check X : Replace I: Initial 50 hour only M : Initial 200 hour only

Daily Monthly Trimonthly Semiannuall Annually

Service Required y Remark
(8 hrs) (200hrs) (600hrs) (2400hrs)
Check engine oil level, leakage. Change it. (SAE15W-40, 1.4 gal)
C, I M, X X (1200hrs)
X X
Change engine oil filter (20801-01271, 1pcs) X X X X
Check fuel level, leakage C C C C C
Change fuel filter (20801-02141, 1pcs) X X X
Check fan belt tension & damage (Adjust if necessary) C C C C C
Check coolant level, leakage. Change it. (2.9 gal) C C X X X
Engine

Check exhaust color. C C C C C

Clean or change aircleaner element (20801-03521, 1pcs) C C X X
Drain off water from fuel tank. C C C
Clean fuel tank. C C
Check Valve clearance. C C
Retighten cylinder head bolt. C
Check compression pressure C
Check transmission oil leakage C C C C
Check oil level. Change it. (SAE 10W, 2.4 gal) C C X X
Change line filter element (115G3-82242, 1pcs) M X X
Electrical Hydraulic System Loading SystemSteering SystemPower Train

Clean suction strainer. Chage it. (12N53-89811, 1pcs) C X

Check gear oil leakage C C C C
Check gear oil level, leakage. Change oil. (SAE 90, 1.58 gal) C C X X
Check for looseness and noise C C C
Disassemble and change grease the wheel bearing. X X
Check proper operation C C C C C
Check oil leakage in orbitrol, cylinder, hoses C C C C
Check king pins, joints C C C C
Check forks for damage, deformation or wear C C C C
Check chain tension, deformation, damage C C C C C
Check rollers, pins, and welded parts for cracks or damage C C C C
Lubricate chains X X X X
Check chain anchor pins C C C C
Check oil level. Change it. (ISO VG32, 8.5 gal) C C C X X
Clean suction strainer. Chage it. (216G7-52051, 1pcs) C C X X
Replace return filter (271A7-52301, 1pcs) X X
Check proper operation C C C C
Main relief pressure C C
Check leakage C C C C C
Check starting and charging operation C C
Check specific gravity for electrolyte C C C
Check electrolyte level C C C C C
Check overhead guard for crack, deformation, and damage C C C C C
Check horn, all lamps operation C C C C C
Others

Check brake fluid level, leakage. Change it. (0.2 Lit) C C C X X

Check master cylinder, wheel cylinders. Replace if needed. X
Check tire pressure C C C C C
Perform walk around inspection C C C C C
Warranty Period : 1500 hours or one year (Which ever comes first)
Maintenance done by Myanmar Kaido : 50 hrs, 200 hrs, 600 hrs, 1200 hrs, 1500 hrs (only five times)
Maintenance done by Customer : 400 hrs, 800 hrs, 1000 hrs, 1600 hrs, 1800 hrs, ……
Inspector's Comment:
……………………………………………………………………………………………………………………………………………………
………..……………………………………………………………………………………………..……………………………………………
Signature …………………………. ………………………….
Name …………………………. ………………………….
Inspector Customer
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292000